CN109772980A - A kind of drop stamping production line of scale-free heating - Google Patents
A kind of drop stamping production line of scale-free heating Download PDFInfo
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- CN109772980A CN109772980A CN201910138566.3A CN201910138566A CN109772980A CN 109772980 A CN109772980 A CN 109772980A CN 201910138566 A CN201910138566 A CN 201910138566A CN 109772980 A CN109772980 A CN 109772980A
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 163
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 42
- 239000000463 material Substances 0.000 claims description 24
- 230000003647 oxidation Effects 0.000 claims description 17
- 238000007254 oxidation reaction Methods 0.000 claims description 17
- 230000033001 locomotion Effects 0.000 claims description 13
- 230000007246 mechanism Effects 0.000 claims description 13
- 230000003028 elevating effect Effects 0.000 claims description 12
- 238000011068 loading method Methods 0.000 claims description 11
- 230000008859 change Effects 0.000 claims description 5
- 230000001681 protective effect Effects 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 11
- 229910000831 Steel Inorganic materials 0.000 description 18
- 239000010959 steel Substances 0.000 description 18
- 238000007599 discharging Methods 0.000 description 7
- 239000007789 gas Substances 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
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- 230000008901 benefit Effects 0.000 description 2
- 210000000038 chest Anatomy 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- SZVJSHCCFOBDDC-UHFFFAOYSA-N ferrosoferric oxide Chemical compound O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- DQMUQFUTDWISTM-UHFFFAOYSA-N O.[O-2].[Fe+2].[Fe+2].[O-2] Chemical compound O.[O-2].[Fe+2].[Fe+2].[O-2] DQMUQFUTDWISTM-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 229940056319 ferrosoferric oxide Drugs 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
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- 238000007747 plating Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
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Abstract
The invention discloses a kind of drop stamping production lines of scale-free heating, including press, be respectively arranged at press two sides feeding system and discharge system, with the blank positioning system of feeding system cooperation, be symmetrically disposed on the first scale-free heating system and the second scale-free heating system, de-stacking system of feeding system two sides；Feeding system is used to carry out feeding to scale-free heating system and press；Blank positioning system is for positioning the blank after heating；The fire door of two multiple hearth scale-free heating furnaces and two multiple hearth scale-free heating furnaces that first scale-free heating system and the second scale-free heating system respectively include turntable and be set on turntable is disposed opposite to each other, and turntable is able to rotate so that the fire door of two multiple hearth scale-free heating furnaces thereon is alternately towards feeding system.This production line realizes the complete scale-free heating of blank；Using furnace body rotation technique, meets productive temp while high temperature blank temperature drop of residence time and blank under atmospheric environment is greatly reduced.
Description
The reference of cross reference correlation
This application claims submit on 01 29th, 2019 application No. is a kind of 2019100851942, entitled " non-oxidations
The priority of the Chinese patent application of the drop stamping production line of heating ", above-mentioned application reference are incorporated herein.
Technical field
The present invention relates to drop stamping technical field, a kind of particularly drop stamping production line of scale-free heating.
Background technique
Currently, high-strength steel material mainly has the naked steel plate of 22MnB5 (surface does not have coated steel in automobile drop stamping industry
Plate) and its clad plate (surface have plating/coating steel plate) both.Although clad plate can produce to avoid its surface when heated
Raw oxide skin, still, due to its valence height, and when being heated to certain temperature, coating easily melts, and coating is caused to stick in
On furnace roller, material frame and mold, equipment life is influenced, therefore, comparatively, the lower naked steel plate of price is using very extensive.
Existing drop stamping production line mostly uses the long line heating furnace of roller-bottom type to heat steel plate, and still, this will lead to
In air, after naked steel plate heats in air, surface can generate oxide skin for exposure when steel plate heats.Oxide skin is mainly by oxygen
Change ferrous iron, ferroso-ferric oxide, di-iron trioxide composition, matter is crisp, without extensibility, acts under mechanical action with hot-working
Under, it is easy to it generates cracking and falls off.Since the hardness of oxide skin is higher than mold, naked steel plate on mold when forming, thereon
Oxide skin will increase the friction between steel plate and mold, increase the abrasion of mold, reduce the service life of mold, simultaneous oxidation skin
Generation can reduce the processability of naked steel plate, pull product generation, furthermore, the thermal conductivity of oxide skin is very low, seriously affects
Heat transfer between naked steel plate and mold.
To solve the above problems, currently, thermoforming production line on the market uses the naked steel plate oxygen of box type heater inhibition
The production method of change, this method are that inert gas is passed through in box type heater to reduce oxygen content.Existing box type heater
Burner hearth protrude into height space needed for burner hearth picks and places tablet as needing to reserve tablet fetching device, and held inside burner hearth by gas
Amount and the biggish heat-preservation cotton of thermal capacity are constituted, and therefore, existing box type heater furnace height is larger, space is very big, causes lazy
It is very long that property atmosphere establishes the period；And online opening and closing fire door is needed, the oxygen content drop in burner hearth is low less than unlimited, and low-oxygen environment is only
The oxidation rate of naked steel plate at high temperature can be slowed down, the generation of oxide skin can not be prevented, especially when furnace gas mixing is uneven
When, naked steel plate oxidation can aggravate, and can not accomplish scale-free heating.
On the basis of existing box type heater (mode for protruding into burner hearth pick-and-place tablet), to meet productive temp demand,
The layout type for needing three six layers of heating furnace in one line or two eight layers of heating furnace opposites to place in opposite directions, when six layers of arrangement
Or when eight layers of heating furnace, heating furnace short transverse is excessively high, and feeding, reclaimer system are unable to complete feeding and feeding action；And it is such
Arrangement will lead to that the distance between heating furnace and press are excessive, it is heated after high temperature tablet come out of the stove after be sent to press institute
The overlong time needed, tablet temperature sharp fall in this course, influences subsequent forming temperature.
Patent (CN108202226A) discloses a kind of almag plate warm forming production line and its production technology, if
It sets corresponding charging, the basic production line arrangement that feeding, heat treatment, press are handled, and discloses a kind of multiple hearth and add
Hot stove furnace body rotation technique, i.e. " closing that multilayer Split rotary heating furnace is made of multiple furnace bodies, circular row cloth knot
Structure, the number of the furnace body are 3-10, wherein each furnace body can carry out 360 degree of circulation fortune along the sliding rail around rotation center
It is dynamic ", it is arranged by above-mentioned rotatable multicell heater, Lai Tigao production efficiency.But the production line is for magnesium-aluminum alloy plate
Warm working technique and be arranged, heating temperature be 450-600 DEG C, soaking time 20-60 minute, and automobile high-strength steel add
Hot temperature is at 900-930 DEG C, and the heating of part and soaking time were no more than 10 minutes, and otherwise part can be scrapped, therefore the life
Producing line and its production technology are not used to the production of the high-strength steel part of automobile, less can solve problem of oxidation when bare board heating；
In addition, each heating furnace, which does annular 360 degree of circulation rotatings of translation, can be such that cable, pipeline etc. winds mutually, is tired easily broken.
In view of the short slab of current technology, it is badly in need of developing a kind of drop stamping production line of scale-free heating, this production line can
Meet the needs of the high beat scale-free heating of naked steel plate, while the aerial range ability of hot blank and temperature drop can be reduced, mentions
The quality and added value of high product.
Summary of the invention
In order to overcome the defects of the prior art, the embodiment of the invention provides a kind of drop stamping of scale-free heating productions
At least one of line, be used to solve the above problems.
The embodiment of the present application discloses: a kind of drop stamping production line of scale-free heating, including press, is set to the pressure
The feeding system of machine side, is set to the blank positioning system for being set to the press side and cooperating with the feeding system
The discharge system of the press other side, the first scale-free heating system for being set to the feeding system side, be located at it is described
The feeding system other side and with the first scale-free heating symmetry system having symmetry setting the second scale-free heating system, be set to institute
State de-stacking system of the feeding system far from the press side；The feeding system via the de-stacking system for after saying good-bye
Blank be put into the first scale-free heating system or the second scale-free heating system and heat, blank positioning system
System is for positioning the blank after heating, after the feeding system is also used to position via the blank positioning system
Blank is put into the press；The first scale-free heating system and the second scale-free heating system respectively include rotating
Platform and two multiple hearth scale-free heating furnaces being set on the turntable, two multiple hearth non-oxidations on each turntable
The fire door of heating furnace is disposed opposite to each other, and the turntable is able to rotate the fire door so that two multiple hearth scale-free heating furnaces thereon
Alternately towards the feeding system.
Specifically, the multiple hearth scale-free heating furnace is multiple hearth vacuum furnace.
Specifically, the feeding system includes the truss being set between the press and the de-stacking system, sets respectively
The first feeding device and the second feeding device being placed on the truss, first feeding device is used for will be via the de-stacking
Blank after system is said good-bye is put into the first scale-free heating system or the second scale-free heating system and heats, described
Second feeding device is used to be put into the press via the blank after blank positioning system positioning.
Specifically, the truss includes the first column piece, the second column piece and is respectively used to connect first column
The first crossbeam and second cross beam of piece and the second column piece, first feeding device are set on the first crossbeam,
Second feeding device is set on the second cross beam, and the first column piece and the second column piece are respectively equipped with confession
The window that first feeding device and second feeding device pass through.
Specifically, first feeding device and second feeding device respectively include being set to the first crossbeam
And/or the elevating lever on the second cross beam and it being connected to the overhanging beam of the elevating lever, the elevating lever can be along the vertical direction
It moves back and forth, the overhanging beam can move back and forth in the horizontal direction.
Specifically, the feeding system includes the first robot and the second robot, first robot is for will be through
Blank after being said good-bye by the de-stacking system is put into the first scale-free heating system or the second scale-free heating system
Middle heating, second robot are used to be put into the press via the blank after blank positioning system positioning.
Specifically, the blank positioning system includes column, the guide rod being set on the column, hoistable platform, setting
In centering finger and motor on the hoistable platform；Hoistable platform described in the motor driven is along the guide rod perpendicular
Histogram moves back and forth upwards.
Specifically, the de-stacking system includes de-stacking trolley, marking device, de-stacking manipulator and loading bay, it is described to tear open
Pile trolley is for stacking blank, and the blank on the de-stacking trolley say good-bye and mark by the marking device, the de-stacking
Blank on marking device is put on the loading bay by manipulator.
Specifically, the multiple hearth scale-free heating furnace includes furnace body, drive system, voltage-regulating system and heating system,
The furnace body is equipped with multiple burner hearths, and each burner hearth is correspondingly arranged a fire door, towards the burner hearth on each fire door
Side be fixedly connected with material rack, the drive system is for driving the fire door to move, so that the fire door is separate and is adjacent to
The burner hearth, the material frame can be protruded into the burner hearth with the movement of the fire door or be stretched out outside the burner hearth, the pressure regulation system
System includes vacuum unit for vacuumizing the burner hearth and is used to be filled with filling for protective gas into the burner hearth
Gas unit；The heating system is set in the burner hearth.
Specifically, the multiple hearth scale-free heating furnace includes the 4-5 burner hearths.
Specifically, the turntable drives two multiple hearth scale-free heating furnaces thereon to carry out 180 ° of reciprocal fortune
It is dynamic.
Specifically, the multiple hearth scale-free heating furnace further includes guiding mechanism, one end of the guiding mechanism with it is described
Fire door connection, the other end of the guiding mechanism are connect with the drive system, and the drive system drives the guiding mechanism
Drive that the fire door is separate, is adjacent to the burner hearth.
Beneficial effects of the present invention are as follows:
1. production line described in makes blank carry out being heated to 900 DEG C -980 in the heating furnace of vacuum degree 0.1-500Pa
DEG C, the complete scale-free heating of blank is realized, the surface of blank is avoided to aoxidize, the subsequent shot-blast process of part can be save.
2. used heating furnace rotation technique, under the premise of guaranteeing productive temp, by between discharge point and press away from
From foreshortening to minimum only 5 meters, high temperature blank residence time under atmospheric environment is drastically reduced, blank is reduced and is turning
A possibility that aoxidizing during fortune, while reducing the temperature drop of blank, temperature when ensure that blank into press；In addition, also keeping away
Exempt to be oppositely arranged using the heating furnace of 2 eight layers of burner hearths in the prior art and will lead to the excessively high disadvantage of heating furnace.
3. two heating furnaces of back-to-back setting share a rotating platform and carry out reciprocal 180 ° of movements, each add is avoided
Hot stove, which does annular 360 degree of circulation rotatings of translation, can make the easily broken problem of winding, fatigue mutually such as cable, pipeline.
4. space rational deployment, the first feeding device and the second feeding device share a truss, to the press feeding time
Reasonable distribution has been carried out with the heating furnace feeding time, two feeding devices has been avoided and collides.
5. the single burner hearth production cycle of multiple hearth scale-free heating furnace is about 2-4 minutes, since multiple hearth non-oxidation adds
Hot stove is integrally rotated, and the productive temp of the entire production line line is 3-4 punching beat/min, has reached industrial requirement.
For above and other objects, features and advantages of the invention can be clearer and more comprehensible, preferred embodiment is cited below particularly,
And cooperate institute's accompanying drawings, it is described in detail below.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is the structural schematic diagram of the drop stamping production line of scale-free heating described in the embodiment of the present invention；
Fig. 2 is the top view of Fig. 1；
Fig. 3 is the structural schematic diagram of feeding system described in the embodiment of the present invention；
Fig. 4 is the structural schematic diagram of feeding system described in another embodiment of the present invention；
Fig. 5 is the main view of the first scale-free heating system described in the embodiment of the present invention；
Fig. 6 is the top view of the first scale-free heating system described in the embodiment of the present invention；
Fig. 7 is the structural schematic diagram of blank positioning system described in the embodiment of the present invention.
The appended drawing reference of the figures above: 10- de-stacking trolley, 20- marking device, 30- de-stacking manipulator, 40- loading bay,
501- the first column piece, 502- overhanging beam, 503- elevating lever, 504- the second column piece, 505- first crossbeam, 506- second are horizontal
Beam, 60- the first scale-free heating system, 61- the second scale-free heating system, 601- scale-free heating furnace, 6011- furnace body,
6012- drive system, 6013- fire door, 6014- material frame, 6015- guiding mechanism, 602- turntable, 70- blank positioning system,
701- column, 702- guide rod, 703- centering finger, 704- hoistable platform, 705- motor, 80- press, 90- discharging manipulator,
100- conveyer, the second robot of 110-, the first robot of 120-.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
In conjunction with shown in Fig. 1 to Fig. 4, the drop stamping production line of scale-free heating described in the present embodiment, including press 80, set
It is placed in the feeding system of 80 side of press, is set to 80 side of press and is fixed with the blank of feeding system cooperation
Position system 70, the discharge system for being set to 80 other side of press, the first non-oxidation for being set to the feeding system side
Heating system 60, be located at the feeding system other side and with symmetrically arranged second nothing of the first scale-free heating system 60
Oxidation heating system 61 is set to de-stacking system of the feeding system far from 80 side of press.Wherein, the feeding system
System is for being put into 60 or described second nothing of the first scale-free heating system for the blank after saying good-bye via the de-stacking system
Heated in oxidation heating system 61, the blank positioning system 70 for being positioned to the blank after heating, it is described on
Material system is also used to be put into the press 80 via the blank after the blank positioning system 70 positioning and form, and obtains
Materials and parts.The first scale-free heating system 60 and the second scale-free heating system 61 respectively include turntable 602 and set
Two multiple hearth scale-free heating furnaces 601 being placed on the turntable, 602 two multiple hearth non-oxidations on each turntable
The fire door 6013 of heating furnace 601 is disposed opposite to each other, and the turntable 602 is able to rotate so that two multiple hearth non-oxidations thereon add
The fire door 6013 of hot stove 601 is alternately towards the feeding system.Preferably, two multiple hearth anaerobics on each turntable 602
It is mutually indepedent to change heating furnace 601, at work, the two is close to setting, two multiple hearths to two multiple hearth scale-free heating furnaces 601
Scale-free heating furnace 601 can be separated from each other, convenient for being safeguarded to multiple hearth scale-free heating furnace 601, two multiple hearths without
It aoxidizes the center of the cable, pipeline of heating furnace 601 respectively along turntable 602 to penetrate, avoid in rotary course, cable, pipeline
It is easily broken Deng mutual winding, fatigue.The multiple hearth scale-free heating furnace 601 specifically includes multiple hearth vacuum furnace.
Specifically, as shown in Fig. 2, the discharge system includes going out for take out materials and parts after molding from press 80
Expect manipulator 90 and sentences the conveyer 100 for carrying out rewinding for transporting materials and parts to staff.The de-stacking system includes
For de-stacking trolley 10, marking device 20, de-stacking manipulator 30 and loading bay 40, if stacking dry body on the de-stacking trolley 10
Material, the marking device 20 say good-bye by the blank on the de-stacking trolley 10 and mark, the de-stacking manipulator 30 will beat
The blank that mark is completed is picked up and is put on the loading bay 40.
As illustrated in fig. 1 and 2, in the present embodiment, the feeding system includes being set to the press 80 and the de-stacking
Truss between system, the first feeding device and the second feeding device being respectively arranged on the truss.First feeding
Device is used to the blank after saying good-bye via the de-stacking system being put into the first scale-free heating system 60 or described second
It is heated in scale-free heating system 61, second feeding system is used for will be via the base after the blank positioning system 70 positioning
Material is put into the press 80.As shown in figure 4, in another embodiment, the feeding system includes the first robot 120 and the
Two robots 110, first robot 120 are used to the blank after saying good-bye via the de-stacking system being put into first nothing
It is heated in oxidation heating system 60 or the second scale-free heating system 61, second robot 110 is used for will be via institute
The blank after blank positioning system 70 positions is stated to be put into the press 80.
Preferably, the press 80, the truss, the loading bay 40 and the conveyer 100 long axis direction
Central axes are overlapped, and the first scale-free heating system 60 and the second scale-free heating system 61 are located at the truss
Long axis direction two sides, be conducive to shorten producing line length.The turntable 602 reciprocally rotates 180 °, so that described
The fire door 6013 of one scale-free heating system 60 and two multiple hearth scale-free heating furnaces 601 in the second heating system 61 can be handed over
For towards truss to carry out out pan feeding.When any multiple hearth scale-free heating furnace 601 towards truss to carry out out pan feeding when, furnace
Door 6013 is parallel with truss.
Specifically, the truss includes the first column piece 501, the second column piece 504 and divides in conjunction with shown in Fig. 2 and Fig. 3
The first crossbeam 505 and second cross beam 506 of the first column piece 501 and the second column piece 504 Yong Yu not connected.It is described
First feeding device is set on the first crossbeam 505, and second feeding device is set on the second cross beam 506.
The first column piece 501 and the second column piece 504 are respectively equipped with for first feeding device and second feeding
The window that device passes through, first feeding device pass through the window and carry out to the multiple hearth scale-free heating furnace 601
Material, second feeding device pass through the window and take the blank for completing heating in the multiple hearth scale-free heating furnace 601
It walks, and blank is put into press 80.Further, first feeding device and second feeding device respectively include setting
The elevating lever 503 that is placed on the first crossbeam 505 and/or the second cross beam 506 and it is connected to the outstanding of the elevating lever 503
Beam 502.The elevating lever 503 can move back and forth along the vertical direction, and the overhanging beam 502 can move back and forth in the horizontal direction.
In conjunction with shown in Fig. 1, Fig. 2 and Fig. 6, the blank positioning system includes column 701, is set on the column 701
Guide rod 702, hoistable platform 704, the centering finger 703 and motor 705 being set on the hoistable platform 704.Wherein,
The motor 705 drives the hoistable platform 704 to move back and forth in the vertical direction along the guide rod, the centering finger
703 blank for will come out from the multiple hearth scale-free heating furnace 601 carries out centering setting, makes to be placed in blank pair
On hoistable platform 704, so that the blank after heating can be accurately put into press 80 by the second feeding device, it is conducive to blank and forms
Accuracy.Preferably, the blank positioning system 701 is set to the first column piece 501 and described of the feeding system
Between two column pieces 504, the arrangement space of producing line is effectively reduced.
Specifically, the multiple hearth scale-free heating furnace 601 includes furnace body 6011, driving system in conjunction with shown in Fig. 4 and Fig. 5
System 6012, voltage-regulating system and heating system.The furnace body 6011 is equipped with multiple burner hearths, preferably, on each furnace body 6011
Equipped with 4-5 burner hearth, multiple burner hearths are set gradually along the vertical direction.Each burner hearth is correspondingly arranged a fire door 6013, each
Material rack 6014 is fixedly connected with towards the side of the burner hearth on the fire door 6013.The drive system 6012 is for driving institute
The movement of fire door 6013 is stated, so that the fire door 6013 is separate and is adjacent to the burner hearth, the material frame 6014 can be with the fire door
6013 movement is protruded into the burner hearth or is stretched out outside the burner hearth, and therefore, the blank being placed on material frame 6014 is also stretched therewith
Enter in the burner hearth or stretches out outside the burner hearth.Using this structure, the first feeding device described in the present embodiment and described
Two feeding devices carry out feeding and feeding in the burner hearth without protruding into, and therefore, the burner hearth is without vacating certain altitude
Space is so that first feeding device and second feeding device insert into the inner, in this way, substantially reducing single burner hearth
Space especially reduces the height of burner hearth, so that several layers of burner hearths can be arranged on mutually level furnace body 6011, meets life more
Produce beat.The voltage-regulating system includes vacuum unit for vacuumizing the burner hearth and is used into the burner hearth fill
Enter the inflation unit of protective gas.The heating system is set in the burner hearth.
Using the above scheme, after blank is placed into burner hearth, vacuum unit vacuumizes burner hearth, when in burner hearth
Vacuum degree when reaching 0.1-500Pa, high-purity inert gas, such as purity are quickly filled with into burner hearth in 99.99%-
Nitrogen between 99.999%, when the pressure in burner hearth is close to (be slightly larger than or be slightly less than) or is equal to atmospheric pressure, heating system
Blank be heated between 900-980 DEG C, preferably, blank is heated to 930 DEG C；When blank is heated to the humidity province
Between when, drive system 6012 drives fire door 6013 to open, and far from burner hearth, blank stretches out outside burner hearth with material frame 6014.
Further, as shown in Figures 4 and 5, the multiple hearth scale-free heating furnace 601 further includes guiding mechanism 6015.Institute
The one end for stating guiding mechanism 6015 is connect with the fire door 6013, the other end of the guiding mechanism 6015 and the drive system
6012 connection, the drive system 6012 drive the guiding mechanism 6015 to drive the fire door 6013 is separate, is adjacent to the furnace
The accuracy of the movement of fire door 6013 can be improved in thorax.
In conclusion the course of work of production line described in the present embodiment is as follows:
After mark, de-stacking manipulator 30 is put it on loading bay 40 blank on de-stacking trolley 10；
Loading bay 40 rolls blank to by feeding system, specially by truss, into waiting position；
First feeding device, will be on loading bay 40 by the vertical motion of elevating lever 503 and the horizontal movement of overhanging beam 502
Blank crawl after be put on the material frame 6014 of multiple hearth scale-free heating furnace 601, then, the first feeding device retract rapidly into
Expect 40 top of platform；
The drive system 6012 of multiple hearth scale-free heating furnace 601 drives fire door 6013 to close, after fire door 6013 is fastened,
Vacuum unit vacuumizes burner hearth, and when the vacuum degree in burner hearth reaches between 0.1-500Pa, heating system is to blank
It is heated, when blank is heated between 900-980 DEG C, drive system 6012 drives fire door 6013 to open and far from furnace
Thorax, blank exit outside burner hearth therewith, and after the second feeding device grabs blank, the first feeding device immediately puts new blank
In entering bin 6014；
Blank after heating is placed on hoistable platform 704 by the second feeding device, and centering finger 703 determines blank
Position, wherein hoistable platform 704 can voluntarily be gone up and down according to the discharging operating condition of the burner hearth of different layers to the position of respective heights；
Second feeding device is by the vertical motion of elevating lever 503 and the horizontal movement of overhanging beam 502, by the base after positioning
Material crawl, which is put into, to be carried out being molded into materials and parts in press 80, meanwhile, the second feeding device is retracted into rapidly safety zone；
Discharging manipulator 90 grabs materials and parts after molding in press 80, is put into conveyer 100, and conveyer 100 will expect
Part is sent at staff.
It should be noted that as shown in Fig. 2, the production line of the present embodiment includes tetra- multiple hearth anaerobics of a, b, c, d in total
Change heating furnace 601, the discharging sequence of four heating furnaces includes this sequence of a → c → b → d.When a multiple hearth scale-free heating furnace
After 601 all burner hearths complete discharging, the turntable 602 of the first scale-free heating system 60 rotates, and adds b multiple hearth non-oxidation
The fire door 6013 of hot stove 601 is towards truss, and at the same time, each burner hearth of c multiple hearth scale-free heating furnace 601 is successively gone out
Material；After all burner hearths of c multiple hearth scale-free heating furnace 601 complete discharging, the turntable of the second scale-free heating system 61
602 rotations, make the fire door 6013 of d multiple hearth scale-free heating furnace 601 towards truss, at the same time, b multiple hearth scale-free heating
Each burner hearth of furnace 601 successively discharges；After each burner hearth of b multiple hearth scale-free heating furnace 601 completes discharging, d
Each burner hearth of multiple hearth scale-free heating furnace 601 successively discharges.In the process, turntable 602 is optionally revolved
Turn, to realize the fire door 6013 of multiple hearth scale-free heating furnace 601 thereon alternately towards truss, that is, so that each turntable
Two heating furnaces on 602 are alternately in unloading position, meet the productive temp requirement of 3-4 punching beat/min, it is ensured that producing line
Productivity.
Compared with prior art, production line described in the present embodiment has the advantage that
1. production line described in makes blank carry out being heated to 900 DEG C -980 in the heating furnace of vacuum degree 0.1-500Pa
DEG C, the complete scale-free heating of blank is realized, the surface of blank is avoided to aoxidize, the subsequent shot-blast process of part can be save.
2. used heating furnace rotation technique, under the premise of guaranteeing productive temp, by between discharge point and press away from
From foreshortening to minimum only 5 meters, high temperature blank residence time under atmospheric environment is drastically reduced, blank is reduced and is turning
A possibility that aoxidizing during fortune, while reducing the temperature drop of blank, temperature when ensure that blank into press；In addition, also keeping away
Exempt to be oppositely arranged using the heating furnace of 2 eight layers of burner hearths in the prior art and will lead to the excessively high disadvantage of heating furnace.
3. two heating furnaces of back-to-back setting share a rotating platform and carry out reciprocal 180 ° of movements, each add is avoided
Hot stove, which does annular 360 degree of circulation rotatings of translation, can make the easily broken problem of winding, fatigue mutually such as cable, pipeline.
4. space rational deployment, the first feeding device and the second feeding device share a truss, to the press feeding time
Reasonable distribution has been carried out with the heating furnace feeding time, two feeding devices has been avoided and collides.
5. the single burner hearth production cycle of multiple hearth scale-free heating furnace 601 is about 2-4 minutes, due to multiple hearth non-oxidation
Heating furnace 601 is whole to be rotated, and the productive temp of the entire production line line is 3-4 punching beat/min, has been reached industrialization and has been wanted
It asks.
Specific embodiment is applied in the present invention, and principle and implementation of the present invention are described, above embodiments
Explanation be merely used to help understand method and its core concept of the invention；At the same time, for those skilled in the art,
According to the thought of the present invention, there will be changes in the specific implementation manner and application range, in conclusion in this specification
Appearance should not be construed as limiting the invention.
Claims (11)
1. a kind of drop stamping production line of scale-free heating, which is characterized in that including press, be set to the upper of the press side
Material system, be set to the press side and with the blank positioning system of feeding system cooperation, to be set to the press another
The discharge system of side, the first scale-free heating system for being set to the feeding system side, be located at the feeding system it is another
Side and with the first scale-free heating symmetry system having symmetry setting the second scale-free heating system, be set to the feeding system
De-stacking system far from the press side；The feeding system is for the blank after saying good-bye via the de-stacking system to be put into
It is heated in the first scale-free heating system or the second scale-free heating system, the blank positioning system is used for adding
Blank after heat is positioned, and the feeding system is also used to that institute will be put into via the blank after blank positioning system positioning
It states in press；The first scale-free heating system and the second scale-free heating system respectively include turntable and are set to
Two multiple hearth scale-free heating furnaces on the turntable, the furnace of two multiple hearth scale-free heating furnaces on each turntable
Door is disposed opposite to each other, and the turntable is able to rotate so that the fire door of two multiple hearth scale-free heating furnaces thereon is alternately towards institute
State feeding system.
2. the drop stamping production line of scale-free heating according to claim 1, which is characterized in that the multiple hearth non-oxidation
Heating furnace is multiple hearth vacuum furnace.
3. the drop stamping production line of scale-free heating according to claim 1, which is characterized in that the feeding system includes
It is set to the truss between the press and the de-stacking system, the first feeding device being respectively arranged on the truss and
Two feeding devices, first feeding device are used to the blank after saying good-bye via the de-stacking system being put into first anaerobic
Change and heated in heating system or the second scale-free heating system, second feeding device via the blank for that will determine
Blank after the system positioning of position is put into the press.
4. the drop stamping production line of scale-free heating according to claim 3, which is characterized in that the truss includes first
It column piece, the second column piece and is respectively used to connect the first crossbeam of the first column piece and the second column piece and
Two crossbeams, first feeding device are set on the first crossbeam, and it is horizontal that second feeding device is set to described second
Liang Shang, the first column piece and the second column piece are respectively equipped with to be filled for first feeding device and second feeding
Set across window.
5. the drop stamping production line of scale-free heating according to claim 4, which is characterized in that first feeding device
The elevating lever being set on the first crossbeam and/or the second cross beam and connection are respectively included with second feeding device
In the overhanging beam of the elevating lever, the elevating lever can move back and forth along the vertical direction, and the overhanging beam can be past in the horizontal direction
Multiple movement.
6. the drop stamping production line of scale-free heating according to claim 1, which is characterized in that the feeding system includes
First robot and the second robot, first robot are used to the blank after saying good-bye via the de-stacking system being put into institute
It states and is heated in the first scale-free heating system or the second scale-free heating system, second robot is used for will be via institute
Blank after stating the positioning of blank positioning system is put into the press.
7. the drop stamping production line of scale-free heating according to claim 1, which is characterized in that the blank positioning system
Including column, the guide rod being set on the column, hoistable platform, the centering finger being set on the hoistable platform, and
Motor；Hoistable platform described in the motor driven moves back and forth in the vertical direction along the guide rod.
8. the drop stamping production line of scale-free heating according to claim 1, which is characterized in that the de-stacking system includes
De-stacking trolley, marking device, de-stacking manipulator and loading bay, the de-stacking trolley is for stacking blank, the marking device
Blank on the de-stacking trolley say good-bye and the blank on marking device is put into described by mark, the de-stacking manipulator
On loading bay.
9. the drop stamping production line of scale-free heating according to claim 1, which is characterized in that the multiple hearth non-oxidation
Heating furnace includes furnace body, drive system, voltage-regulating system and heating system, and the furnace body is equipped with multiple burner hearths, each described
Burner hearth is correspondingly arranged a fire door, is fixedly connected with material rack, the driving system towards the side of the burner hearth on each fire door
System is for driving the fire door to move, so that the fire door is separate and is adjacent to the burner hearth, the material frame can be with the fire door
Movement is protruded into the burner hearth or is stretched out outside the burner hearth, and the voltage-regulating system includes that the pumping for vacuumizing the burner hearth is true
Dummy cell and inflation unit for being filled with from protective gas to the burner hearth；The heating system is set to the burner hearth
It is interior.
10. the drop stamping production line of scale-free heating according to claim 1, which is characterized in that the turntable drives
The multiple hearth scale-free heating furnace of two thereon carries out 180 ° of reciprocating motions.
11. the drop stamping production line of scale-free heating according to claim 9, which is characterized in that the multiple hearth anaerobic
Changing heating furnace further includes guiding mechanism, and one end of the guiding mechanism is connect with the fire door, the other end of the guiding mechanism
It is connect with the drive system, the drive system driving guiding mechanism drive fire door is separate, is adjacent to the burner hearth.
Applications Claiming Priority (2)
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| CN2019100851942 | 2019-01-29 | ||
| CN201910085194 | 2019-01-29 |
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| CN201910138566.3A Active CN109772980B (en) | 2019-01-29 | 2019-02-25 | Hot stamping production line without oxidation heating |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111992609A (en) * | 2020-08-21 | 2020-11-27 | 江西豪斯特汽车零部件有限公司 | Plate-shaped blank processing system |
| CN113600662A (en) * | 2021-08-05 | 2021-11-05 | 东营广大金科机器人有限公司 | Thermal forming production line |
| CN118681980A (en) * | 2024-08-22 | 2024-09-24 | 浙江龙腾输送设备有限公司 | Chain plate hot stamping device of elevator |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209792358U (en) * | 2019-01-29 | 2019-12-17 | 苏州普热斯勒先进成型技术有限公司 | hot stamping production line without oxidation heating |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN209792358U (en) | 2019-12-17 |
| CN109772980B (en) | 2022-12-06 |
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Address after: No. 299 Dujia East Road, Zhoushi Town, Kunshan City, Jiangsu Province, China 215313 Patentee after: Suzhou Prysler Technology Co.,Ltd. Country or region after: China Address before: 215300 No.519 hengchangjing Road, Zhoushi Town, Kunshan City, Suzhou City, Jiangsu Province Patentee before: SUZHOU PRESSLER ADVANCED FORMING TECHNOLOGIES Co.,Ltd. Country or region before: China |