CN109877579A - A kind of draught fan impeller kludge - Google Patents
A kind of draught fan impeller kludge Download PDFInfo
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- CN109877579A CN109877579A CN201910228380.7A CN201910228380A CN109877579A CN 109877579 A CN109877579 A CN 109877579A CN 201910228380 A CN201910228380 A CN 201910228380A CN 109877579 A CN109877579 A CN 109877579A
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- 230000007246 mechanism Effects 0.000 claims abstract description 111
- 238000003466 welding Methods 0.000 claims abstract description 71
- 238000012546 transfer Methods 0.000 claims abstract description 18
- 238000005520 cutting process Methods 0.000 claims abstract description 17
- 238000013519 translation Methods 0.000 claims description 23
- 230000007306 turnover Effects 0.000 claims description 23
- 230000000694 effects Effects 0.000 claims description 13
- 238000003860 storage Methods 0.000 claims description 10
- 230000008961 swelling Effects 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 8
- 230000002146 bilateral effect Effects 0.000 claims description 3
- 230000000452 restraining effect Effects 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 abstract description 4
- 230000006872 improvement Effects 0.000 description 9
- 230000033001 locomotion Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
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- 238000013461 design Methods 0.000 description 2
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- 238000003780 insertion Methods 0.000 description 2
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- 239000006227 byproduct Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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Abstract
The invention discloses a kind of draught fan impeller kludges, including assembly bench, turntable is provided on the assembly bench, the turntable is sequentially connected with the first rotating electric machine, the rotation axis of the turntable is arranged along the vertical direction, rotation axis on the turntable around the turntable is evenly arranged with several positioning shaft sleeves, the position that the positioning shaft sleeve is corresponded on the assembly bench is provided with rotation and adjusts component, the rotation axis of the positioning shaft sleeve is arranged along the vertical direction, blade assembling mechanism is disposed with around the turntable on the assembly bench, shroud assembling mechanism, reverse welding mechanism, transfer cutting agency, the blade assembling mechanism, shroud assembling mechanism, reverse welding mechanism, transfer cutting agency is corresponding with the different positioning shaft sleeves, the present invention assembles draught fan impeller using machinery automatically, it reduces Manual operation reduces assembly failure rate, and improves packaging efficiency.
Description
Technical field
The present invention relates to a kind of process equipment more particularly to a kind of draught fan impeller kludges.
Background technique
Blade is first located on blower hub disk, then weld by traditional draught fan impeller assembling by manpower assemble welding,
Finally it is loaded on shroud, welding positioning, it usually needs multiple workers are responsible for different processes, and labor cost is larger, are assembling
In the process, it is easy due to artificial operating error, so that blade position inaccurate, the problems such as the welding is not firm, to influence wind
The air output of machine impeller reduces the quality of production, and is easy to appear safety accident, and worker when carrying draught fan impeller part back and forth
It consumes one's strength larger, assembly efficiency is difficult to further increase.
Summary of the invention
The technical problem to be solved by the present invention is needing a kind of draught fan impeller kludge, draught fan impeller can be carried out automatically
Assembly reduces manual operation, improves the efficiency of draught fan impeller assembling.
The solution that the present invention solves its technical problem is: a kind of draught fan impeller kludge, including assembly bench, the dress
With turntable is provided on platform, the turntable is sequentially connected with the first rotating electric machine, and the rotation axis of the turntable is along perpendicular
For histogram to setting, the rotation axis on the turntable around the turntable is evenly arranged with several positioning shaft sleeves, described
The position that the positioning shaft sleeve is corresponded on assembly bench is provided with rotation and adjusts component, and the positioning shaft sleeve and the rotation are adjusted
Component distinguishes one-to-one transmission connection, and the rotation axis of the positioning shaft sleeve is arranged along the vertical direction, surround on the assembly bench
The turntable is disposed with blade assembling mechanism, shroud assembling mechanism, reverse welding mechanism, transfer cutting agency, described
Blade assembling mechanism, shroud assembling mechanism, reverse welding mechanism, transfer cutting agency are corresponding with the different locating shafts
Set.
The present invention provides a kind of draught fan impeller kludge, including assembly bench, and turntable, turntable are provided on assembly bench
The rotary motion under the drive of the first rotating electric machine, the rotation axis for revolving around it platform on a spinstand are evenly arranged with several
Positioning shaft sleeve, each positioning shaft sleeve is corresponding to be sequentially connected with rotation adjusting component, in the case where corresponding rotation adjusts component transmission,
Each positioning shaft sleeve can rotation, revolved around it on assembly bench platform be disposed with blade assembling mechanism, shroud assembling mechanism,
Reverse welding mechanism, transfer cutting agency, blade assembling mechanism are used to for blade assembling being soldered to blower hub disk, shroud assembling
Mechanism is used to for blower shroud being assembled to blade-carrying blower hub disk, and reverse welding mechanism is used for will preliminary assembled wind
Machine leaf overturns and welds again, and transfer cutting agency is used to assembled draught fan impeller transferring out assembly bench, operates in complete machine
Before, first blower hub disk is placed on the last positioning shaft sleeve of blade assembling mechanism, turntable rotation, which drives, has blower hub disk
Positioning shaft sleeve successively pass through blade assembling mechanism, shroud assembling mechanism, reverse welding mechanism, transfer cutting agency, that is, complete
The assembling of one draught fan impeller, therefore, The present invention reduces artificial operation, the problems such as reducing due to artificial operation error
Product defect rate caused by and saves labor cost, and the packaging efficiency of draught fan impeller greatly improved, and improves enterprise
Productivity effect.
As a further improvement of the above technical scheme, it includes being driven to connect with the positioning shaft sleeve that the rotation, which adjusts component,
The first connecting shaft for connecing, the second rotating electric machine that the assembly bench top side is connected to by translation mechanism, second electric rotating
Machine is moved back and forth along the direction close to or far from first connecting shaft, and the output end of second rotating electric machine is sequentially connected with
Second connecting shaft, second connecting shaft, the first connecting shaft rotation axis be parallel to each other, first connecting shaft is close to described
One end of second connecting shaft is provided with the first dentalation, and second connecting shaft is arranged close to one end of first connecting shaft
There is the second dentalation, first dentalation and second dentalation are intermeshed.
As a further improvement of the above technical scheme, it is provided with along its length in the positioning shaft sleeve through sky
Chamber, described that pull rod is provided in cavity, the bottom end of the pull rod is sequentially connected with the first lifting cylinder, and the pull rod is along perpendicular
Histogram is provided with several holding tanks, is respectively provided in the holding tank to up and down motion, the periphery wall array of the positioning shaft sleeve
There is swelling item, the bottom surface of the holding tank is from top to bottom tilted along the direction far from the positioning shaft sleeve central axes, the swelling
The top of item is articulated with the top of the pull rod, and restraining position ring block is arranged in the outside of the positioning shaft sleeve, and the stop collar is set to
The lower section of the holding tank.
As a further improvement of the above technical scheme, the translation mechanism includes being connected to the dress by translating sliding rail
The output end of sliding block with platform top side, the first telescopic cylinder for being fixed on the assembly bench top side, first telescopic cylinder is solid
Surely it is connected to the top side of the sliding block, second rotating electric machine is fixedly connected on the output end of first telescopic cylinder, institute
Sliding block is stated to move back and forth along the direction close to or far from first connecting shaft.
As a further improvement of the above technical scheme, the blade assembling mechanism includes being connected by the second lifting cylinder
The first lifter plate above the positioning shaft sleeve, the blade positioning mould that first lifter plate bottom side is connected to by bearing,
The first welding mechanism for being set to the blade feed mechanism of the positioning shaft sleeve side, being set to the positioning shaft sleeve side, institute
Stating blade feed mechanism includes the feeding bin for being set to the positioning shaft sleeve side, and the one of the feeding bin face blade positioning mould
Side is provided with discharge port, and storage cavity is provided in the feeding bin, is connected in the storage cavity by longitudinal translation cylinder
Longitudinal push plate is connected with lateral push plate by transverse translation cylinder in the storage cavity, longitudinal direction push plate edge close to or far from
The direction of the discharge port moves back and forth, and the activity direction of the activity direction of the transverse direction push plate and longitudinal push plate mutually hangs down
Directly, the welding mechanism includes the first welding gun that the assembly bench side is set to by the first manipulator.
As a further improvement of the above technical scheme, the blade positioning mould includes being connected to described first by bearing
Link block, the annular array of lifter plate bottom side are set to the blade locating piece of the link block lateral wall, the blade locating piece
Including being connected to the connection strap of the link block lateral wall, the limit plate for being fixedly connected on the connection strap bottom side, being set to institute
It states the block of limit plate side, be set to positive stop strip of the block far from the limit plate side, it is close with the limit plate
The side of the link block is nearly heart side, and telecentricity side is in the side using the limit plate far from the link block, the positive stop strip
Length extending direction and the direction of nearly heart side to the telecentricity side be parallel to each other.
As a further improvement of the above technical scheme, the shroud assembling mechanism includes being set to by the positioning shaft sleeve
The stock shelf of side, the grabbing device being set to above the stock shelf are connected to by the stock shelf by the first flat-removing air cyclinder
Second lifter plate of side, is set to the positioning shaft sleeve side at the first positioning mechanism for being set to the positioning shaft sleeve side
Second welding mechanism, the grabbing device are connected to the side of second lifter plate by third lifting cylinder, and described second
Lifter plate is moved back and forth along the direction close to or far from the positioning shaft sleeve, and first positioning mechanism includes by the second translation
Cylinder is connected to the first clamping cylinder of the assembly bench side, and the output end of first clamping cylinder is towards the locating shaft
Set, second welding mechanism includes the second welding gun that the assembly bench side is set to by the second manipulator.
As a further improvement of the above technical scheme, the grabbing device is defeated including being connected to the third lifting cylinder
First crawl plate of outlet, several first vacuum for being uniformly arranged on first crawl board bottom side are inhaled, first vacuum
Inhaling has the first asepwirator pump by piping connection.
As a further improvement of the above technical scheme, the reverse welding mechanism includes being set on the positioning shaft sleeve
The turnover mechanism of side, the second positioning mechanism and third welding mechanism for being set to the positioning shaft sleeve side, the turnover mechanism
Including being set to third lifter plate above the positioning shaft sleeve by the 4th lifting cylinder, being arranged at intervals at the lifter plate bottom
Left turnover device that the left riser in face and right riser are set on the left riser, the right overturning being set on the right riser fill
It sets, the left turnover device includes the left-handed rotating plate for being connected to the left riser one side by the first rotary electric machine, passes through a left side
Telescopic cylinder is connected to the left-handed rotating plate close to the left fixture block of the right riser one side, the rotation axis of the left-handed rotating plate
Horizontally disposed, the left fixture block is moved back and forth along the direction close to or far from the right riser, the right turnover device
It is bilateral symmetry with the left turnover device, second positioning mechanism is described including being connected to by third flat-removing air cyclinder
Second clamping cylinder of assembly bench side, the output end of second clamping cylinder towards the positioning shaft sleeve, weld by the third
Connection mechanism includes the third welding gun that the assembly bench side is set to by third manipulator.
As a further improvement of the above technical scheme, the transfer cutting agency includes that the 4th flat-removing air cyclinder is set to institute
State the translation plates above positioning shaft sleeve, be set to by the 5th lifting cylinder the translation plates side second crawl plate, uniformly
Several second vacuum for being set to second crawl board bottom side are inhaled, and second vacuum, which is inhaled, has the second suction by piping connection
Air pump.
Beneficial effect using above-mentioned further scheme is: overall structure cooperation is close, and stable, practicability is higher.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described.Obviously, described attached drawing is a part of the embodiments of the present invention, rather than is all implemented
Example, those skilled in the art without creative efforts, can also be obtained according to these attached drawings other designs
Scheme and attached drawing.
Fig. 1 is assembly bench top view of the invention；
Fig. 2 is positioning shaft sleeve vertical section structure schematic diagram of the invention；
Fig. 3 is blade positioning mould top view of the invention；
Fig. 4 is blade locating piece perspective view of the invention；
Fig. 5 is turnover mechanism positive structure diagram of the invention.
In figure: 1- assembly bench, 2- turntable, 3- positioning shaft sleeve, the second rotating electric machine of 4-, the second connecting shaft of 5-, 6- run through
Cavity, 7- pull rod, 8- holding tank, 9- swelling item, 10- translation sliding rail, the first telescopic cylinder of 11-, the first connecting shaft of 12-, 13- limit
Position ring, 14- link block, 15- connection strap, 16- limit plate, 17- block, 18- positive stop strip, 19- feeding bin, the push plate of the longitudinal direction 20-,
The push plate of 21- transverse direction, 22- longitudinal translation cylinder, 23- transverse translation cylinder, the first manipulator of 24-, the first welding gun of 25-, 26- feeding
Frame, 27- grabbing device, the second flat-removing air cyclinder of 28-, the first clamping cylinder of 29-, the second manipulator of 30-, the second welding gun of 31-, 32-
Third flat-removing air cyclinder, the second clamping cylinder of 33-, 34- third manipulator, 35- third welding gun, the 4th lifting cylinder of 36-, 37-
The left riser of three lifter plates, 38-, the first rotary electric machine of 39-, the left-handed rotating plate of 40-, the left telescopic cylinder of 41-, the left fixture block of 42-, 43-
Two crawl plates.
Specific embodiment
It is carried out below with reference to technical effect of the embodiment and attached drawing to design of the invention, specific structure and generation clear
Chu is fully described by, to be completely understood by the purpose of the present invention, feature and effect.Obviously, described embodiment is this hair
Bright a part of the embodiment, rather than whole embodiments, based on the embodiment of the present invention, those skilled in the art are not being paid
Other embodiments obtained, belong to the scope of protection of the invention under the premise of creative work.In addition, be previously mentioned in text
All connection relationships not singly refer to that component directly connects, and referring to can be according to specific implementation situation, by adding or reducing connection
Auxiliary, Lai Zucheng more preferably connection structure.Each technical characteristic in the invention, under the premise of not conflicting conflict
It can be with combination of interactions.
Referring to Fig.1, a kind of draught fan impeller kludge, including assembly bench 1 are provided with turntable 2, institute on the assembly bench 1
It states turntable 2 and is sequentially connected with the first rotating electric machine, the rotation axis of the turntable 2 is arranged along the vertical direction, the rotation
The rotation axis of the circular turntable 2 is evenly arranged with several positioning shaft sleeves 3 on platform 2, on the assembly bench 1 described in correspondence
The position of positioning shaft sleeve 3 is provided with rotation and adjusts component, and the positioning shaft sleeve 3 and rotation adjusting component difference are one-to-one
Transmission connection, the rotation axis of the positioning shaft sleeve 3 is arranged along the vertical direction, on the assembly bench 1 around the turntable 2 according to
It is secondary be provided with blade assembling mechanism, shroud assembling mechanism, reverse welding mechanism, transfer cutting agency, the blade assembling mechanism,
Shroud assembling mechanism, reverse welding mechanism, transfer cutting agency are corresponding with the different positioning shaft sleeves 3.
It can be seen from the above, the present invention provides a kind of draught fan impeller kludge, including assembly bench 1, it is provided on assembly bench 1
Turntable 2, the rotary motion under the drive of the first rotating electric machine of turntable 2, revolves around it the rotary shaft of platform 2 on turntable 2
Line is evenly arranged with several positioning shaft sleeves 3, and each positioning shaft sleeve 3 is corresponding to be sequentially connected with rotation adjusting component, in correspondence
Rotation adjust component transmission under, each positioning shaft sleeve 3 can rotation, platform 2 is revolved around it on assembly bench 1 and is disposed with leaf
Piece assembling mechanism, shroud assembling mechanism, reverse welding mechanism, transfer cutting agency, blade assembling mechanism are used for blade assembling
It is soldered on blower hub disk, shroud assembling mechanism is used to for blower shroud being assembled to blade-carrying blower hub disk, overturning weldering
Connection mechanism is used to overturn preliminary assembled blower leaf and weld again, and transfer cutting agency is used for assembled blower leaf
Wheel transfers out assembly bench 1, before complete machine operating, first places blower hub disk on the last positioning shaft sleeve 3 of blade assembling mechanism,
The rotation of turntable 2 drives the positioning shaft sleeve 3 with blower hub disk successively by blade assembling mechanism, shroud assembling mechanism, overturning
Welding mechanism, transfer cutting agency, that is, complete the assembling of a draught fan impeller, and therefore, The present invention reduces artificial operation, drops
It is low as the problems such as artificial operation error and caused by product defect rate, save labor cost, and greatly improve
The packaging efficiency of draught fan impeller improves enterprise productivity effect.
It is further used as preferred embodiment, it includes being sequentially connected with the positioning shaft sleeve 3 that the rotation, which adjusts component,
The first connecting shaft 12, be connected to by translation mechanism the second rotating electric machine 4 of 1 top side of assembly bench, second rotation
Motor 4 is moved back and forth along the direction close to or far from first connecting shaft 12, the output end transmission of second rotating electric machine 4
Be connected with the second connecting shaft 5, second connecting shaft 5, the first connecting shaft 12 rotation axis be parallel to each other, first connection
Axis 12 is provided with the first dentalation close to one end of second connecting shaft 5, and second connecting shaft 5 connects close to described first
One end of spindle 12 is provided with the second dentalation, and first dentalation and second dentalation are intermeshed, the
One connecting shaft 12 can be sequentially connected by worm and gear or bevel gear and positioning shaft sleeve 3, and each positioning shaft sleeve 3 can be by manual
It rotates the first connecting shaft 12 and rotates, or be driven by the second rotating electric machine 4, rotate positioning shaft sleeve 3, specifically, second connects
Spindle 5 can be moved back and forth by the drive of translation mechanism along the direction close to or far from the first connecting shaft 12, and the second connecting shaft
5 the second dentalation can be intermeshed with the first dentalation of the first connecting shaft 12, therefore, when the second connecting shaft 5 is to
When one connecting shaft 12 is close and the two is intermeshed, by the second rotating electric machine 4, positioning shaft sleeve 3 can be made to rotate, to adjust
Section covers the location status of the blower hub disk outside positioning shaft sleeve 3.
It is further used as preferred embodiment, is provided with along its length in the positioning shaft sleeve 3 through cavity 6,
Described to be provided with pull rod 7 in cavity 6, the bottom end of the pull rod 7 is sequentially connected with the first lifting cylinder, 7 edge of pull rod
Vertical direction moves up and down, and the periphery wall array of the positioning shaft sleeve 3 is provided with several holding tanks 8, in the holding tank 8
It is provided with swelling item 9, the bottom surface of the holding tank 8 is from top to bottom tilted along the direction far from 3 central axes of positioning shaft sleeve, institute
The top for stating swelling item 9 is articulated with the top of the pull rod 7, and restraining position ring block 13, the limit is arranged in the outside of the positioning shaft sleeve 3
Position ring 13 is set to the lower section of the holding tank 8, and blower hub disk is covered after positioning shaft sleeve 3 is outer, is driven by the first lifting cylinder
It is dynamic, move downward pull rod 7, pull rod 7 drives the swelling item 9 in holding tank 8 to decline, and swelling item 9 is during decline due to holding
Receive slot 8 depth it is more and more shallow, swelling item 9 is whole gradually to be deflected to the central axes direction of remotely located axle sleeve 3, thus increase with
Friction between blower hub disk further limits blower hub disk and fixes, when positioning shaft sleeve 3 rotates, preferably by friction
The rotation of blower hub disk is driven, so as to adjust the location status of blower hub disk, is convenient for welding assembly.
It is further used as preferred embodiment, the translation mechanism includes being connected to the assembly by translating sliding rail 10
The sliding block of 1 top side of platform, the first telescopic cylinder 11 for being fixed on 1 top side of assembly bench, the output of first telescopic cylinder 11
End is fixedly connected on the top side of the sliding block, and second rotating electric machine 4 is fixedly connected on the defeated of first telescopic cylinder 11
Outlet, the sliding block are moved back and forth along the direction close to or far from first connecting shaft 12, are driven by the first telescopic cylinder 11
It is dynamic, make 4 translational motion of sliding block and the second rotating electric machine, and sliding block and the cooperative movement that translates sliding rail 10, so that the second electric rotating
Machine 4 is more stable when running, and reduces the shake of the second connecting shaft 5, cooperates between structure more tight, steady.
It is further used as preferred embodiment, the blade assembling mechanism includes being connected to institute by the second lifting cylinder
State the first lifter plate of the top of positioning shaft sleeve 3, blade positioning mould that first lifter plate bottom side is connected to by bearing, setting
In 3 side of positioning shaft sleeve blade feed mechanism, be set to the first welding mechanism of 3 side of positioning shaft sleeve, it is described
Blade feed mechanism includes the feeding bin 19 for being set to 3 side of positioning shaft sleeve, the 19 face blade positioning mould of feeding bin
One side be provided with discharge port, be provided with storage cavity in the feeding bin 19, pass through longitudinal translation cylinder in the storage cavity
22 are connected with longitudinal push plate 20, pass through transverse translation cylinder 23 in the storage cavity and are connected with lateral push plate 21, the longitudinal direction pushes away
Plate 20 is moved back and forth along the direction close to or far from the discharge port, and the activity direction of the transverse direction push plate 21 is pushed away with the longitudinal direction
The activity direction of plate 20 is mutually perpendicular to, and the welding mechanism includes being set to 1 side of assembly bench by the first manipulator 24
The first welding gun 25, by the second lifting cylinder control lifter plate decline, be placed on blade positioning mould on blower hub disk, first
Lifter plate is connected to the movable end of the second lifting cylinder, so that the first lifter plate is driven to move up and down, the every rotation one of blower hub disk
After determining angle, blade feed mechanism then conveys one piece of blade into blade positioning mould, and blade positioning mould is to the leaf for being sent into its inside
Piece plays positioning action, then is welded by the first welding mechanism of 3 side of positioning shaft sleeve to the abutting of blade and blower hub disk
It connects, rotation adjusts component to the transmission of positioning shaft sleeve 3 after completing welding, so that positioning shaft sleeve 3 is rotated by a certain angle, it is fixed to be inserted into blade
Blade in the mould of position with blower hub disk due to being fixedly welded, so that blade positioning mould follows rotation, positioning shaft sleeve 3 stops rotating
Afterwards, blade feed mechanism continues feeding, so repeats, and several pieces of blades is stored in storage cavity, and press by lateral push plate 21
To discharge port, so that arranging close between every piece of blade, when feeding, the blade that longitudinal push plate 20 will be right against discharge port is released, leaf
Piece enters in blade positioning mould in discharge outlet, and the first manipulator 24 is existing joint mechanical activity arm, can drive weldering
Rifle is move freely in x-axis, y-axis, z-axis, and can be rotated in hemi-sphere range with the junction of the first welding gun 25, is welded to first
The control of rifle 2528 is more flexible.
It is further used as preferred embodiment, the blade positioning mould includes that first lifting is connected to by bearing
Link block 14, the annular array of board bottom side are set to the blade locating piece of 14 lateral wall of link block, the blade locating piece
Including be connected to the connection strap 15 of 14 lateral wall of link block, the limit plate 16 for being fixedly connected on 15 bottom side of connection strap,
It is set to the block 17 of 16 side of limit plate, is set to positive stop strip of the block 17 far from 16 side of limit plate
18, with the limit plate 16 close to the side of the link block 14 for nearly heart side, with the limit plate 16 far from the link block
14 side is telecentricity side, and the length extending direction of the positive stop strip 18 and the direction of the nearly heart side to telecentricity side are mutually flat
Row, blade locating piece are then used to position every piece of blade being mounted on impeller, specifically, blade locating piece includes and connects
Connect connection strap 15 that block 14 is fixedly connected, to the limit plate 16 and positive stop strip 18 of blade limit, avoid blade insertion position excessive
Block 17, different according to the shape of draught fan impeller, the shape of blade positioning mould is all different, and specifically shows as adjacent two
Angle is not identical between block limit plate 16, and positive stop strip 18, block 17 form a blade located space between limit plate 16,
It when by blade assembling to blower rear cover, is covered after entire blade positioning mould is placed on blower, and to each blade locating piece shape
At blade located space in be inserted into blade, one piece of blade of every insertion covers after blade being welded in blower, very convenient,
It does not need after placing single blade clamping, then is welded, effectively increase packaging efficiency.
It is further used as preferred embodiment, the shroud assembling mechanism includes being set to 3 side of positioning shaft sleeve
Stock shelf 26, be set to 26 top of the stock shelf grabbing device 27, the feeding is connected to by the first flat-removing air cyclinder
Second lifter plate of 26 side of frame, is set to the positioning shaft sleeve at the first positioning mechanism for being set to 3 side of positioning shaft sleeve
Second welding mechanism of 3 sides, the grabbing device 27 are connected to the side of second lifter plate by third lifting cylinder,
Second lifter plate is moved back and forth along the direction close to or far from the positioning shaft sleeve 3, and first positioning mechanism includes logical
Cross the first clamping cylinder 29 that the second flat-removing air cyclinder 28 is connected to 1 side of assembly bench, first clamping cylinder 29 it is defeated
For outlet towards the positioning shaft sleeve 3, second welding mechanism includes being set to by the assembly bench 1 by the second manipulator 30
Second welding gun 31 of side, rotation adjust component and are driven to positioning shaft sleeve 3, rotate positioning shaft sleeve 3, cover to drive in locating shaft
Blower hub disk rotation outside set 3, grabbing device 27 are fallen on stock shelf 26 in lift cylinders, the drive of the first flat-removing air cyclinder, will
Blower shroud on stock shelf 26 is caught, and is transplanted on the blower hub disk of positioning shaft sleeve 3, is clamped at this time by the first positioning mechanism
The blade of required welding, the vibration for reducing blade in welding process impact the quality of welding, then by the second bonding machine
Structure welds blade and blower shroud, after having welded every blade, adjusts component by rotation and drives the rotation of blower hub disk, just
Next piece of blade is welded with blower shroud in welding mechanism, before welding, the second Translation cylinder drives the first clamping cylinder 29
Mobile to blade, blade is clamped, can both be modified to the position of blade, and avoid blade by the output end of the first clamping cylinder 29
It does not rotate in place also, influence welding quality, blade can also be gripped, the vibration of blade when reducing welding, equally
, the second manipulator 30 is existing joint mechanical activity arm, and the second welding gun 31 can be driven freely to live in x-axis, y-axis, z-axis
It is dynamic, and can be rotated in hemi-sphere range with the junction of the second welding gun 31, it is more flexible to the control of the second welding gun 31.
It is further used as preferred embodiment, the grabbing device 27 includes being connected to the third lifting cylinder output
The first crawl plate at end, several first vacuum for being uniformly arranged on first crawl board bottom side are inhaled, and first vacuum is inhaled
There is the first asepwirator pump by piping connection, the first air-breathing pump work makes the first vacuum inhale generation negative pressure, sucks blower shroud, thus
Promptly blower shroud stops the first air-breathing pump work, can put down blower shroud.
It is further used as preferred embodiment, the reverse welding mechanism includes being set to 3 top of positioning shaft sleeve
Turnover mechanism, be set to the second positioning mechanism and third welding mechanism of 3 side of positioning shaft sleeve, the turnover mechanism packet
It includes and the third lifter plate 37 of 3 top of positioning shaft sleeve is set to by the 4th lifting cylinder 36, is arranged at intervals at the lifting
Left turnover device that the left riser 38 in board bottom face and right riser are set on the left riser 38 is set on the right riser
Right turnover device, the left turnover device include 38 one side of left riser is connected to by the first rotary electric machine 39 left-handed
Rotating plate 40 is connected to the left-handed rotating plate 40 by left telescopic cylinder 41 close to the left fixture block 42 of the right riser one side, institute
The rotation axis for stating left-handed rotating plate 40 is horizontally disposed, and the left fixture block 42 is along the direction close to or far from the right riser
It moves back and forth, the right turnover device and the left turnover device are bilateral symmetry, and second positioning mechanism includes logical
Cross the second clamping cylinder 33 that third flat-removing air cyclinder 32 is connected to 1 side of assembly bench, second clamping cylinder 33 it is defeated
For outlet towards the positioning shaft sleeve 3, the third welding mechanism includes being set to by the assembly bench 1 by third manipulator 34
The third welding gun 35 of side, left turnover device is up and down under the drive of lifting cylinder with right turnover device, will be outside positioning shaft sleeve 3
Draught fan impeller crawl get up and overturn, then be placed on positioning shaft sleeve 3, after the completion of overturning, then needed for being clamped by positioning mechanism
The blade to be welded, the vibration for reducing blade in welding process impact the quality of welding, then by welding mechanism to blade
It is welded with blower shroud, blower hub disk, after having welded every blade, component is adjusted by rotation and drives the rotation of blower hub disk,
Next piece of blade is welded convenient for third welding mechanism, drive of the left fixture block 42 in the first rotary electric machine 39, left telescopic cylinder 41
It is lower rotate respectively, translational motion, right clamping plate the second rotary electric machine, right telescopic cylinder 11 drive under rotate, put down respectively
Shifting movement, such left splint, right splint mutual cooperation is clamped draught fan impeller, unclamps, before welding, third flat-removing air cyclinder 32
Drive the second clamping cylinder 33 mobile to blade, the output end of the second clamping cylinder 33 clamps blade, both can be to the position of blade
It sets and is modified, blade is avoided not rotate in place also, influence welding quality, blade can also be gripped, reduce weldering
The vibration of blade when connecing can drive third welding gun 35 to exist likewise, third manipulator 34 is existing joint mechanical activity arm
X-axis, y-axis move freely in z-axis, and can rotate in hemi-sphere range with the junction of third welding gun 35, to third welding gun 35
Control it is more flexible.
It is further used as preferred embodiment, it is described fixed that the transfer cutting agency is set to including the 4th flat-removing air cyclinder
The translation plates of 3 top of position axle sleeve, are uniformly set the second crawl plate 43 that the translation plates side is set to by the 5th lifting cylinder
Several second vacuum for being placed in second crawl, 43 bottom side of plate are inhaled, and second vacuum, which is inhaled, has the second suction by piping connection
Air pump, the second vacuum inhale the 4th flat-removing air cyclinder, the 5th lifting cylinder drive under, translate, move up and down, by complete assembling
Draught fan impeller from being grabbed on positioning shaft sleeve 3, and transfer out assembly bench 1.
Better embodiment of the invention is illustrated above, but the invention is not limited to the implementation
Example, those skilled in the art can also make various equivalent modifications on the premise of without prejudice to spirit of the invention or replace
It changes, these equivalent variation or replacement are all included in the scope defined by the claims of the present application.
Claims (10)
1. a kind of draught fan impeller kludge, it is characterised in that: including assembly bench (1), be provided with turntable on the assembly bench (1)
(2), the turntable (2) is sequentially connected with the first rotating electric machine, and the rotation axis of the turntable (2) is set along the vertical direction
It sets, the rotation axis on the turntable (2) around the turntable (2) is evenly arranged with several positioning shaft sleeves (3), described
The position that the positioning shaft sleeve (3) is corresponded on assembly bench (1) is provided with rotation and adjusts component, the positioning shaft sleeve (3) and institute
It states rotation and adjusts the one-to-one transmission connection of component difference, the rotation axis of the positioning shaft sleeve (3) is arranged along the vertical direction, described
On assembly bench (1) around the turntable (2) be disposed with blade assembling mechanism, shroud assembling mechanism, reverse welding mechanism,
Cutting agency is transferred, the blade assembling mechanism, shroud assembling mechanism, reverse welding mechanism, transfer cutting agency are corresponding with
The different positioning shaft sleeves (3).
2. a kind of draught fan impeller kludge according to claim 1, it is characterised in that: the rotation adjust component include with
The first connecting shaft (12) of positioning shaft sleeve (3) transmission connection is connected to the assembly bench (1) top side by translation mechanism
Second rotating electric machine (4), the second rotating electric machine (4) edge are backhauled close to or far from the direction of first connecting shaft (12)
Dynamic, the output end of second rotating electric machine (4) is sequentially connected with the second connecting shaft (5), second connecting shaft (5), first
The rotation axis of connecting shaft (12) is parallel to each other, and first connecting shaft (12) sets close to one end of second connecting shaft (5)
It is equipped with the first dentalation, second connecting shaft (5) is provided with the second dentation close to one end of first connecting shaft (12)
Structure, first dentalation and second dentalation are intermeshed.
3. a kind of draught fan impeller kludge according to claim 2, it is characterised in that: along it in the positioning shaft sleeve (3)
Length direction is provided with through cavity (6), and described to be provided with pull rod (7) in cavity (6), the bottom end of the pull rod (7) passes
Dynamic to be connected with the first lifting cylinder, the pull rod (7) moves up and down along the vertical direction, the periphery wall battle array of the positioning shaft sleeve (3)
Column are provided with several holding tanks (8), are provided with swelling item (9) in the holding tank (8), the bottom surface of the holding tank (8)
It is from top to bottom tilted along the direction far from the positioning shaft sleeve (3) central axes, the top of the swelling item (9) is articulated with the drawing
Restraining position ring block (13) are arranged in the outside at the top of bar (7), the positioning shaft sleeve (3), and the stop collar (13) is set to the appearance
Receive the lower sections of slot (8).
4. a kind of draught fan impeller kludge according to claim 2, it is characterised in that: the translation mechanism includes by flat
Move the first telescopic cylinder that sliding rail (10) are connected to the sliding block of the assembly bench (1) top side, are fixed on the assembly bench (1) top side
(11), the output end of first telescopic cylinder (11) is fixedly connected on the top side of the sliding block, second rotating electric machine (4)
It is fixedly connected on the output end of first telescopic cylinder (11), the sliding block is along close to or far from first connecting shaft (12)
Direction move back and forth.
5. a kind of draught fan impeller kludge according to claim 2, it is characterised in that: the blade assembling mechanism includes logical
It crosses the first lifter plate that the second lifting cylinder is connected to above the positioning shaft sleeve (3), be connected to described first liter by bearing
The blade positioning mould for dropping board bottom side, is set to the locating shaft at the blade feed mechanism for being set to the positioning shaft sleeve (3) side
First welding mechanism of (3) side is covered, the blade feed mechanism includes the feeding bin for being set to the positioning shaft sleeve (3) side
(19), the one side of feeding bin (19) the face blade positioning mould is provided with discharge port, is provided in the feeding bin (19)
Storage cavity, the storage cavity is interior to be connected with longitudinal push plate (20) by longitudinal translation cylinder (22), passes through cross in the storage cavity
It is connected with lateral push plate (21) to flat-removing air cyclinder (23), the longitudinal direction push plate (20) is along the direction close to or far from the discharge port
It moves back and forth, the activity direction of the transverse direction push plate (21) and the activity direction of longitudinal push plate (20) are mutually perpendicular to, described
Welding mechanism includes the first welding gun (25) that the assembly bench (1) side is set to by the first manipulator (24).
6. a kind of draught fan impeller kludge according to claim 5, it is characterised in that: the blade positioning mould includes passing through
Link block (14), the annular array that bearing is connected to first lifter plate bottom side are set to the link block (14) lateral wall
Blade locating piece, the blade locating piece include the connection strap (15) for being connected to the link block (14) lateral wall, are fixedly connected
In the connection strap (15) bottom side limit plate (16), be set to the limit plate (16) side block (17), be set to institute
The positive stop strip (18) of block (17) far from the limit plate (16) side is stated, with the limit plate (16) close to the link block
(14) side is nearly heart side, and telecentricity side is in the side using the limit plate (16) far from the link block (14), the limit
The length extending direction of item (18) and the direction of nearly heart side to the telecentricity side are parallel to each other.
7. a kind of draught fan impeller kludge according to claim 2, it is characterised in that: the shroud assembling mechanism includes setting
The stock shelf (26) for being placed in the positioning shaft sleeve (3) side, leads to the grabbing device (27) being set to above the stock shelf (26)
The first flat-removing air cyclinder is crossed to be connected to the second lifter plate of the stock shelf (26) side, be set to the positioning shaft sleeve (3) side
The first positioning mechanism, be set to the second welding mechanism of the positioning shaft sleeve (3) side, the grabbing device (27) passes through the
Three lifting cylinders are connected to the side of second lifter plate, and second lifter plate is along close to or far from the positioning shaft sleeve
(3) direction moves back and forth, and first positioning mechanism includes being connected to the assembly bench (1) by the second flat-removing air cyclinder (28)
The first clamping cylinder (29) of side, the output end of first clamping cylinder (29) is towards the positioning shaft sleeve (3), and described
Two welding mechanisms include the second welding gun (31) that the assembly bench (1) side is set to by the second manipulator (30).
8. a kind of draught fan impeller kludge according to claim 7, it is characterised in that: the grabbing device (27) includes connecting
Be connected to the first crawl plate of the third lifting cylinder output end, be uniformly arranged on first crawl board bottom side several the
One vacuum is inhaled, and first vacuum, which is inhaled, has the first asepwirator pump by piping connection.
9. a kind of draught fan impeller kludge according to claim 2, it is characterised in that: the reverse welding mechanism includes setting
The turnover mechanism that is placed in above the positioning shaft sleeve (3), the second positioning mechanism and for being set to the positioning shaft sleeve (3) side
Three welding mechanisms, the turnover mechanism include the be set to above the positioning shaft sleeve (3) by the 4th lifting cylinder (36)
Three lifter plates (37), the left riser (38) for being arranged at intervals at the lifter plate bottom surface and right riser are set to the left riser (38)
On left turnover device, the right turnover device that is set on the right riser, the left turnover device includes by the first rotation
Motor (39) is connected to the left-handed rotating plate (40) of left riser (38) one side, it is described to be connected to by left telescopic cylinder (41)
Left-handed rotating plate (40) is close to the left fixture block (42) of the right riser one side, and the rotation axis of the left-handed rotating plate (40) is along horizontal
Direction setting, the left fixture block (42) move back and forth along the direction close to or far from the right riser, the right turnover device with
The left turnover device is bilateral symmetry, and second positioning mechanism includes being connected to institute by third flat-removing air cyclinder (32)
State second clamping cylinder (33) of assembly bench (1) side, the output end of second clamping cylinder (33) is towards the locating shaft
It covers (3), the third welding mechanism includes the third welding gun that the assembly bench (1) side is set to by third manipulator (34)
(35)。
10. a kind of draught fan impeller kludge according to claim 2, it is characterised in that: the transfer cutting agency includes
4th flat-removing air cyclinder is set to translation plates above the positioning shaft sleeve (3), is set to the translation by the 5th lifting cylinder
Second crawl plate (43) of plate side, several second vacuum for being uniformly arranged on second crawl plate (43) bottom side are inhaled, institute
Stating the second vacuum and inhaling has the second asepwirator pump by piping connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910228380.7A CN109877579B (en) | 2019-03-25 | 2019-03-25 | Fan impeller kludge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910228380.7A CN109877579B (en) | 2019-03-25 | 2019-03-25 | Fan impeller kludge |
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| CN109877579A true CN109877579A (en) | 2019-06-14 |
| CN109877579B CN109877579B (en) | 2024-04-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910228380.7A Active CN109877579B (en) | 2019-03-25 | 2019-03-25 | Fan impeller kludge |
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Cited By (9)
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| CN110893533A (en) * | 2019-12-07 | 2020-03-20 | 湖州师范学院 | Production process of high-speed variable frequency motor impeller of air suspension bearing |
| CN110948229A (en) * | 2019-12-07 | 2020-04-03 | 湖州师范学院 | Fan blade assembling machine applied to air suspension centrifugal blower |
| CN111250886A (en) * | 2020-03-03 | 2020-06-09 | 浙江上风高科专风实业有限公司 | Automatic welding production line for fan |
| CN111451738A (en) * | 2020-04-22 | 2020-07-28 | 南京丛迈信息科技有限公司 | Assembling device for impeller in gas turbine |
| CN112044731A (en) * | 2020-08-25 | 2020-12-08 | 刘贤华 | Be used for building site stone and sand splitter |
| CN112975039A (en) * | 2021-03-04 | 2021-06-18 | 珠海格力智能装备有限公司 | Soldering device |
| CN113369844A (en) * | 2021-06-24 | 2021-09-10 | 苏州格力士实业有限公司 | Fan wheel fast assembly system |
| CN115026547A (en) * | 2022-05-30 | 2022-09-09 | 东风德纳车桥有限公司 | Auxiliary assembling device for spline sleeve and meshing sleeve |
| CN115106777A (en) * | 2022-07-29 | 2022-09-27 | 安徽阿斯乐电器科技有限公司 | Inserted sheet assembly quality is used in impeller production |
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| CA2493709A1 (en) * | 2002-07-24 | 2004-01-29 | Sunpower Co., Ltd. | Wind power generator and method for constructing wind power generator |
| CN107879092A (en) * | 2017-10-09 | 2018-04-06 | 浙江理工大学 | A kind of impeller blade captures erecting device automatically |
| CN109262189A (en) * | 2018-11-23 | 2019-01-25 | 佛山市固高自动化技术有限公司 | A kind of Multi-station full-automatic welding equipment of draught fan impeller processing |
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| CN110893533A (en) * | 2019-12-07 | 2020-03-20 | 湖州师范学院 | Production process of high-speed variable frequency motor impeller of air suspension bearing |
| CN110948229A (en) * | 2019-12-07 | 2020-04-03 | 湖州师范学院 | Fan blade assembling machine applied to air suspension centrifugal blower |
| CN111250886A (en) * | 2020-03-03 | 2020-06-09 | 浙江上风高科专风实业有限公司 | Automatic welding production line for fan |
| CN111250886B (en) * | 2020-03-03 | 2021-08-13 | 浙江上风高科专风实业有限公司 | Automatic welding production line for fan |
| CN111451738A (en) * | 2020-04-22 | 2020-07-28 | 南京丛迈信息科技有限公司 | Assembling device for impeller in gas turbine |
| CN112044731A (en) * | 2020-08-25 | 2020-12-08 | 刘贤华 | Be used for building site stone and sand splitter |
| CN112975039A (en) * | 2021-03-04 | 2021-06-18 | 珠海格力智能装备有限公司 | Soldering device |
| CN113369844A (en) * | 2021-06-24 | 2021-09-10 | 苏州格力士实业有限公司 | Fan wheel fast assembly system |
| CN115026547A (en) * | 2022-05-30 | 2022-09-09 | 东风德纳车桥有限公司 | Auxiliary assembling device for spline sleeve and meshing sleeve |
| CN115106777A (en) * | 2022-07-29 | 2022-09-27 | 安徽阿斯乐电器科技有限公司 | Inserted sheet assembly quality is used in impeller production |
| CN115106777B (en) * | 2022-07-29 | 2024-02-13 | 安徽阿斯乐电器科技有限公司 | Inserted sheet assembly quality is used in impeller production |
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| CN109877579B (en) | 2024-04-30 |
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