CN205851625U - The hot press-formed production line of unimach - Google Patents

The hot press-formed production line of unimach Download PDF

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Publication number
CN205851625U
CN205851625U CN201620442854.XU CN201620442854U CN205851625U CN 205851625 U CN205851625 U CN 205851625U CN 201620442854 U CN201620442854 U CN 201620442854U CN 205851625 U CN205851625 U CN 205851625U
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Prior art keywords
feeding
press
sheet
elevator
layer
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CN201620442854.XU
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Chinese (zh)
Inventor
安健
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Suzhou Puresile Advanced Molding Technology Co. Ltd.
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Kunshan Chuanshida Automobile Transmission System Co Ltd
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Publication of CN205851625U publication Critical patent/CN205851625U/en
Priority claimed from PCT/CN2017/078284 external-priority patent/WO2017167147A1/en
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Abstract

The utility model discloses the hot press-formed production line of a kind of unimach, including: unstacker, for sheet material being transferred to feeding position;Feed machine people, for delivering to heating furnace by the sheet material of feeding position;Heating furnace, including feeding elevator, burner hearth and blanking elevator, wherein, the position of described feeding elevator is corresponding with described feed machine people, described feeding elevator and blanking elevator all use roller lifting platform, being provided with multi-layer biaxially oriented roller tray in described burner hearth, every layer of bidirectional rolling platform is divided into pre-add hot-zone and heat tracing zone;Press feeding robot or truss feeding device, for sending the sheet material after heating into press;Press, for carrying out punch forming to the sheet material after heating;Discharging robot and plate-and-chain conveyer, described discharging robot for delivering to plate-and-chain conveyer by the sheet material in press, and described plate-and-chain conveyer transmits the sheet material that punching press is good.This utility model can reduce production cost, and floor space is little.

Description

The hot press-formed production line of unimach
Technical field
This utility model relates to the hot press-formed production line of a kind of unimach.
Background technology
Currently, the hot press-formed technique of ultrahigh-strength steel plates, production line can be divided into Continuous Roller hearth furnace mode, many Layer box type heater mode and one pole multilamellar roller hearth type heating furnace mode.The mode of operation of Continuous Roller hearth furnace mode For: heated blank is delivered to heating furnace rolling inlet end by robot, and heated blank is continuous by single roll in heating furnace Roller level is sent into until being sent heating furnace and being located in furnace outlet end, then is picked up by robot folder and sent into punching press Machine.Owing to blank needs limit heating and insulation, while be continuously fed to, and the heating and thermal insulation time needs 5 minutes so that blank is at stove The time that intracavity is continuously fed to will 5 minutes.By within every 20 seconds, producing the beat of and part length and interval based on totally 2 meters Calculating, blank feed rate in stove to reach 6 meters per minute, and causes burner hearth length to be wanted in the in-furnace time requirement of 5 minutes At least 30 meters, therefore, during the practical operation of which, floor space is relatively big, causes production cost too high.
The mode of operation of multiple-layer box type heating furnace mode is: blank is gradually sent into by batch burner hearth and carries out unifying heating, To be heated complete after, more unified picking out deliver to stamping machine.For guaranteeing productive temp, the production line of aforesaid way needs to use three Heating furnace heats simultaneously, and a stamping machine could be coordinated to produce, and heating furnace needs terminal-collecting machine enter burner hearth crawl and grab Blowing sheet.
The mode of operation of single-stage multi-layer roller hearth type heating furnace is: blank is admitted to the different heating layer of heating furnace and adds Heat, to be heated complete after be sent to heating furnace, the efficiency of the production line of this kind of mode two ways earlier above is high, but still needs to make Joining a stamping machine with two heating furnaces, production cost is the highest.
Utility model content
This utility model provides the hot press-formed production line of a kind of unimach, to solve present in prior art Above-mentioned technical problem.
For solving above-mentioned technical problem, this utility model provides the hot press-formed production line of a kind of unimach, bag Include: unstacker, for sheet material being transferred to feeding position;Feed machine people, is arranged between unstacker and heating furnace, is used for The sheet material of feeding position is delivered to heating furnace;Heating furnace, including the feeding elevator set gradually, burner hearth and blanking elevator, its In, the position of described feeding elevator is corresponding with described feed machine people, and described feeding elevator and blanking elevator all use roller Lifting platform, is provided with multi-layer biaxially oriented roller tray in described burner hearth, every layer of bidirectional rolling platform is divided into pre-add hot-zone and heating and thermal insulation District;Press feeding robot or truss feeding device, the position of described press feeding robot or truss feeding device is with described The position of blanking elevator is corresponding, for the sheet material after heating is sent into press;Press, for carrying out punching press to the sheet material after heating Molding;Discharging robot and plate-and-chain conveyer, described discharging robot is arranged between press and plate-and-chain conveyer, and being used for will Plate-and-chain conveyer delivered to by sheet material in press, and described plate-and-chain conveyer transmits the sheet material that punching press is good.
As preferably, described burner hearth all offers fire door with bidirectional rolling platform corresponding position every layer described.
As preferably, fire door corresponding with feeding, discharge elevator on burner hearth, offer height no more than 50mm.
As preferably, described bidirectional rolling platform is provided with 5-9 layer, and the height of every layer is 250mm~400mm.
As preferably, pre-add hot zone temperature is 700-950 degree Celsius, and the temperature stabilization of described heat tracing zone is constant is 900-950 degree Celsius.
As preferably, equipped with radiation shield between the adjacent two layers bidirectional rolling platform in pre-add hot-zone, it is ensured that adjacent bed The hyperthermia radiation exceeding pre-add hot-zone environment be blocked, at heat tracing zone, between each layer, do not set barricade.As excellent Choosing, is provided with revolving door between pre-add hot-zone and the heat tracing zone of every layer, blocks heat radiation and the heat from different warm areas right Stream.
As preferably, the surrounding of described feeding elevator and blanking elevator all uses guide plate to guide, and with every layer of bidirectional rolling Platform corresponding position is provided with height stop position.
As preferably, also include: the guardrail arranged around described unstacker, heating furnace, press and plate-and-chain conveyer, described The door for staff's turnover is offered, for the entrance of unstacker charging and going out for described plate-and-chain conveyer feeding on guardrail Mouthful, described guardrail periphery is additionally provided with console.
As preferably, described truss feeding device includes: the first column, the second column, be arranged on described first, second stand Post, between and along described first, second column, the elevator material platform of lifting and be arranged on described first, second column top Crossbeam, the vertical beam being positioned on crossbeam, the overhanging beam being connected with described vertical beam, and it is arranged on the machinery bottom described overhanging beam Hands.
As preferably, described unstacker is provided with two groups.
As preferably, described press both sides are provided with workbench.
As preferably, described press feeding robot, truss feeding device and discharging robot are provided with end and pick up Device.
Compared with prior art, this utility model has the advantage that
1, this utility model uses multi-layer multi-stage step-by-step movement continuous rolling hearth furnace, and burner hearth is set to multi-layer biaxially oriented rolling Dynamic platform, and every layer of bidirectional rolling platform is divided into pre-add hot-zone and heat tracing zone, it is ensured that every layer has many blanks adding simultaneously Carrying out in hot stove heating and being incubated, it is ensured that productivity, the burner hearth length of heating furnace of the present utility model has only to 5-7 rice, just may be used To realize the productive temp of 3 per minute, relative to of the prior art 30~40m, floor space significantly reduces.
2, burner hearth of the present utility model is the shortest, the most energy-conservation.
3, this utility model is because burner hearth is the shortest, shutdown maintenance convenient, and when breaking down, downtime is the shortest, maintenance cost Low.
4, this utility model product displacement is short, and port of export blank location is easily controlled, it is not necessary to use complicated location Device, just ensure that robot or mechanical hand successfully capture.
5, compared with single-stage multi-layer roller hearth type heating furnace of the prior art, this utility model have only to a heating furnace and It not the productive temp needing 2 heating furnaces to can be only achieved 3 times per minute as the former, reduce production cost.
6, equipped with radiation shield between this utility model adjacent two layers bidirectional rolling platform in pre-add hot-zone, it is ensured that adjacent The hyperthermia radiation exceeding pre-add hot-zone environment of layer is blocked, and at heat tracing zone, does not set barricade between each layer.
7, between pre-add hot-zone and the heat tracing zone of every layer, it is provided with revolving door, blocks the heat radiation from different warm areas And thermal convection current.
Accompanying drawing explanation
Fig. 1 is the production principle figure of the hot press-formed production line of unimach in the embodiment of the present invention 1;
Fig. 2 is the structural representation of the hot press-formed production line of unimach in the embodiment of the present invention 1;
Fig. 3 is the structural representation of heating furnace in the embodiment of the present invention 1;
Fig. 4 is the structural representation of the hot press-formed production line of unimach in the embodiment of the present invention 2;
Fig. 5 to Fig. 6 is the structural representation of truss feeding device in the embodiment of the present invention 2.
Shown in figure: 10-unstacker, 20-feed machine people, 30-heating furnace, 31-feeding elevator, 32-burner hearth, 321-are pre- The thermal treatment zone, 322-heat tracing zone, 33-blanking elevator, 40-press feeding robot, 50-press, 51-workbench, 60-discharging Robot, 70-plate-and-chain conveyer, 81-guardrail, 82-console;
90-truss feeding device, 91-the first column, 92-the second column, 93-elevator material platform, 94-crossbeam, 95-overhang Beam, 96-mechanical hand, 97-vertical beam.
Detailed description of the invention
Understandable for enabling above-mentioned purpose of the present utility model, feature and advantage to become apparent from, below in conjunction with the accompanying drawings to this The detailed description of the invention of utility model is described in detail.It should be noted that, this utility model accompanying drawing all uses the form of simplification And all use non-ratio accurately, only in order to purpose convenient, aid illustration this utility model embodiment lucidly.
Embodiment 1
As shown in Figure 1 to Figure 3, this utility model provides the hot press-formed production line of a kind of unimach, including:
Unstacker 10, for being transferred to feeding position by sheet material, it is also preferred that the left described unstacker 10 is provided with two groups, really Guarantor can feed smoothly;
Feed machine people 20, is arranged between unstacker 10 and heating furnace 30, for being delivered to by the sheet material of feeding position Heating furnace 30;
Heating furnace 30, including the feeding elevator 31 set gradually, burner hearth 32 and blanking elevator 33, wherein, described feeding electricity The position of ladder 31 is corresponding with described feed machine people 20, i.e. sheet material on unstacker 10 is transplanted on described by feed machine people 20 On material elevator 31, described feeding elevator 31 and blanking elevator 33 all use roller lifting platform, are provided with many in described burner hearth 32 Layer bidirectional rolling platform, and every layer of bidirectional rolling platform be divided into pre-add hot-zone 321 and heat tracing zone 322, is preheated by control The rotation of bidirectional rolling platform in district 321 and heat tracing zone 322, makes sheet material past in pre-add hot-zone 321 and heat tracing zone 322 Multiple motion, it is ensured that the effect heating and being incubated;
The position pair of press feeding robot 40, the position of described press feeding robot 40 and described blanking elevator 33 Should, for the sheet material after heating is sent into press 50;
Press 50, for the sheet material after heating is carried out punch forming, further, the both sides of described press 50 also set up There is workbench 51;
Discharging robot 60 and plate-and-chain conveyer 70, described discharging robot 60 is arranged on press 50 and plate-and-chain conveyer Between 70, for the sheet material in press 50 is delivered to plate-and-chain conveyer 70, described plate-and-chain conveyer 70 transmits the sheet material that punching press is good.
As preferably, described burner hearth 32 all offers fire door with bidirectional rolling platform corresponding position every layer described, and Offering highly no more than 50mm of fire door, is so possible not only to guarantee that the heat in burner hearth 32 will not distribute, and does not interferes with The sheet material heating or being incubated in other layer.
Further, pre-add hot-zone 321 temperature is 700-950 degree Celsius, and the temperature stabilization of described heat tracing zone 322 is permanent It is set to 900-950 degree Celsius.And equipped with radiation shield, institute between the adjacent two layers bidirectional rolling platform in pre-add hot-zone 321 State radiation shield and can completely cut off temperature, it is ensured that the hyperthermia radiation exceeding pre-add hot-zone environment of adjacent bed is blocked;Heating is protected The bulk temperature of warm area 322 is constant, does not set barricade between the most each layer.As preferably, the pre-add hot-zone 321 of every layer with add Being provided with revolving door between hot heat preservation zone 322, described revolving door has the function of radiation shield high temperature equally, can block from not Heat radiation and thermal convection current with warm area.
As preferably, described bidirectional rolling platform is provided with 5-9 layer, and the height of every layer is 250mm~400mm.Specifically, originally Embodiment preferably employs 7 layers, and the sheet material being positioned at pre-add hot-zone 321 or heat tracing zone 321 is driven reciprocal by bidirectional rolling platform Motion, until heating or being incubated, sheet material is transferred to subsequent region by bidirectional rolling platform, and aforesaid way fully achieves often The productive temp that minute 3 parts are come out of the stove, and the length of burner hearth 31 is only 7 meters, floor space is substantially reduced, and in the present embodiment Have only to a heating furnace 30 and just can reach identical effect with prior art, reduce production cost.
As preferably, the surrounding of described feeding elevator 31 and blanking elevator 33 all uses guide plate to guide, and two-way with every layer Roller tray corresponding position is provided with height stop position, does altitude location, it is ensured that the workbench of feeding, discharge elevator and burner hearth 32 The height of interior bidirectional rolling platform is identical, and then makes sheet material to transmit smoothly.
As preferably, the hot press-formed production line of unimach of the present utility model also includes: around described de-stacking The guardrail 81 that machine 10, heating furnace 30, press 50 and plate-and-chain conveyer 70 are arranged, described guardrail 81 offers and enters for staff Door, the entrance for unstacker 10 charging and the outlet for the feeding of described plate-and-chain conveyer 70 gone out, described guardrail 81 periphery also sets It is equipped with console 82.
As preferably, described press feeding robot 40 and discharging robot 60 are provided with terminal-collecting machine, can stretch into Press 60 carries out feeding and feeding.
Embodiment 2
Refer to Fig. 4 to Fig. 6, the present embodiment is with the distinctive points of embodiment 1, and the present embodiment is at heating furnace 30 and press Truss feeding device 90 is set between 50, similarly, described truss feeding device 90 is also equipped with terminal-collecting machine.
Please emphasis with reference to Fig. 5 and Fig. 6, described truss feeding device 90 includes: be positioned at the of described blanking elevator 33 side One column 92, blanking elevator 33 opposite side the second column 92, be arranged between described first, second column 91,92 also Along described first, second column 91,92 lifting elevator material platform 93 and be arranged on described first, second column 91,92 top Crossbeam 94, the vertical beam 97 that is positioned on crossbeam 94, the overhanging beam 95 being connected with described vertical beam 97, and be arranged on described overhanging beam Mechanical hand 96 bottom 95.
Specifically, the work process of described truss feeding device 90 is: elevator material platform 93 moves to certain layer interior with burner hearth 32 At the identical height of bidirectional rolling platform, oven door opening, the sheet material after heating and thermal insulation is transferred on elevator material platform 93 by bidirectional rolling platform, After described elevator material platform 93 jointed sheet material, mobile to mechanical hand 96 delivery position.Then, vertical beam 97 drives the machine on overhanging beam 95 Tool hands 96 moves simultaneously and prepares material grasping above sheet material.Blank is captured from elevator material platform 93 by the mechanical hand 96 on overhanging beam 95 And the simple laterally composite straight line of realization moves and quickly delivers in press 50 by blank, complete press 50 feeding action.
In sum, this utility model provides the hot press-formed production line of a kind of unimach, including: unstacker 10, for sheet material being transferred to feeding position;Feed machine people 20, is arranged between unstacker 10 and heating furnace 30, is used for The sheet material of feeding position is delivered to heating furnace 30;Heating furnace 30, including the feeding elevator 31 set gradually, burner hearth 32 and blanking Elevator 33, wherein, the position of described feeding elevator 31 is corresponding with described feed machine people 20, described feeding elevator 31 and blanking electricity Ladder 33 all uses roller lifting platform, is provided with multi-layer biaxially oriented roller tray in described burner hearth 32, and every layer of bidirectional rolling platform is divided into Pre-add hot-zone 321 and heat tracing zone 322;Press feeding robot 40 or truss feeding device 90, described press feeding machine The position of people 40 or truss feeding device 90 is corresponding with the position of described blanking elevator 33, for the sheet material after heating is sent into pressure Machine 50;Press 50, for carrying out punch forming to the sheet material after heating;Discharging robot 60 and plate-and-chain conveyer 70, described Discharging robot 60 is arranged between press 50 and plate-and-chain conveyer 70, for the sheet material in press 50 is delivered to plate-and-chain conveyer 70, described plate-and-chain conveyer 70 transmits the sheet material that punching press is good.Compared with prior art, this utility model has the advantage that
1, this utility model uses multi-layer multi-stage step-by-step movement continuous rolling hearth furnace, and is set to multi-layer biaxially oriented by burner hearth 32 Roller tray, and every layer of bidirectional rolling platform is divided into pre-add hot-zone 321 and heat tracing zone 322, it is ensured that every layer has many blanks Carrying out heating and being incubated in heating furnace 30, it is ensured that productivity, burner hearth 32 length of heating furnace 30 of the present utility model is only simultaneously Needing 5-7 rice, just can realize the productive temp of 3 per minute, relative to 30m~40m of the prior art, floor space is big Width reduces.
2, burner hearth 32 of the present utility model is the shortest, the most energy-conservation.
3, this utility model is because burner hearth 32 is the shortest, shutdown maintenance convenient, and when breaking down, downtime is the shortest, keeps in repair into This is low.
4, this utility model product displacement is short, and port of export blank location is easily controlled, it is not necessary to use complicated location Device, just ensure that robot or mechanical hand successfully capture.
5, compared with single-stage multi-layer roller hearth type heating furnace 30 of the prior art, this utility model has only to a heating furnace 30 rather than as the former, need the productive temp that 2 heating furnaces 30 can be only achieved 3 times per minute, reduce production cost.
Obviously, those skilled in the art can carry out various change and modification without deviating from this practicality newly to utility model The spirit and scope of type.So, if of the present utility model these amendment and modification belong to this utility model claim and Within the scope of equivalent technologies, then this utility model is also intended to change and including modification include these.

Claims (4)

1. the hot press-formed production line of a unimach, it is characterised in that including:
Unstacker, for being transferred to feeding position by sheet material;
Feed machine people, is arranged between unstacker and heating furnace, for the sheet material of feeding position is delivered to heating furnace;
Heating furnace, including the feeding elevator set gradually, burner hearth and blanking elevator, wherein, the position of described feeding elevator and institute Stating feed machine people corresponding, described feeding elevator and blanking elevator all use roller lifting platform, are provided with many in described burner hearth Layer bidirectional rolling platform, every layer of bidirectional rolling platform is divided into pre-add hot-zone and heat tracing zone, pre-add hot-zone and the heating of every layer Revolving door it is provided with between heat preservation zone;
Press feeding robot or truss feeding device, the position of described press feeding robot or truss feeding device is with described The position of blanking elevator is corresponding, for the sheet material after heating is sent into press;
Press, for carrying out punch forming to the sheet material after heating;
Discharging robot and plate-and-chain conveyer, described discharging robot is arranged between press and plate-and-chain conveyer, and being used for will Plate-and-chain conveyer delivered to by sheet material in press, and described plate-and-chain conveyer transmits the sheet material that punching press is good.
2. the hot press-formed production line of unimach as claimed in claim 1, it is characterised in that with upper and lower on burner hearth Material elevator correspondence position offers fire door, and fire door offers height no more than 50mm.
3. the hot press-formed production line of unimach as claimed in claim 1, it is characterised in that described bidirectional rolling platform Being provided with 5-9 layer, the height of every layer is 250mm~400mm.
4. the hot press-formed production line of unimach as claimed in claim 1, it is characterised in that in pre-add hot-zone Equipped with radiation shield between adjacent two layers bidirectional rolling platform.
CN201620442854.XU 2016-05-16 2016-05-16 The hot press-formed production line of unimach Active CN205851625U (en)

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Application Number Priority Date Filing Date Title
CN201620442854.XU CN205851625U (en) 2016-05-16 2016-05-16 The hot press-formed production line of unimach
PCT/CN2017/078284 WO2017167147A1 (en) 2016-03-28 2017-03-27 Heating equipment for use in hot forming process, and hot forming production line

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017167147A1 (en) * 2016-03-28 2017-10-05 苏州普热斯勒先进成型技术有限公司 Heating equipment for use in hot forming process, and hot forming production line
CN109047429A (en) * 2018-11-09 2018-12-21 浙江智造热成型科技有限公司 Unimach hot forming production line
CN109182708A (en) * 2018-08-18 2019-01-11 京港工业炉科技(苏州)有限公司 Hot forming multilayer roller bottom furnace
CN109261799A (en) * 2018-11-13 2019-01-25 广东亿恒工业装备有限公司 A kind of automatic water heater liner stretching production line
CN110785243A (en) * 2018-05-31 2020-02-11 亚进产业株式会社 Multi-chamber type heating unit
CN110961514A (en) * 2019-12-20 2020-04-07 翟述基 High-strength steel plate hot forming automatic production line
WO2020192133A1 (en) * 2019-03-22 2020-10-01 江苏北人机器人系统股份有限公司 Production line for thermal forming of aluminum alloy plates

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017167147A1 (en) * 2016-03-28 2017-10-05 苏州普热斯勒先进成型技术有限公司 Heating equipment for use in hot forming process, and hot forming production line
CN110785243A (en) * 2018-05-31 2020-02-11 亚进产业株式会社 Multi-chamber type heating unit
CN109182708A (en) * 2018-08-18 2019-01-11 京港工业炉科技(苏州)有限公司 Hot forming multilayer roller bottom furnace
CN109047429A (en) * 2018-11-09 2018-12-21 浙江智造热成型科技有限公司 Unimach hot forming production line
CN109261799A (en) * 2018-11-13 2019-01-25 广东亿恒工业装备有限公司 A kind of automatic water heater liner stretching production line
WO2020192133A1 (en) * 2019-03-22 2020-10-01 江苏北人机器人系统股份有限公司 Production line for thermal forming of aluminum alloy plates
CN110961514A (en) * 2019-12-20 2020-04-07 翟述基 High-strength steel plate hot forming automatic production line
CN110961514B (en) * 2019-12-20 2021-04-16 翟述基 High-strength steel plate hot forming automatic production line

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CP01 Change in the name or title of a patent holder

Address after: Kunshan City Zhou Shi Zhen Long Wang Jing Road, Suzhou City, Jiangsu province 215300 No. 519 room 2

Patentee after: Suzhou Puresile Advanced Molding Technology Co. Ltd.

Address before: Kunshan City Zhou Shi Zhen Long Wang Jing Road, Suzhou City, Jiangsu province 215300 No. 519 room 2

Patentee before: Kunshan Chuanshida Automobile Transmission System Co., Ltd.

CP01 Change in the name or title of a patent holder