CN109865799A - A kind of casting and its sand core, strainer pick-and-place fixture of middle part arch through-hole - Google Patents
A kind of casting and its sand core, strainer pick-and-place fixture of middle part arch through-hole Download PDFInfo
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- CN109865799A CN109865799A CN201910315931.3A CN201910315931A CN109865799A CN 109865799 A CN109865799 A CN 109865799A CN 201910315931 A CN201910315931 A CN 201910315931A CN 109865799 A CN109865799 A CN 109865799A
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- casting
- strainer
- sand core
- picks
- pick
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- 238000005266 casting Methods 0.000 title claims abstract description 72
- 239000011810 insulating material Substances 0.000 claims abstract description 5
- 239000004020 conductor Substances 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 238000004512 die casting Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012805 post-processing Methods 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- Casting Devices For Molds (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The invention belongs to die casting technical fields, more particularly to a kind of casting strainer picks and places the casting and its sand core of component and a kind of middle part arch through-hole, strainer picks and places fixture, it includes: electromagnet, electromagnet extension rod, outer cover, insulating materials and conducting wire that casting strainer, which picks and places component,.Picking and placing fixture includes: that casting picks and places component, sand core picks and places component and strainer picks and places component.Strainer of the invention, which picks and places component, accurately to detect whether electromagnet extension rod end is adsorbed with strainer by conducting wire, it picks and places fixture and is mounted on robot actuating station, the pick-and-place of the automation to casting, sand core and strainer can be met simultaneously, working efficiency is greatly improved, and improves the working environment of worker.
Description
Technical field
The invention belongs to die casting technical fields, and in particular to a kind of casting strainer pick-and-place component and a kind of middle part arch
Casting and its sand core, the strainer of shape through-hole pick and place fixture.
Background technique
In automobile manufacturing field, aluminium alloy castings have light-weight, and easily molded, the advantages that rigidity is good obtains more and more
Using.Cast aluminium alloy gold subframe form type is very more, gradually develops into a multi-cavity mold, but subframe casting from a cavity per mould
And its sand core, strainer are mostly artificial pick-and-place, since site environment temperature is high, the labor intensity of personnel is very big, so that work effect
Rate is low, while being also unfavorable for the postprocessing working procedures of casting, cannot achieve from the whole automations for being casted into postprocessing working procedures.
Summary of the invention
The purpose of the present invention is the environment temperature for overcoming artificial pick-and-place existing in the prior art to face height, labor intensity
Greatly, working efficiency is low and is unfavorable for the defect of automated production, provide a kind of casting strainer pick and place component and it is full automatic in
The pick-and-place fixture of the casting and its sand core of portion's arch through-hole, strainer.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of casting strainer pick-and-place component, it is characterised in that: including electromagnet, abutting joint in the electromagnet end
Electromagnet extension rod, be set in outside the electromagnet and the electromagnet extension rod outer cover, be filled in the outer cover with
Insulating materials between electromagnet, electromagnet extension rod in gap and the conducting wire being connected on the outer cover, pass through institute
It states conducting wire and whether is powered and represent the end of electromagnet extension rod and whether be adsorbed with strainer, the bottom end of the outer cover and the electricity
The end for being used to adsorb strainer of magnet extension rod flushes, and the diameter of strainer is greater than the diameter of the bottom end of the outer cover；It is described
Electromagnet extension rod and the outer cover are conductive material.
A kind of casting and its sand core, strainer pick-and-place fixture of middle part arch through-hole, it is characterised in that: including frame, setting
Casting in fixture side picks and places component, the sand core pick-and-place component for being arranged at the fixture other side and strainer pick-and-place component, described
It includes turning round clamping cylinder, with the adaptable locating rod of hole on the casting and for detecting casting that casting, which picks and places component,
Whether it is located at the casting that casting picks and places in component and detects photoelectric sensor；The revolution clamping cylinder is by rotating its rotating arm extremely
In the arch through-hole of casting, then its compact heap is pressed on the inner wall of the casting arch through-hole；The sand core picks and places component
Include: the first finger cylinder being fixedly mounted on frame, installation the first telescopic cylinder on said frame, be mounted on it is described
Second finger cylinder on the output shaft of first telescopic cylinder and installation on said frame be used to detect sand core whether
The sand core picks and places the sand core in component and detects photoelectric sensor；It further includes the be mounted on frame that the strainer, which picks and places component,
Two telescopic cylinders, the top of the outer cover are mounted on the output shaft of second telescopic cylinder.
Further, it further includes the XY compensating unit of installation on said frame that the sand core, which picks and places component, and the XY is mended
It repays unit lower end and third finger cylinder is installed.
Further, the fixture that picks and places connects by the way that fixed flange and robot actuating station on said frame is fixed
It connects.
Further, the fixture that picks and places further includes that the fixtures for being used to cooperate with mold of the frame two sides is arranged in determine
Position plate.
Further, the revolution clamping cylinder for clamping a casting is two.
Further, the XY compensating unit is the AGE-XY compensating unit of SCHUNK company.
A kind of casting of the invention picks and places the pick-and-place of the casting and its sand core, strainer of component and middle part arch through-hole with strainer
The beneficial effect of fixture is:
1, different thicknesses can be arranged in the electromagnet extension rod that strainer picks and places component according to the size of strainer, and electromagnet extends
After bar has adsorbed strainer, strainer is equally attached to the bottom end of outer cover, and electromagnet extension rod and outer cover are conductive, conducting wire meeting at this time
Electric signal is sent to corresponding control unit or display unit, can accurately detect whether strainer is picked up.
2, the pick-and-place fixture of the casting of middle part arch through-hole of the invention and its sand core, strainer is connected to holding for robot
Row end can meet the pick-and-place of the automation to casting, sand core and strainer simultaneously.
3, second finger cylinder is mounted on the output shaft of the first telescopic cylinder, and on the one hand the first telescopic cylinder drives second
Finger cylinder is extend into the arch through-hole of sand core, after the first telescopic cylinder is died, is in free state, can be to second-hand
Refer to that cylinder is compensated in X-direction.
Detailed description of the invention
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
Fig. 1 is the pick-and-place fixture main view of the embodiment of the present invention；
Fig. 2 is the upward angle of visibility perspective view of the pick-and-place fixture of the embodiment of the present invention；
Fig. 3 is the downwards angle of visibility perspective view of the pick-and-place fixture of the embodiment of the present invention；
Fig. 4 is casting perspective view of the embodiment of the present invention；
Fig. 5 is the sand core perspective view of the embodiment of the present invention；
Fig. 6 is the die structure dwg of the embodiment of the present invention；
Fig. 7 is that the strainer of the embodiment of the present invention picks and places component perspective view.
In figure: 1, frame, 2, casting pick-and-place component, 21, revolution clamping cylinder, 211, rotating arm, 212, compact heap, 22,
Locating rod, 23, support rod, 24, casting detection photoelectric sensor, 25, limit plate, 3, sand core pick-and-place component, the 31, first finger gas
Cylinder, the 32, first telescopic cylinder, 33, second finger cylinder, 34, sand core detect photoelectric sensor, 35, XY compensating unit, 36, the
Three finger cylinders, 4, strainer pick and place component, 41, electromagnet, 42, electromagnet extension rod, 43, outer cover, 44, insulating materials, 45, lead
Electric line, the 46, second telescopic cylinder, 5, flange, 6, fixture positioning plate, 7, upper mold, 8, lower mold, 9, casting, 91, positioning
Hole, 92, limiting stand, 10, sand core.
Specific embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These attached drawings are simplified schematic diagram, only with
Illustration illustrates basic structure of the invention, therefore it only shows the composition relevant to the invention.
As shown in figure 4, the present embodiment, by taking alloy casts subframe as an example, middle part has arch through-hole, arch through-hole edge
Hole equally with some other such as mounting hole etc. also has limiting stand 92 on casting 9 including location hole 91,
Sand core 10 corresponding with casting 9 on sand core 10 as shown in figure 5, can also place some necessary strainers in casting.Such as Fig. 6 institute
Show, the casting of 9 subframe of casting is located in upper mold 7 after completing, and sand core 10 and strainer are located in lower mold 8, the present embodiment
For two chamber of a mould.
Casting and its sand core, the strainer of middle part arch through-hole as shown in Figs. 1-3 pick and place fixture, including are adapted with mold
Frame 1, casting picks and places component 2, sand core picks and places component 3 and strainer and picks and places component 4, wherein casting picks and places component 2 and is located at frame
1 side, and sand core picks and places component 3 and strainer picks and places the other side that component 4 is located at frame 1.The opposite two sides of frame 1 also have
For the fixture positioning plate 6 cooperated with mold.It is solid by the flange 5 and robot actuating station being fixed on frame 1 to pick and place fixture
Fixed connection.
It includes the hole on two revolution clamping cylinders 21, support rod 23, limit plate 25 and casting 9 that casting, which picks and places component 2,
Adaptable locating rod 22 and whether it is located at casting and picks and places the casting in component 2 for detecting casting 9 and detect photoelectric sensor 24；
Fixture positioning plate 6 and mold cooperate, and casting picks and places component 2 close to the casting 9 in upper mold 7, locating rod 22, support rod 23 and limit
Position plate 25 reaches designated position, and casting 9 falls to casting 9 and picks and places in fixture, and locating rod 22 is extend into location hole 91 at this time, branch
Strut 23 is supported on the bottom of casting 9, and 92 profiling of limiting stand of limit plate 25 and 9 subframe of casting cooperates, and prevents its play, casts
Part detection photoelectric sensor 24 detects signal and is sent to controller, and control order turns round clamping cylinder 21 and rotates, rotation
The rotation of pivoted arm 211 is extend into arch through-hole, is then pressed on the inner wall of 9 arch through-hole of casting by compact heap 212, is realized
Fixture is once taken out out of die casting machine together with casting 9 and overturns 180 ° by the clamping to casting 9, robot, is placed into certain bits
It sets.
Sand core pick and place component 3 include: the first finger cylinder 31 being fixedly mounted on frame 1, be mounted on frame 1 the
It one telescopic cylinder 32, the second finger cylinder 33 being mounted on the output shaft of the first telescopic cylinder 32 and is mounted on frame 1
Be used to detect sand core 10 whether sand core pick and place component 3 in sand core detect photoelectric sensor 34；First finger cylinder 31 is
The fixed cylinder in position, can be set as needed multiple, and the elongation of the first telescopic cylinder 32 drives second finger cylinder 33 to extend into
In the arch through-hole of sand core 10, before second finger cylinder 33 clamps sand core 10, the first telescopic cylinder 32 cuts off gas source, in freely
State can compensate second finger cylinder 33 in X-direction, and second finger cylinder 33 is enable flexibly to firmly grasp the arch of sand core 10
The inner wall of shape through-hole.It further includes the XY compensating unit 35 being mounted on frame 1,35 lower end of XY compensating unit that sand core, which picks and places component 3,
Third finger cylinder 36 is installed, XY compensating unit 35, can be to third hand using the AGE-XY compensating unit of SCHUNK company
Refer to that cylinder 36 carries out position compensation in X/Y plane, third finger cylinder 36 needs to be arranged different according to the shape of casting 9
Several and position.X-direction and Y-direction in the present embodiment are indicated referring to Fig. 3.
As shown in fig. 7, strainer pick and place component 4 include the second telescopic cylinder 46 being mounted on frame 1, it is electromagnet 41, right
It connects and is mounted on the electromagnet extension rod 42 of 41 end of electromagnet, is set in the electromagnet 41 and the electromagnet extension rod
Outer cover 43 outside 42 is filled in insulating materials between the outer cover 43 and electromagnet 41, electromagnet extension rod 42 in gap
44 and the conducting wire 45 that is connected on the outer cover 43, whether it is powered by the conducting wire 45 and represents electromagnet extension
Whether the end of bar 42 is adsorbed with strainer, and the bottom end of the outer cover 43 is used to adsorb strainer with the electromagnet extension rod 42
End flushes, and the diameter of strainer is greater than the diameter of the bottom end of the outer cover 43；The electromagnet extension rod 42 and the outer cover
43 be conductive material.The top of outer cover 43 is mounted on the output shaft of the second telescopic cylinder 46.Due to the size of electromagnet 41
Generally large, so setting electromagnet extension rod 42 is to adapt to various sizes of strainer, the diameter of general 43 bottom end of outer cover is bigger
Diameter in 42 end of electromagnet extension rod, the diameter of strainer are slightly larger than the diameter of 43 bottom end of outer cover.Second telescopic cylinder
46 stretch out, and close to strainer, after electromagnet extension rod 42 picks up strainer under the action of electromagnet 41, strainer is by electromagnet
Circuit communication signal is conveyed to controller by circuit communication between 41 and outer cover 43, conducting wire 45, and controller is sent commands to
Strainer is transferred to designated position by robot, and after powering off to electromagnet 41, strainer is automatically fallen off, and conducting wire 45 disconnects.
Strainer is placed into the situation in mold is similar to above, under strainer reaches under the drive of robot on mold 8
Corresponding position, the second telescopic cylinder 46 stretches out, and electromagnet 41 powers off, and strainer falls into lower mold 8.Equally, the first finger gas
Cylinder 31, second finger cylinder 33 and third finger cylinder 36 are unclamped sand core 10 and are placed in lower mold 8.
It should be appreciated that described above, the specific embodiments are only for explaining the present invention, is not intended to limit the present invention.By
The obvious changes or variations that spirit of the invention is extended out are still in the protection scope of this invention.
Claims (7)
1. a kind of casting picks and places component with strainer, it is characterised in that: including electromagnet (41), abutting joint in the electromagnet
(41) the electromagnet extension rod (42) of end, be set in external outer of the electromagnet (41) and the electromagnet extension rod (42)
It covers (43), be filled in the insulating materials between the outer cover (43) and electromagnet (41), electromagnet extension rod (42) in gap
(44) and the conducting wire (45) that is connected on the outer cover (43), electricity is represented by the way that whether the conducting wire (45) is powered
Whether the end of magnet extension rod (42) is adsorbed with strainer, the bottom end of the outer cover (43) and the electromagnet extension rod (42)
It is flushed for adsorbing the end of strainer, and the diameter of strainer is greater than the diameter of the bottom end of the outer cover (43)；The electromagnet prolongs
Stock (42) and the outer cover (43) are conductive material.
2. the casting and its sand core of a kind of middle part arch through-hole, strainer pick and place fixture, it is characterised in that: including frame (1), setting
Casting in fixture side picks and places component (2), sand core pick-and-place component (3) for being arranged at the fixture other side and claim 1 institute
The strainer stated picks and places component (4), and it includes on revolution clamping cylinder (21) and the casting (9) that the casting, which picks and places component (2),
The locating rod (22) and detected for detecting the casting whether casting (9) is located in casting pick-and-place component (2) that hole is adapted
Photoelectric sensor (24)；The arch through-hole that revolution clamping cylinder (21) passes through its rotating arm (211) of rotation to casting (9)
Interior, then its compact heap (212) is pressed on the inner wall of the casting (9) arch through-hole；The sand core picks and places component (3) packet
It includes: the first finger cylinder (31) being fixedly mounted on frame (1), the first telescopic cylinder being mounted on the frame (1)
(32), the second finger cylinder (33) that is mounted on the output shaft of first telescopic cylinder (32) and it is mounted on the frame
(1) whether the sand core in sand core pick-and-place component (3) detects photoelectric sensor (34) to the sand core (10) that is used to detect on；Institute
Stating strainer and picking and placing component (4) further includes the second telescopic cylinder (46) being mounted on frame (1), the top peace of the outer cover (43)
On the output shaft of second telescopic cylinder (46).
3. the casting and its sand core of arch through-hole in middle part according to claim 2, strainer pick and place fixture, it is characterised in that:
It further includes the XY compensating unit (35) being mounted on the frame (1), the XY compensating unit that the sand core, which picks and places component (3),
(35) lower end is equipped with third finger cylinder (36).
4. the casting and its sand core of arch through-hole in middle part according to claim 2, strainer pick and place fixture, it is characterised in that:
It is described to pick and place fixture and be fixedly connected by the flange (5) that is fixed on the frame (1) with robot actuating station.
5. the casting and its sand core of arch through-hole in middle part according to claim 2, strainer pick and place fixture, it is characterised in that:
The fixture that picks and places further includes setting in the frame (1) two sides for the fixture positioning plate (6) that cooperates with mold.
6. the casting and its sand core of arch through-hole in middle part according to claim 2, strainer pick and place fixture, it is characterised in that:
It is two for clamping the revolution clamping cylinder (21) an of casting (9).
7. the casting and its sand core of arch through-hole in middle part according to claim 3, strainer pick and place fixture, it is characterised in that:
The XY compensating unit (35) is the AGE-XY compensating unit of SCHUNK company.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910315931.3A CN109865799B (en) | 2019-04-19 | 2019-04-19 | Foundry goods of middle part arch through-hole and psammitolite, filter screen get and put anchor clamps |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910315931.3A CN109865799B (en) | 2019-04-19 | 2019-04-19 | Foundry goods of middle part arch through-hole and psammitolite, filter screen get and put anchor clamps |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109865799A true CN109865799A (en) | 2019-06-11 |
| CN109865799B CN109865799B (en) | 2024-04-30 |
Family
ID=66922856
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910315931.3A Active CN109865799B (en) | 2019-04-19 | 2019-04-19 | Foundry goods of middle part arch through-hole and psammitolite, filter screen get and put anchor clamps |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109865799B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114406247A (en) * | 2021-11-08 | 2022-04-29 | 燕山大学 | Clamp for taking and placing longitudinal beam castings and sand cores thereof |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60191638A (en) * | 1984-03-12 | 1985-09-30 | Kubota Ltd | Strainer for casting |
| CN102476171A (en) * | 2010-11-27 | 2012-05-30 | 大连远景铸造有限公司 | Die for preparing filter screen embedded in sand core |
| CN104625011A (en) * | 2015-02-26 | 2015-05-20 | 沈阳远大科技园有限公司 | Strainer release unit for use in high-temperature environments |
| CN207103749U (en) * | 2017-06-28 | 2018-03-16 | 上海皮尔博格有色零部件有限公司 | Double teeming road casting screen pack fetching device |
| CN207386532U (en) * | 2017-09-28 | 2018-05-22 | 大亚车轮制造有限公司 | A kind of net filter used for casting placing device |
| KR20180116633A (en) * | 2017-04-17 | 2018-10-25 | (주) 알룩스메뉴펙처링 | filter feeding device |
| CN208483183U (en) * | 2018-07-20 | 2019-02-12 | 南京法塔自动化设备有限公司 | A kind of automatic core setter structure of foundry robot |
| CN208528019U (en) * | 2018-07-10 | 2019-02-22 | 青岛立博汽车零部件精密铸造有限公司 | A kind of aluminium alloy casting dedicated lower wire stitcher of filter screen |
| CN210475427U (en) * | 2019-04-19 | 2020-05-08 | 秦皇岛燕盛智能科技有限公司 | Casting with filter screen taking and placing assembly and casting with middle arched through hole, sand core of casting and filter screen taking and placing clamp |
-
2019
- 2019-04-19 CN CN201910315931.3A patent/CN109865799B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60191638A (en) * | 1984-03-12 | 1985-09-30 | Kubota Ltd | Strainer for casting |
| CN102476171A (en) * | 2010-11-27 | 2012-05-30 | 大连远景铸造有限公司 | Die for preparing filter screen embedded in sand core |
| CN104625011A (en) * | 2015-02-26 | 2015-05-20 | 沈阳远大科技园有限公司 | Strainer release unit for use in high-temperature environments |
| KR20180116633A (en) * | 2017-04-17 | 2018-10-25 | (주) 알룩스메뉴펙처링 | filter feeding device |
| CN207103749U (en) * | 2017-06-28 | 2018-03-16 | 上海皮尔博格有色零部件有限公司 | Double teeming road casting screen pack fetching device |
| CN207386532U (en) * | 2017-09-28 | 2018-05-22 | 大亚车轮制造有限公司 | A kind of net filter used for casting placing device |
| CN208528019U (en) * | 2018-07-10 | 2019-02-22 | 青岛立博汽车零部件精密铸造有限公司 | A kind of aluminium alloy casting dedicated lower wire stitcher of filter screen |
| CN208483183U (en) * | 2018-07-20 | 2019-02-12 | 南京法塔自动化设备有限公司 | A kind of automatic core setter structure of foundry robot |
| CN210475427U (en) * | 2019-04-19 | 2020-05-08 | 秦皇岛燕盛智能科技有限公司 | Casting with filter screen taking and placing assembly and casting with middle arched through hole, sand core of casting and filter screen taking and placing clamp |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114406247A (en) * | 2021-11-08 | 2022-04-29 | 燕山大学 | Clamp for taking and placing longitudinal beam castings and sand cores thereof |
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| Publication number | Publication date |
|---|---|
| CN109865799B (en) | 2024-04-30 |
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