CN109825956A - 一种反渗透膜支撑材料及其制备方法 - Google Patents

一种反渗透膜支撑材料及其制备方法 Download PDF

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CN109825956A
CN109825956A CN201910167712.5A CN201910167712A CN109825956A CN 109825956 A CN109825956 A CN 109825956A CN 201910167712 A CN201910167712 A CN 201910167712A CN 109825956 A CN109825956 A CN 109825956A
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layer
spinning
reverse osmosis
osmosis membrane
backing material
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庄旭品
程博闻
康卫民
章高凯
徐先林
石磊
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Tianjin Polytechnic University
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Tianjin Polytechnic University
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Priority to US16/681,203 priority patent/US20200282362A1/en
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    • D21H15/00Pulp or paper, comprising fibres or web-forming material characterised by features other than their chemical constitution
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Abstract

本发明涉及过滤材料技术领域,提供了一种反渗透膜支撑材料,由自上而下依次设置的表层、中层和底层经热压处理制得;所述表层和底层为纺粘非织造材料层;所述纺粘非织造材料层采用热塑性聚合物纺粘长丝制成;所述中层为聚合物纳米纤维膜。本发明采用三层复合结构,底层提供力学支撑;中层的纳米纤维较细小,夹在纺粘纤维层之间,起到调节纤维网孔径的作用,孔径分布更窄,形成一层膜状致密层,可以有效防止制备反渗透膜时发生的聚合物溶液的渗漏;表层用于稳固中层和协调整体性能。本发明既提升了反渗透膜支撑材料的综合机械强度,又加强了整体防渗漏性能,且将纺粘技术和纳米纤维制备技术有机结合,方法简单可控,可批量生产。

Description

一种反渗透膜支撑材料及其制备方法
技术领域
本发明属于过滤材料技术领域,具体涉及一种反渗透膜支撑材料及其制备方法。
背景技术
反渗透膜是一种模拟生物半透膜制成的具有一定特性的人工半透膜,是反渗透技术的核心构件。反渗透能有效截留所有溶解盐份及分子量大于100的有机物,因此能够有效地去除水中的溶解盐类、胶体、微生物、有机物等,同时允许水分子通过,经反渗透系统得到的水质好,具有耗能低、无污染、操作简便等优点。
由于单纯的膜结构很脆,强度不足,研发人员在制备反渗透膜时常采用复合结构,例如由脱盐分离层、聚砜支撑层和无纺布支撑层共同组成的反渗透膜(图1),其中,脱盐分离层用于脱盐,将溶液里的溶质有效分离开来;聚砜支撑层保证进水可以在膜页间的流动,增强进水的流体力学状态;无纺布支撑层用来支撑整个反渗透膜,提供强度,提高整体的机械性能和抗压性能。反渗透膜整体上应具有以下特点:在高流速下具有高效脱盐率;具有较高机械强度和使用寿命;能在较低操作压力下发挥功能;能耐受化学或生化作用的影响;受pH值、温度等因素影响较小;制膜原料来源容易,加工简便,成本低廉。
为了满足上述各项要求,在反渗透膜中,无纺布支撑层的制备格外关键,现有技术中已有的制备方法制备的无纺布支撑层也存在着各种各样的问题:如采用纺粘法制备得到的支撑层,虽然连续纤维成型的纤网强度高,不易起毛,但是由于纤维过长、表面孔径较大,导致支撑层厚度变大,不能满足反渗透膜薄型化的要求;另外纺粘法制备的无纺布支撑层还容易产生严重的渗漏问题,进行高分子聚合物溶液流延时会产生有些地方过度渗透而透印,污染制膜装备;而采用湿法制备过程中,为了获得匀度较好的材料,需要将纤维直径(D)和纤维长度(L)的比例(L/D)设定在一定的范围内,这样必须将纤维长度缩短,纤维缩短会引起无纺布的强度降低,同时还存在纤网表面起毛、平滑度降低、产生纤维缠绕分散性差的现象。因而,上述方法制备得到的支撑材料,其性能已不能够满足反渗透膜薄层化和高功能性的综合要求。
发明内容
有鉴于此,本发明的目的在于提供一种反渗透膜支撑材料,该支撑材料由自上而下依次设置的表层、中层和底层经热压一体化制得,简便易得,所述支撑材料具有厚度薄、匀度好、能够有效防止聚合物铸膜液渗漏的特点。
为了实现上述发明目的,本发明提供以下技术方案:
本发明提供了一种反渗透膜支撑材料,所述反渗透膜支撑材料由自上而下依次设置的表层、中层和底层经热压处理制得;所述表层和底层为纺粘非织造材料层;所述纺粘非织造材料层采用热塑性聚合物纺粘长丝制成;所述中层为聚合物纳米纤维膜。
优选的,所述热塑性聚合物包括聚酯、聚酰胺、聚乳酸、聚丙烯、聚苯乙烯、聚四氟乙烯、聚苯硫醚和醋酸纤维素中的一种或多种。
优选的,所述聚合物纳米纤维膜中的聚合物包括聚酯、聚砜、聚醚砜、聚酰胺、聚乳酸、醋酸纤维素、聚四氟乙烯和聚偏氟乙烯中的一种或多种。
优选的,所述支撑材料的表观密度为0.75~0.95g/cm3,厚度为35~80μm,表面层平滑度为20~30s,克重为40g/m2~70g/m2
本发明提供了上述技术方案所述反渗透膜支撑材料的制备方法,包括如下步骤:
(1)将热塑性聚合物进行熔融纺丝,得到纺粘长丝,将纺粘长丝进行分丝铺网,得到纺粘非织造材料层作为底层;
(2)采用静电纺丝或溶液喷射纺丝的方法在步骤(1)所述底层表面纺制聚合物纳米纤维膜作为中层;
(3)将热塑性聚合物进行熔融纺丝,得到纺粘长丝,将纺粘长丝在中层表面进行分丝铺网,得到纺粘非织造材料层作为表层,得到层状材料;
(4)将步骤(3)得到的层状材料进行热压处理,得到反渗透膜支撑材料。
优选的,所述步骤(1)的底层中纺粘长丝的直径为7~30μm,克重为25~40g/m2;所述步骤(3)的表层中纺粘长丝的直径为7~20μm,克重为10~20g/m2
优选的,当所述步骤(2)采用静电纺丝法时,所述静电纺丝用纺丝溶液的浓度为8~20wt%,所述静电纺丝的电压为5KV~30KV,接收距离为5~25cm。
优选的,当所述步骤(2)采用溶液喷射纺丝法时,所述溶液喷射纺丝用纺丝溶液的浓度为8~20wt%,所述溶液喷射纺丝的牵伸风压为0.2~0.6MPa,接收距离为50~120cm。
优选的,所述步骤(2)中聚合物纳米纤维膜的克重为2~10g/m2,所述聚合物纳米纤维膜中纳米纤维的直径为50~900nm。
优选的,所述步骤(4)中热压处理的热压温度比中层的聚合物纳米纤维膜的熔点低20~60℃,所述热压的压力为500~750N/cm。
有益效果:
本发明提供了一种反渗透膜支撑材料,所述支撑材料由自上而下依次设置的表层、中层和底层经热压处理制得;所述表层和底层为纺粘非织造材料层;所述纺粘非织造材料层采用热塑性聚合物纺粘长丝制成;所述中层为聚合物纳米纤维膜。本发明采用的原料来源广泛,成本低廉;本发明采用三层复合结构,分别为提供主要力学支撑的底层、防止铸膜液渗透的中层、稳固中层和协调支撑材料整体性能的表层;三层复合结构既提升了反渗透膜支撑材料的综合机械强度,又加强了整体防渗透性能,实用性好。
本发明采用聚合物纳米纤维膜作为中层,中层的纳米纤维较细小,夹在纺粘纤维层之间,起到调节纤维网孔径的作用,孔径分布更窄,形成一层膜状致密层,可以有效防止聚合物溶液的渗漏;此外,表面层为纺粘纤维层,纤维较长,可以有效改善纳米纤维中间层纤维较短引起的纤网表面起毛,平滑度较低,强度较差的缺点,本发明实现了更薄纳米纤维膜的情况下满足防止聚合物铸膜液渗漏的要求,经热压处理后形成的支撑材料孔径分布均匀。
实施例结果表明,本发明提供的反渗透膜支撑材料,其表面表观密度为0.75~0.95g/cm3,厚度为35~80μm,表面层平滑度为20~30s,克重为40g/m2~70g/m2,可进行批量生产,产品质量稳定可靠。
本发明提供的反渗透膜支撑材料制备方法,将纺粘技术和纳米纤维制备技术有机结合,方法简单可控,可批量生产。
附图说明
图1为聚砜作为支撑层的反渗透膜片结构示意图;
图2为本发明反渗透膜支撑材料的结构示意图;
图3为本发明采用湿法成网方法制备聚合物纳米纤维膜的流程示意图。
具体实施方式
本发明提供了一种反渗透膜支撑材料,所述反渗透膜支撑材料由自上而下依次设置的表层、中层和底层经热压处理制得,结构示意图如图2所示;所述表层和底层为纺粘非织造材料层;所述纺粘非织造材料层采用热塑性聚合物纺粘长丝制成;所述中层为聚合物纳米纤维膜。
本发明所述反渗透膜支撑材料的表层和底层为纺粘非织造材料层;所述纺粘非织造材料层采用热塑性聚合物纺粘长丝制成。在本发明中,所述表层和底层独立地采用的热塑性聚合物优选包括聚酯、聚酰胺、聚乳酸、聚丙烯、聚苯乙烯、聚四氟乙烯、聚苯硫醚和醋酸纤维素中的一种或多种。在本发明的具体实施例中,可以采用一种或多种热塑性聚合物配合使用,本发明优选采用共熔点>160℃的热塑性聚合物的混配物作为表层和底层的原料,更优选使用共熔点为180~300℃的热塑性聚合物的混配物。在本发明的具体实施例中,例如可采用纺丝级PET和/或纺丝级PA6作为表层和底层的热塑性聚合物原料。本发明限定热塑性聚合物的共熔点的目的是择优选取热塑性聚合物,有利于后面热压处理的成型,本领域技术人员可根据本发明提供的优选的热塑性聚合物原料结合共熔点温度的控制进行选择和组合。本发明对所述热塑性聚合物的来源无特殊限定。
本发明所述反渗透膜支撑材料的中层为聚合物纳米纤维膜。在本发明中,所述中层采用的聚合物优选包括聚酯、聚砜、聚醚砜、聚酰胺、聚乳酸、醋酸纤维素、聚四氟乙烯和聚偏氟乙烯中的一种或多种。在本发明中,所述中层采用的聚合物的共熔点优选稍低于表层和底层所用热塑性聚合物的共熔点,以保证热压处理时三层复合结构均匀受热,既满足了热压一体化的粘合需求,又能保证中层纳米纤维膜的孔径分布。本发明对所述聚合物的的来源均无特殊限定。
在本发明中,所述反渗透膜支撑材料的表层和底层为纺粘非织造材料层,其中的纺粘长丝直径较粗,处于微米级,主要起到支撑保护作用;所述中层是采用聚合物纳米纤维膜,所述聚合物纳米纤维膜中的纳米纤维的直径较细,处于纳米级,主要起到防渗漏作用。
本发明提供了上述技术方案所述反渗透膜支撑材料的制备方法,包括如下步骤:
(1)将热塑性聚合物进行熔融纺丝,得到纺粘长丝,将纺粘长丝进行分丝铺网,得到纺粘非织造材料层作为底层;
(2)采用静电纺丝或溶液喷射纺丝的方法在步骤(1)所述底层表面纺制聚合物纳米纤维膜作为中层;
(3)将热塑性聚合物进行熔融纺丝,得到纺粘长丝,将纺粘长丝在中层表面进行分丝铺网,得到纺粘非织造材料层作为表层,得到层状材料;
(4)将步骤(3)得到的层状材料进行热压处理,得到反渗透膜支撑材料。
本发明将热塑性聚合物进行熔融纺丝,得到纺粘长丝,将纺粘长丝进行分丝铺网,得到非织造材料层作为底层。在本发明的具体实施例中,优选采用纺粘法将热塑性聚合物高温熔融挤出,经纺丝、牵伸和冷却,得到的纺粘长丝。在本发明中,所述底层中的纺粘长丝的直径优选为7~30μm,更优选为10~25μm,进一步优选为18~22μm。
在本发明中,所述分丝铺网的步骤具体为:先将制备得到的纺粘长丝进行分丝,将分丝后的长丝在网帘上铺成均匀的纤网,并消除纤网的静电;在本发明中,所述分丝的方法优选为气流、静电或机械分丝法。
在本发明中,所述底层的克重优选为25~40g/m2,更优选为37~42g/m2。本发明利用纺粘法制备长丝,工序少,生产速度快,本发明对制备纺粘长丝以及分丝铺网用到的设备无特殊要求,采用本领域技术人员熟知的设备即可。
得到底层后,本发明采用静电纺丝或溶液喷射纺丝的方法在所述底层表面纺制聚合物纳米纤维膜作为中层。
在本发明中,当采用静电纺丝法时,所述静电纺丝用纺丝溶液的浓度优选为8~20wt%,更优选为12~16wt%;所述静电纺丝的电压优选为5KV~30KV,更优选为15KV~20KV;接收距离优选为5~25cm,更优选为10~20cm;所述静电纺丝法优选为多针头静电纺丝法。本发明通过对静电纺丝操作参数的控制,可以保证纺丝过程较为稳定,使得到的聚合物纳米纤维形貌一致,形成的中层匀度好,孔隙分布合理,利于保持中层的防渗漏功能。
在本发明中,当采用溶液喷射纺丝法时,所述溶液喷射纺丝用纺丝溶液的浓度优选为8~20wt%,更优选为12~16wt%,所述溶液喷射纺丝的牵伸风压优选为0.2~0.6MPa,更优选为0.4~0.5MPa,接收距离优选为50~120cm,更优选为70~90cm。
在本发明的具体实施例中,可以采用上述静电纺丝或溶液喷射纺丝的方法直接在所述底层表面纺丝形成中层;还可以先利用静电纺丝或者溶液喷射纺丝法制备大量聚合物纳米纤维,然后再通过湿法成网的方法将得到的聚合物纳米纤维在所述底层表面形成纳米纤维膜,所述湿法成网具体为:将纳米纤维依次进行剪切、打浆、分离和成网处理,得到纳米纤维膜,具体流程如图3所示。
在本发明中,所述中层的聚合物纳米纤维膜的克重优选为2~10g/m2,更优选为5~7g/m2,所述聚合物纳米纤维膜中纳米纤维的直径优选为50~900nm,更优选为100~500nm,进一步优选为200~400nm;在本发明的具体实施例中,控制纺丝得到的纳米纤维直径在所述50~900nm区间内即可,纳米纤维的直径不要求一致,而是要求处于一个范围值,通过不同直径的纳米纤维相互填充形成孔径均匀致密的聚合物纳米纤维膜。
得到中层后,本发明将热塑性聚合物进行熔融纺丝,得到纺粘长丝,将纺粘长丝在中层表面进行分丝铺网,得到纺粘非织造材料作为表层。在本发明中,所述步骤(3)中的熔融纺丝和分丝铺网的具体操作方法优选和步骤(1)中相同,在此不再赘述。在本发明中,所述表层中纺粘长丝的直径优选为7~20μm,更优选为10~17μm,进一步优选为12~15μm,所述表层的克重优选为10~20g/m2,更优选为13~17g/m2。在本发明中,所述表层可进一步稳固中层和协调支撑材料的整体性能。
得到表层后,本发明将得到的层状材料进行热压处理,得到反渗透膜支撑材料。在本发明中,所述热压处理的温度优选比中层所用聚合物纳米纤维膜的熔点低20~60℃,本发明将热压温度控制低于聚合物纳米纤维膜的熔点,目的是能够保证三层支撑体材料热压成型时传热均匀,满足各层材料的粘结要求且不会影响反渗透膜支撑材料内部的孔径分布,保持了整体功能性。在本发明中,所述热压处理的压力优选为500~750N/cm,更优选700~750N/cm;本发明热压处理方式优选为辊式热轧。
本发明上述技术方案所述反渗透膜支撑材料或上述制备方法制备得到的反渗透膜支撑材料的表观密度为0.75~0.95g/cm3,厚度为35~80μm,表面层平滑度为20~30s,克重为40g/m2~70g/m2
下面结合实施例对本发明提供的一种反渗透膜支撑材料及其制备方法进行详细的说明,但是不能把它们理解为对本发明保护范围的限定。
实施例1
一种反渗透膜支撑材料的制备方法,具体包括如下步骤:
(1)将纺丝级PET利用纺粘法在300℃下进行纺丝,通过分丝铺网的方法获得平均纤维直径为21μm、克重为35g/m2的纺粘非织造材料层,作为支撑材料的底层;
(2)利用多针头静电纺丝技术在底层表面纺丝获得熔点为220℃的共聚酯纳米纤维膜作为中层,所述多针头静电纺丝条件为:高压静电为22KV,纺丝溶液浓度为15%,接收距离为22cm,纳米纤维膜的克重为6g/m2;纳米纤维膜中纳米纤维的直径为260-720nm;
(3)将纺丝级PET利用纺粘法在300℃下进行纺丝,通过分丝铺网的方法获得平均纤维直径为18μm、克重为15g/m2的纺粘非织造材料层,作为支撑材料的表层;
(4)最后通过180℃,700N/cm压力的辊式热轧使得三层粘合,得到三层复合的反渗透膜支撑材料。
将实施例1得到的反渗透膜支撑材料进行基础性能测定,按照标准GB/T24328.2-2009测定其表面表观密度为0.84g/cm3,厚度为43μm;按照标准GB/T22881-2008测定其表面平滑度为27s;克重为60g/m2
实施例2
一种反渗透膜支撑材料的制备方法,具体包括如下步骤:
(1)将纺丝级PET利用纺粘法在300℃下进行纺丝,通过分丝铺网的方法获得平均纤维直径为21μm、克重为35g/m2的纺粘非织造材料层作为支撑体的底层;
(2)然后利用多针头静电纺丝技术在其表面纺丝获得熔点为230℃的聚酰胺纳米纤维膜作为中层,静电纺丝条件为:高压静电为25KV,纺丝溶液浓度为15%,接收距离为22cm,纳米纤维膜的克重为8g/m2;纳米纤维膜中纳米纤维的直径为180-680nm;
(3)将纺丝级PET利用纺粘法在300℃下进行纺丝,通过分丝铺网的方法获得平均纤维直径为15μm、克重为20g/m2的纺粘非织造材料层,作为支撑材料的表层;
(4)最后通过180℃,700N/cm压力的辊式热轧使得三层粘合,得到三层复合的反渗透膜支撑材料。
将实施例2得到的反渗透膜支撑材料进行基础性能测定,按照标准GB/T24328.2-2009测定其表面表观密度为0.79g/cm3,厚度为51μm;按照标准GB/T22881-2008测定其表面平滑度为26s;克重为63g/m2
实施例3
一种反渗透膜支撑材料的制备方法,具体包括如下步骤:
(1)将纺丝级PA6利用纺粘法在286℃下进行纺丝,通过分丝铺网的方法获得平均纤维直径为23μm、克重为37g/m2的纺粘非织造材料作为支撑材料的底层;
(2)然后利用多针头静电纺丝技术在其表面纺丝获得熔点为220℃的共聚酯纳米纤维膜作为中层,所述多针头静电纺丝条件为:高压静电为22KV,纺丝溶液浓度为15%,接收距离为22cm,纳米纤维膜的克重为12g/m2;纳米纤维膜中纳米纤维的直径为220-740nm;
(3)将纺丝级PA6利用纺粘法在240℃下进行纺丝,通过分丝铺网的方法获得平均纤维直径为15μm、克重为19g/m2的纺粘非织造材料作为支撑材料的表层;
(4)最后通过180℃,700N/cm压力的辊式热轧使得三层粘合,得到三层复合的反渗透膜支撑材料。
将实施例3得到的反渗透膜支撑材料进行基础性能测定,按照标准GB/T24328.2-2009测定其表面表观密度为0.87g/cm3,厚度为40μm;按照标准GB/T22881-2008测定其表面平滑度为27s;克重为67g/m2
实施例4
一种反渗透膜支撑材料的制备方法,具体包括如下步骤:
(1)将纺丝级PA6利用纺粘法在286℃下进行纺丝,通过分丝铺网的方法获得平均纤维直径为23μm、克重为37g/m2的纺粘非织造材料作为支撑体底层;
(2)然后利用多针头静电纺丝技术在其表面纺丝获得熔点为230℃的聚酰胺纳米纤维膜,静电纺丝条件为:高压静电为25KV,纺丝溶液浓度为15%,接收距离为22cm,纳米纤维膜的克重为6g/m2;纳米纤维膜中纳米纤维的直径为210-700nm;
(3)将纺丝级PA6利用纺粘法在240℃下进行纺丝,通过分丝铺网的方法获得平均纤维直径为14μm、克重为15g/m2的纺粘非织造材料作为支撑材料的表层;
(4)最后通过180℃,700N/cm压力的辊式热轧使得三层粘合,得到三层复合的反渗透膜支撑材料。
将实施例4得到的反渗透膜支撑材料进行基础性能测定,按照标准GB/T24328.2-2009测定其表面表观密度为0.83g/cm3,厚度为45μm;按照标准GB/T22881-2008测定其表面平滑度为27s;克重为65g/m2
实施例5
一种反渗透膜支撑材料的制备方法,采用溶液喷射纺丝方法得到中层,具体包括如下步骤:
(1)将纺丝级PET利用纺粘法在300℃下进行纺丝,通过分丝铺网的方法获得平均纤维直径为21μm、克重为35g/m2的纺粘非织造材料作为支撑体的底层;
(2)然后利用溶液喷射纺丝技术在其表面纺丝获得熔点为230℃的聚酰胺纳米纤维膜作为中层,溶液喷射纺丝条件为:纺丝溶液浓度为15%,牵伸风压为0.2MPa,推进速度为20ml/h,箱体温度为45℃,辅助电压为4kV,接收距离为70cm,纳米纤维膜的克重为6g/m2;纳米纤维膜中纳米纤维的直径为310-820nm;
(3)将纺丝级PET和纺丝级PA6以1:1的比例混合,利用纺粘法在300℃下进行纺丝,通过分丝铺网的方法获得平均纤维直径为17μm、克重为20g/m2的纺粘非织造材料作为支撑体的表层;
(4)最后通过180℃,700N/cm压力的辊式热轧使得三层粘合,得到三层复合的反渗透膜支撑材料。
将实施例5得到的反渗透膜支撑材料进行基础性能测定,按照标准GB/T24328.2-2009测定其表面表观密度为0.81g/cm3,厚度为49μm;按照标准GB/T22881-2008测定其表面平滑度为25s;克重为65g/m2
实施例6
一种反渗透膜支撑材料的制备方法,采用湿法成网方法得到中层,具体包括如下步骤:
(1)将纺丝级PET利用纺粘法在300℃下进行纺丝,通过分丝铺网的方法获得平均纤维直径为21μm、克重为35g/m2的纺粘非织造材料作为支撑体的底层;
(2)将溶液喷射纺丝法获得熔点为230℃的聚酰胺纳米纤维,直径为330-900nm,置于打浆机中剪切,解离器中分离,再利用湿法成网的方法在底层上获得聚酰胺纳米纤维膜作为中层;湿法成网获得的纳米纤维膜的克重为12g/m2
(3)将纺丝级PET利用纺粘法在300℃下进行纺丝,通过分丝铺网的方法获得平均纤维直径为18μm、克重为20g/m2的纺粘非织造材料作为支撑体的表层;
(4)最后通过180℃,700N/cm压力的辊式热轧使得三层粘合,得到三层复合的反渗透膜支撑材料。
将实施例6得到的反渗透膜支撑材料进行基础性能测定,按照标准GB/T24328.2-2009测定其表面表观密度为0.88g/cm3,厚度为42μm;按照标准GB/T22881-2008测定其表面平滑度为29s;克重为67g/m2
由实施例1~6可以看出,本发明采用三层复合方法制备得到的反渗透膜支撑材料,分别为提供主要力学支撑的底层、防止铸膜液渗透的中层、稳固中层和协调支撑材料整体性能的表层;本发明将纺粘技术和纳米纤维制备技术结合,方法简单可控,可批量生产,既提升了反渗透膜支撑材料的综合机械强度,又加强了整体防渗透性能,并有效减小了支撑材料的厚度。
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。

Claims (10)

1.一种反渗透膜支撑材料,其特征在于,所述反渗透膜支撑材料由自上而下依次设置的表层、中层和底层经热压处理制得;所述表层和底层为纺粘非织造材料层;所述纺粘非织造材料层采用热塑性聚合物纺粘长丝制成;所述中层为聚合物纳米纤维膜。
2.根据权利要求1所述反渗透膜支撑材料,其特征在于,所述热塑性聚合物包括聚酯、聚酰胺、聚乳酸、聚丙烯、聚苯乙烯、聚四氟乙烯、聚苯硫醚和醋酸纤维素中的一种或多种。
3.根据权利要求1所述反渗透膜支撑材料,其特征在于,所述聚合物纳米纤维膜中的聚合物包括聚酯、聚砜、聚醚砜、聚酰胺、聚乳酸、醋酸纤维素、聚四氟乙烯和聚偏氟乙烯中的一种或多种。
4.根据权利要求1所述反渗透膜支撑材料,其特征在于,所述支撑材料的表观密度为0.75~0.95g/cm3,厚度为35~80μm,表面层平滑度为20~30s,克重为40g/m2~70g/m2
5.权利要求1~4任一项所述反渗透膜支撑材料的制备方法,其特征在于,包括如下步骤:
(1)将热塑性聚合物进行熔融纺丝,得到纺粘长丝,将纺粘长丝进行分丝铺网,得到纺粘非织造材料层作为底层;
(2)采用静电纺丝或溶液喷射纺丝的方法在步骤(1)所述底层表面纺制聚合物纳米纤维膜作为中层;
(3)将热塑性聚合物进行熔融纺丝,得到纺粘长丝,将纺粘长丝在中层表面进行分丝铺网,得到纺粘非织造材料层作为表层,得到层状材料;
(4)将步骤(3)得到的层状材料进行热压处理,得到反渗透膜支撑材料。
6.根据权利要求5所述制备方法,其特征在于,所述步骤(1)的底层中纺粘长丝的直径为7~30μm,克重为25~40g/m2;所述步骤(3)的表层中纺粘长丝的直径为7~20μm,克重为10~20g/m2
7.根据权利要求5所述制备方法,其特征在于,当所述步骤(2)采用静电纺丝法时,所述静电纺丝用纺丝溶液的浓度为8~20wt%,所述静电纺丝的电压为5KV~30KV,接收距离为5~25cm。
8.根据权利要求5所述制备方法,其特征在于,当所述步骤(2)采用溶液喷射纺丝法时,所述溶液喷射纺丝用纺丝溶液的浓度为8~20wt%,所述溶液喷射纺丝的牵伸风压为0.2~0.6MPa,接收距离为50~120cm。
9.根据权利要求5所述制备方法,其特征在于,所述步骤(2)中聚合物纳米纤维膜的克重为2~10g/m2,所述聚合物纳米纤维膜中纳米纤维的直径为50~900nm。
10.根据权利要求5所述制备方法,其特征在于,所述步骤(4)中热压处理的热压温度比中层的聚合物纳米纤维膜的熔点低20~60℃,所述热压的压力为500~750N/cm。
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