CN109772635B - Holographic imaging film coating device and production method thereof - Google Patents
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- 238000009501 film coating Methods 0.000 title claims abstract description 20
- 238000003384 imaging method Methods 0.000 title claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 title abstract description 7
- 238000000576 coating method Methods 0.000 claims abstract description 137
- 239000011248 coating agent Substances 0.000 claims abstract description 134
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 81
- 238000004140 cleaning Methods 0.000 claims abstract description 27
- 239000007921 spray Substances 0.000 claims abstract description 18
- 238000007731 hot pressing Methods 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims description 34
- 238000003825 pressing Methods 0.000 claims description 23
- 238000003756 stirring Methods 0.000 claims description 22
- 238000010438 heat treatment Methods 0.000 claims description 14
- 239000006260 foam Substances 0.000 claims description 12
- 238000007599 discharging Methods 0.000 abstract description 4
- 239000000758 substrate Substances 0.000 description 57
- 239000007788 liquid Substances 0.000 description 11
- 239000000428 dust Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
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- 230000001427 coherent effect Effects 0.000 description 3
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- 238000007605 air drying Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000001771 vacuum deposition Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及镀膜装置技术领域,具体涉及一种全息成像膜镀膜装置及其生产方式。The invention relates to the technical field of coating devices, in particular to a holographic imaging film coating device and a production method thereof.
背景技术Background technique
全息图采用激光作为照明光源,利用两束相干激光,首先激光光束1在暗室中的照射物体,同时物体向空间发射一束散射激光波称为物体反射激光波,另外激光光束2向空间发出一束散射激光波称为相干激光波,反射激光波对相干激光波进行调制共同入射到全息成像膜,感光底片上各点的感光程度随两束光的强度、相位关系而不同,所以全息图像可以记录物体上的反光强度和相位信息。全息图图像细腻生动包含信息丰富,使全息三维显示技术在空间显示、广告宣传、文物、人像、标本、模型、实物图像、全真光学信息存储等方面的三维逼真空间显示前进了一大步,显示了全息图应用光辉灿烂的前景。The hologram uses a laser as the illumination light source and uses two coherent laser beams. First, the
通常会使用镀膜装置在基体上渡上一层全息成像膜,参照公开号CN103132027A真空镀膜设备,虽然提及到具备相对于现有冷却方式在冷却水等条件相同的条件下能极大地提升冷却效果,但是不便于将基体清洗和风干,除去灰尘,导致镀膜效果差,同时没有压辊进行压整,使得镀膜更加均匀,效果更好,整个镀膜过程速度更慢、效果差、效率低,并且镀膜设备不具备清洁、镀膜、出料一体化,使用更加方便。因此设计一种全息成像膜镀膜装置及其生产方式。Usually, a coating device is used to coat a layer of holographic imaging film on the substrate, refer to the publication number CN103132027A vacuum coating equipment, although it is mentioned that compared with the existing cooling method, the cooling effect can be greatly improved under the same conditions as cooling water , but it is inconvenient to clean and air-dry the substrate to remove dust, resulting in poor coating effect. At the same time, there is no pressure roller for pressing and leveling, which makes the coating more uniform and has better effect. The entire coating process is slower, less effective, and less efficient. The equipment does not have the integration of cleaning, coating and discharging, which is more convenient to use. Therefore, a holographic imaging film coating device and its production method are designed.
发明内容SUMMARY OF THE INVENTION
为了克服上述的技术问题,本发明的目的在于提供一种全息成像膜镀膜装置及其生产方式,解决不便于将基体清洗和风干,除去灰尘,导致镀膜效果差,同时没有压辊进行压整,使得镀膜更加均匀,效果更好等技术问题。In order to overcome the above-mentioned technical problems, the purpose of the present invention is to provide a holographic imaging film coating device and a production method thereof, so as to solve the inconvenience of cleaning and air-drying the substrate to remove dust, resulting in poor coating effect, and there is no pressing roller for pressing and leveling at the same time. Make the coating more uniform, better effect and other technical problems.
本发明的目的可以通过以下技术方案实现:The object of the present invention can be realized through the following technical solutions:
一种全息成像膜镀膜装置,包括镀膜台、输送机构、镀膜组件、热压组件、移动组件和PLC控制器,所述镀膜台的顶部中心处通过支柱连接有输送机构,所述输送机构上等距离均匀设置有一排工位,所述镀膜台的顶部且靠近输送机构的一侧设置有水箱,所述水箱通过出水口上安装的水管与水泵的进水端连接,所述水泵的出水端安装有清洗喷头,且所述水泵通过螺栓固定安装在第一支撑架上,所述第一支撑架固定安装在镀膜台顶部,且位于水箱的一侧,所述第一支撑架的一侧固定安装有第二支撑架,所述第二支撑架的顶部固定连接有热风箱,所述热风箱的出风口处安装有热风管;所述第二支撑架的一侧设置有物料筒,所述物料筒通过软管与镀膜组件连接;A holographic imaging film coating device, comprising a coating stage, a conveying mechanism, a coating assembly, a hot pressing assembly, a moving assembly and a PLC controller, the top center of the coating stage is connected with a conveying mechanism through a pillar, and the conveying mechanism is superior A row of workstations is arranged evenly at a distance, and a water tank is provided on the top of the coating table and on the side close to the conveying mechanism. There is a cleaning nozzle, and the water pump is fixedly installed on the first support frame by bolts, the first support frame is fixedly installed on the top of the coating table, and is located on one side of the water tank, and one side of the first support frame is fixedly installed There is a second support frame, a hot air box is fixedly connected to the top of the second support frame, and a hot air pipe is installed at the air outlet of the hot air box; a material cylinder is arranged on one side of the second support frame, and the The material cylinder is connected with the coating assembly through a hose;
所述镀膜组件包括第三支架、第一气缸、连接板和镀膜喷头,所述第三支架安装在镀膜台顶部,所述第三支架上固定连接有第一气缸,所述第一气缸的活塞杆上固定连接有连接板,所述连接板的一侧卡扣连接有镀膜喷头;所述镀膜组件的一侧设置有热压组件;The coating assembly includes a third bracket, a first cylinder, a connecting plate and a coating spray head, the third bracket is mounted on the top of the coating table, the third bracket is fixedly connected with a first cylinder, and the piston of the first cylinder is A connecting plate is fixedly connected to the rod, and one side of the connecting plate is snap-connected with a coating spray head; one side of the coating assembly is provided with a hot pressing assembly;
所述热压组件包括两第四支架、活动板、凹槽、第一伺服电机、第一丝杆、驱动电机、加热元件、镀膜泡棉和压辊,两所述第四支架固定安装在镀膜台顶部,且两所述第四支架的一侧滑动连接有活动板,其中,一所述第四支架的一侧开设有凹槽,所述第四支架的顶部安装有第一伺服电机,所述第一伺服电机的输出轴与凹槽内部设置的第一丝杆固定连接,所述第一丝杆穿过滑块带动活动板移动,所述活动板底部对称安装有两固定板,两固定板之间传动连接有压辊,且一固定板的一侧固定连接有用于驱动压辊驱动电机;The hot pressing assembly includes two fourth brackets, a movable plate, a groove, a first servo motor, a first screw rod, a driving motor, a heating element, a coating foam and a pressing roller, and the two fourth brackets are fixedly installed on the coating film. The top of the table, and one side of the two fourth brackets is slidably connected with a movable plate, wherein one side of the fourth bracket is provided with a groove, and the top of the fourth bracket is installed with a first servo motor, so The output shaft of the first servo motor is fixedly connected with the first screw rod arranged inside the groove, the first screw rod drives the movable plate to move through the slider, and two fixed plates are symmetrically installed at the bottom of the movable plate, and the two fixed A pressure roller is driven and connected between the plates, and a drive motor for driving the pressure roller is fixedly connected to one side of a fixed plate;
所述热压组件的一侧设置有移动组件,所述移动组件的一侧设置有输送轨道,所述输送轨道与收集箱连接,所述镀膜台的顶部安装有PLC控制器,所述PLC控制器电性连接输送机构、水泵、热风箱、镀膜组件、热压组件和移动组件。One side of the hot pressing component is provided with a moving component, one side of the moving component is provided with a conveying track, the conveying track is connected with the collection box, and a PLC controller is installed on the top of the coating stage, and the PLC controls The device is electrically connected to the conveying mechanism, the water pump, the hot air box, the coating component, the hot pressing component and the moving component.
作为本发明进一步的方案:所述热风管和清洗喷头均对准工位。As a further solution of the present invention: both the hot air pipe and the cleaning nozzle are aligned with the workstation.
作为本发明进一步的方案:所述移动组件包括第五支架、机械手、第二气缸、第二伺服电机、滑轨和第二丝杆,所述第五支架固定安装在镀膜台顶部,所述第五支架的一侧通过螺栓固定连接有滑轨,所述滑轨的一侧固定安装有第二伺服电机,所述第二伺服电机上的输出轴与滑轨上设置的第二丝杆连接,所述第二丝杆穿过滑块带动第二气缸移动,所述第二气缸的活塞缸上固定连接有机械手。As a further solution of the present invention: the moving assembly includes a fifth bracket, a manipulator, a second air cylinder, a second servo motor, a slide rail and a second screw rod, the fifth bracket is fixedly installed on the top of the coating table, and the first One side of the five brackets is fixedly connected with a slide rail by bolts, a second servo motor is fixedly installed on one side of the slide rail, and the output shaft on the second servo motor is connected with the second screw rod provided on the slide rail, The second screw rod passes through the slider to drive the second cylinder to move, and a manipulator is fixedly connected to the piston cylinder of the second cylinder.
作为本发明进一步的方案:所述镀膜台的顶部均匀开设有通孔,且所述镀膜台的内部设置有水槽。As a further solution of the present invention, the top of the coating stage is uniformly provided with through holes, and the interior of the coating stage is provided with a water tank.
作为本发明进一步的方案:所述物料筒的顶部中心处安装有搅拌电机,所述搅拌电机的一侧开设有进料口,所述搅拌电机与物料筒内部设置的搅拌杆传动连接,所述物料筒的底部内壁设置有输送泵,所述输送泵的输出端连接有软管,所述软管穿过物料筒与镀膜喷头连接。As a further solution of the present invention: a stirring motor is installed at the top center of the material barrel, a feeding port is opened on one side of the stirring motor, and the stirring motor is connected with a stirring rod arranged inside the material barrel in a driving connection. The bottom inner wall of the material cylinder is provided with a conveying pump, the output end of the conveying pump is connected with a hose, and the hose passes through the material cylinder and is connected to the coating spray head.
作为本发明进一步的方案:所述工位上设置有吸盘。As a further solution of the present invention: a suction cup is arranged on the work station.
作为本发明进一步的方案:所述压辊的内部中心处设置有加热元件,且所述压辊的外部包裹有镀膜泡棉,所述压辊的长度比基体物件长10cm,且位于工位正上方。As a further solution of the present invention: a heating element is arranged at the inner center of the pressing roller, and the outside of the pressing roller is wrapped with coated foam. above.
一种全息成像膜镀膜装置的生产方式,包括以下步骤:A production method of a holographic imaging film coating device, comprising the following steps:
步骤一:将基体放在工位上,通过吸盘吸住,输送机构启动,工位上的基体,先经过清洗喷头的位置,水泵将水箱中的水通过水管抽到清洗喷头,对基体进行喷洒清洗,水通过通孔流入到水槽进行收集,然后随着输送机构继续移动,移动到热风箱,热风箱通过热风管将热风吹向基体,对基体进行干燥;Step 1: Put the substrate on the station, suck it up by the suction cup, the conveying mechanism starts, the substrate on the station first passes through the position of the cleaning nozzle, and the water pump pumps the water in the water tank to the cleaning nozzle through the water pipe, and sprays the substrate For cleaning, the water flows into the water tank through the through hole for collection, and then moves with the conveying mechanism to the hot air box, and the hot air box blows the hot air to the substrate through the hot air pipe to dry the substrate;
步骤二:工位随着输送机构移动到镀膜喷头的位置,第一气缸带动镀膜喷头下降到指定位置,输送泵将物料筒中的镀膜液抽到软管中,通过镀膜喷头进行喷洒镀膜,然后移动到压辊的下方,第一伺服电机启动,带动第一丝杆转动,然后带动压辊到达指定位置,驱动电机驱动带动压辊转动,对镀膜后输送过来的基体进行热压;Step 2: The station moves to the position of the coating nozzle with the conveying mechanism, the first cylinder drives the coating nozzle to descend to the designated position, the conveying pump pumps the coating liquid in the material cylinder into the hose, sprays the coating through the coating nozzle, and then moves To the bottom of the pressure roller, the first servo motor starts to drive the first screw to rotate, and then drives the pressure roller to reach the designated position. The drive motor drives the pressure roller to rotate, and hot-presses the substrate conveyed after coating;
步骤三:输送到移动组件的正下方时,第二伺服电机启动,带动第二丝杆转动,带动机械手水平方向移动,调节其位置,然后第二气缸驱动机械手将基体夹住,然后通过第二丝杆转动,带动机械手将基体移动到输送轨道上,第二气缸停止驱动机械手,使得基体落入到输送轨道上,然后通过输送轨道将其输送到收集箱中;Step 3: When it is conveyed directly below the moving component, the second servo motor starts, drives the second screw to rotate, drives the manipulator to move horizontally, adjusts its position, and then the second cylinder drives the manipulator to clamp the base, and then passes the second The rotation of the screw drives the manipulator to move the base to the conveying track, and the second cylinder stops driving the manipulator, so that the base falls on the conveying track, and then conveys it to the collection box through the conveying track;
步骤四:随着输送机构的不断移动,后续的每一个工位不断重复上述步骤,并且通过输送轨道将完成镀膜后的基体逐一被推入收集箱内部收集。Step 4: With the continuous movement of the conveying mechanism, the above steps are continuously repeated for each subsequent station, and the coated substrates are pushed into the collection box one by one through the conveying track for collection.
本发明的有益效果:Beneficial effects of the present invention:
1、水箱通过出水口上安装的水管与水泵的进水端连接,水泵的出水端安装有清洗喷头,热风箱的出风口处安装有热风管,热风管和清洗喷头均对准工位;通过清洗喷头对基体进行清除,除去基体上的灰尘,使得基体更加干净,并通过热风箱对其进行风干,而且可以进一步的除去基体上的灰尘,并将基体预热,便于后续镀膜,提高镀膜的质量;1. The water tank is connected to the water inlet end of the water pump through the water pipe installed on the water outlet. The water outlet end of the water pump is installed with a cleaning nozzle, and the air outlet of the hot air box is installed with a hot air pipe. The hot air pipe and the cleaning nozzle are aligned with the working position. ; Clean the substrate by cleaning the nozzle, remove the dust on the substrate, make the substrate cleaner, and air-dry it through a hot air box, and further remove the dust on the substrate, and preheat the substrate, which is convenient for subsequent coating. the quality of the coating;
2、物料筒的顶部中心处安装有搅拌电机,搅拌电机与物料筒内部设置的搅拌杆传动连接,物料筒的底部内壁设置有输送泵,软管穿过物料筒与镀膜喷头连接,便于将镀膜液进行搅拌使用,避免其沉淀,同可以将多种镀膜液混合,便于使用;压辊的内部中心处设置有加热元件,且压辊的外部包裹有镀膜泡棉,压辊的长度比基体物件长10cm,且位于工位正上方,镀膜泡棉设置具有良好的保护作用,避免损坏了基体,加热元件的设置便于对镀膜后的基体进行加热处理,加快镀膜成型,提高镀膜效率,并且通过压辊转动使得镀膜更加均匀;2. A stirring motor is installed at the top center of the material barrel. The stirring motor is connected with the stirring rod set inside the material barrel. The bottom inner wall of the material barrel is provided with a conveying pump. The hose passes through the material barrel and is connected to the coating nozzle, which is convenient for coating The liquid is stirred and used to avoid precipitation, and it can be mixed with various coating liquids, which is convenient for use; a heating element is arranged in the inner center of the pressing roller, and the outer part of the pressing roller is wrapped with coated foam, and the length of the pressing roller is longer than that of the base object. It is 10cm long and is located directly above the station. The setting of the coating foam has a good protective effect and avoids damage to the substrate. The setting of the heating element is convenient for the heating of the coated substrate, which speeds up the coating forming and improves the coating efficiency. Roller rotation makes the coating more uniform;
3、将基体放在工位上,通过吸盘将其吸住固定,避免其输送过程中出现偏移,导致镀膜效果差,水泵将水箱中的水通过水管抽到清洗喷头,对基体进行喷洒清洗,除去灰尘,水通过通孔流入到水槽进行收集,然后热风箱通过热风管将热风吹向基体,对基体进行干燥除尘,便于后续镀膜;然后第一气缸带动镀膜喷头下降到指定位置,输送泵将物料筒中的镀膜液抽到软管中,通过镀膜喷头进行喷洒镀膜;然后第一伺服电机启动,带动第一丝杆转动,从而带动压辊到达指定位置,驱动电机驱动带动压辊转动,对镀膜后输送过来的基体进行热压,使得镀膜更加均匀,加快镀膜成型,提高效率;第二伺服电机启动,带动第二丝杆转动,带动机械手水平方向移动,调节其位置,然后第二气缸驱动机械手将基体夹住,然后通过第二丝杆转动,带动机械手将基体移动到输送轨道上,第二气缸停止驱动机械手,使得基体落入到输送轨道上,然后通过输送轨道将其输送到收集箱中;随着输送机构的不断移动,后续的每一个工位不断重复上述步骤,并且通过输送轨道将完成镀膜后的基体逐一被推入收集箱内部收集;整个镀膜过程速度更快、效果好、效率更高,并且镀膜设备集清洁、镀膜、出料一体化,使用更加方便。3. Put the substrate on the work station, and fix it by suction cups, so as to avoid the deviation during the conveying process, resulting in poor coating effect. , remove the dust, the water flows into the water tank through the through hole for collection, and then the hot air box blows the hot air to the substrate through the hot air pipe, and the substrate is dried and dedusted, which is convenient for subsequent coating; then the first cylinder drives the coating nozzle to descend to the designated position for conveying. The pump pumps the coating liquid in the material cylinder into the hose, and sprays the coating through the coating nozzle; then the first servo motor starts to drive the first screw to rotate, thereby driving the pressure roller to reach the designated position, and the driving motor drives the pressure roller to rotate. The substrate conveyed after coating is hot-pressed to make the coating more uniform, speed up the coating forming, and improve the efficiency; the second servo motor starts, drives the second screw to rotate, drives the manipulator to move horizontally, adjusts its position, and then the second cylinder The manipulator is driven to clamp the substrate, and then rotated by the second screw rod to drive the manipulator to move the substrate to the conveying track. With the continuous movement of the conveying mechanism, the above steps are continuously repeated for each subsequent station, and the coated substrates are pushed into the collection box one by one through the conveying track for collection; the entire coating process is faster and more effective. , higher efficiency, and the coating equipment integrates cleaning, coating, and discharging, making it more convenient to use.
附图说明Description of drawings
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明镀膜装置整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the coating device of the present invention.
图2是本发明镀膜装置正视结构示意图。FIG. 2 is a schematic front view of the structure of the coating device of the present invention.
图3是本发明镀膜装置俯视结构示意图。FIG. 3 is a schematic top view of the structure of the coating device of the present invention.
图4是本发明镀膜装置中热压组件整体结构示意图。FIG. 4 is a schematic diagram of the overall structure of the hot pressing assembly in the coating device of the present invention.
图5是本发明镀膜装置中镀膜组件整体结构示意图。5 is a schematic diagram of the overall structure of the coating assembly in the coating device of the present invention.
图6是本发明镀膜装置中移动组件整体结构示意图。FIG. 6 is a schematic diagram of the overall structure of the moving component in the coating device of the present invention.
图7是本发明镀膜装置中物料筒内部结构示意图。7 is a schematic diagram of the internal structure of the material cylinder in the coating device of the present invention.
图中:1、镀膜台;2、清洗喷头;3、输送机构;4、水管;5、水箱;6、水泵;7、热风箱;8、第一支撑架;9、热风管;10、第二支撑架;11、物料筒;12、镀膜组件;13、热压组件;14、移动组件;15、PLC控制器;16、水槽;17、通孔;18、输送轨道;19、收集箱;20、吸盘;21、工位;22、搅拌电机;23、软管;24、输送泵;25、搅拌杆;26、进料口;121、第三支架;122、第一气缸;123、连接板;124、镀膜喷头;131、第四支架;132、活动板;133、凹槽;134、第一伺服电机;135、第一丝杆;136、驱动电机;137、加热元件;138、镀膜泡棉;139、压辊;141、第五支架;142、机械手;143、第二气缸;144、第二伺服电机;145、滑轨;146、第二丝杆。In the picture: 1. Coating table; 2. Cleaning nozzle; 3. Conveying mechanism; 4. Water pipe; 5. Water tank; 6. Water pump; 7. Hot air box; 8. First support frame; 9. Hot air pipe; 10. Second support frame; 11, material cylinder; 12, coating assembly; 13, hot pressing assembly; 14, moving assembly; 15, PLC controller; 16, water tank; 17, through hole; 18, conveying track; 19, collecting box ; 20, suction cup; 21, station; 22, stirring motor; 23, hose; 24, delivery pump; 25, stirring rod; 26, feeding port; 121, third bracket; 122, first cylinder; 123, connecting plate; 124, coating nozzle; 131, fourth bracket; 132, movable plate; 133, groove; 134, first servo motor; 135, first screw rod; 136, driving motor; 137, heating element; 138, Coated foam; 139, pressure roller; 141, fifth bracket; 142, manipulator; 143, second cylinder; 144, second servo motor; 145, slide rail; 146, second screw.
具体实施方式Detailed ways
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-7所示,一种全息成像膜镀膜装置,包括镀膜台1、输送机构3、镀膜组件12、热压组件13、移动组件14和PLC控制器15,镀膜台1的顶部中心处通过支柱连接有输送机构3,输送机构3上等距离均匀设置有一排工位21,镀膜台1的顶部且靠近输送机构3的一侧设置有水箱5,水箱5通过出水口上安装的水管4与水泵6的进水端连接,水泵6的出水端安装有清洗喷头2,且水泵6通过螺栓固定安装在第一支撑架8上,第一支撑架8固定安装在镀膜台1顶部,且位于水箱5的一侧,第一支撑架8的一侧固定安装有第二支撑架10,第二支撑架10的顶部固定连接有热风箱7,热风箱7的出风口处安装有热风管9;第二支撑架10的一侧设置有物料筒11,物料筒11通过软管23与镀膜组件12连接;镀膜组件12包括第三支架121、第一气缸122、连接板123和镀膜喷头124,第三支架121安装在镀膜台1顶部,第三支架121上固定连接有第一气缸122,第一气缸122的活塞杆上固定连接有连接板123,连接板123的一侧卡扣连接有镀膜喷头124;镀膜组件12的一侧设置有热压组件13;热压组件13包括两第四支架131、活动板132、凹槽133、第一伺服电机134、第一丝杆135、驱动电机136、加热元件137、镀膜泡棉138和压辊139,两第四支架131固定安装在镀膜台1顶部,且两第四支架131的一侧滑动连接有活动板132,其中,一第四支架131的一侧开设有凹槽133,第四支架131的顶部安装有第一伺服电机134,第一伺服电机134的输出轴与凹槽133内部设置的第一丝杆135固定连接,第一丝杆135穿过滑块带动活动板132移动,活动板132底部对称安装有两固定板,两固定板之间传动连接有压辊139,且一固定板的一侧固定连接有用于驱动压辊139驱动电机136;热压组件13的一侧设置有移动组件14,移动组件14的一侧设置有输送轨道18,输送轨道18与收集箱19连接,镀膜台1的顶部安装有PLC控制器15,PLC控制器15电性连接输送机构3、水泵6、热风箱7、镀膜组件12、热压组件13和移动组件14;1-7, a holographic imaging film coating device includes a
热风管9和清洗喷头2均对准工位21,便于清洗和风干;移动组件14包括第五支架141、机械手142、第二气缸143、第二伺服电机144、滑轨145和第二丝杆146,第五支架141固定安装在镀膜台1顶部,第五支架141的一侧通过螺栓固定连接有滑轨145,滑轨145的一侧固定安装有第二伺服电机144,第二伺服电机144上的输出轴与滑轨145上设置的第二丝杆146连接,第二丝杆146穿过滑块带动第二气缸143移动,第二气缸143的活塞缸上固定连接有机械手142,便于移动镀膜好的基体,将其进行收集;镀膜台1的顶部均匀开设有通孔17,且镀膜台1的内部设置有水槽16,便于将水进行回收使用,避免浪费资源;物料筒11的顶部中心处安装有搅拌电机22,搅拌电机22的一侧开设有进料口26,搅拌电机22与物料筒11内部设置的搅拌杆25传动连接,物料筒11的底部内壁设置有输送泵24,输送泵24的输出端连接有软管23,软管23穿过物料筒11与镀膜喷头124连接,便于将镀膜液进行搅拌使用,避免其沉淀;同时方便将镀膜液混合,更加方便;工位21上设置有吸盘20,可以将基体吸住固定;压辊139的内部中心处设置有加热元件137,且压辊139的外部包裹有镀膜泡棉138,镀膜泡棉138具有良好的保护作用,避免损坏了基体,压辊139的长度比基体物件长10cm,且位于工位21正上方,便于对镀膜后的基体进行加热处理,提高镀膜效率,并且通过压辊139使得镀膜更加均匀。The
一种全息成像膜镀膜装置的生产方式,包括以下步骤:A production method of a holographic imaging film coating device, comprising the following steps:
步骤一:将基体放在工位21上,通过吸盘20吸住,输送机构3启动,工位21上的基体,先经过清洗喷头2的位置,水泵6将水箱5中的水通过水管4抽到清洗喷头2,对基体进行喷洒清洗,水通过通孔17流入到水槽16进行收集,然后随着输送机构3继续移动,移动到热风箱7,热风箱7通过热风管9将热风吹向基体,对基体进行干燥;Step 1: Put the substrate on the
步骤二:工位21随着输送机构3移动到镀膜喷头124的位置,第一气缸122带动镀膜喷头124下降到指定位置,输送泵24将物料筒11中的镀膜液抽到软管23中,通过镀膜喷头124进行喷洒镀膜,然后移动到压辊139的下方,第一伺服电机134启动,带动第一丝杆135转动,然后带动压辊139到达指定位置,驱动电机136驱动带动压辊139转动,对镀膜后输送过来的基体进行热压;Step 2: The
步骤三:输送到移动组件14的正下方时,第二伺服电机144启动,带动第二丝杆146转动,带动机械手142水平方向移动,调节其位置,然后第二气缸143驱动机械手142将基体夹住,然后通过第二丝杆146转动,带动机械手142将基体移动到输送轨道18上,第二气缸143停止驱动机械手142,使得基体落入到输送轨道18上,然后通过输送轨道18将其输送到收集箱19中;Step 3: When it is transported directly below the moving
步骤四:随着输送机构3的不断移动,后续的每一个工位21不断重复上述步骤,并且通过输送轨道18将完成镀膜后的基体逐一被推入收集箱19内部收集。Step 4: With the continuous movement of the conveying
本发明的有益效果:Beneficial effects of the present invention:
1、水箱5通过出水口上安装的水管4与水泵6的进水端连接,水泵6的出水端安装有清洗喷头2,热风箱7的出风口处安装有热风管9,热风管9和清洗喷头2均对准工位21;通过清洗喷头2对基体进行清除,除去基体上的灰尘,使得基体更加干净,并通过热风箱7对其进行风干,而且可以进一步的除去基体上的灰尘,并将基体预热,便于后续镀膜,提高镀膜的质量;1. The
2、物料筒11的顶部中心处安装有搅拌电机22,搅拌电机22与物料筒11内部设置的搅拌杆25传动连接,物料筒11的底部内壁设置有输送泵24,软管23穿过物料筒11与镀膜喷头124连接,便于将镀膜液进行搅拌使用,避免其沉淀,同可以将多种镀膜液混合,便于使用;压辊139的内部中心处设置有加热元件137,且压辊139的外部包裹有镀膜泡棉138,压辊139的长度比基体物件长10cm,且位于工位21正上方,镀膜泡棉138设置具有良好的保护作用,避免损坏了基体,加热元件137的设置便于对镀膜后的基体进行加热处理,加快镀膜成型,提高镀膜效率,并且通过压辊139转动使得镀膜更加均匀;2. A stirring
3、将基体放在工位21上,通过吸盘20将其吸住固定,避免其输送过程中出现偏移,导致镀膜效果差,水泵6将水箱5中的水通过水管4抽到清洗喷头2,对基体进行喷洒清洗,除去灰尘,水通过通孔17流入到水槽16进行收集,然后热风箱7通过热风管9将热风吹向基体,对基体进行干燥除尘,便于后续镀膜;然后第一气缸122带动镀膜喷头124下降到指定位置,输送泵24将物料筒11中的镀膜液抽到软管23中,通过镀膜喷头124进行喷洒镀膜;然后第一伺服电机134启动,带动第一丝杆135转动,从而带动压辊139到达指定位置,驱动电机136驱动带动压辊139转动,对镀膜后输送过来的基体进行热压,使得镀膜更加均匀,加快镀膜成型,提高效率;第二伺服电机144启动,带动第二丝杆146转动,带动机械手142水平方向移动,调节其位置,然后第二气缸143驱动机械手142将基体夹住,然后通过第二丝杆146转动,带动机械手142将基体移动到输送轨道18上,第二气缸143停止驱动机械手142,使得基体落入到输送轨道18上,然后通过输送轨道18将其输送到收集箱19中;随着输送机构3的不断移动,后续的每一个工位21不断重复上述步骤,并且通过输送轨道18将完成镀膜后的基体逐一被推入收集箱19内部收集;整个镀膜过程速度更快、效果好、效率更高,并且镀膜设备集清洁、镀膜、出料一体化,使用更加方便。3. Put the base body on the
本发明的工作原理:将基体放在工位21上,通过吸盘20吸住,输送机构3启动,工位21上的基体,先经过清洗喷头2的位置,水泵6将水箱5中的水通过水管4抽到清洗喷头2,对基体进行喷洒清洗,水通过通孔17流入到水槽16进行收集,然后随着输送机构3继续移动,移动到热风箱7,热风箱7通过热风管9将热风吹向基体,对基体进行干燥;工位21随着输送机构3移动到镀膜喷头124的位置,第一气缸122带动镀膜喷头124下降到指定位置,输送泵24将物料筒11中的镀膜液抽到软管23中,通过镀膜喷头124进行喷洒镀膜,然后移动到压辊139的下方,第一伺服电机134启动,带动第一丝杆135转动,然后带动压辊139到达指定位置,驱动电机136驱动带动压辊139转动,对镀膜后输送过来的基体进行热压;输送到移动组件14的正下方时,第二伺服电机144启动,带动第二丝杆146转动,带动机械手142水平方向移动,调节其位置,然后第二气缸143驱动机械手142将基体夹住,然后通过第二丝杆146转动,带动机械手142将基体移动到输送轨道18上,第二气缸143停止驱动机械手142,使得基体落入到输送轨道18上,然后通过输送轨道18将其输送到收集箱19中;随着输送机构3的不断移动,后续的每一个工位21不断重复上述步骤,并且通过输送轨道18将完成镀膜后的基体逐一被推入收集箱19内部收集。The working principle of the present invention: the base body is placed on the
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment," "example," "specific example," etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one aspect of the present invention. in one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上内容仅仅是对本发明所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above contents are only examples and descriptions of the present invention, and those skilled in the art can make various modifications or supplements to the described specific embodiments or replace them in similar ways, as long as they do not deviate from the invention or exceed the present rights The scope defined by the claims shall all belong to the protection scope of the present invention.
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CN205236285U (en) * | 2015-12-14 | 2016-05-18 | 东莞市龙昕塑胶五金制品有限公司 | A fully automatic plastic vacuum coating coating line |
CN205851218U (en) * | 2016-07-26 | 2017-01-04 | 华南师范大学 | A kind of be full of cracks thin-film material continuous automatic spray equipment |
CN206882076U (en) * | 2017-06-01 | 2018-01-16 | 广州市靓渡塑料镀膜有限公司 | A kind of automatic film coating production line |
CN109382239A (en) * | 2017-08-10 | 2019-02-26 | 深圳市顺安恒科技发展有限公司 | A kind of anti-fingerprint spraying filming equipment of the cleaning containing supplied materials |
CN107685003A (en) * | 2017-11-09 | 2018-02-13 | 嘉兴昊特新材料科技有限公司 | A kind of high transmission rate photovoltaic coated glass equipment |
CN108325772A (en) * | 2018-04-17 | 2018-07-27 | 东莞市蒂造自动化科技有限公司 | Automatic film coating machine with liquid level induction function and automatic film coating method |
CN109013134A (en) * | 2018-09-04 | 2018-12-18 | 杨帆 | A kind of filming equipment on angle steel surface |
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