CN211443786U

CN211443786U - Lens feeder and lens apparatus for producing

Info

Publication number: CN211443786U
Application number: CN201922335707.9U
Authority: CN
Inventors: 李宁; 李加军; 魏宝传
Original assignee: Suzhou Bogute Intellectual Creation Co ltd
Current assignee: Suzhou Bogute Intellectual Creation Co ltd
Priority date: 2019-12-23
Filing date: 2019-12-23
Publication date: 2020-09-08
Anticipated expiration: 2029-12-23

Abstract

The utility model provides a lens material loading machine, include the support, be located belt on the support, be used for the drive belt pivoted belt pulley, be used for the drive belt pulley pivoted motor, place be used for placing the microscope carrier of lens, setting on the belt and be in the tunnel, the first door body and the second door body at belt middle part, the both ends of support have primary importance and second position respectively, the first door body sets up one side that the tunnel is close to the primary importance is used for sealing the tunnel, the second door body sets up one side that the tunnel is close to the second position is equipped with and is used for sealing the tunnel. The utility model discloses a lens material loading machine is through setting up tunnel, the first door body and the second door body to can be isolated with the tunnel both ends, play the effect of dust separation.

Description

Lens feeder and lens apparatus for producing

Technical Field

The utility model relates to a lens material loading machine and lens apparatus for producing.

Background

The existing swimming goggles lens needs to be coated with a layer of liquid medicine in the lens before leaving a factory to prevent fogging, the liquid medicine is special liquid medicine, and the liquid medicine needs to be dried after being coated. But present production machine is difficult to guarantee that the lens is dustless before last liquid medicine, and easily will mould plastics the dust that produces and take to the liquid medicine region, so lens after the liquid medicine of going up leads to the defective rate to be high because of the dust.

In view of the above, there is a need for an improved lens feeding machine to solve the above problems.

Disclosure of Invention

An object of the utility model is to provide a lens material loading machine to solve the problem that current lens material loading machine can't separate the dirt.

In order to realize the above-mentioned purpose, the utility model provides a lens material loading machine, lens material loading machine includes the support, is located belt on the support, be used for the drive belt pivoted belt pulley, be used for the drive belt pulley pivoted motor, place be used for placing the microscope carrier of lens, setting on the belt and be in tunnel, the first door body and the second door body at belt middle part, the both ends of support have primary importance and second place respectively, the first door body sets up one side that the tunnel is close to the primary importance is used for sealing the tunnel, the second door body sets up one side that the tunnel is close to the second place is equipped with and is used for sealing the tunnel.

As a further improvement of the present invention, the first door body is provided with an ion blower between the first positions.

As a further improvement, the lens material loading machine further comprises a lens detection machine, the lens detection machine is arranged on both sides of the first position for detecting the product on the carrying platform.

As a further improvement, the lens material loading machine is still including setting up the edge the line rail of belt extending direction's both sides, the bottom of microscope carrier is provided with the slider, the line rail is used for supporting the slider.

As a further improvement, the carrier is perpendicular to one side of the belt extending direction is provided with a positioning notch, and the bracket is provided with a first positioning piece at a first position for matching with the positioning notch.

As a further improvement of the present invention, the bracket is provided at the second position for positioning with the positioning notch-matched second positioning member.

As a further improvement of the utility model, the first positioning piece and the second positioning piece are perpendicular to the belt extending direction.

As a further improvement of the present invention, the carrier is provided with a plurality of pillars for fixing the lenses.

The utility model also provides a lens apparatus for producing, including injection molding device, the antifog liquid medicine of lens spraying machine, drying device and foretell lens material loading machine.

The utility model has the advantages that: the utility model discloses a lens material loading machine is through setting up tunnel, the first door body and the second door body to can be isolated with the tunnel both ends, play the effect of dust separation.

Drawings

FIG. 1 is a schematic top view of the lens manufacturing apparatus of the present invention;

FIG. 2 is a schematic view of the lens feeder of the lens manufacturing apparatus of FIG. 1;

FIG. 3 is an enlarged view of the lens feeder of FIG. 2 in a first position;

FIG. 4 is an enlarged view of the lens feeder of FIG. 2 in a second position;

FIG. 5 is a schematic diagram of the second robot and the first ion blower of the lens manufacturing apparatus of FIG. 1;

FIG. 6 is a schematic structural view of a lens spraying antifogging agent machine of the lens production apparatus of FIG. 1;

FIG. 7 is a schematic structural view of a dispensing water machine of the lens spraying antifogging water machine of FIG. 6;

FIG. 8 is a schematic structural view of a drug water sucking machine of the lens antifogging drug water spraying machine of FIG. 6;

FIG. 9 is a schematic structural view of a liquid medicine sucking bracket of the device for spraying antifogging liquid medicine on the lens of FIG. 6;

fig. 10 is a schematic structural diagram of a drying device of the lens production device of fig. 1.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in detail with reference to the accompanying drawings and specific embodiments.

As shown in fig. 1 to 10, the lens production apparatus 100 of the present invention includes an injection molding apparatus 1, a lens feeding machine 2, a first manipulator 3 for moving a lens 200 from the injection molding apparatus 1 to the lens feeding machine 2, a first ion blower 4, a second manipulator 5 for moving the lens 200 from the lens feeding machine 2 to the first ion blower 4, a lens spraying antifogging agent machine 6, and a drying apparatus 7.

The injection molding device 1 is used for injection molding the lens 200.

First manipulator 3 and second manipulator 5 are all including removing the arm and setting up a plurality of sucking discs at removing the arm tip, and are a plurality of the sucking disc is used for adsorbing lens 200. In this embodiment, the suction cup is used to absorb the outside of the lens 200, and the inside of the lens needs to be treated with the liquid medicine.

As shown in fig. 2 to 4, the lens feeder 2 includes a support 21, a belt 22 located on the support 21, a pulley for driving the belt 22 to rotate, a motor for driving the pulley to rotate, a carrier 23 placed on the belt 22 for placing a lens 200, a wire rail 29, a lens detector 28, a tunnel 24 disposed in the middle of the belt 22, a first door 241, and a second door 242.

The bracket 21 has a first position and a second position at both ends thereof, respectively. The first position is close to the injection molding device 1, and the second position is close to the first ion fan 4 and the lens spraying antifogging agent water machine 6. Because the liquid medicine process of loading needs to guarantee dustless, just so can improve the qualification rate of product after the liquid medicine, consequently with moulding plastics device 1 and lens spraying antifog medicine water machine 6 place two rooms, tunnel 24 is used for communicateing two rooms, prevents that the dust from transferring to the room of loading liquid medicine from the room of moulding plastics.

The first door body 241 is arranged on one side of the tunnel 24 close to the first position to close the tunnel 24, and the second door body 242 is arranged on one side of the tunnel 24 close to the second position to close the tunnel 24. In this embodiment, the first door 241 and the second door 242 move up and down to open or close the tunnel 24.

When the lens 200 enters the tunnel 24, the first door 241 is opened upwards, and the lens 200 enters the tunnel 24; when the lens 200 exits the tunnel 24, the second door 242 is opened upward, so that the first door 241 and the second door 242 can be used to completely isolate two rooms, and dust generated by the injection molding device 1 is prevented from entering the room for feeding liquid medicine.

The carrier 23 is provided with a plurality of support posts 232 for fixing the lens 200. In this embodiment, sixteen lenses 200 can be placed on the carrier 23, and four support posts 232 are correspondingly disposed on each lens 200 to fix the lens 200.

A positioning notch 231 is formed in one side of the carrier 23 perpendicular to the extending direction of the belt 22, and a first positioning member 25 for engaging with the positioning notch 231 is formed at a first position of the support 21. The bracket 21 is provided with a second positioning element 26 at a second position for matching with the positioning notch 231. The first positioning member 25 and the second positioning member 26 are movably disposed along a direction perpendicular to the extending direction of the belt 22.

The wire rails 29 are arranged on two sides along the extending direction of the belt 22, a slider is arranged at the bottom of the carrier 23, and the wire rails 29 are used for supporting the slider, so that the balance of the carrier 23 is ensured.

The lens detecting machine 28 is disposed on both sides of the first position to detect whether a product is placed on the stage 23.

An ion fan is arranged between the first door body 241 and the first position. In this embodiment, the ion blower is a second ion blower 27, and the second ion blower 27 releases charges to perform primary dust removal on the lens 200.

The second robot 5 moves the lens 200 to the first ion blower 4, and the first ion blower 4 performs a second dust removal after the lens 200 comes out of the tunnel 24, so that the surface cleaning of the lens 200 can be ensured.

As shown in fig. 5, after the first ion blower 4 is cleaned, the second robot 5 moves the lens 200 to the lens antifogging agent spraying machine 6 for adding an antifogging agent.

As shown in fig. 6 to 9, the lens spraying antifogging water machine 6 comprises a dispensing water machine 61, a medicine water sucking machine 62 and a medicine water receiving disc 63. The number of the drug water absorbing machines 62 is two. The number of the liquid medicine receiving plates 63 is three, and the three liquid medicine receiving plates 63 are respectively arranged below the liquid medicine dispensing machine 61 and the liquid medicine suction machine 62.

As shown in fig. 7, the drop dispenser 61 includes a plurality of drop dispensing modules 611, and a support frame 612 for supporting the plurality of drop dispensing modules 611. In this embodiment, the number of the liquid medicine dispensing assemblies 611 is eight, and eight liquid medicine dispensing assemblies 611 are arranged in a row, so that the robot moves twice, and then liquid medicine dispensing can be performed on sixteen lenses 200.

The spot liquid medicine assembly 611 comprises a spot liquid medicine head 613, a liquid medicine inlet pipe 614 connected with the spot liquid medicine head 613, a liquid medicine return pipe 615 connected with the spot liquid medicine head 613, a control panel 616, a cleaning barrel 617, a cleaning pipe 618 and an air inlet pipe 619, wherein the liquid medicine inlet pipe 614 and the liquid medicine return pipe 615 are both connected with the control panel 616, and the control panel 616 is connected with the liquid medicine inlet barrel. The cleaning barrel 617 comprises a barrel body 6171 and a sealing cover body 6172, the sealing cover body 6172 seals the barrel body 6171, one end of the cleaning pipe 618 penetrates through the sealing cover body 6172 and protrudes into the barrel body 6171, the other end of the cleaning pipe 618 is connected with the liquid dropping head 613, and the air inlet pipe 619 is connected with the cleaning barrel 617 and the control panel 616. Gas is injected into the barrel body 6171, so that water in the barrel can be extruded into the liquid medicine head, and the liquid medicine head is cleaned.

As shown in fig. 8 and 9, the liquid medicine suction machine 62 includes a plurality of liquid medicine suction assemblies 621, a liquid medicine suction support 622 for supporting the plurality of liquid medicine suction assemblies 621, and a rotating device 623 for controlling the rotation of the liquid medicine suction support 622.

The drug water sucking component 621 comprises a drug water sucking pipe 624, a drug water sucking head 625 connected with one end of the drug water sucking pipe 624, a drug overflowing water bucket 626 positioned below the other end of the drug water sucking pipe 624, and a vacuum pump 627 connected with the drug water sucking pipe 624. Inhale medicine flood peak 625 and adopt the silica gel preparation, prevent fish tail lens 200.

The liquid medicine sucking support 622 comprises a support rod 628 and a rotating rod 629 fixedly connected with the support rod 628, and the rotating rod 629 is connected with the rotating device 623. The number of the support rods 628 is two, and the rotating rod 629 is vertically above the support rods 628. The rotating device 623 comprises a driving device 6231, a pulley 6232, and a rotating wheel 6233 fixed to the rotating rod 629, wherein the pulley 6232 is used for connecting the driving device 6231 and the rotating wheel 6233.

The second manipulator 5 controls the lens 200 to rotate by a certain angle to incline the lens 200, so that the redundant liquid medicine moves to a certain point under the action of gravity, and because the shape of part of the lens 200 is complex, the rotating device 623 is required to drive the liquid medicine suction support 622 to rotate, so that the liquid medicine suction assembly 621 finds the most appropriate angle to suck the redundant liquid medicine in the lens 200.

After the liquid medicine is absorbed, the liquid medicine absorbing water head 625 can be used for absorbing water, so that the effects of cleaning the liquid medicine absorbing water pipe 624 and the liquid medicine absorbing water head 625 are achieved.

As shown in fig. 10, the drying device 7 is disposed adjacent to the lens antifogging agent spraying machine 6. The drying device 7 comprises a drying seat 71, a drying belt 72 arranged on the drying seat 71, an oven 73 arranged above the drying belt 72, and an exhaust pipe 74 communicated with the oven 73, wherein a heating device is arranged in the oven 73, and a temperature sensor is arranged in the oven 73. The lens 200 is placed on the drying belt 72 and is taken into the oven 73, then the heating device heats the lens, the temperature sensor detects the temperature in the oven 73, so that the drying of the liquid medicine on the lens 200 is realized, and the exhaust pipe 74 exhausts the overheated air.

The utility model discloses a lens 200 production method utilizes lens apparatus for producing 100 produces lens 200, includes following step:

s1: forming the lens 200 by injection molding by using the injection molding device 1;

s2: moving the lens 200 from the injection molding device 1 to the lens feeder 2 by means of the first robot 3;

s3: moving the lens 200 a distance by using the lens feeder 2;

s4: the second mechanical arm 5 is used for moving the lens 200 from the lens feeding machine 2 to the first ion fan 4 for electrostatic dust collection;

s5: moving the lens 200 to the lens spraying antifogging liquid medicine machine 6 by using the second manipulator 5 to perform liquid medicine feeding operation; step S5 further includes the steps of: s51: the second manipulator 5 moves the lens 200 to a position below the dispensing machine 61 for dispensing; s52: the second manipulator 5 moves the lens 200 to a position below the chemical absorption water machine 62 for chemical absorption operation;

s6: and (5) moving the lens 200 to a drying device 7 by using a second manipulator 5 to perform drying operation, thereby completing the production of the lens 200.

S7: the lens 200 is inspected manually.

The specific process of step S3 is as follows:

the carrier 23 is located at a first position, and the first positioning member 25 and the positioning notch 231 are positioned and fixed; the first manipulator 3 places the lens 200 on the stage 23; when the lens detector 28 detects that the carrier 23 is on, the first positioning element 25 is controlled to be separated from the positioning notch 231, and the motor drives the belt pulley to rotate, so as to drive the belt 22 to rotate, and drive the carrier 23 to move towards the second position; when the carrier 23 passes through the second ion blower 27, the second ion blower 27 is started to remove dust from the lens 200; the first door body 241 is opened, the carrier 23 enters the tunnel 24, and then the first door body 241 is closed; the second door 242 is opened, the carrier 23 leaves the tunnel 24, and the second door 242 is closed; the carrier 23 moves to a second position, and the second positioning element 26 is matched with the positioning notch 231; the second manipulator 5 takes the lens 200 away; the second positioning element 26 is separated from the positioning notch 231, and the stage 23 is retracted to the first position.

The lens production device 100 of the utility model is provided with the first mechanical arm 3 and the second mechanical arm 5, so that the automatic control can be realized, and the stability of the product quality is improved; by arranging the first ion fan 4, dust can be removed from the lens 200 before the liquid medicine is loaded; the tunnel 24, the first door body 241 and the second door body 242 are arranged, so that the injection molding device 1 and the lens spraying antifogging agent machine 6 are isolated, and dust pollution is prevented; by arranging the liquid medicine suction machine 62, redundant liquid medicine can be sucked out, and the liquid medicine is uniformly distributed. The utility model discloses a lens 200 production method, degree of automation is high, and the lens 200 of production is of high quality.

The above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present invention can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present invention.

Claims

1. The utility model provides a lens material loading machine which characterized in that: the lens feeding machine comprises a support, a belt wheel, a motor, a carrying platform, a tunnel, a first door body and a second door body, wherein the belt is located on the support, the belt wheel is used for driving the belt to rotate, the motor is used for driving the belt wheel to rotate, the carrying platform is placed on the belt and used for placing a lens, the tunnel, the first door body and the second door body are arranged in the middle of the belt, the first position and the second position are respectively arranged at two ends of the support, the first door body is arranged on one side, close to the first position, of the tunnel and used for sealing the tunnel, and the second door body is arranged on one side, close to the.

2. The lens feeder according to claim 1, wherein: an ion fan is arranged between the first door body and the first position.

3. The lens feeder according to claim 1, wherein: the lens feeder further comprises lens detection machines which are arranged on two sides of the first position and used for detecting products on the carrying platform.

4. The lens feeder according to claim 1, wherein: the lens feeding machine further comprises linear rails arranged on two sides of the belt extending direction, a sliding block is arranged at the bottom of the carrying platform, and the linear rails are used for supporting the sliding block.

5. The lens feeder according to claim 1, wherein: the side of the carrying platform, which is perpendicular to the extending direction of the belt, is provided with a positioning notch, and the bracket is provided with a first positioning piece which is matched with the positioning notch at a first position.

6. The lens feeder according to claim 5, wherein: the bracket is provided with a second positioning piece matched with the positioning notch at a second position.

7. The lens feeder according to claim 6, wherein: the first positioning piece and the second positioning piece are movably arranged along the direction perpendicular to the extending direction of the belt.

8. The lens feeder according to claim 1, wherein: the carrying platform is provided with a plurality of supporting columns for fixing the lens.

9. A lens apparatus for producing, its characterized in that: comprises an injection molding device, a lens spraying antifogging medicine water machine, a drying device and the lens feeding machine according to any one of claims 1 to 8.