CN108582987A - Printed matter picture and text blistering organisation of working - Google Patents
Printed matter picture and text blistering organisation of working Download PDFInfo
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- CN108582987A CN108582987A CN201810679240.7A CN201810679240A CN108582987A CN 108582987 A CN108582987 A CN 108582987A CN 201810679240 A CN201810679240 A CN 201810679240A CN 108582987 A CN108582987 A CN 108582987A
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- 238000004026 adhesive bonding Methods 0.000 claims abstract description 42
- 238000001035 drying Methods 0.000 claims abstract description 35
- 239000003292 glue Substances 0.000 claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims abstract description 11
- 238000010438 heat treatment Methods 0.000 claims description 17
- 230000000712 assembly Effects 0.000 claims 3
- 238000000429 assembly Methods 0.000 claims 3
- 239000000853 adhesive Substances 0.000 claims 1
- 230000001070 adhesive effect Effects 0.000 claims 1
- 230000001174 ascending effect Effects 0.000 claims 1
- 230000005611 electricity Effects 0.000 claims 1
- 238000010422 painting Methods 0.000 claims 1
- 238000007790 scraping Methods 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 34
- 238000009434 installation Methods 0.000 abstract description 23
- 238000000034 method Methods 0.000 abstract description 19
- 230000008569 process Effects 0.000 abstract description 16
- 229910052802 copper Inorganic materials 0.000 abstract description 12
- 239000010949 copper Substances 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 8
- 238000011112 process operation Methods 0.000 abstract description 2
- 238000004140 cleaning Methods 0.000 description 77
- 238000004049 embossing Methods 0.000 description 45
- 238000007789 sealing Methods 0.000 description 37
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 29
- 230000007246 mechanism Effects 0.000 description 20
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- 238000003860 storage Methods 0.000 description 10
- 239000011248 coating agent Substances 0.000 description 9
- 238000000576 coating method Methods 0.000 description 9
- 239000003973 paint Substances 0.000 description 9
- 230000033001 locomotion Effects 0.000 description 8
- 238000007639 printing Methods 0.000 description 7
- 239000010865 sewage Substances 0.000 description 7
- 238000005507 spraying Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 230000007774 longterm Effects 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 2
- 238000010981 drying operation Methods 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F19/00—Apparatus or machines for carrying out printing operations combined with other operations
- B41F19/02—Apparatus or machines for carrying out printing operations combined with other operations with embossing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Coating Apparatus (AREA)
Abstract
Description
技术领域technical field
本发明涉及印刷图文起凸加工技术领域，特别是涉及一种印刷品图文起凸加工机构。The invention relates to the technical field of embossed processing of printed graphics, in particular to a graphic embossed processing mechanism for printed matter.
背景技术Background technique
印刷即图形传播，是将文字、图画、照片、防伪等原稿经制版、施墨、加压等工序，使油墨转移到纸张、织品、塑料品、皮革等材料表面上，批量复制原稿内容的技术。印刷是把经审核批准的印刷版，通过印刷机械及专用油墨转印到承印物的过程。为了使印刷图文的传播效果更强，一般会对印刷品进行图文起凸处理，使得印刷品上的字体或图案凸起一点的高度，由此达到起凸的效果。Printing is graphic communication, which is a technology that transfers the ink to the surface of paper, fabric, plastic, leather and other materials through plate making, ink application, and pressurization of original manuscripts such as text, pictures, photos, and anti-counterfeiting, and reproduces the contents of the original manuscripts in batches. . Printing is the process of transferring the approved printing plate to the substrate through printing machinery and special ink. In order to make the printed graphics and texts more effective, generally the printed matter is embossed, so that the fonts or patterns on the printed matter are raised to a certain height, thereby achieving a raised effect.
然而，现有技术中的工艺字体或图案凸起效果为印刷后采用子铜模具与母铜模具进行起凸加工，使得字体在击凸后容易产生套印不准确的不良品，而且工序操作难度大，精度要求高，损耗较大，特别是低克重的面纸在传统的起凸加工后，其实质为里凹外凸的结构，这样，纸张在进行后续的过胶水加工中容易变软而导致凹陷，从而造成报废。However, the embossing effect of craft fonts or patterns in the prior art is that after printing, the sub-copper mold and the mother copper mold are used for embossing processing, which makes it easy to produce defective products with inaccurate overprinting after embossing, and the process operation is difficult , high precision requirements, high loss, especially the low-gram weight surface paper after the traditional embossing process, its essence is a concave inside and outside convex structure, so that the paper is easy to become soft in the subsequent glue processing Causing denting, which could result in scrapping.
发明内容Contents of the invention
本发明的目的是克服现有技术中的不足之处，提供一种能够简化起凸加工工序，且起凸加工效果较好、损耗较低的印刷品图文起凸加工机构。The object of the present invention is to overcome the disadvantages of the prior art and provide a graphic embossing mechanism for printed matter which can simplify the embossing process, has better embossing effect and lower loss.
本发明的目的是通过以下技术方案来实现的：The purpose of the present invention is achieved through the following technical solutions:
一种印刷品图文起凸加工机构，其特征在于，包括：工作台、传送装置、涂胶装置、刮刀装置及烘干装置，A graphic embossing processing mechanism for printed matter, characterized in that it includes: a working table, a conveying device, a gluing device, a scraper device and a drying device,
所述传送装置包括传送带及多个治具，所述传送带安装在所述工作台上，各所述治具间隔安装在所述传送带上，所述涂胶装置、所述刮刀装置及所述烘干装置沿所述治具的传送方向顺序设置所述工作台上；The conveying device includes a conveyor belt and a plurality of fixtures, the conveyor belt is installed on the workbench, each of the fixtures is installed on the conveyor belt at intervals, the gluing device, the scraper device and the drying The drying device is sequentially arranged on the workbench along the conveying direction of the jig;
所述涂胶装置包括机架、涂胶头及运动组件，所述运动组件安装在所述机架上，所述涂胶头与所述运动组件连接，所述运动组件用于带动所述涂胶头运动到所述治具上进行涂胶操作；The gluing device includes a frame, a gluing head and a moving assembly, the moving assembly is installed on the frame, the gluing head is connected with the moving assembly, and the moving assembly is used to drive the coating The glue head moves to the jig for glue coating operation;
所述刮刀装置包括机台、移动支架、横移驱动件、升降驱动件、升降板及刮刀组件，所述移动支架安装在所述机台上，所述横移驱动件与所述移动支架连接，所述横移驱动件用于带动所述移动支架进行靠近或远离所述传送带的往复式运动，所述升降驱动件安装在所述移动支架上，所述升降板与所述升降驱动件连接，所述升降驱动件用于带动所述升降板进行靠近或远离所述治具的往复式运动，所述刮刀组件安装在所述升降板上；The scraper device includes a machine platform, a moving bracket, a traversing drive, a lifting drive, a lifting plate and a scraper assembly, the moving bracket is installed on the machine, and the traversing driving piece is connected to the moving bracket , the traverse driving part is used to drive the moving bracket to reciprocate close to or away from the conveyor belt, the lifting driving part is installed on the moving bracket, and the lifting plate is connected with the lifting driving part , the lifting driving member is used to drive the lifting plate to reciprocate close to or away from the jig, and the scraper assembly is installed on the lifting plate;
所述烘干装置包括烘干室与多个发热灯管，所述烘干室上设置有传送通道，所述传送通道与所述传送带连通，各所述发热灯管间隔设置在所述烘干室内。The drying device includes a drying chamber and a plurality of heating lamp tubes, the drying chamber is provided with a conveying channel, and the conveying channel communicates with the conveyor belt, and each of the heating lamp tubes is arranged at intervals in the drying chamber. indoor.
在其中一个实施例中，所述治具上开设有印刷品放置槽。In one of the embodiments, the jig is provided with a slot for placing printed matter.
在其中一个实施例中，所述传送带为直线传送带。In one of the embodiments, the conveyor belt is a straight conveyor belt.
在其中一个实施例中，所述运动组件为XZ二轴机械手。In one of the embodiments, the motion component is an XZ two-axis manipulator.
在其中一个实施例中，所述横移驱动件为电机丝杆驱动结构。In one of the embodiments, the traverse driving part is a motor screw driving structure.
在其中一个实施例中，所述升降驱动件为升降气缸。In one of the embodiments, the lifting driving member is a lifting cylinder.
在其中一个实施例中，所述刮刀组件包括刮刀片、滑动块及驱动件，所述刮刀片安装在所述滑动块上，所述滑动块滑动安装在所述升降板上，所述驱动件与所述滑动块连接。In one of the embodiments, the scraper assembly includes a scraper blade, a sliding block and a driver, the scraper blade is installed on the slider, the slider is slidably mounted on the lifting plate, and the driver Connect with the slider.
在其中一个实施例中，所述驱动件为气缸。In one of the embodiments, the driving member is an air cylinder.
在其中一个实施例中，所述刮刀片为油墨刮刀片。In one embodiment, the doctor blade is an ink doctor blade.
在其中一个实施例中，所述发热灯管为UV胶固化灯管。In one of the embodiments, the heating lamp is a UV glue curing lamp.
与现有技术相比，本发明至少具有以下优点：Compared with the prior art, the present invention has at least the following advantages:
本发明的印刷品图文起凸加工机构通过设置工作台、传送装置、涂胶装置、刮刀装置及烘干装置，从而完成对印刷品图文的起凸加工操作，代替了传送起凸加工中采用子铜模具与母铜模具进行压合的操作方式，使得起凸加工的工序更加简单，而且起凸的精度及效果更高，使得起凸加工中的损耗更低。The graphics and text embossing processing mechanism of the printed matter of the present invention completes the embossing processing operation of the graphics and texts of the printed matter by setting a workbench, a conveying device, a gluing device, a scraper device and a drying device, instead of using a The operation mode of pressing the copper mold and the mother copper mold makes the embossing process simpler, and the embossing precision and effect are higher, which makes the loss in the embossing process lower.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案，下面将对实施例中所需要使用的附图作简单地介绍，应当理解，以下附图仅示出了本发明的某些实施例，因此不应被看作是对范围的限定，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and thus It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1为本发明一实施例的印刷品图文起凸加工机构的结构示意图；Fig. 1 is a schematic structural view of a graphic embossing processing mechanism for printed matter according to an embodiment of the present invention;
图2为图1中的印刷品图文起凸加工机构的刮刀装置的结构示意图。FIG. 2 is a schematic structural view of the scraper device of the graphic embossing processing mechanism for printed matter in FIG. 1 .
具体实施方式Detailed ways
为了便于理解本发明，下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施方式。但是，本发明可以以许多不同的形式来实现，并不限于本文所描述的实施方式。相反地，提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the associated drawings. Preferred embodiments of the invention are shown in the accompanying drawings. However, the present invention can be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
需要说明的是，当元件被称为“固定于”另一个元件，它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件，它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的，并不表示是唯一的实施方式。It should be noted that when an element is referred to as being “fixed” to another element, it can be directly on the other element or there can also be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for purposes of illustration only and are not intended to represent the only embodiments.
除非另有定义，本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的，不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terminology used herein in the description of the present invention is only for the purpose of describing specific embodiments, and is not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
一实施方式中，一种印刷品图文起凸加工机构包括：工作台、传送装置、涂胶装置、刮刀装置及烘干装置，所述传送装置包括传送带及多个治具，所述传送带安装在所述工作台上，各所述治具间隔安装在所述传送带上，所述涂胶装置、所述刮刀装置及所述烘干装置沿所述治具的传送方向顺序设置所述工作台上；所述涂胶装置包括机架、涂胶头及运动组件，所述运动组件安装在所述机架上，所述涂胶头与所述运动组件连接，所述运动组件用于带动所述涂胶头运动到所述治具上进行涂胶操作；所述刮刀装置包括机台、移动支架、横移驱动件、升降驱动件、升降板及刮刀组件，所述移动支架安装在所述机台上，所述横移驱动件与所述移动支架连接，所述横移驱动件用于带动所述移动支架进行靠近或远离所述传送带的往复式运动，所述升降驱动件安装在所述移动支架上，所述升降板与所述升降驱动件连接，所述升降驱动件用于带动所述升降板进行靠近或远离所述治具的往复式运动，所述刮刀组件安装在所述升降板上；所述烘干装置包括烘干室与多个发热灯管，所述烘干室上设置有传送通道，所述传送通道与所述传送带连通，各所述发热灯管间隔设置在所述烘干室内。本发明的印刷品图文起凸加工机构通过设置工作台、传送装置、涂胶装置、刮刀装置及烘干装置，从而完成对印刷品图文的起凸加工操作，代替了传送起凸加工中采用子铜模具与母铜模具进行压合的操作方式，使得起凸加工的工序更加简单，而且起凸的精度及效果更高，使得起凸加工中的损耗更低。In one embodiment, a graphic embossing processing mechanism for printed matter includes: a workbench, a conveying device, a gluing device, a scraper device, and a drying device. The conveying device includes a conveyor belt and a plurality of jigs, and the conveyor belt is installed on On the worktable, each of the jigs is installed on the conveyor belt at intervals, and the gluing device, the scraper device and the drying device are sequentially arranged on the workbench along the conveying direction of the jigs The gluing device includes a frame, a gluing head and a moving assembly, the moving assembly is installed on the frame, the gluing head is connected with the moving assembly, and the moving assembly is used to drive the The gluing head moves to the jig for gluing operation; the scraper device includes a machine table, a moving bracket, a traverse drive, a lifting drive, a lifting plate and a scraper assembly, and the moving bracket is installed on the machine On the platform, the traverse driving part is connected with the moving bracket, and the traverse driving part is used to drive the moving bracket to perform reciprocating motion close to or away from the conveyor belt, and the lifting driving part is installed on the On the moving bracket, the lifting plate is connected with the lifting driving part, and the lifting driving part is used to drive the lifting plate to reciprocate close to or away from the jig, and the scraper assembly is installed on the lifting on the board; the drying device includes a drying chamber and a plurality of heating lamp tubes, a transmission channel is arranged on the drying chamber, the transmission channel communicates with the conveyor belt, and each of the heating lamp tubes is arranged at intervals in the drying room. The graphics and text embossing processing mechanism of the printed matter of the present invention completes the embossing processing operation of the graphics and texts of the printed matter by setting a workbench, a conveying device, a gluing device, a scraper device and a drying device, instead of using a The operation mode of pressing the copper mold and the mother copper mold makes the embossing process simpler, and the embossing precision and effect are higher, which makes the loss in the embossing process lower.
为了更好地对上述印刷品图文起凸加工机构进行说明，以更好地理解上述印刷品图文起凸加工机构的构思。请参阅图1，一种印刷品图文起凸加工机构10包括：工作台100、传送装置200、涂胶装置300、刮刀装置400及烘干装置500，传送装置200包括传送带210及多个治具220，传送带210安装在工作台100上，各治具220间隔安装在传送带210上，涂胶装置300、刮刀装置400及烘干装置500沿治具220的传送方向顺序设置工作台100上。In order to better describe the above-mentioned graphic embossing processing mechanism for printed matter, so as to better understand the concept of the above-mentioned graphic embossing processing mechanism for printed matter. Please refer to Fig. 1, a graphic embossing processing mechanism 10 for printed matter includes: a workbench 100, a conveying device 200, a gluing device 300, a scraper device 400 and a drying device 500, and the conveying device 200 includes a conveyor belt 210 and a plurality of jigs 220, the conveyor belt 210 is installed on the workbench 100, each jig 220 is installed on the conveyor belt 210 at intervals, the gluing device 300, the scraper device 400 and the drying device 500 are sequentially arranged on the workbench 100 along the conveying direction of the jig 220.
进一步地，治具220上开设有印刷品放置槽221，传送带210为直线传送带。印刷品放置槽221内安装有绷网，绷网的经纬线采用45°度交叉，这样可以有效避免面积大的图文进刮刀施压时出现斜纹，使得印刷质量得到提高；印刷品放置槽221用于放置印刷品，通过传送带210将治具220分别传送至涂胶装置300、刮刀装置400及烘干装置500上进行对应的操作。Further, the jig 220 is provided with a slot 221 for placing printed matter, and the conveyor belt 210 is a straight conveyor belt. A stretching net is installed in the printed matter placement groove 221, and the longitude and latitude lines of the stretching net adopt a 45° degree intersection, which can effectively avoid twill lines when the large-area graphics and texts are pressed into the scraper, so that the printing quality is improved; the printed matter placement groove 221 is used for The printed matter is placed, and the jig 220 is transported to the gluing device 300 , the scraper device 400 and the drying device 500 through the conveyor belt 210 for corresponding operations.
请再次参阅图1，涂胶装置300包括机架310、涂胶头320及运动组件330，运动组件330安装在机架310上，涂胶头320与运动组件330连接，运动组件330用于带动涂胶头320运动到治具220上进行涂胶操作。Please refer to Fig. 1 again, gluing device 300 comprises frame 310, gluing head 320 and moving assembly 330, and moving assembly 330 is installed on the frame 310, and gluing head 320 is connected with moving assembly 330, and moving assembly 330 is used to drive The gluing head 320 moves to the jig 220 for gluing operation.
进一步地，涂胶头320包括涂胶针管与涂胶筒，涂胶针管与涂胶筒连接，涂胶筒用于储存UV油，通过涂胶针管将涂胶筒内的UV油滴落至印刷品图文的对应位置上。Further, the gluing head 320 includes a gluing needle and a gluing cylinder, the gluing needle is connected to the gluing cylinder, the gluing cylinder is used to store UV oil, and the UV oil in the gluing cylinder is dropped onto the printed matter through the gluing needle The corresponding position of the picture and text.
在本实施例中，运动组件330为XZ二轴机械手，从而能带动涂胶头320运动到传送带210上，然后将涂胶头320移动至治具220对应的位置处进行UV油滴落操作，从而是UV油覆盖在印刷品图文上；运动组件330还可以为现在的步进电机横移模组及电机丝杆升降模组组成的驱动结构，通过步进电机横移模组带动涂胶头320在X轴方向上进行往复移动，从而使涂胶头320移动到治具220的上方，通过电机丝杆升降模组带动涂胶头320在Z轴方向上进行往复移动，从而使涂胶头320对治具内的印刷品进行UV油滴落操作，由此完成印刷品图文的涂胶操作。In this embodiment, the moving component 330 is an XZ two-axis manipulator, which can drive the glue applicator 320 to move to the conveyor belt 210, and then move the glue applicator 320 to the position corresponding to the jig 220 to perform the UV oil dripping operation. Therefore, the UV oil is covered on the printed matter; the motion component 330 can also be the driving structure composed of the current stepping motor traverse module and the motor screw lifting module, and the stepping motor traverse module drives the glue coating head. 320 reciprocates in the X-axis direction, so that the glue applicator 320 moves to the top of the jig 220, and the glue applicator 320 is driven to reciprocate in the Z-axis direction by the motor screw lifting module, so that the glue applicator 320 320 performs UV oil dripping operation on the printed matter in the jig, thereby completing the gluing operation of the printed matter graphics.
需要说明的是，印刷品图文放置在治具220的印刷品放置槽221内，通过传送带210将治具220传送至涂胶装置300处，涂胶装置300通过运动组件330带动涂胶头320运动到治具220上对印刷品图文进行UV胶油涂覆操作。It should be noted that the graphic of the printed matter is placed in the printed matter placement slot 221 of the jig 220, and the jig 220 is transferred to the gluing device 300 through the conveyor belt 210, and the gluing device 300 drives the gluing head 320 to move to the On the jig 220, the UV glue coating operation is performed on the graphics and text of the printed matter.
结合图1与图2所示，刮刀装置400包括机台410、移动支架420、横移驱动件430、升降驱动件440、升降板450及刮刀组件460，移动支架420安装在机台410上，横移驱动件430与移动支架420连接，横移驱动件430用于带动移动支架420进行靠近或远离传送带210的往复式运动，升降驱动件440安装在移动支架420上，升降板450与升降驱动件440连接，升降驱动件440用于带动升降板450进行靠近或远离治具220的往复式运动，刮刀组件460安装在升降板450上。As shown in FIG. 1 and FIG. 2 , the scraper device 400 includes a machine platform 410 , a moving bracket 420 , a traverse driver 430 , a lifting driver 440 , a lifting plate 450 and a scraper assembly 460 , and the moving bracket 420 is installed on the machine platform 410 . The traverse driving part 430 is connected with the moving bracket 420, and the traverse driving part 430 is used to drive the moving bracket 420 to perform a reciprocating motion close to or away from the conveyor belt 210. The lifting drive 440 is used to drive the lifting plate 450 to move closer to or away from the jig 220 , and the scraper assembly 460 is mounted on the lifting plate 450 .
进一步地，刮刀组件460包括刮刀片461、滑动块462及驱动件464，刮刀片461安装在滑动块462上，滑动块462滑动安装在升降板450上，驱动件464与滑动块462连接。Further, the scraper assembly 460 includes a scraper blade 461 , a sliding block 462 and a driver 464 , the scraper blade 461 is mounted on the sliding block 462 , the sliding block 462 is slidably mounted on the lifting plate 450 , and the driving member 464 is connected to the sliding block 462 .
在本实施例中，横移驱动件430为电机丝杆驱动结构，从而带动移动支架420进行靠近或远离传送带210的往复式运动；升降驱动件440为升降气缸，从而带动升降板450进行靠近或远离治具220的往复式运动；驱动件460为气缸，从而带动滑动块462在升降板450上进行往复式运动；刮刀片461为油墨刮刀片，从而将治具220内的印刷品图文上的UV油进行均匀涂布操作。In this embodiment, the traversing driving part 430 is a motor screw driving structure, thereby driving the moving bracket 420 to perform a reciprocating motion close to or away from the conveyor belt 210; away from the reciprocating movement of the jig 220; the driving member 460 is a cylinder, thereby driving the sliding block 462 to reciprocate on the lifting plate 450; UV oil for uniform coating operation.
需要说明的是，印刷品在涂胶装置300上完成涂胶操作后，通过传送带210讲印刷品传送至刮刀装置400上，此时，横移驱动件430带动移动支架420移动到传送带210的上方，使得刮刀组件460位于治具220的上方，然后，升降驱动件440带动升降板450进行下降运动，使得刮刀组件460与治具220内的印刷图文接触，升降板450上的设置有第一限位块451与第二限位块452，此时，治具220位置第一限位块451与第二限位块452之间，通过第一限位块451与第二限位块452与治具220的位置进行限定；当刮刀组件460与治具220内的印刷图文接触时，驱动件464带动滑动块462在升降板450上进行往复运动，从而使刮刀片461对印刷品图文上的UV油进行涂布，由此使得UV油经过刮刀片461施压而均匀涂布在表面平整的承印物上。在本实施例中，UV油采用高光UV油，从而使印刷品图文经过后续的烘干操作后能呈现出高亮效果。It should be noted that after the gluing operation of the printed matter on the gluing device 300 is completed, the printed matter is transferred to the scraper device 400 through the conveyor belt 210. At this time, the traverse drive 430 drives the mobile bracket 420 to move to the top of the conveyor belt 210, so that The scraper assembly 460 is located above the jig 220, and then the lifting drive member 440 drives the lifting plate 450 to perform a downward movement, so that the scraper assembly 460 is in contact with the printed graphics in the jig 220, and the lifting plate 450 is provided with a first limit position. block 451 and the second limit block 452, at this time, between the first limit block 451 and the second limit block 452 of the jig 220 position, through the first limit block 451 and the second limit block 452 and the jig The position of 220 is limited; when the scraper assembly 460 is in contact with the printed graphics in the jig 220, the driver 464 drives the sliding block 462 to reciprocate on the lifting plate 450, so that the scraper blade 461 can control the UV on the printed graphic. The oil is applied, so that the UV oil is evenly coated on the substrate with a flat surface through the pressure of the scraper blade 461 . In this embodiment, high-gloss UV oil is used as the UV oil, so that the graphics and text of the printed matter can show a high-gloss effect after subsequent drying operations.
请再次参阅图1，烘干装置500包括烘干室510与多个发热灯管520，烘干室510上设置有传送通道511，传送通道511与传送带210连通，各发热灯管520间隔设置在烘干室510内。在本实施例中，发热灯管520为UV胶固化灯管。Please refer to Fig. 1 again, the drying device 500 includes a drying chamber 510 and a plurality of heating lamp tubes 520, the drying chamber 510 is provided with a transmission channel 511, the transmission channel 511 communicates with the conveyor belt 210, and each heating lamp tube 520 is arranged at intervals Inside the drying chamber 510 . In this embodiment, the heating lamp 520 is a UV glue curing lamp.
需要说明的是，当印刷品在刮刀装置400处完成UV油涂布操作后，通过传送带210将完成UV油涂布后的印刷品从传送通道511传送至烘干室510内，烘干室510通过多个发热灯管520对治具220上的印刷品进行烘干操作，使得印刷品图文上的UV由在经过光诱发及高温干燥后进行膨胀，从而使印刷品图文上起到起凸的徐熬过，且具有高光亮度，从而代替了传送起凸加工中采用子铜模具与母铜模具进行压合的操作方式，使得起凸加工的工序更加简单，而且起凸的精度及效果更高，使得起凸加工中的损耗更低，通过采用UV油涂布烘干的加工方式，能够使印刷品的图文起凸厚度达到05mm-1mm之间，图文上的光度可达到85度以上。It should be noted that, after the printed matter finishes the UV oil coating operation at the scraper device 400, the printed matter after the UV oil coating is conveyed from the conveying channel 511 to the drying chamber 510 through the conveyor belt 210, and the drying chamber 510 passes through multiple A heating lamp 520 performs drying operation on the printed matter on the jig 220, so that the UV on the printed matter image and text will expand after being light-induced and high-temperature dried, so that the printed matter image and text will play a raised and slow pass. , and has high brightness, which replaces the operation method of pressing the sub-copper mold and the mother copper mold in the conveying embossing process, making the embossing process simpler, and the embossing accuracy and effect are higher, making the embossing The loss in embossing processing is lower. By adopting the processing method of UV oil coating and drying, the embossed thickness of the graphic on the printed matter can reach 0.5mm-1mm, and the luminosity on the graphic can reach more than 85 degrees.
需要说明的是，所述印刷品图文起凸加工机构在实际的起凸加工中，由于印刷品在印刷制造中会沾染一些粉尘或者颗粒，使得印刷品图文起凸加工机构长期进行起凸加工后，治具上会覆盖一些粉尘或颗粒，如此，在后续的起凸加工中，会对印刷品的起凸加工精度造成一定的影响，如，粉尘会增加实际的厚度，造成印刷品的起凸厚度与实际需要加工出来的厚度有差异，而颗粒则会在刮刀涂布中嵌入印刷品图文内，从而造成产品的损坏，使得生产质量大大降低；同时，印刷品上一般会印制有一些涂料，在进行起凸加工时，由于刮刀片需要对印刷品施加一定的压力，，难免会使涂料依附在治具上，使得在对后续的加工操作时，残留的涂料会依附在下一起凸加工产品上，如此，会对生产加工的质量造成影响，而传统的通过人工的方式进行清洗操作，显然不能够很好的将残留物清洗干净，且工作量较大，效率也较低，不能适应正常的生产需求；为了避免印刷品图文起凸加工机构在长期工作后残留的粉尘、颗粒或涂料对印刷品造成影响，需要对印刷品图文起凸加工机构中的治具进行快速清洗，例如，所述印刷品图文起凸加工机构10还包括清洗装置600，所述清洗装置设置在所述传送带的出料端上，所述清洗装置包括：清洗安装底座、清洗防护罩组件、清洗管组及喷洗管组，所述清洗安装底座安装在所述工作台上，所述清洗防护罩组件、所述清洗管组及所述喷洗管组分别安装在所述清洗安装底座上；所述清洗防护罩组件包括密封盖、电机及多个发热管，所述密封盖为矩形体结构，所述密封盖转动安装在所述清洗安装底座上，所述电机与所述密封盖连接，所述电机用于带动所述密封盖相对所述清洗安装底座进行转动，以使所述密封盖翻转至所述治具上，各所述发热管相互平行设置在所述密封盖内，所述密封盖的顶部开设有多个排气孔，各所述排气孔内均安装有过滤网，所述过滤网的表面设置有过滤棉；所述清洗管组包括排水软管及抽水泵，所述排水软管与所述抽水泵连接，所述排水软管的一端穿设所述清洗安装底座，所述排水软管的另一端安装有连接螺栓，所述治具上设置有排水通道，所述排水通道的一端与所述连接螺栓连接，所述排水通道的另一端延伸至所述印刷品放置槽上；所述喷洗管组包括喷水管、控制阀、储水箱、增压泵、抽气管、抽气阀及抽气泵，所述储水箱安装在所述清洗安装底座上，所述喷水管的一端与所述储水箱连接，所述喷水管的另一端安装在所述密封盖上，所述控制阀与所述喷水管连接，所述增压泵安装在所述储水箱内，所述抽气管的一端安装在所述清洗安装底座上，所述抽气管的另一端安装在所述密封盖上，所述抽气泵与所述抽气管连接，所述抽气阀安装在所述抽气管上；所述清洗装置还包括毛刷组件，所述毛刷组件包括清洗滑板、无杆气缸、清洗转轴、伸缩气缸及毛刷头所述清洗滑板安装在所述清洗安装底座上，所述无杆气缸与所述清洗滑板连接，所述无杆气缸用于带动所述清洗滑板在所述清洗安装底座上进行往复式运动，所述伸缩气缸安装在所述清洗滑板上，所述清洗转轴与所述伸缩气缸连接，所述伸缩气缸用于带动所述清洗转轴进行靠近或远离所述治具的运动，所述毛刷头转动安装在所述清洗转轴的端部。It should be noted that, in the actual embossing process of the printed matter graphics and text embossing processing mechanism, because the printed matter will be contaminated with some dust or particles during printing and manufacturing, after the printed matter graphic and text embossing processing mechanism has been embossing for a long time, The jig will be covered with some dust or particles. In this way, in the subsequent embossing process, it will have a certain impact on the embossing processing accuracy of the printed matter. For example, the dust will increase the actual thickness, causing the embossed thickness of the printed matter to be different from the actual The thickness that needs to be processed is different, and the particles will be embedded in the graphic of the printed matter during the scraper coating, which will cause damage to the product and greatly reduce the production quality; During convex processing, since the scraper blade needs to exert a certain pressure on the printed matter, it is inevitable that the paint will adhere to the jig, so that in the subsequent processing operations, the residual paint will adhere to the next convex processing product. In this way, it will It has an impact on the quality of production and processing, and the traditional manual cleaning operation obviously cannot clean the residue well, and the workload is large, the efficiency is low, and it cannot meet the normal production needs; To avoid the influence of dust, particles or paint remaining on the printed matter after a long-term operation of the graphic embossing processing mechanism of printed matter, it is necessary to quickly clean the jig in the embossing processing mechanism of printed matter, for example, the embossed graphic of the printed matter The processing mechanism 10 also includes a cleaning device 600, which is arranged on the discharge end of the conveyor belt. The cleaning device includes: a cleaning installation base, a cleaning protective cover assembly, a cleaning pipe group and a spray pipe group. The cleaning installation base is installed on the workbench, and the cleaning protection cover assembly, the cleaning pipe group and the spraying pipe group are respectively installed on the cleaning installation base; the cleaning protection cover assembly includes a sealing cover, A motor and a plurality of heating tubes, the sealing cover is a rectangular structure, the sealing cover is rotatably mounted on the cleaning installation base, the motor is connected to the sealing cover, and the motor is used to drive the sealing cover Rotate relative to the cleaning installation base, so that the sealing cover is flipped onto the jig, and the heating pipes are arranged in the sealing cover in parallel with each other, and a plurality of exhaust gas outlets are provided on the top of the sealing cover. holes, each of the exhaust holes is equipped with a filter screen, and the surface of the filter screen is provided with filter cotton; the cleaning pipe group includes a drain hose and a water pump, and the drain hose is connected to the water pump , one end of the drainage hose is passed through the cleaning installation base, the other end of the drainage hose is equipped with a connecting bolt, the fixture is provided with a drainage channel, and one end of the drainage channel is connected to the connecting bolt connected, the other end of the drainage channel extends to the printed matter placement tank; the spray pipe group includes a water spray pipe, a control valve, a water storage tank, a booster pump, an air extraction pipe, an air extraction valve, and an air extraction pump. The water storage tank is installed on the cleaning installation base, one end of the water spray pipe is connected to the water storage tank, the other end of the water spray pipe is installed on the sealing cover, and the control valve is connected to the spray water tank. The water pipe is connected, and the booster pump is installed in the water storage tank , one end of the air extraction pipe is installed on the cleaning installation base, the other end of the air extraction pipe is installed on the sealing cover, the air extraction pump is connected with the air extraction pipe, and the air extraction valve is installed on the on the exhaust pipe; the cleaning device also includes a brush assembly, the brush assembly includes a cleaning slide plate, a rodless cylinder, a cleaning shaft, a telescopic cylinder and a brush head. The cleaning slide plate is installed on the cleaning installation base, The rodless cylinder is connected with the cleaning slide, the rodless cylinder is used to drive the cleaning slide to reciprocate on the cleaning installation base, the telescopic cylinder is installed on the cleaning slide, the The cleaning rotating shaft is connected with the telescopic cylinder, and the telescopic cylinder is used to drive the cleaning rotating shaft to move closer to or away from the jig, and the brush head is rotatably mounted on the end of the cleaning rotating shaft.
为了进一步对上述清洗装置进行解释说明，为了避免印刷品图文起凸加工机构在长期工作后残留的粉尘、颗粒或涂料对印刷品造成影响，以及起到快速清洗的效果，例如，所述印刷品图文起凸加工机构还包括清洗装置，所述清洗装置设置在所述传送带的出料端上，所述清洗装置包括：清洗安装底座、清洗防护罩组件、清洗管组及喷洗管组，所述清洗安装底座安装在所述工作台，所述清洗防护罩组件、所述清洗管组及所述喷洗管组分别安装在所述清洗安装底座上。所述清洗防护罩组件包括密封盖、电机及多个发热管，所述密封盖为矩形体结构，所述密封盖转动安装在所述清洗安装底座上，所述电机与所述密封盖连接，所述电机用于带动所述密封盖相对所述清洗安装底座进行转动，以使所述密封盖翻转至所述治具上，各所述发热管相互平行设置在所述密封盖内，所述密封盖的顶部开设有多个排气孔，各所述排气孔内均安装有过滤网，所述过滤网的表面设置有过滤棉；当需要进行清洗操作时，所述电机驱动密封盖进行转动，使得密封盖转动至治具上，由此将治具进行密封覆盖操作，密封盖的底部边缘设置有密封胶圈，从而能够加强密封盖的密封效果，防止在清洗过程中污水或粉尘飞溅到密封盖外部；密封盖上的多个发热管起到加热的作用，能够加快清洗后的水珠挥发，挥发的水蒸气从密封盖上的排气孔排出，由此提高清洗操作的效率。所述清洗管组包括排水软管及抽水泵，所述排水软管与所述抽水泵连接，所述排水软管的一端穿设所述清洗安装底座，所述排水软管的另一端安装有连接螺栓，所述治具上设置有排水通道，所述排水通道的一端与所述连接螺栓连接，所述排水通道的另一端延伸至所述印刷品放置槽上；当密封盖完成密封覆盖操作后，所述喷洗管组对治具进行喷洗操作，此时，治具上会残留大量的污水，通过设置抽水泵进行抽水操作，从而使治具上的污水从排水通道流入排水软管内，并通过排水软管讲污水排出至对应的污水池或污水箱内，由此使密封盖内不断地有清洗供应，从而提高清洗操作的效率，同时，能够提高清洗的清洁度。所述喷洗管组包括喷水管、控制阀、储水箱、增压泵、抽气管、抽气阀及抽气泵，所述储水箱安装在所述清洗安装底座上，所述喷水管的一端与所述储水箱连接，所述喷水管的另一端安装在所述密封盖上，所述控制阀与所述喷水管连接，所述增压泵安装在所述储水箱内，所述抽气管的一端安装在所述清洗安装底座上，所述抽气管的另一端安装在所述密封盖上，所述抽气泵与所述抽气管连接，所述抽气阀安装在所述抽气管上。当密封盖完成密封覆盖操作后，抽气管在抽气泵的驱动下进行抽气操作，从而将密封盖内的粉尘或者颗粒从抽气管排出，抽气阀用于对抽气管的抽气强度进行调节，由此能够将密封盖内大部分的粉尘或者颗粒清除；完成粉尘或者颗粒的清除操作后，增压泵进行增压操作，从而使储水箱内的压力增强，使得储水箱内的清水从喷水管喷出，由此对密封盖内的治具进行冲洗，从而能够将治具上的涂料冲洗干净，冲洗后的污水通过清洗管组排出。控制阀用于对喷水管的出水量进调节，由此适应不同情况的清洗操作。通过喷洗管组进行粉尘清理以及冲洗操作，能够将治具上残留的粉尘、颗粒或涂料清洗干净。为了进一步将治具上残留的涂料清洗干净，所述清洗装置还包括毛刷组件，所述毛刷组件包括清洗滑板、无杆气缸、清洗转轴、伸缩气缸及毛刷头所述清洗滑板安装在所述清洗安装底座上，所述无杆气缸与所述清洗滑板连接，所述无杆气缸用于带动所述清洗滑板在所述清洗安装底座上进行往复式运动，所述伸缩气缸安装在所述清洗滑板上，所述清洗转轴与所述伸缩气缸连接，所述伸缩气缸用于带动所述清洗转轴进行靠近或远离所述治具的运动，所述毛刷头转动安装在所述清洗转轴的端部。当喷洗管组完成一次清洗操作后，伸缩气缸驱动清洗转轴向清洗安装底座的方向进行运动，从使清洗转轴上的毛刷头与治具的表面接触，然后通过无杆气缸驱动清洗滑板进行往复式运动，由此使毛刷头在治具上进行往复刷洗摩擦操作，从而能够将残留的涂料清洗干净，毛刷组件完成刷洗操作后，喷洗管组进行第二次清洗操作后，从而能够将治具清洗干净，如此，能够避免印刷品图文起凸加工机构在长期工作后残留的粉尘、颗粒或涂料对印刷品造成影响，以及起到快速清洗的效果。In order to further explain the above-mentioned cleaning device, in order to avoid the influence of dust, particles or paint remaining on the printed matter after the long-term operation of the embossing processing mechanism for the graphic and text of the printed matter, and to achieve a rapid cleaning effect, for example, the graphic and text of the printed matter The convex processing mechanism also includes a cleaning device, which is arranged on the discharge end of the conveyor belt. The cleaning device includes: a cleaning installation base, a cleaning protective cover assembly, a cleaning tube group and a spraying tube group. The cleaning installation base is installed on the workbench, and the cleaning protective cover assembly, the cleaning pipe group and the spraying pipe group are respectively installed on the cleaning installation base. The cleaning protective cover assembly includes a sealing cover, a motor and a plurality of heating pipes, the sealing cover is a rectangular structure, the sealing cover is rotatably mounted on the cleaning installation base, the motor is connected to the sealing cover, The motor is used to drive the sealing cover to rotate relative to the cleaning installation base, so that the sealing cover is flipped onto the jig, and the heating tubes are arranged in the sealing cover in parallel with each other. The top of the sealing cover is provided with a plurality of exhaust holes, and a filter screen is installed in each of the exhaust holes, and filter cotton is arranged on the surface of the filter screen; when cleaning operation is required, the motor drives the sealing cover to carry out Rotate to make the sealing cover rotate to the jig, thereby sealing and covering the jig. The bottom edge of the sealing cover is provided with a sealing rubber ring, which can strengthen the sealing effect of the sealing cover and prevent sewage or dust from splashing during the cleaning process. To the outside of the sealing cover; multiple heat pipes on the sealing cover play a heating role, which can accelerate the volatilization of water droplets after cleaning, and the volatilized water vapor is discharged from the vent hole on the sealing cover, thereby improving the efficiency of cleaning operations. The cleaning pipe set includes a drainage hose and a water pump, the drainage hose is connected to the water pump, one end of the drainage hose is passed through the cleaning installation base, and the other end of the drainage hose is installed with a Connecting bolts, the jig is provided with a drainage channel, one end of the drainage channel is connected to the connecting bolt, and the other end of the drainage channel extends to the printed matter placement groove; when the sealing cover completes the sealing covering operation , the spraying pipe group sprays the jig. At this time, a large amount of sewage will remain on the jig, and the pumping operation is performed by setting a water pump, so that the sewage on the jig flows into the drainage hose from the drainage channel , and discharge the sewage into the corresponding sewage pool or sewage tank through the drainage hose, so that there is a continuous supply of cleaning in the sealing cover, thereby improving the efficiency of cleaning operations, and at the same time, improving the cleanliness of cleaning. The spray pipe group includes a water spray pipe, a control valve, a water storage tank, a booster pump, an air extraction pipe, an air extraction valve, and an air extraction pump. The water storage tank is installed on the cleaning installation base. One end is connected with the water storage tank, the other end of the water spray pipe is installed on the sealing cover, the control valve is connected with the water spray pipe, the booster pump is installed in the water storage tank, the One end of the air extraction pipe is installed on the cleaning installation base, the other end of the air extraction pipe is installed on the sealing cover, the air pump is connected with the air extraction pipe, and the air extraction valve is installed on the air extraction on the trachea. After the sealing cover is sealed and covered, the suction pipe is driven by the suction pump to perform suction operation, so that the dust or particles in the sealing cover are discharged from the suction pipe, and the suction valve is used to adjust the suction strength of the suction pipe , so that most of the dust or particles in the sealing cover can be removed; after the removal of dust or particles is completed, the booster pump performs a pressurization operation, thereby increasing the pressure in the water storage tank, so that the clean water in the water storage tank can flow from the spray The water pipe sprays out, thereby flushing the jig in the sealing cover, so that the paint on the jig can be washed away, and the sewage after washing is discharged through the cleaning pipe group. The control valve is used to adjust the water output of the water spray pipe, thereby adapting to cleaning operations in different situations. Dust cleaning and flushing are carried out through the spray pipe group, which can clean the residual dust, particles or paint on the fixture. In order to further clean the remaining paint on the jig, the cleaning device also includes a brush assembly, which includes a cleaning slide, a rodless cylinder, a cleaning shaft, a telescopic cylinder and a brush head. The cleaning slide is installed on the On the cleaning installation base, the rodless cylinder is connected to the cleaning slide, and the rodless cylinder is used to drive the cleaning slide to reciprocate on the cleaning installation base, and the telescopic cylinder is installed on the cleaning installation base. on the cleaning slide, the cleaning shaft is connected to the telescopic cylinder, and the telescopic cylinder is used to drive the cleaning shaft to move closer to or away from the jig, and the brush head is rotatably mounted on the cleaning shaft the end of. When the spraying tube group completes a cleaning operation, the telescopic cylinder drives the cleaning shaft to move in the direction of the cleaning installation base, so that the brush head on the cleaning shaft contacts the surface of the jig, and then drives the cleaning slide through the rodless cylinder Carry out reciprocating movement, so that the brush head performs reciprocating brushing and friction operation on the jig, so that the residual paint can be cleaned. After the brush assembly completes the brushing operation, after the second cleaning operation of the spray pipe group, Thereby, the jig can be cleaned, so that the residual dust, particles or paint of the graphic embossing processing mechanism of the printed matter can be prevented from affecting the printed matter after a long-term operation, and the effect of quick cleaning can be achieved.
与现有技术相比，本发明至少具有以下优点：Compared with the prior art, the present invention has at least the following advantages:
本发明的印刷品图文起凸加工机构10通过设置工作台100、传送装置200、涂胶装置300、刮刀装置400及烘干装置500，从而完成对印刷品图文的起凸加工操作，代替了传送起凸加工中采用子铜模具与母铜模具进行压合的操作方式，使得起凸加工的工序更加简单，而且起凸的精度及效果更高，使得起凸加工中的损耗更低。The graphic embossing processing mechanism 10 of the printed matter of the present invention completes the embossing processing operation of the graphic of the printed matter by setting the workbench 100, the conveying device 200, the gluing device 300, the scraper device 400 and the drying device 500, instead of the conveying In the embossing process, the operation method of pressing the sub-copper mold and the mother copper mold is used, which makes the embossing process simpler, and the embossing precision and effect are higher, making the loss in the embossing process lower.
以上所述实施例仅表达了本发明的几种实施方式，其描述较为具体和详细，但并不能因此而理解为对发明专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。因此，本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
Claims (10)
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| CN201810679240.7A CN108582987A (en) | 2018-06-27 | 2018-06-27 | Printed matter picture and text blistering organisation of working |
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