CN210400192U - Automatic and intelligent production line of relay primer - Google Patents

Abstract

The utility model discloses an automation, intelligent production line of relay initiating explosive device, include: the automatic assembling system of the shell, the pouring system, the upper cover mounting system, the finished product collecting system and the control system are sequentially positioned at the tail end of the automatic assembling system of the shell; the automatic shell assembling system, the pouring system, the upper cover mounting system and the finished product collecting system are electrically connected with the control system. The utility model discloses can save and install processes such as rising head, demolding additional, can guarantee again when controlling product cost that product property can, no waste medicine produces, the dangerous process and the operation number that have significantly reduced to automatic, the intelligent production of initiating explosive device has been realized.

Description

Automatic and intelligent production line of relay primer

Technical Field

The utility model belongs to the technical field of the relay initiating device, more specifically the automatic, the intelligent production line that relate to a relay initiating device that says so.

Background

The relay detonator is a special civil explosive device for detonating insensitive explosives or chamber large blasting, and the pouring process mainly adopts two types of manual and automatic pouring of explosive during the production process of the relay detonator at home at present. The production efficiency of manual pouring is low, the product quality is unstable, the operation environment is poor, the safety factor is low, the operators are dense, the problems of low production efficiency, unstable product quality, dense operators and the like can be well solved by automatic pouring, but the demolding of a semi-finished product primer still has the problems of low demolding efficiency, high product rejection rate and the like, and potential dangerous factors caused by friction generated by relative movement of explosives and mold rods in the demolding process are not beneficial to production safety. With the popularization and application of the state to insensitive explosives and field mixed loading vehicles, the relay primer is more and more favored by users, the using amount is more and more large, and the original low-yield and high-risk operation mode can not meet the requirements of market and social development.

Because the material is easy to precipitate in the molten TNT, the material blocking is easy to occur in the pouring process, and the material is inflammable and explosive with the TNT, some common filling equipment cannot be applied due to the limitation of manufacturing materials, static electricity prevention, working modes and other factors, and is limited by the technical bottleneck. Although the continuous automatic production of the domestic detonating primer is realized at present, the production of the domestic detonating primer is often limited by the influence of key procedures such as riser charge, product demolding and the like, the future detonating primer production is developed in a higher direction from the viewpoints of production cost, high efficiency and environmental protection, and the research and development of technologies such as integration, riser-free technology and the like become necessary in a second form.

The formula of the current initiating explosive device is a uniform mixture of TNT and hexogen or TNT and Taian (a part of products are added with a Taian initiating explosive core). The automatic production process steps of the initiating explosive casting are as follows, the raw materials are subjected to impurity removal and are weighed, then the raw materials are transferred to a melting machine, the melted materials are placed into a mixing tank, solid particles are added to be mixed, meanwhile, shell accessories are assembled in place, once multi-mode quantitative injection is carried out in an injection process after the materials are uniformly mixed, explosive columns after the explosive filling are carried to a cooling process by a conveyor to be sequentially subjected to gradient cooling nursing, the finished product is carried to a transferring process by the conveyor to be integrally collected, the explosive columns are subjected to explosive column inspection in a boxing and packaging process, and finished products are directly boxed. At present, most of the production processes of products adopt casting with risers, because the risers need to be manually assembled in advance, and the risers need to be manually separated from the medicine column after being demoulded, time and labor are wasted, dangerous stations and operation personnel are increased, meanwhile, a large amount of waste medicines are left in the riser of each medicine column, so that the waste medicines are not wasted, the time and the labor are wasted due to repeated utilization, and great potential safety hazards exist when the waste medicines are levigated; the process for producing the detonating primer needs three nursing procedures, and has the disadvantages of complex process, overlong nursing time and large on-line explosive storage amount. Most of the prior initiating explosive device products are subjected to demolding in a manual or equipment demolding mode, a plastic shell is adopted, demolding is not needed, but the cost of a product packaging material of the plastic shell is higher and is limited by structural influence, the requirement on the mixture ratio of the product is higher, and the cost of raw materials is invisibly increased, so that the prior initiating explosive device packaged by a paper tube is still the mainstream of the market, but the initiating explosive device packaged by the paper tube is usually subjected to demolding in the production process, the mold stripping process needs higher pressure, relative friction occurs between a explosive body and a mold rod of the mold, the friction sensitivity of a black cord is 68-84%, the too-safe friction sensitivity is more 100%, the existence of the demolding process brings great potential danger to the safe production of the initiating explosive device products, and a large amount of medicinal powder is generated in the demolding process, The friction of the dregs and the powder in the equipment is dangerous.

Therefore, how to provide an automatic and intelligent production line of the relay primer becomes a problem that needs to be solved urgently by those skilled in the art.

SUMMERY OF THE UTILITY MODEL

In view of this, the utility model provides an automation, intelligent production line of relaying initiating explosive device, structural design is reasonable, can save and install processes such as rising head, demolding additional, can guarantee again when controlling product cost that product property can, and no waste explosive produces, and dangerous process and operation number have significantly reduced to automatic, the intelligent production of initiating explosive device has been realized.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

an automatic, intelligent production line of relay priming tool, includes: the automatic assembling system comprises a shell automatic assembling system, a pouring system, an upper cover mounting system, a finished product collecting system and a control system, wherein the pouring system, the upper cover mounting system and the finished product collecting system are sequentially positioned at the tail end of the shell automatic assembling system; the automatic shell assembling system, the pouring system, the upper cover mounting system and the finished product collecting system are electrically connected with the control system.

Preferably, the automatic shell assembling system comprises a feeding trolley, a trolley conveying line, a frame, a speed-multiplying chain, a first jacking mechanism, a material taking lifting mechanism and a moving manipulator, wherein the feeding trolley is arranged on the trolley conveying line in a rolling manner; the trolley conveying line is positioned at the bottom of one side of the frame, the speed-multiplying chain is arranged on one side far away from the trolley conveying line, and the first jacking mechanism is arranged at the bottom end of the speed-multiplying chain; the material taking and lifting mechanism is arranged on the frame and located above the trolley conveying line, and the moving manipulator is arranged at the top of the frame.

Preferably, the pouring system comprises a medicine injection tank, a buffer tank, a pouring nozzle and a jacking cylinder; the medicine injection tank is communicated with the buffer tank through a proportional valve; the buffer tank is communicated with the pouring nozzle through a pouring valve; and a weighing sensor is arranged on the upper part of the jacking cylinder.

Preferably, the pouring nozzle comprises a conical funnel area, a discharge pipe and a conical discharge nozzle, and the small-diameter end of the conical funnel area is connected with the large-diameter end of the conical discharge nozzle through the discharge pipe.

Preferably, upper cover installing the system includes frame, climbing mechanism two, clamping mechanism, first reclaimer manipulator, material feeding unit, pneumatic vibration dish and feed supplement device, climbing mechanism two sets up the bottom of frame one side, material feeding unit is located the opposite side of frame, material feeding unit keeps away from one side of frame has set gradually pneumatic vibration dish, feed supplement device, first reclaimer manipulator is installed the top of frame.

Preferably, the finished product collecting system comprises a finished product collecting box, a second material taking manipulator and a finished product conveying line, the finished product conveying line is arranged on one side of the finished product collecting box, and the second material taking manipulator is arranged at the top of the finished product collecting box.

Preferably, the intelligent monitoring system further comprises a monitoring system, wherein the monitoring system is electrically connected with the control system, and the monitoring system comprises an explosion-proof electric holder, an explosion-proof camera and a hard disk video recorder.

The utility model provides an automation, intelligent production line of relay initiating explosive device, beneficial effect lies in:

the utility model adopts the control system, realizes the purposes of automatically installing the shell, intelligently pouring, automatically installing the upper cover and automatically collecting finished products, greatly improves the production efficiency and reduces the labor intensity; the number of operators is reduced, and the safety in production is improved; the design is safe and reliable, and the safety interlocking monitoring system is further arranged, so that the safety factor of production is increased.

The pouring system adopted by the utility model has reasonable structure, is not easy to leave materials, has smooth discharging, and reduces the manual maintenance cost of the equipment system; the reasonable pouring nozzle is adopted, the reasonable size and the size of the optimal caliber are determined, the heat conduction effect is good, the pouring speed requirement can be met, and the blockage in the pipe can be avoided. The special valve with quick, sensitive and safe reaction and the pouring nozzle with reasonable structure are matched to realize the automatic pouring of the special material.

The utility model discloses an accurate weighing sensor, the pouring error is little, and production finishes the back equipment clearance convenient.

The automatic casing loading machine system, the upper cover mounting system and the finished product collecting system have the functions of self-diagnosis of equipment faults (such as action failure, action overtime, action error and the like), display, alarm, record storage and the like, can be butted with a monitoring room, transmit fault information to the monitoring room, and have the corresponding function of full-line safety interlocking.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.

Fig. 1 is a front view of the automatic casing assembling system of the present invention.

Fig. 2 is a top view of the automatic casing assembling system according to the present invention.

Fig. 3 is a side view of the automatic casing assembling system according to the present invention.

Figure 4 attached drawing is the utility model discloses the structure schematic diagram of dolly transfer chain.

Fig. 5 is a schematic structural diagram of the feeding trolley of the present invention.

Fig. 6 is a front view of the mobile manipulator of the present invention.

Fig. 7 is a top view of the mobile manipulator of the present invention.

Fig. 8 is a side view of the mobile manipulator of the present invention.

Fig. 9 is a schematic structural view of the material taking and lifting mechanism of the present invention.

Fig. 10 is a schematic structural diagram of the first moving jacking mechanism of the present invention.

Fig. 11 is a front view of the gating system of the present invention.

Figure 12 is a side view of the gating system of the present invention.

Fig. 13 is a schematic structural view of the glue injection nozzle of the present invention.

Fig. 14 is a front view of the upper cover mounting system of the present invention.

Figure 15 accompanying drawing is a top view of the present invention upper cover mounting system.

FIG. 16 is a schematic view of the mounting structure of the pneumatic vibration plate and the feeding device of the present invention.

Fig. 17 is a schematic structural diagram of the clamping mechanism of the present invention.

Figure 18 is a schematic structural diagram of the finished product collecting box of the present invention.

Wherein, in the figure,

100-a trolley; 101-a vehicle body; 102-a stop lever; 103-casters; 104-a tray; 110-trolley conveyor line; 111-trolley positioning blocks; 120-a frame; 130-speed chain; 140-a first jacking mechanism; 141-jacking support; 142-a cross-bar; 143-barrier cylinders; 144-a jacking cylinder; 150-a take-off lifting mechanism; 151-a second motor; 152-a strut; 153-rotor two; 154-belt two; 155-tray fixing cylinder; 160-moving the robot; 161-a first motor; 162-a guide bar; 163-wheel one; 164-Belt one; 165-a cylinder; 166-a jaw; 170-tooling plate; 200-a medicine injection tank; 210-a buffer tank; 220-a pouring nozzle; 221-a conical funnel region; 222-a discharge pipe; 223-a conical discharge nozzle; 224-a ring-shaped enclosure; 230-a lifting cylinder; 240-proportional valve; 250-a pouring valve; 260-a weighing sensor; 270-sensor protective sleeve; 300-a frame; 310-a second jacking mechanism; 320-a clamping mechanism; 321-a clamping bracket; 322-a clamping cylinder; 323-fixed bar; 324-a travel bar; 325-clamping block; 330-a first material taking manipulator; 340-a feeding device; 350-a pneumatic vibration disc; 360-feeding device; 361-a stock bin; 362-a third motor; 363-a supply belt; 400-finished product collection box; 410-a second material taking manipulator; 420-finished product conveying line.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-18, the present invention provides an automatic and intelligent production line for a relay detonator, comprising: the automatic assembling system comprises a shell automatic assembling system, a pouring system, an upper cover mounting system, a finished product collecting system and a control system, wherein the pouring system, the upper cover mounting system and the finished product collecting system are sequentially positioned at the tail end of the shell automatic assembling system; the automatic shell assembling system, the pouring system, the upper cover mounting system and the finished product collecting system are electrically connected with the control system.

Referring to fig. 1-10, the automatic casing assembling system includes a feeding cart 100, a cart conveying line 110, a frame 120, a speed-doubling chain 130, a first jacking mechanism 140, a material taking lifting mechanism 150 and a moving manipulator 160, wherein the feeding cart 100 is arranged on the cart conveying line 110 in a rolling manner; the trolley conveying line 110 is positioned at the bottom of one side of the frame 120, the speed doubling chain 130 is arranged at one side far away from the trolley conveying line 110, the first jacking mechanism 140 is arranged at the bottom end of the speed doubling chain 130, and the speed doubling chain 130 is provided with a tooling plate 170; the take-up lift mechanism 150 is mounted on the frame 120 above the cart conveyor line 110 and the transfer robot 160 is mounted on top of the frame 120.

In another embodiment, a trolley positioning block 111 is arranged on the trolley conveying line 110, so that the trolley can be fixed in position.

In another embodiment, the feed trolley 100 comprises a trolley body 101, a stop lever 102 and a caster 103, wherein the caster 103 is mounted on the trolley body 101 and is in rolling connection with the trolley conveying line 110; a plurality of layers of trays 104 are erected in the car body 101, a plurality of shells are placed on each layer of trays 104, and the stop lever 102 is installed on one side of the car body 101, so that the trays 104 are prevented from moving in the moving process of the feeding trolley 100.

In another embodiment, the moving manipulator 160 comprises a first motor 161, a guide rod 162, a first rotating wheel 163, a first belt 164, a cylinder 165 and a clamping jaw 166, the first rotating wheel 163 is installed at both ends of the guide rod 162, the first motor 161 is in transmission connection with the first rotating wheel 163, the first belt 164 surrounds the guide rod 162 and is sleeved on the first rotating wheel 163, the cylinder 165 is installed on the first belt 164 and moves transversely along with the first belt 164, and an output end of the cylinder 165 is connected with the clamping jaw 166.

In another embodiment, the material taking and lifting mechanism 150 includes a second motor 151, a supporting rod 152, a second rotating wheel 153, a second belt 154 and a second tray fixing cylinder 155, the second rotating wheel 153 is installed at the top end and the bottom end of the supporting rod 152, the second motor 151 is in transmission connection with the second rotating wheel 153, the second belt 154 surrounds the supporting rod and is sleeved on the second rotating wheel 153, and the second tray fixing cylinder 155 is installed on the second belt 154 and longitudinally moves along with the second belt 154. When the material taking and lifting mechanism 150 is lifted, the tray is clamped by the tray fixing cylinder 155.

The first jacking mechanism 140 comprises a jacking support 141, a cross rod 142, a blocking cylinder 143 and a jacking cylinder 144, the bottom end of the jacking cylinder 144 is installed on the jacking support 141, the output end of the jacking cylinder is connected with the cross rod, and the blocking cylinder 143 is installed on the cross rod 142 to support the tooling plate 170.

Referring to fig. 11-13, the casting system includes a drug injection canister 200, a buffer tank 210, a nozzle 220, and a lift cylinder 230; the medicine injection tank 200 is communicated with the buffer tank 210 through a proportional valve 240; the buffer tank 210 is communicated with the pouring nozzle 220 through a pouring valve 250; a weighing sensor 260 is installed on the upper portion of the lifting cylinder 230, a sensor protective sleeve 270 is sleeved outside the weighing sensor 260, and the weighing sensor 260 is matched with a casting mold on the tooling plate 170. In operation, a casting mold is placed on tooling plate 170 and aligned with nozzle 220. The pouring nozzle 220 is closed by the pouring valve 250, the pouring nozzle 220 can enable the materials to flow down smoothly, and the materials cannot drip after the pouring valve 250 is closed.

A heat-insulating jacket is arranged outside the medicine injection tank 200, and a temperature sensor is arranged in the heat-insulating jacket. The utility model discloses in usable water fill in the heat preservation jacket to the realization is adjusted material reaction ambient temperature, heats or cools down. The advantage of here design lies in, realizes the utility model discloses to monitoring, demonstration, on-the-spot and remote regulation and control's of thermal engineering parameter, motion parameter function, have safe chain function simultaneously, carry out technology management and control with the computer.

Wherein nozzle 220 comprises a conical funnel section 221, an outlet pipe 222 and a conical tap 223, the smaller diameter end of conical funnel section 221 being connected to the larger diameter end of conical tap 223 via outlet pipe 222. The included angle of the cone-shaped funnel area 221 is 90 degrees; an annular surrounding platform 224 is arranged at the large-diameter end of the conical funnel area 221, and the height of the annular surrounding platform 224 is 8 cm; the inner diameter of the larger diameter end of the conical tap 223 is 10cm and the inner diameter of the smaller diameter end of the conical tap 223 is 6 cm.

The nozzle 220 is made of copper metal and has an inner surface roughness of 3.2 Ra. The utility model discloses well pouring nozzle 220 is through the repetition test, has confirmed the size of reasonable size and best bore, and heat-conduction is respond well, can be in order to satisfy the pouring speed requirement, can guarantee again that intraductal not arouse the jam. The special valve with quick, sensitive and safe reaction and the pouring nozzle with reasonable structure are matched to realize the automatic pouring of the special material, and the pouring nozzle 220 is made of copper and has better heat conductivity.

Referring to fig. 14-17, the upper cover mounting system includes a rack 300, a second lifting mechanism 310, a clamping mechanism 320, a first material taking manipulator 330, a feeding device 340, a pneumatic vibration disc 350, and a material supplementing device 360, the second lifting mechanism 310 is disposed at the bottom of one side of the rack 300, the feeding device 340 is located at the other side of the rack 300, the pneumatic vibration disc 350 and the material supplementing device 360 are sequentially disposed at one side of the feeding device 340 away from the rack 300, and the first material taking manipulator 330 is mounted at the top of the rack 300.

In another embodiment, the feeding device 360 comprises a bin 361, a third motor 362 and a feeding belt 363, one end of the feeding belt 363 extends into the bin 361, the other end of the feeding belt 363 is disposed above the pneumatic vibration disc 350, and the feeding belt 363 is in transmission connection with the third motor 362.

In another embodiment, the structure of the second jack mechanism 310 is the same as the structure of the first jack mechanism 140.

In another embodiment, the first motor 161, the second motor 151, and the third motor 362 are explosion-proof motors.

In another embodiment, the clamping mechanism 320 comprises a clamping bracket 321, a clamping cylinder 322, a fixing rod 323 and a moving rod 324, the clamping cylinder 322 is installed at the top end of the clamping bracket 321, the output end of the clamping cylinder is connected with the moving rod 324, the fixing rod 323 is fixedly installed on the clamping bracket 321, and the moving rod 324 and the fixing rod 323 are installed with opposite clamping blocks 325, so that the shell can be clamped and fixed, and the installation of the upper cover is facilitated.

Referring to fig. 18, the finished product collection system includes a finished product collection box 400, a second material taking manipulator 410 and a finished product conveying line 420, the finished product conveying line 420 is disposed at one side of the finished product collection box 400, and the second material taking manipulator 410 is mounted on the top of the finished product collection box 400.

In another embodiment, the configuration of the reclaimer robot 330 is the same as the configuration of the mobile machine 160 and the second reclaimer robot 410.

The utility model discloses still include monitored control system, monitored control system links to each other with the control system electrical property, and monitored control system includes explosion-proof electronic cloud platform, explosion-proof camera and digital video recorder. At the monitoring site, the pictures can be transmitted to the monitor of the control room in real time.

The utility model adopts the control system, realizes the purposes of automatically installing the shell, intelligently pouring, automatically installing the upper cover and automatically collecting finished products, greatly improves the production efficiency and reduces the labor intensity; the number of operators is reduced, and the safety in production is improved; the design is safe and reliable, and the safety interlocking monitoring system is further arranged, so that the safety factor of production is increased.

The pouring system adopted by the utility model has reasonable structure, is not easy to leave materials, has smooth discharging, and reduces the manual maintenance cost of the equipment system; the reasonable pouring nozzle is adopted, the reasonable size and the size of the optimal caliber are determined, the heat conduction effect is good, the pouring speed requirement can be met, and the blockage in the pipe can be avoided. The special valve with quick, sensitive and safe reaction and the pouring nozzle with reasonable structure are matched to realize the automatic pouring of the special material.

The utility model discloses an accurate weighing sensor, the pouring error is little, and production finishes the back equipment clearance convenient.

The utility model discloses well all electric elements are kept apart through the barrier grating, restrain the production of energy.

All be equipped with the sensor between each mechanical parts of production line, the sensor includes temperature sensor and speed sensor: the temperature sensor is arranged at the inner part of the medicine injection tank and the water inlet and the water outlet of the heat-insulating interlayer of the tank body so as to monitor the temperature of materials in the medicine injection tank; the temperature sensor is provided with an isolation conversion unit; the rotation speed sensor is arranged on a stirring device in the medicine injection tank 200 to monitor the stirring speed in the medicine injection tank 200; the rotation speed sensor is provided with an isolation conversion unit.

The utility model adopts the control system, realizes the purposes of automatically installing the shell, intelligently pouring, automatically installing the upper cover and automatically collecting finished products, greatly improves the production efficiency and reduces the labor intensity; the number of operators is reduced, and the safety in production is improved; the design is safe and reliable, and the safety interlocking monitoring system is further arranged, so that the safety factor of production is increased.

The pouring system adopted by the utility model has reasonable structure, is not easy to leave materials, has smooth discharging, and reduces the manual maintenance cost of the equipment system; the reasonable pouring nozzle is adopted, the reasonable size and the size of the optimal caliber are determined, the heat conduction effect is good, the pouring speed requirement can be met, and the blockage in the pipe can be avoided. The special valve with quick, sensitive and safe reaction and the pouring nozzle with reasonable structure are matched to realize the automatic pouring of the special material.

The utility model discloses an accurate weighing sensor, the pouring error is little, and production finishes the back equipment clearance convenient.

Photoelectric and proximity detection sensors are arranged on all mechanical parts of the production line and are arranged on the automatic shell assembling system, the upper cover mounting system and the finished product collecting system so as to monitor whether all running parts of the equipment run in place or not. The intelligent monitoring system has the functions of self-diagnosis of equipment faults (such as incomplete action, overtime action, error action and the like), display, alarm, record storage and the like, can be butted with a monitoring room, transmits fault information to the monitoring room, and has the corresponding function of full-line safety interlocking.

The utility model also provides a production technology of relay priming device, including following step:

(1) after the automatic shell assembling system detects that the tooling plate on the speed multiplying chain is in place, assembling the shell on the tooling plate, and allowing the assembled tooling plate to flow to the next station;

(2) the tooling plate loaded with the shell is transmitted to a casting station through a speed multiplying chain, and a weighing sensor is used for weighing the shell;

(3) presetting the material amount of first pouring: the pouring system starts to pour the shell, the control system monitors the pouring material amount in real time through the weighing sensor, and when the poured material amount reaches the preset first pouring material amount, the pouring valve is closed and pouring is stopped;

(4) when the casting material in the step (3) is cooled to 60-65 ℃, obtaining a semi-finished product of the detonator;

(5) presetting the material amount of the second pouring: conveying the semi-finished product of the detonator in the step (4) to a secondary pouring position on a tooling plate, monitoring the pouring material quantity in real time by a control system through a weighing sensor, closing the pouring valve when the poured material quantity reaches the preset secondary pouring material quantity, and stopping pouring; and (4) repeating the step (3) and the step (4) according to the actual pouring times until the mould and the shell are completely poured. And after the first pouring is finished, the semi-finished product of the primer returns to the pouring system again after being transmitted and cooled, the operation is carried out according to a first control program, the metering automatic control system intelligently calculates the quality of the material to be poured for the second time according to the total product mass minus the actual pouring quality of each product, and the quality of each product can meet the set quality requirement. The primer product is poured by twice injection, and the system can also be set according to a multi-pouring mode.

(6) The grain after the second pouring is transmitted to an upper cover mounting system through a speed multiplying chain, after a tooling plate on the speed multiplying chain is in place, the upper cover is assembled on the tooling plate, and the assembled tooling plate flows to the next station;

(7) and the speed-multiplying chain transmits the tooling plates loaded with the finished detonating device products to a finished product collecting system, after the tooling plates on the speed-multiplying chain are in place, eight detonating devices on the tooling plates are taken and placed on a finished product conveying line twice, the empty tooling plates flow away after the eight detonating devices are taken, and then the next tooling plate is taken for circulation.

In another embodiment, in step (1), the method for assembling the tooling plate comprises: after the automatic casing assembling system detects that the tooling plate is in place on the speed chain, the jacking mechanism ascends to position the tooling plate, the moving manipulator takes four casings from the material tray, the casings are moved to the upper part of the tooling plate and placed on the first row of four casing positioning blocks of the tooling plate, the casings are placed on the second row of four casing positioning blocks of the tooling plate for the second time, the jacking mechanism descends after the assembly is finished, the assembled tooling plate flows to the next station, the next tooling plate is assembled again, and the cycle is carried out.

In another embodiment, in step (6), the method for assembling the upper cover comprises: and the jacking cylinder II ascends to position the tooling plate, the material taking manipulator I takes out the four upper covers from the feeding device, moves to the upper part of the tooling plate, assembles the upper covers onto the first row of four detonating tools of the tooling plate, assembles the upper covers onto the second row of four detonating tools of the tooling plate for the second time, descends after the assembly is finished, and the assembled tooling plate flows to the next station and then is assembled by the next tooling plate, so that the cycle is performed.

The utility model discloses utilize computer preprogramming to set for each item parameter and put into control system, utilize the automatic equipment system of casing to install the mould with the casing on, among the pouring process, the quality according to weighing sensor's signal automatically regulated pouring valve in order to control the pouring material when will pouring automatically, can realize many times, the weight, the developments pouring, and can be according to setting up numerical value and the material of actual quality automatic calculation this time that should pour into a mould realize the control of the total quality of single-shot product last time, original manual pouring mode has been changed, and utilize upper cover installation to carry out automatically to the explosive column after the pouring, utilize finished product collecting system to collect the detonating utensil finished product after the cooling is automatic, the process of moving back has been saved, thereby the automation of detonating utensil has been realized, intelligent production.

The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (7)

1. An automatic, intelligent production line of relaying initiating explosive device, its characterized in that includes: the automatic assembling system comprises a shell automatic assembling system, a pouring system, an upper cover mounting system, a finished product collecting system and a control system, wherein the pouring system, the upper cover mounting system and the finished product collecting system are sequentially positioned at the tail end of the shell automatic assembling system; the automatic shell assembling system, the pouring system, the upper cover mounting system and the finished product collecting system are electrically connected with the control system.

2. The automatic and intelligent production line of the relay primer according to claim 1, wherein the automatic casing assembling system comprises a feeding trolley, a trolley conveying line, a frame, a speed doubling chain, a first jacking mechanism, a material taking lifting mechanism and a moving manipulator, wherein the feeding trolley is arranged on the trolley conveying line in a rolling manner; the trolley conveying line is positioned at the bottom of one side of the frame, the speed-multiplying chain is arranged on one side far away from the trolley conveying line, and the first jacking mechanism is arranged at the bottom end of the speed-multiplying chain; the material taking and lifting mechanism is arranged on the frame and located above the trolley conveying line, and the moving manipulator is arranged at the top of the frame.

3. The automatic and intelligent production line of the relay primer according to claim 1, wherein the pouring system comprises a gunpowder injection tank, a buffer tank, a pouring nozzle and a jacking cylinder; the medicine injection tank is communicated with the buffer tank through a proportional valve; the buffer tank is communicated with the pouring nozzle through a pouring valve; and a weighing sensor is arranged on the upper part of the jacking cylinder.

4. The automatic and intelligent production line of relay detonators as claimed in claim 3, wherein the nozzle comprises a conical funnel section, a discharge pipe and a conical tap, the smaller diameter end of the conical funnel section being connected to the larger diameter end of the conical tap by the discharge pipe.

5. The automatic and intelligent production line of the relay detonator as claimed in claim 1, wherein the upper cover mounting system comprises a rack, a second jacking mechanism, a clamping mechanism, a first material taking manipulator, a feeding device, a pneumatic vibration disc and a material supplementing device, the second jacking mechanism is arranged at the bottom of one side of the rack, the feeding device is arranged at the other side of the rack, the pneumatic vibration disc and the material supplementing device are sequentially arranged at one side of the feeding device, which is far away from the rack, and the first material taking manipulator is mounted at the top of the rack.

6. The automatic and intelligent production line of the relay primer according to claim 1, wherein the finished product collection system comprises a finished product collection box, a second material taking manipulator and a finished product conveying line, the finished product conveying line is arranged on one side of the finished product collection box, and the second material taking manipulator is arranged on the top of the finished product collection box.

7. The automatic and intelligent production line of the relay primer according to claim 1, further comprising a monitoring system, wherein the monitoring system is electrically connected to the control system, and the monitoring system comprises an explosion-proof electric cradle head, an explosion-proof camera and a hard disk video recorder.

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