CN206838846U - A kind of heat stamping and shaping production line - Google Patents
A kind of heat stamping and shaping production line Download PDFInfo
- Publication number
- CN206838846U CN206838846U CN201720489231.2U CN201720489231U CN206838846U CN 206838846 U CN206838846 U CN 206838846U CN 201720489231 U CN201720489231 U CN 201720489231U CN 206838846 U CN206838846 U CN 206838846U
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- production line
- shaping production
- heat stamping
- press
- burner hearth
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000007493 shaping process Methods 0.000 title claims abstract description 25
- 238000010438 heat treatment Methods 0.000 claims abstract description 35
- 238000007599 discharging Methods 0.000 claims abstract description 24
- 238000001514 detection method Methods 0.000 claims abstract description 8
- 239000007921 spray Substances 0.000 claims abstract description 8
- 239000000314 lubricant Substances 0.000 claims abstract description 6
- 238000005507 spraying Methods 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 238000005096 rolling process Methods 0.000 claims description 10
- 229910000838 Al alloy Inorganic materials 0.000 description 9
- 239000010410 layer Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000002365 multiple layer Substances 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 229910000797 Ultra-high-strength steel Inorganic materials 0.000 description 1
- 230000005571 horizontal transmission Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
Landscapes
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Abstract
The utility model discloses a kind of heat stamping and shaping production line, including de-stacking dolly, the extra quality detection integrating device of mark, unstacking robot, the integrated control system for feeding elevator, heating furnace, press feeding system, press, press blanking system, conveyer belt and the whole productive temp for controlling heat stamping and shaping production line；The heating furnace includes feeding area, burner hearth and discharging area, and the feeding area and discharging area are roller lifting platform, multilayer roller tray is provided with the burner hearth, and heat using Resistant heating and nozzle；The charging elevator includes charging roller tray and is erected at the automatic spray apparatus being used on the charging roller tray to the blank spraying lubricant of charging roller tray transmission.The heat stamping and shaping production line is heated using Resistant heating and nozzle simultaneously, improves processing temperature, and then improves part processing coverage, reduces equipment investment cost.
Description
Technical field
Heat stamping and shaping field is the utility model is related to, more particularly to a kind of heat stamping and shaping production line.
Background technology
High-strength aluminium alloy plate material drop stamping at present is a kind of brand-new forming manufacturing technology, i.e. HFQ techniques, is characterized in
The solution treatment of aluminium alloy is completed simultaneously with stamping.The solution treatment of high-strength aluminium alloy plate material in drop stamping technique
Need tablet being heated to 450-550 DEG C and held for some time, then tablet is quickly taken out out of heating furnace and is sent into mould
Stamping and pressurize quenches in tool.Because the heating-up temperature of aluminium alloy plate is at 475 DEG C or so, simple radiant heating pattern material
The slow efficiency of piece temperature rise is low.
Drop stamping equipment and technique using current ultrahigh-strength steel plates are to put into practice the drop stamping of high-strength aluminium alloy plate material
A potential reference mode.The drop stamping technique of high-strength steel sheet is divided into Continuous Roller hearth furnace mode and multiple-layer box type electricity
Hinder heating furnace.Conventional Continuous Roller hearth furnace and multiple-layer box type resistance-heated furnace are using resistance wire radiant heating at present
Mode is heated, and heated blank delivered to heating furnace rolling inlet end by the former by robot, is heated blank in heating furnace
By the horizontal transmission of single roll roller until reaching furnace outlet end, then picked up by robot folder and be sent into press.Due to blank
Side is needed to heat and be incubated, while be continuously fed to, and productive temp requirement is per minute three times, the heating and thermal insulation time needs access to 300
Second, therefore, the length of mode of heating burner hearth is 30-40 rice.Due to solution heat of the ultrahigh-strength aluminum alloy as needed for AA7075
Soaking time needs more than 30 minutes, and in the case where requiring same productive temp, burner hearth length is more than 180 meters, does not meet actual answer
With.If doing the solution heat of aluminum alloy plate materials using current multilayer box type heater, productive temp only has 0.6 beat/min, punching
Low production efficiency is pressed, is equally difficult to meet needs of production.
Utility model content
The utility model provides a kind of heat stamping and shaping production line, to solve above-mentioned technical problem.
In order to solve the above-mentioned technical problem, the technical solution of the utility model is：
A kind of heat stamping and shaping production line, including extra quality detection integrating device, the unstacking robot of de-stacking dolly, mark, enter
Expect elevator, heating furnace, press feeding system, press, press blanking system, conveyer belt and control heat stamping and shaping production line
The integrated control system of whole productive temp；The heating furnace includes feeding area, burner hearth and discharging area, the feeding area and blanking
Area is roller lifting platform, multiple rolling layers is provided with the burner hearth, and heat using Resistant heating and nozzle；It is described
Charging elevator includes charging roller tray and is erected at the blank spraying being used on the charging roller tray to charging roller tray transmission
The automatic spray apparatus of high-temperature lubricant.
Preferably, the press feeding system includes discharging roller tray and the truss being erected on the discharging roller tray
Manipulator.
Preferably, press blanking system uses blanking robot or truss manipulator.
Preferably, the roller lifting platform includes the delivery platform with some two-way roller groups and drives the biography
Send the lowering or hoisting gear of lifting platform.
Blank locator has been heated preferably, being additionally provided with the roller hoistable platform of the discharging area.
Preferably, the lowering or hoisting gear can use cylinder, hydraulic cylinder or servomotor driving.
Preferably, the surrounding of the feeding area and discharging area is oriented to using guide plate, and position corresponding with each rolling layer
The place of putting is provided with height stop position.
Preferably, offer fire door with each rolling layer corresponding position on the burner hearth.
Compared with prior art, the utility model has advantages below：The heat stamping and shaping production line, including de-stacking are small
Car, the extra quality detection integrating device of mark, unstacking robot, charging elevator, heating furnace, press feeding system, press, press blanking
The integrated control system of the whole productive temp of system, conveyer belt and control heat stamping and shaping production line；The heating furnace bag
Feeding area, burner hearth and discharging area are included, the feeding area and discharging area are roller lifting platform, and multilayer is provided with the burner hearth
Roller tray, and heated using Resistant heating and nozzle；The charging elevator includes charging roller tray and is erected at the charging
It is used for the automatic spray apparatus to the blank spraying lubricant of charging roller tray transmission on roller tray.The heat stamping and shaping production
Line is heated using Resistant heating and nozzle simultaneously, improves processing temperature, and then improves part processing coverage, is reduced
Equipment investment cost；The burner hearth of the utility model heating furnace is very short, and the displacement of blank is also short, and the positioning of port of export blank is held
Easy to control, while shutdown maintenance is convenient, during failure, downtime is very short, and maintenance cost is low.
Brief description of the drawings
Fig. 1 is the front view of the heat stamping and shaping production line of the specific embodiment of the utility model one；
Fig. 2 is the top view of the heat stamping and shaping production line of the specific embodiment of the utility model one.
Shown in figure：10- de-stackings dolly, the extra quality detection integrating device of 20- marks, 30- unstacking robots, 40- feed rollers
Dynamic platform, 401- automatic spray apparatus, 50- heating furnaces, 60- press feeding system, 70- press, 80- press blanking system, 90-
Conveyer belt.
Embodiment
To enable above-mentioned purpose of the present utility model, feature and advantage more obvious understandable, below in conjunction with the accompanying drawings to this
The embodiment of utility model is described in detail.It should be noted that the utility model accompanying drawing is using simplified form
And non-accurately ratio is used, only to purpose that is convenient, lucidly aiding in illustrating the utility model embodiment.
A kind of heat stamping and shaping production line, including de-stacking dolly 10, the extra quality detection integrating device 20 of mark, unstacking robot
30th, elevator, heating furnace 50, press feeding system 60, press 70, press blanking system 80, conveyer belt 90 and control heat are fed
The integrated control system (not shown) of the whole productive temp of punch forming production line；The heating furnace 50 includes feeding
Area, burner hearth and discharging area, the feeding area and discharging area are roller lifting platform, and multiple rollings are provided with the burner hearth
Layer, and heated using Resistant heating and nozzle, fire door is offered (in figure with each rolling layer corresponding position on the burner hearth
It is not shown)；The charging elevator includes charging roller tray 40 and is erected on the charging roller tray 40 to be used to roll to charging
The automatic spray apparatus 401 for the blank spraying lubricant that platform 40 transmits.
The press feeding system 60 includes discharging roller tray and the truss manipulator being erected on the discharging roller tray.
Press blanking system 80 uses blanking robot or truss manipulator.
The roller lifting platform includes delivery platform (not shown) and driving institute with some two-way roller groups
State the lowering or hoisting gear (not shown) of delivery platform lifting, further, the lowering or hoisting gear can use cylinder, hydraulic cylinder or
Servomotor drives.It is additionally provided with the roller hoistable platform of the discharging area and has heated blank locator and (do not show in figure
Go out).
The surrounding of the feeding area and discharging area is oriented to using guide plate (not shown), and corresponding with each rolling layer
Opening position is provided with height stop position (not shown).
When producing high-strength steel sheet, unstacking robot 30 draws blank from de-stacking dolly 10, and it is double to be sent into the mark
Mark and extra quality detection are carried out in material detection integrating device 20；Then, blank is sent into charging electricity by the unstacking robot 30
Ladder, heating furnace 50 is sent into by charging roller tray 40；Then, according to the designated program of integrated control system, the roller of feeding area
Lifting platform rises to blank the specified number of plies of burner hearth, and the surrounding of the feeding area is oriented to using guide plate, every layer of roller tray pair
Answer opening position to be provided with height stop position, can prevent roller lifting platform from conveying blank mistake；Then, burner hearth fire door is opened
Open, blank is sent into, now, burner hearth uses Resistant heating；After the completion of tablet heating, the roller lifting platform of discharging area is by base
Material is sent out；Press feeding system 60 positions blank by having heated blank locator, and truss manipulator crawl blank simultaneously transmits
Discharging roller tray is given, roller tray is delivered to press 70 through discharging；Then, blank is after press-molding, by press blanking system
80 are sent to conveyer belt 90；The beat entirely produced is controlled by integrated control system.
When producing high-strength aluminium alloy plate, process is identical with production high-strength steel sheet, and difference is：1. blank is by entering
Expect that roller tray 40 is sent into before heating furnace 50, it is necessary to through the spraying high temperature lubricant of automatic spray apparatus 401；2. burner hearth uses resistance wire
Heating and nozzle heating, improve processing temperature.
The heat stamping and shaping production line is heated using Resistant heating and nozzle simultaneously, improves processing temperature, and then
Part processing coverage is improved, high-strength steel sheet and aluminium alloy steel plate can be produced simultaneously, reduce equipment investment cost；This
The burner hearth of utility model heating furnace is very short, and the displacement of blank is also short, and the positioning of port of export blank is easily controlled, while shuts down dimension
Repair conveniently, during failure, downtime is very short, and maintenance cost is low.
Those skilled in the art can carry out various changes and modification without departing from of the present utility model to utility model
Spirit and scope.So, if these modifications and variations of the present utility model belong to the utility model claims and its are equal
Within the scope of technology, then the utility model is also intended to including these changes and modification.
Claims (8)
1. a kind of heat stamping and shaping production line, it is characterised in that including de-stacking dolly, the extra quality detection integrating device of mark, de-stacking
Robot, charging elevator, heating furnace, press feeding system, press, press blanking system, conveyer belt and control drop stamping into
The integrated control system of the whole productive temp of type production line；The heating furnace includes feeding area, burner hearth and discharging area, it is described on
Expect that area and discharging area are roller lifting platform, multiple rolling layers are provided with the burner hearth, and use Resistant heating and spray
Mouth heats；The charging elevator includes charging roller tray and is erected on the charging roller tray to be used to give charging roller tray transmission
Blank spraying lubricant automatic spray apparatus.
2. heat stamping and shaping production line according to claim 1, it is characterised in that the press feeding system includes discharging
Roller tray and the truss manipulator being erected on the discharging roller tray.
3. heat stamping and shaping production line according to claim 1, it is characterised in that press blanking system uses blanking machine
People or truss manipulator.
4. heat stamping and shaping production line according to claim 1, it is characterised in that the roller lifting platform includes carrying
The delivery platform of some two-way roller groups and the lowering or hoisting gear for driving the delivery platform lifting.
5. heat stamping and shaping production line according to claim 4, it is characterised in that the roller lifting of the discharging area is flat
It is additionally provided with platform and has heated blank locator.
6. heat stamping and shaping production line according to claim 4, it is characterised in that the lowering or hoisting gear can use cylinder,
Hydraulic cylinder or servomotor driving.
7. heat stamping and shaping production line according to claim 1, it is characterised in that the surrounding of the feeding area and discharging area
It is oriented to using guide plate, and height stop position is provided with each rolling layer corresponding position of the burner hearth.
8. heat stamping and shaping production line according to claim 1, it is characterised in that on the burner hearth with each rolling layer pair
Opening position is answered to offer fire door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720489231.2U CN206838846U (en) | 2017-05-03 | 2017-05-03 | A kind of heat stamping and shaping production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720489231.2U CN206838846U (en) | 2017-05-03 | 2017-05-03 | A kind of heat stamping and shaping production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206838846U true CN206838846U (en) | 2018-01-05 |
Family
ID=60794858
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720489231.2U Active CN206838846U (en) | 2017-05-03 | 2017-05-03 | A kind of heat stamping and shaping production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206838846U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109013105A (en) * | 2018-08-31 | 2018-12-18 | 苏州普热斯勒先进成型技术有限公司 | Automatic spraying coating line and thermoforming production line |
| CN109454175A (en) * | 2018-12-27 | 2019-03-12 | 合肥合锻智能制造股份有限公司 | A kind of heat stamping and shaping production line and production procedure |
| CN109772980A (en) * | 2019-01-29 | 2019-05-21 | 苏州普热斯勒先进成型技术有限公司 | A kind of drop stamping production line of scale-free heating |
| CN110814142A (en) * | 2019-12-15 | 2020-02-21 | 安徽戎发冲压机器人有限公司 | Thermoforming punching press automation line |
| CN111974856A (en) * | 2019-05-23 | 2020-11-24 | 苏州普热斯勒先进成型技术有限公司 | Vacuum oxygen-free heating furnace, hot stamping production line thereof and hot stamping method |
| CN115491479A (en) * | 2022-08-23 | 2022-12-20 | 北京机科国创轻量化科学研究院有限公司 | Multilayer roller-hearth box-type furnace production line |
-
2017
- 2017-05-03 CN CN201720489231.2U patent/CN206838846U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109013105A (en) * | 2018-08-31 | 2018-12-18 | 苏州普热斯勒先进成型技术有限公司 | Automatic spraying coating line and thermoforming production line |
| CN109454175A (en) * | 2018-12-27 | 2019-03-12 | 合肥合锻智能制造股份有限公司 | A kind of heat stamping and shaping production line and production procedure |
| CN109772980A (en) * | 2019-01-29 | 2019-05-21 | 苏州普热斯勒先进成型技术有限公司 | A kind of drop stamping production line of scale-free heating |
| CN111974856A (en) * | 2019-05-23 | 2020-11-24 | 苏州普热斯勒先进成型技术有限公司 | Vacuum oxygen-free heating furnace, hot stamping production line thereof and hot stamping method |
| CN110814142A (en) * | 2019-12-15 | 2020-02-21 | 安徽戎发冲压机器人有限公司 | Thermoforming punching press automation line |
| CN115491479A (en) * | 2022-08-23 | 2022-12-20 | 北京机科国创轻量化科学研究院有限公司 | Multilayer roller-hearth box-type furnace production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: No. 299 Dujia East Road, Zhoushi Town, Kunshan City, Jiangsu Province, China 215313 Patentee after: Suzhou Prysler Technology Co.,Ltd. Country or region after: China Address before: 215300 No.519 hengchangjing Road, Zhoushi Town, Kunshan City, Suzhou City, Jiangsu Province Patentee before: SUZHOU PRESSLER ADVANCED FORMING TECHNOLOGIES Co.,Ltd. Country or region before: China |