CN205464321U - Automatic suppression production system of metal powder types of medicine cover - Google Patents
Automatic suppression production system of metal powder types of medicine cover Download PDFInfo
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- CN205464321U CN205464321U CN201620271389.8U CN201620271389U CN205464321U CN 205464321 U CN205464321 U CN 205464321U CN 201620271389 U CN201620271389 U CN 201620271389U CN 205464321 U CN205464321 U CN 205464321U
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Abstract
The utility model relates to an automatic suppression production system of metal powder types of medicine cover belongs to military project and explosive materials field. Including the one -level feeding device who is used for the powder to weigh, second grade feeding device, a pay -off machinery hand for weighing the transmission of back powder, a servo carousel for the mould conveying, a spinning device that is used for the pre -compaction of powder cover to take shape, an upper punch conveying manipulator for getting put and dash, be used for getting off -the -shelf finished product conveying manipulator, a press that is used for the suppression of powder cover to take shape, a detection device for product size detection, a code wheel device and pneumatic control system for the finished product is collected, hydraulic control system and automatic control system. The advantage lies in: automated production, easy operation, efficient, reduce production personnel quantity reduces intensity of labour, improves the product uniformity.
Description
Technical field
This utility model relates to military project and blasting material field, belongs to and relates to a kind of powdered metal liner automatization compacting production system.Metal liner forms a high speed and high pressure under the detonative action of high explosive and has effigurate jet.In military domain, metal liner is applied to the warhead of armor-piercing bullet and high explosive anti-tank cartridge, for the various armored target of penetration.In terms of industrial explosive material, metal liner is used for loading petroleum perforation charge, carries out completion practice for the penetration borehole wall.
Background technology
The production of metal liner, initially use bar turnery processing, this method rate of metal is low, and efficiency is low, and concordance is poor, thus results in Penetration Depth extremely unstable.Developing into use plate stamping and spinning subsequently, it improves rate of metal, but it is poor to eliminate liner thickness, the symmetry of cover is poor, causes the extremely unstable of jet to affect Penetration.Along with the rise of PM technique, sheet material cavity liner is progressively substituted by Powder Liner.Originally using metal powder sintered method to produce cavity liner, this cavity liner cover wall is relatively thin, sintering warpage, and fineness is poor, thus the stability extreme difference of cover.The production of metal liner now, main by adding a certain amount of bonding agent in metal dust, after pelletize, direct pressing shapes.The cavity liner steady quality that this processing method produces, wears deep big, and Penetration Ability is strong, and technique is greatly simplified, and easily realizes automated production.
But, not shaping reliable automatization compacting production equipment at powder cover production field at present, domestic overwhelming majority producer still uses the artificial mode of production, had not the most met relevant report.Domestic production technique is at present: manual weighing's metal powder material, manually pours compacting tool set into, and artificial grip pressure upper punch spinning is prefabricated, and manual operation press is compressing, manual detection product size, artificially collects finished product.The subject matter that this mode exists is: 1, production process dispersion, and operator are more, is unfavorable for the organization and administration produced；2, labor intensity is big, and production efficiency is low；3, manual weighing, artificial hand held punch control the anthropic factors such as preform pressure, desk checking and cause product quality to be difficult to ensure that, homogeneity of product is poor, and percent defective is high.The most original backwardness of industry integral production situation, it would be highly desirable to improve.
Summary of the invention
The purpose of this utility model is to provide a kind of powdered metal liner automatization compacting production system, the problem such as solve operation dispersion that the existing mode of production exists, labor intensity is big, production efficiency is low and homogeneity of product is poor, improves industry production level.This utility model initially be two grades of charging systems be high-precision electronic scale feed, realize the accurate measurement of metal powder material, substitute original manual weighing, it is achieved automated production.During production, elder generation is by one-level feeding device to electronic scale rapid loading to constant weight, and then two grades of feeding devices startups are again with the weight of slower speed charging to technological requirement, and ensure the precision of metering.Secondly, being provided with the spinning apparatus substituting manual work, use hydraulic cylinder that upper punch applies pressure during production, fluid motor-driven mould rotates, realize the pre-compaction forming of powder cover, hydraulic cylinder and motor and accurately control spinning pressure and rotary speed by hydraulic proportion technology.Again, devising frocks such as being applicable to the upper punch of automated production, middle mold and end punching, being integrated in high-precision servo rotating disk is open press cycle feeding, uses multiple mechanical hand for material conveying, mould transmission, substitute the man-handling of materials of original inter process, it is achieved automatically produce.Devising liner thickness difference automatic detection device and replace manual detection, the laser displacement sensor using two correlation to install substitutes the most hand-held dial gauge.Automatic control technology is used to make the work that each device, pneumatic system and the hydraulic system of system is harmonious.
Above-mentioned purpose of the present utility model is achieved through the following technical solutions:
Powdered metal liner automatization compacting production system, including the one-level feeding device 11 for powder weighing, two grades of feeding devices 12 for powder weighing, the feeding mechanical hand 13 of powder transmission after weighing, the servo rotating disk 21 transmitted for mould and powder, spinning apparatus 22 for powder cover pre-compaction forming, for picking and placeing the upper punch transfer robot 23 of upper punch, for taking the finished product transfer robot 24 of finished product, for the press 3 that powder cover is compressing, detection device 4 for product size detection, the code disc device 5 collected for finished product, atmospheric control, hydraulic control system and automatic control system.11, two grades of feeding devices 12 of described one-level feeding device and feeding mechanical hand 13 are respectively arranged on the same table top of section bar platform, weighing hopper center on the most corresponding electronic scale table top of the discharging opening of 11, two grades of feeding devices 12 of one-level feeding device, centre bore installed by the mould of the most corresponding servo rotating disk 21 in corresponding weighing hopper center, the center that captures of feeding mechanical hand 13.Described servo rotating disk 21, spinning apparatus 22, upper punch transfer robot 23, finished product transfer robot 24, detection device 4 and code disc device 5 are separately mounted on the base same plane of press 3, the alignment of shafts of spinning apparatus 22, the center that captures of upper punch transfer robot 23 are distinguished the mould of corresponding servo rotating disk 21 and are installed centre bore, the mould of the most corresponding servo rotating disk 21 in the center that captures of finished product transfer robot 24 installs centre bore, the positioning seat center of corresponding detection device 4.Described section bar platform is separately mounted in concrete foundation with the base of press, is isolated by Damping ditch between the two.
Described one-level feeding device 11 includes level transducer 111, feed bin A112, drive mechanism 113, main spindle box A114, conveying pipe 115, conveying screw rod 116, turnover panel drives cylinder 117, cut-off turnover panel 118, weighing hopper A119 and electronic weighing scale A 1110, wherein, described level transducer 111 is installed on feed bin A112 top, described drive mechanism 113, conveying pipe 115 and conveying screw rod 116 are installed on main spindle box A114 casing, described turnover panel drives cylinder 117, cut-off turnover panel 118 is installed on the exit of conveying pipe 115, described weighing hopper A119 is positioned in the card of electronic weighing scale A 1110, described feed bin A112, main spindle box A114 and electronic weighing scale A 1110 are fixed on the same table top of section bar platform.
Two grades of described feeding devices 12 include feed bin B121, discharging control valve 122, rotating disk A 123, main spindle box B124, servo drive motor A125, material scraping plate 126, weighing hopper B127 and electronic weighing scale B 128, wherein, described discharging control valve 122 is installed on the discharge outlet of feed bin B121, described rotating disk A123 and servo drive motor A125 is arranged in the centre bore of main spindle box B124, described material scraping plate 126 is installed on above rotating disk A123 and compresses card, described weighing hopper B127 is positioned in the card of electronic weighing scale B 128, described feed bin B121, main spindle box B124 and electronic weighing scale B 128 are fixed on the same table top of section bar platform.
Described feeding mechanical hand 13 includes rotary cylinder A131, swing arm 132, swings gas pawl 133, left gripping finger 134, right gripping finger 135 and weighing hopper C136, wherein, described left gripping finger 134, right gripping finger 135 be symmetrically arranged on swing gas pawl 133 activity refer on, described swing gas pawl 133 is installed in swing arm 132, described swing arm 132 is arranged on rotary cylinder A131 by centre bore, install rear left gripping finger 134, right gripping finger 135 opening and closing center corresponding with the center of weighing hopper C136.
Described servo rotating disk 21 includes servo drive motor 211, indexing separator 212, rotating disk B213, undershoot A214, middle set 215, middle mold 216 and upper punch A217, wherein, described servo drive motor 211 is installed on the casing end face of indexing separator 212 by flange, described rotating disk B213 is installed on the output shaft of indexing separator 212 by centre bore, described middle set 215 is installed in the hole, location of rotating disk B213, and described undershoot A214, middle mold 216 and upper punch A217 are installed in the centre bore of middle set 215 together.
Described spinning apparatus 22 includes spinning cylinder B221, upper staking punch 222, upper punch B223, undershoot B224, undershoot driving head 225, hydraulic motor 226, lifting cylinder A227 and load lifting cylinder support 228, wherein, described upper staking punch 222 is installed on spinning cylinder B221 cylinder rod end face, after decline corresponding with upper punch B223 upper surface, described undershoot driving head 225 is installed on the output shaft of hydraulic motor 226, after rising, the lower surface with undershoot B224 is corresponding, described hydraulic motor 226 is installed on lifting cylinder A227 piston rod end face, lifting cylinder A227 is installed on load lifting cylinder support 228.
Described upper punch transfer robot 23 includes: lift cylinder A231, flat-removing air cyclinder A232, clamping cylinder 233, clamping finger 234, described clamping finger 234 mounted in pairs is on the activity of clamping cylinder 233 refers to, opening and closing center is corresponding with upper punch A center, and described clamping cylinder 233 is installed on lift cylinder A231 piston rod end face, and described lift cylinder A231 is installed on the translator slider end face of flat-removing air cyclinder A232；
Described finished product transfer robot 24 includes lift cylinder B241, flat-removing air cyclinder B242, installing plate 243, vacuum cup A244, described vacuum cup A244 is installed on lift cylinder B241 piston rod front end, described lift cylinder B241 is installed in flat-removing air cyclinder B242 translator slider, and described flat-removing air cyclinder B242 is fixed on installing plate 243.
Described press 3 includes press lathe bed 31, master cylinder 32, pressure head 33, support ring 34, support A35, described pressure head 33 is installed on master cylinder 32 piston rod front end face, described master cylinder 32 is fixed in the installing hole of press lathe bed 31, described support ring 34 is arranged on support A35, its center is with pressure head 33 center to corresponding, and described support A35 is fixed on lathe bed 31.
Described detection device 4 includes laser displacement sensor 41, flat-removing air cyclinder C42, positioning seat 43, guide rail 44, servo drive motor C45, support B46, described laser displacement sensor 41 and servo drive motor C45 are installed on positioning seat 43, mounting seat 43 is connected with flat-removing air cyclinder C42 piston rod front end, can translate along guide rail 44, described flat-removing air cyclinder C42 is fixed on support B46.
Described code disc device 5 includes servo cross slid platform 51, lifting cylinder B52, vacuum cup B53, collection tray 54, pallet translational cylinder 55, support body 56, described vacuum cup B53 is installed on lifting cylinder B52 piston rod front end, described lifting cylinder B52 is installed on the slide block of servo cross slid platform 51, hole, finished product each with collection tray 54 location is corresponding, described collection tray 54 is freely promoted by pallet translational cylinder 55, and described servo cross slid platform 51 and pallet translational cylinder 55 are installed on support body 56.
The beneficial effects of the utility model are:
1, use two-stage feed mode to weigh with high Accuracy Electronic Balance to combine, it is ensured that powder high-precision measuring, replace original manual production, improve the concordance of product.
2, accurately control pressure and the rotating speed of pre-compaction forming, improve the concordance of product.
3, frock, the mould produced is all integrated on servo rotating disk being press cycle feed that transport process when substituting artificial production reduces producers' quantity, it is simple to centralized production and management.
4, use laser sensor to replace artificial dial gauge to realize detection automatically, improve accuracy of detection and efficiency.
5, system uses fully-automatic production, simple to operate, reduces labor intensity, practical.
Accompanying drawing explanation
Accompanying drawing described herein is used for providing being further appreciated by of the present utility model, constitutes the part of the application, and illustrative example of the present utility model and explanation thereof are used for explaining this utility model, are not intended that improper restriction of the present utility model.
Fig. 1 is overall structure schematic diagram of the present utility model；
Fig. 2 is the axonometric drawing of one-level feeding device of the present utility model；
Fig. 3 is the axonometric drawing of two grades of feeding devices of the present utility model；
Fig. 4 is the axonometric drawing of feeding mechanical hand of the present utility model；
Fig. 5 is the axonometric drawing of servo rotating disk of the present utility model；
Fig. 6 is the axonometric drawing of spinning apparatus of the present utility model；
Fig. 7 is the axonometric drawing of upper punch transfer robot of the present utility model；
Fig. 8 is the axonometric drawing of finished product transfer robot of the present utility model；
Fig. 9 is the axonometric drawing of press of the present utility model；
Figure 10 is the axonometric drawing of detection device of the present utility model；
Figure 11 is the axonometric drawing of code disc device of the present utility model；
Figure 12 is that operation station of the present utility model arranges schematic diagram.
In figure: 11, one-level feeding device；111, level transducer；112, feed bin A；113, drive mechanism；114, main spindle box A；115, conveying pipe；116, conveying screw rod；117, turnover panel drives cylinder；118, cut-off turnover panel；119, weighing hopper A；1110, electronic weighing scale A；12, two grades of feeding devices；121, feed bin B；122, discharging control valve；123, rotating disk A；124, main spindle box B；125, servo drive motor A；126, material scraping plate；127, weighing hopper B；128, electronic weighing scale B；13, feeding mechanical hand；131, rotary cylinder A；132, swing arm；133, gas pawl is swung；134, left gripping finger；135, right gripping finger；136, weighing hopper C；21, servo rotating disk；211, servo drive motor B；212, indexing separator；213, rotating disk B；214, undershoot A；215, middle set；216, middle mold；217, upper punch A；22, spinning apparatus；221, rotary cylinder B；222, upper staking punch；223, upper punch B；224, undershoot B；225, undershoot driving head；226, hydraulic motor；227, lifting cylinder A；228, load lifting cylinder support；23, upper punch transfer robot；231, lift cylinder A；232, flat-removing air cyclinder A；233, clamping cylinder；234, clamping finger；24, finished product transfer robot；241, lift cylinder B；242, flat-removing air cyclinder B；243, installing plate；244, vacuum cup A；3, press；31, press lathe bed；32, master cylinder；33, pressure head；34, support ring；35, support A；4, detection device；41, laser displacement sensor；42, flat-removing air cyclinder C；43, positioning seat；44, guide rail；45, servo drive motor C；46, support B；5, code disc device；51, servo cross slid platform；52, lifting cylinder B；53, vacuum cup B；54, collection tray；55, pallet translational cylinder；56, support body.
Detailed description of the invention
Further illustrate detailed content of the present utility model and detailed description of the invention thereof below in conjunction with the accompanying drawings.
Shown in Figure 1, powdered metal liner automatization of the present utility model compacting production system, including the one-level feeding device 11 for powder weighing, two grades of feeding devices 12 for powder weighing, the feeding mechanical hand 13 of powder transmission after weighing, the servo rotating disk 21 transmitted for mould and powder, spinning apparatus 22 for powder cover pre-compaction forming, for picking and placeing the upper punch transfer robot 23 of upper punch, for taking the finished product transfer robot 24 of finished product, for the press 3 that powder cover is compressing, detection device 4 for product size detection, the code disc device 5 collected for finished product, atmospheric control, hydraulic control system and automatic control system.11, two grades of feeding devices 12 of described one-level feeding device and feeding mechanical hand 13 are respectively arranged on the same table top of section bar platform, weighing hopper center on the most corresponding electronic scale table top of the discharging opening of 11, two grades of feeding devices 12 of one-level feeding device, centre bore installed by the mould of the most corresponding servo rotating disk 21 in corresponding weighing hopper center, the center that captures of feeding mechanical hand 13.Described servo rotating disk 21, spinning apparatus 22, upper punch transfer robot 23, finished product transfer robot 24, detection device 4 and code disc device 5 are separately mounted on the base same plane of press 3, the alignment of shafts of spinning apparatus 22, the center that captures of upper punch transfer robot 23 are distinguished the mould of corresponding servo rotating disk 21 and are installed centre bore, the mould of the most corresponding servo rotating disk 21 in the center that captures of finished product transfer robot 24 installs centre bore, the positioning seat center of corresponding detection device 4.Described section bar platform is separately mounted in concrete foundation with the base of press, is isolated by Damping ditch between the two.
nullShown in Figure 2，One-level feeding device 11 described in the utility model includes level transducer 111、Feed bin A112、Drive mechanism 113、Main spindle box A114、Conveying pipe 115、Conveying screw rod 116、Turnover panel drives cylinder 117、Cut-off turnover panel 118、Weighing hopper A119 and electronic weighing scale A 1110，Wherein，Described level transducer 111 is installed on feed bin A112 top，Described drive mechanism 113、Conveying pipe 115 and conveying screw rod 116 are installed on main spindle box A114 casing，Described turnover panel drives cylinder 117、Cut-off turnover panel 118 is installed on the exit of conveying pipe 115，Described weighing hopper A119 is positioned in the card of electronic weighing scale A 1110，Described feed bin A112、Main spindle box A114 and electronic weighing scale A 1110 are fixed on the same table top of section bar platform.
Shown in Figure 3, two grades of feeding devices 12 described in the utility model include feed bin B121, discharging control valve 122, rotating disk A 123, main spindle box B124, servo drive motor A125, material scraping plate 126, weighing hopper B127 and electronic weighing scale B 128, wherein, described discharging control valve 122 is installed on the discharge outlet of feed bin B121, described rotating disk A123 and servo drive motor A125 is arranged in the centre bore of main spindle box B124, described material scraping plate 126 is installed on above rotating disk A123 and compresses card, described weighing hopper B127 is positioned in the card of electronic weighing scale B 128, described feed bin B121, main spindle box B124 and electronic weighing scale B 128 are fixed on the same table top of section bar platform.
Shown in Figure 4, feeding mechanical hand 13 described in the utility model includes rotary cylinder A131, swing arm 132, swings gas pawl 133, left gripping finger 134, right gripping finger 135 and weighing hopper C136, wherein, described left gripping finger 134, right gripping finger 135 be symmetrically arranged on swing gas pawl 133 activity refer on, described swing gas pawl 133 is installed in swing arm 132, described swing arm 132 is arranged on rotary cylinder A131 by centre bore, install rear left gripping finger 134, right gripping finger 135 opening and closing center corresponding with the center of weighing hopper C136.
Shown in Figure 5, servo rotating disk 21 described in the utility model includes servo drive motor 211, indexing separator 212, rotating disk B213, undershoot A214, middle set 215, middle mold 216 and upper punch A217, wherein, described servo drive motor 211 is installed on the casing end face of indexing separator 212 by flange, described rotating disk B213 is installed on the output shaft of indexing separator 212 by centre bore, described middle set 215 is installed in the hole, location of rotating disk B213, and described undershoot A214, middle mold 216 and upper punch A217 are installed in the centre bore of middle set 215 together.
Shown in Figure 6, spinning apparatus 22 described in the utility model includes spinning cylinder B221, upper staking punch 222, upper punch B223, undershoot B224, undershoot driving head 225, hydraulic motor 226, lifting cylinder A227 and load lifting cylinder support 228, wherein, described upper staking punch 222 is installed on spinning cylinder B221 cylinder rod end face, after decline corresponding with upper punch B223 upper surface, described undershoot driving head 225 is installed on the output shaft of hydraulic motor 226, after rising, the lower surface with undershoot B224 is corresponding, described hydraulic motor 226 is installed on lifting cylinder A227 piston rod end face, lifting cylinder A227 is installed on load lifting cylinder support 228.
Shown in Figure 7, upper punch transfer robot 23 described in the utility model includes: lift cylinder A231, flat-removing air cyclinder A232, clamping cylinder 233, clamping finger 234, described clamping finger 234 mounted in pairs is on the activity of clamping cylinder 233 refers to, opening and closing center is corresponding with upper punch A center, described clamping cylinder 233 is installed on lift cylinder A231 piston rod end face, and described lift cylinder A231 is installed on the translator slider end face of flat-removing air cyclinder A232；
Shown in Figure 8, finished product transfer robot 24 described in the utility model includes lift cylinder B241, flat-removing air cyclinder B242, installing plate 243, vacuum cup A244, described vacuum cup A244 is installed on lift cylinder B241 piston rod front end, described lift cylinder B241 is installed in flat-removing air cyclinder B242 translator slider, and described flat-removing air cyclinder B242 is fixed on installing plate 243.
Shown in Figure 9, press 3 described in the utility model includes press lathe bed 31, master cylinder 32, pressure head 33, support ring 34, support A35, described pressure head 33 is installed on master cylinder 32 piston rod front end face, described master cylinder 32 is fixed in the installing hole of press lathe bed 31, described support ring 34 is arranged on support A35, its center is with pressure head 33 center to corresponding, and described support A35 is fixed on lathe bed 31.
Shown in Figure 10, detection device 4 described in the utility model includes laser displacement sensor 41, flat-removing air cyclinder C42, positioning seat 43, guide rail 44, servo drive motor C45, support B46, described laser displacement sensor 41 and servo drive motor C45 are installed on positioning seat 43, mounting seat 43 is connected with flat-removing air cyclinder C42 piston rod front end, can translate along guide rail 44, described flat-removing air cyclinder C42 is fixed on support B46.
Shown in Figure 11, code disc device 5 described in the utility model includes servo cross slid platform 51, lifting cylinder B52, vacuum cup B53, collection tray 54, pallet translational cylinder 55, support body 56, described vacuum cup B53 is installed on lifting cylinder B52 piston rod front end, described lifting cylinder B52 is installed on the slide block of servo cross slid platform 51, hole, finished product each with collection tray 54 location is corresponding, described collection tray 54 is freely promoted by pallet translational cylinder 55, and described servo cross slid platform 51 and pallet translational cylinder 55 are installed on support body 56.
Seeing shown in Fig. 1 to Figure 12, specific works string routine of the present utility model is as follows:
One, automatic control program is started:
Production powder is added to feed bin A112 and feed bin B121, level transducer 111 detects powder situation, lacks material alarm.
Two, the station that feeds is started:
Start one-level charging: turnover panel drives cylinder 117 to end turnover panel 118 after retracting and opens, drive mechanism 113 starts, power is slowed down by main spindle box A114 and drives the conveying screw rod 116 in conveying pipe 115 to rotate conveying powder, medicated powder is poured in weighing hopper A119, when electronic weighing scale A 1110 numerical value reaches one-level charging setting value, turnover panel drives cylinder 117 to stretch out closedown cut-off turnover panel 118 to simultaneously drive mechanism 113 and stop, i.e. one-level has fed；
Start two grades of chargings: powder is added on rotating disk A123 by discharging control valve 122, after servo drive motor A125 starts, power drives rotating disk A123 to rotate by main spindle box B124, being scraped from rotating disk A123 by material scraping plate 126 when powder forwards to above weighing hopper B127 pours in weighing hopper B127, when electronic weighing scale B 128 numerical value reaches two grades of charging setting values, servo drive motor A125 stops, and i.e. two grades chargings complete；
Start the station of falling medicine: swing gas pawl 133 and clamp weighing hopper C136 by left gripping finger 134 and right gripping finger 135, after the swing arm 132 of rotary cylinder A131 rotation afterwards drives swing gas pawl 133 to revolve turnback, swing gas pawl 133 and pour in undershoot A214 in servo rotating disk 21 with weighing hopper C136 rotation turnback by medicated powder, i.e. charging station completes.
Three, startup is put and is rushed station:
Servo drive motor B211 starts, and power is passed to indexing separator 212 and drives rotating disk B213, undershoot A214, middle set 215, middle mold 216 and the 72 degree of arrival of rotation of upper punch A217 to put and rush station.After lift cylinder A231 decline puts in place, after clamping cylinder 233 clamps upper punch 216 by clamping finger 234, lift cylinder 231 rises and puts in place, upper punch is sent to the other end by flat-removing air cyclinder 232, after putting in place, lift cylinder 231 declines, after putting in place, clamping cylinder 233 unclamps upper punch A217 by clamping finger 234 and puts it in the servo rotating disk 21 with powder (lift cylinder A231 rises flat-removing air cyclinder A232 after putting in place and returns in situ), i.e. puts and rushes station and complete.
Four, spinning station is started:
Power is passed to indexing separator 212 by servo drive motor B211 startup, drives rotating disk B213, undershoot A214, middle set 215, middle mold 216 and upper punch A217 to rotate 72 degree and arrives spinning stations.Lifting cylinder A227 drives hydraulic motor 226, undershoot driving head 225, undershoot B224, upper punch B223 to rise, and in rotary cylinder B221 drive, staking punch 222 declines and upper punch is applied pressure simultaneously, and hydraulic motor 226 has rotated spinning operation.Rotary cylinder 221 drives upper staking punch 222 liters to put in place, and lifting cylinder A227 drives the decline of hydraulic motor 226, undershoot driving head 225, undershoot B224, upper punch B223 to put in place simultaneously.
Five, pressing station is started:
Power is passed to indexing separator 212 and is driven rotating disk 213, undershoot A214, middle set 215, middle mold 216 and upper punch A217 to rotate 72 degree of arrival stamping stations by servo drive motor B211 startup.The master cylinder 32 of press 3 is pressed by pressure head 33 and rushes B223 and complete product and suppress.Press power is acted on press lathe bed 31 by upper punch 216, undershoot B224, support ring 34, support A35.
Six, startup takes upper punch and ejects station:
Power is passed to indexing separator 212 and is driven rotating disk B213, undershoot A214, middle set 215, middle mold 216 and the 72 degree of arrival of rotation of upper punch A217 take upper punch and eject station by servo drive motor B211 startup.Eject cylinder to rise upper punch ejection die, then repeat to put and rush station (i.e. step 3).
Seven, start and take finished product station:
Power is passed to indexing separator 212 and is driven rotating disk B213, undershoot A214, middle set 215, middle mold 216 and the 72 ° of arrival of rotation of upper punch A217 to take finished product station by servo drive motor B211 startup.Lift cylinder B241 declines and puts in place, and vacuum cup 243 holds finished product, and lift cylinder B241 rises and puts in place, and flat-removing air cyclinder B242 is sent to detect station, and lift cylinder B241 declines the final vacuum sucker 243 that puts in place and unclamps and be placed in positioning seat 43 by finished product.Lift cylinder B241 rising puts in place, and flat-removing air cyclinder B242 returns in situ, i.e. complete to take finished product station.
Eight, startup detection station:
Product after compacting is placed on positioning seat 43 by finished product transfer robot 24, flat-removing air cyclinder C42 piston is retracted and is driven positioning seat 43 to move to detect station along guide rail 44, servo drive motor C45 starts drive positioning seat 43 rotating 360 degrees, measured range data by laser displacement sensor 41 and incoming automatic control system stores and calculates, i.e. complete Product checking.
Nine, code-disc station is started:
Lifting cylinder B52 declines and puts in place, and vacuum cup B53 holds finished product, and lifting cylinder 52 rises and puts in place, and servo cross slid platform 51 starts and is put on collection tray 54 by finished product according to certain track, i.e. completes workpiece code-disc.
The key technical indexes of the present utility model:
1, production form: manually go up powder, automatically produce.
2, production efficiency: 240/per hour.
3, weighing precision: ± 0.1g.
4, spinning pressure controling precision: ± 0.1MPa.
5, pressing pressure control accuracy: ± 0.1MPa.
6, product Wall-Thickness Difference accuracy of detection: ± 0.025mm.
7, requirement is used:
Production line power reguirements:
Three-phase five-wire mode, voltage 380V ± 10%, frequency 50HZ ± 1HZ.
Production line air supply requirement:
Compressed air quality: aqueous vapor: atmospheric pressure dew point less than-17 DEG C.
Microgranule: 0.3 μm.
Oil: 1mg/m3(ANR).
Bleed pressure: 0.5-0.8MPa.
The foregoing is only preferred embodiment of the present utility model, be not limited to this utility model, for a person skilled in the art, this utility model can have various modifications and variations.All any modification, equivalent substitution and improvement etc. being made this utility model, within should be included in protection domain of the present utility model.
Claims (10)
1. a powdered metal liner automatization compacting production system, it is characterized in that: include the one-level feeding device (11) for powder weighing, two grades of feeding devices (12) for powder weighing, the feeding mechanical hand (13) of powder transmission after weighing, the servo rotating disk (21) transmitted for mould and powder, spinning apparatus (22) for powder cover pre-compaction forming, for picking and placeing the upper punch transfer robot (23) of upper punch, for taking the finished product transfer robot (24) of finished product, for the press (3) that powder cover is compressing, detection device (4) for product size detection, the code disc device (5) collected for finished product, atmospheric control, hydraulic control system and automatic control system；Described one-level feeding device (11), two grades of feeding devices (12) and feeding mechanical hand (13) are respectively arranged on the same table top of section bar platform, one-level feeding device (11), two grades of feeding devices (12) discharging opening respectively corresponding electronic scale table top on weighing hopper center, the mould installation centre bore of the most corresponding servo rotating disk (21) in corresponding weighing hopper center, the crawl center of feeding mechanical hand (13)；Described servo rotating disk (21), spinning apparatus (22), upper punch transfer robot (23), finished product transfer robot (24), detection device (4) and code disc device (5) are separately mounted on the base same plane of press (3), the alignment of shafts of spinning apparatus (22), the crawl center of upper punch transfer robot (23) are distinguished the mould of corresponding servo rotating disk (21) and are installed centre bore, the mould of the most corresponding servo rotating disk (21) in the crawl center of finished product transfer robot (24) installs centre bore, the positioning seat center of corresponding detection device (4)；Described section bar platform is separately mounted in concrete foundation with the base of press, is isolated by Damping ditch between the two.
nullPowdered metal liner automatization the most according to claim 1 compacting production system，It is characterized in that: described one-level feeding device (11) includes level transducer (111)、Feed bin A(112)、Drive mechanism (113)、Main spindle box A(114)、Conveying pipe (115)、Conveying screw rod (116)、Turnover panel drives cylinder (117)、Cut-off turnover panel (118)、Weighing hopper A(119) and electronic weighing scale A (1110)，Wherein，Described level transducer (111) is installed on feed bin A(112) top，Described drive mechanism (113)、Conveying pipe (115) and conveying screw rod (116) are installed on main spindle box A(114) on casing，Described turnover panel drives cylinder (117)、Cut-off turnover panel (118) is installed on the exit of conveying pipe (115)，Described weighing hopper A(119) it is positioned in the card of electronic weighing scale A (1110)，Described feed bin A(112)、Main spindle box A(114) and electronic weighing scale A (1110) be fixed on the same table top of section bar platform.
nullPowdered metal liner automatization the most according to claim 1 compacting production system，It is characterized in that: two grades of described feeding devices (12) include feed bin B(121)、Discharging control valve (122)、Rotating disk A(123)、Main spindle box B(124)、Servo drive motor A(125)、Material scraping plate (126)、Weighing hopper B(127) and electronic weighing scale B (128)，Wherein，Described discharging control valve (122) is installed on feed bin B(121) discharge outlet，Described rotating disk A(123) and servo drive motor A(125) be arranged on main spindle box B(124) centre bore in，Described material scraping plate (126) is installed on rotating disk A(123) top and compress card，Described weighing hopper B(127) it is positioned in the card of electronic weighing scale B (128)，Described feed bin B(121)、Main spindle box B(124) and electronic weighing scale B (128) be fixed on the same table top of section bar platform.
Powdered metal liner automatization the most according to claim 1 compacting production system, it is characterized in that: described feeding mechanical hand (13) includes rotary cylinder A(131), swing arm (132), swing gas pawl (133), left gripping finger (134), right gripping finger (135) and weighing hopper C(136), wherein, described left gripping finger (134), right gripping finger (135) be symmetrically arranged on swing gas pawl (133) activity refer on, described swing gas pawl (133) is installed in swing arm (132), described swing arm (132) is arranged on rotary cylinder A(131 by centre bore) on, rear left gripping finger (134) is installed, the opening and closing center of right gripping finger (135) and weighing hopper C(136) center corresponding.
nullPowdered metal liner automatization the most according to claim 1 compacting production system，It is characterized in that: described servo rotating disk (21) includes servo drive motor (211)、Indexing separator (212)、Rotating disk B(213)、Undershoot A(214)、Middle set (215)、Middle mold (216) and upper punch A(217)，Wherein，Described servo drive motor (211) is installed on the casing end face of indexing separator (212) by flange，Described rotating disk B(213) it is installed on the output shaft of indexing separator (212) by centre bore，Described middle set (215) is installed on rotating disk B(213) hole, location in，Described undershoot A(214)、Middle mold (216) and upper punch A(217) it is installed on together in the centre bore of middle set (215).
nullPowdered metal liner automatization the most according to claim 1 compacting production system，It is characterized in that: described spinning apparatus (22) includes spinning cylinder B(221)、Upper staking punch (222)、Upper punch B(223)、Undershoot B(224)、Undershoot driving head (225)、Hydraulic motor (226)、Lifting cylinder A(227) and load lifting cylinder support (228)，Wherein，Described upper staking punch (222) is installed on spinning cylinder B(221) cylinder rod end face，With upper punch B(223 after decline) upper surface is corresponding，Described undershoot driving head (225) is installed on the output shaft of hydraulic motor (226)，With undershoot B(224 after rising) lower surface corresponding，Described hydraulic motor (226) is installed on lifting cylinder A(227) piston rod end face，Lifting cylinder A(227) it is installed on load lifting cylinder support (228).
Powdered metal liner automatization the most according to claim 1 compacting production system, it is characterized in that: described upper punch transfer robot (23) including: lift cylinder A(231), flat-removing air cyclinder A(232), clamping cylinder (233), clamping finger (234), described clamping finger (234) mounted in pairs is on the activity of clamping cylinder (233) refers to, opening and closing center is corresponding with upper punch A center, described clamping cylinder (233) is installed on lift cylinder A(231) piston rod end face, described lift cylinder A(231) be installed on flat-removing air cyclinder A(232) translator slider end face；
Described finished product transfer robot (24) includes lift cylinder B(241), flat-removing air cyclinder B(242), installing plate (243), vacuum cup A(244), described vacuum cup A(244) it is installed on lift cylinder B(241) piston rod front end, described lift cylinder B(241) it is installed on flat-removing air cyclinder B(242) in translator slider, described flat-removing air cyclinder B(242) it is fixed on installing plate (243).
Powdered metal liner automatization the most according to claim 1 compacting production system, it is characterized in that: described press (3) includes press lathe bed (31), master cylinder (32), pressure head (33), support ring (34), support A(35), described pressure head (33) is installed on master cylinder (32) piston rod front end face, described master cylinder (32) is fixed in the installing hole of press lathe bed (31), described support ring (34) is arranged on support A(35) on, its center with pressure head (33) center to corresponding, described support A(35) it is fixed on lathe bed (31).
Powdered metal liner automatization the most according to claim 1 compacting production system, it is characterized in that: described detection device (4) includes laser displacement sensor (41), flat-removing air cyclinder C(42), positioning seat (43), guide rail (44), servo drive motor C(45), support B(46), described laser displacement sensor (41) and servo drive motor C(45) it is installed on positioning seat (43), positioning seat (43) and flat-removing air cyclinder C(42) piston rod front end is connected, can translate along guide rail (44), described flat-removing air cyclinder C(42) it is fixed on support B(46) on.
Powdered metal liner automatization the most according to claim 1 compacting production system, it is characterized in that: described code disc device (5) includes servo cross slid platform (51), lifting cylinder B(52), vacuum cup B(53), collection tray (54), pallet translational cylinder (55), support body (56), described vacuum cup B(53) it is installed on lifting cylinder B(52) piston rod front end, described lifting cylinder B(52) it is installed on the slide block of servo cross slid platform (51), corresponding with hole, collection tray (54) each finished product location, described collection tray (54) is freely promoted by pallet translational cylinder (55), described servo cross slid platform (51) and pallet translational cylinder (55) are installed on support body (56).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620271389.8U CN205464321U (en) | 2016-04-05 | 2016-04-05 | Automatic suppression production system of metal powder types of medicine cover |
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| CN201620271389.8U CN205464321U (en) | 2016-04-05 | 2016-04-05 | Automatic suppression production system of metal powder types of medicine cover |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105665700A (en) * | 2016-04-05 | 2016-06-15 | 营口市双龙射孔器材有限公司 | Automatic pressing production system for metal powder explosive cover |
| CN107932971A (en) * | 2017-12-22 | 2018-04-20 | 山西贵友自动化设备有限公司 | The compacting production system of extrusion forming product |
| CN109884974A (en) * | 2019-03-01 | 2019-06-14 | 江南工业集团有限公司 | A kind of cavity liner production line automation control system |
| CN114192775A (en) * | 2021-11-16 | 2022-03-18 | 江苏三环奥纳科技有限公司 | Preparation equipment and preparation method of magnetically soft alloy |
-
2016
- 2016-04-05 CN CN201620271389.8U patent/CN205464321U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105665700A (en) * | 2016-04-05 | 2016-06-15 | 营口市双龙射孔器材有限公司 | Automatic pressing production system for metal powder explosive cover |
| CN107932971A (en) * | 2017-12-22 | 2018-04-20 | 山西贵友自动化设备有限公司 | The compacting production system of extrusion forming product |
| CN107932971B (en) * | 2017-12-22 | 2023-05-26 | 山西贵友自动化设备有限公司 | Pressing production system for extrusion molding product |
| CN109884974A (en) * | 2019-03-01 | 2019-06-14 | 江南工业集团有限公司 | A kind of cavity liner production line automation control system |
| CN114192775A (en) * | 2021-11-16 | 2022-03-18 | 江苏三环奥纳科技有限公司 | Preparation equipment and preparation method of magnetically soft alloy |
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Address after: 115004 Shuanglong company, 82 West Jinniu Road, downtown district, Liaoning, Yingkou Patentee after: YINGKOU DOUBLE DRAGON PERFORATING EQUIPMENT CO., LTD. Patentee after: Changchun Polytron Technologies Inc Address before: 115004 Shuanglong company, 82 West Jinniu Road, downtown district, Liaoning, Yingkou Patentee before: YINGKOU DOUBLE DRAGON PERFORATING EQUIPMENT CO., LTD. Patentee before: Changchun Huiwei Technology Development Co.,Ltd. |
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Granted publication date: 20160817 Effective date of abandoning: 20170929 |
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