CN115155992A - Mesh plate smearing equipment and smearing process thereof - Google Patents
Mesh plate smearing equipment and smearing process thereof Download PDFInfo
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- CN115155992A CN115155992A CN202210959203.8A CN202210959203A CN115155992A CN 115155992 A CN115155992 A CN 115155992A CN 202210959203 A CN202210959203 A CN 202210959203A CN 115155992 A CN115155992 A CN 115155992A
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- 238000000034 method Methods 0.000 title claims abstract description 25
- 230000008569 process Effects 0.000 title claims abstract description 20
- 238000000576 coating method Methods 0.000 claims abstract description 135
- 239000011248 coating agent Substances 0.000 claims abstract description 128
- 238000003825 pressing Methods 0.000 claims abstract description 52
- 230000000712 assembly Effects 0.000 claims abstract description 28
- 238000000429 assembly Methods 0.000 claims abstract description 28
- 239000003973 paint Substances 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 9
- 210000003781 tooth socket Anatomy 0.000 claims description 7
- 239000002994 raw material Substances 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000007790 scraping Methods 0.000 claims description 4
- 230000003028 elevating effect Effects 0.000 claims 6
- 238000009434 installation Methods 0.000 description 23
- 238000004080 punching Methods 0.000 description 18
- 238000012856 packing Methods 0.000 description 14
- 238000007599 discharging Methods 0.000 description 8
- 230000001360 synchronised effect Effects 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 230000002337 anti-port Effects 0.000 description 2
- 230000003670 easy-to-clean Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/02—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles
- B05C1/025—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles to flat rectangular articles, e.g. flat sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C21/00—Accessories or implements for use in connection with applying liquids or other fluent materials to surfaces, not provided for in groups B05C1/00 - B05C19/00
- B05C21/005—Masking devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention discloses a mesh plate smearing device and a smearing process thereof, belonging to the technical field of mesh plate processing, and comprising a manipulator, a workbench, a plate hole filling device, a mesh plate pressing device and a coating smearing device, wherein the manipulator is arranged on one side of the workbench, the plate hole filling device is arranged below the workbench, the mesh plate pressing device is arranged at the top of the workbench, the coating smearing device is arranged above the workbench, the plate hole filling device comprises a filling assembly, an inflating assembly and a lifting assembly, the inflating assembly is arranged at the top of the lifting assembly, the filling assembly comprises a plurality of filling assemblies, the plurality of filling assemblies are uniformly distributed at the top of the inflating assembly, and the workbench is provided with through holes corresponding to the positions of the plurality of filling assemblies; the invention solves the problem that the coating can not cover and clean punched holes on the mesh plate well in the process of coating the mesh plate with the coating due to the fact that the coating is coated in the punched holes of the mesh plate.
Description
Technical Field
The invention relates to the technical field of mesh plate processing, in particular to a mesh plate smearing device and a smearing process thereof.
Background
The coating needs to be paintd on the surface of mesh board in the mesh board course of working, if paint the coating to it before the mesh board punches a hole, can cause the destruction to the coating on mesh board surface during follow-up punching a hole, so need paint its surface after the mesh board punches a hole and accomplish at the mesh board, but can appear painting the coating the condition in the mesh board punching a hole at paint the in-process, the coating can be with the punching a hole cover on the mesh board, and not clear up well.
Disclosure of Invention
The embodiment of the invention provides a mesh plate coating device and a coating process thereof, and aims to solve the technical problems that a coating can cover punched holes on a mesh plate and cannot be cleaned well due to the fact that the coating is coated in the punched holes of the mesh plate in the coating process of the mesh plate.
The embodiment of the invention adopts the following technical scheme: the utility model provides an equipment is paintd to expanded metals and paints technology includes the manipulator, still includes workstation, pore board filling device, expanded metals closing device and coating and paints the device, the manipulator sets up the one side at the workstation, pore board filling device sets up the below at the workstation, expanded metals closing device sets up the top at the workstation, the coating is paintd the device and is set up the top at the workstation, one side that the workstation is close to the manipulator is equipped with to press from both sides and gets the groove, pore board filling device is including filling the subassembly, aerifing subassembly and lifting unit, aerifing the subassembly setting at lifting unit's top, it has a plurality of, a plurality of to fill the subassembly and distribute uniformly at inflating unit's top, be provided with the perforating hole that corresponds with a plurality of packing subassembly position on the workstation.
Further, every the packing subassembly all includes installation piece, packing slider, gas tube and expansion ring, the installation piece is circular setting, the side of installation piece is equipped with a plurality of and link up the spout, and a plurality of link up the spout and be circular evenly distributed at the side of installation piece, it has a plurality of to fill the slider, every it passes one of installation piece side respectively and link up the spout to fill the slider, and a plurality of fill the slider respectively with installation piece sliding fit, installation piece bottom centre of a circle department is provided with circular opening, the gas tube passes the circular opening of installation piece bottom and is connected with the top of installation piece, the one end of gas tube is equipped with a plurality of air outlets that correspond with a plurality of packing slider position, the expansion ring cover is established in the outside of installation piece.
Further, the inflation assembly includes mounting panel, air inlet box and negative-pressure air fan, the mounting panel sets up the below at the workstation, the air inlet box sets up in the bottom of mounting panel, every the bottom of the gas tube in the filling assembly passes the mounting panel respectively and communicates with the air inlet box, the bottom of air inlet box is equipped with the air intake, negative-pressure air fan sets up in the below of air inlet box and negative-pressure air fan's air-out end and air inlet of air inlet box pass through the hose connection.
Further, lifting unit includes first drive assembly, second drive assembly, driving belt and driving motor, first drive assembly and second drive assembly symmetry set up the both sides at the air inlet box, first drive assembly and second drive assembly structure are the same, second drive assembly includes sleeve, lift tooth groove pole, first gear, rotation axis, mounting bracket and belt pulley, the sleeve sets up the one side at the air inlet box, telescopic top and lift tooth groove pole and sleeve sliding fit from top to bottom are passed to the one end of lift tooth groove pole, the other end of lift tooth groove pole is connected with the bottom of mounting panel, the mounting bracket sets up in telescopic one side, the rotation axis passes the top of mounting bracket and rotation axis and is connected with the mounting bracket rotation, the belt pulley is installed and is kept away from telescopic one end at the rotation axis, the sleeve is close to one side of rotation axis and is equipped with the opening, first gear is installed and is passed the opening of sleeve side and the tooth's socket end meshing of lift tooth groove pole at the one end of rotation axis and first gear, the driving belt cover is established on the belt pulley in first drive assembly and second drive assembly, driving motor sets up the one side of one of belt pulley and is connected with the output with the belt pulley.
Further, the expansion ring is made of rubber.
Further, the mesh plate pressing device comprises four pressing assemblies, two linkage assemblies and two linkage driving assemblies, wherein each pressing assembly is a group of two pressing assemblies, the two pressing assemblies are symmetrically arranged on two sides of the top of the workbench, each linkage assembly is provided with two groups of pressing assemblies, one side, away from the other group of pressing assemblies, of each pressing assembly is provided with one linkage assembly, each pressing assembly comprises a sliding sleeve and a tooth socket pressing column, the sliding sleeves are arranged on the workbench, the top ends of the tooth socket pressing columns penetrate through the bottoms of the sliding sleeves, the tooth socket pressing columns are in up-and-down sliding fit with the sliding sleeves, each linkage assembly comprises a first fixing frame, a rotating shaft, a second gear and a first helical gear, the first fixing frame is arranged on the workbench and located on one side of the sliding sleeves, the rotating shaft is rotatably connected with the first fixing frame, the second gears are provided with two groups, the second gears are arranged on the rotating shaft, each second gear is respectively meshed with the tooth socket end of one tooth socket pressing column, the first helical gear is arranged at one end of the rotating shaft, and the linkage driving assemblies are arranged on one side of the workbench and located on one side of the first helical gear.
Further, the linkage driving assembly comprises a second fixing frame, a linkage shaft, two shaft motors and two bevel gears, the two shaft motors are arranged on the workbench, the linkage shaft is provided with two linkage shafts, one ends of the two linkage shafts are respectively connected with two output ends of the two shaft motors, the second fixing frame is provided with two second fixing frames, the second fixing frames are symmetrically arranged on the workbench and are respectively connected with the other ends of the two linkage shafts in a rotating mode, the second bevel gears are provided with two second bevel gears, each second bevel gear is respectively arranged on the linkage shaft, and each second bevel gear is respectively meshed with one first bevel gear.
Further, the device is paintd to the coating includes lead screw slip table, electric putter, coating play magazine and paints the board, the lead screw slip table sets up the top at the workstation, electric putter sets up the bottom of removing the end at the lead screw slip table, the electric putter output sets up down, coating play magazine sets up on electric putter's output, it sets up to scribble the board setting and just paints the board and be the slope in the discharge gate department of coating play magazine.
A smearing process of a mesh plate smearing device comprises the following steps:
the first step is as follows: at first control driving motor work, it is rotatory with another belt pulley through the driving belt transmission to drive the belt pulley of being connected with it, thereby drive two rotation axis synchronous rotations, thereby it is rotatory to drive two first gears, two first gear rotations drive the lifting tooth groove pole of meshing with it upwards to slide respectively, thereby it rises to the perforating hole that passes on the workstation to drive a plurality of packing subassemblies of installing on the gas charging assembly, the height that highly is higher than the workstation of packing subassembly, packing subassembly passes the punching hole on the mesh board and tentatively spacing the prevention production skew to it when being convenient for place the mesh board.
The second step: after the mesh plate is fed to the workbench through the manipulator, the negative pressure fan is started, wind power generated by the negative pressure fan enters an air inflation pipe in each filling assembly through an air inlet box, thrust is generated on a filling sliding block, the air inflation pipe slides outwards in an installation block, and therefore the expansion ring is driven to expand to be completely attached to the inner wall of punched holes, punching holes in the mesh plate are completely filled before the mesh plate is coated with a coating, the coating is prevented from being coated in the mesh plate punching holes in the coating process, and the effect of covering the punched holes on the mesh plate by the coating is caused.
The third step: the mesh board passes through manipulator material loading to the workstation after, four tooth's socket compress tightly the post and are located four angles of mesh board directly over respectively, it is rotatory that control double-shaft motor work drives two second helical gears, thereby it is rotatory to drive two first helical gears with it meshing, thereby it is rotatory to drive four second gears that set up in two rotation epaxial shafts, thereby it compresses tightly the post with four tooth's sockets of second gear meshing and slides down in the slip cap in step, thereby support four angles of mesh board until it is fixed, be convenient for follow-up scribble to the mesh board.
The fourth step: after the mesh plate pressing device fixes the mesh plate, the lifting assembly controls the filling assembly to descend to the top end of the filling assembly and the top end of the punched hole to be parallel and level, so that the filling assembly is higher than the mesh plate to form a coating dead angle when the coating is coated.
The fifth step: control to paint the board through electric putter and descend to and mesh board contact, in order to ensure that the coating is paintd evenly, the orbit of painting of smearing the board is that lead screw slip table control is smeared the board and is removed to the other end from the one end of mesh board, remove in-process coating and go out the magazine and scribble the board again by scribbling on the mesh by scribbling the board on with the coating raw materials, then lead screw slip table control is smeared the board and is reset, the in-process electric putter control that resets is smeared the board and rises, avoid the in-process that resets smearing the board and scrape the coating on the mesh board, repeat above operation after that, evenly scribble the coating to the mesh board, scribble the completion back, control mesh board closing device removes the fixed to the mesh board, at last through the manipulator unloading can.
The embodiment of the invention adopts at least one technical scheme to achieve the following beneficial effects:
firstly, after the mesh plate is processed, a coating needs to be coated on the surface of the mesh plate, if the coating is coated on the mesh plate before punching, the coating on the surface of the mesh plate can be damaged during subsequent punching, so the coating needs to be coated on the mesh plate after punching, but the coating can be coated in the punching of the mesh plate in the coating process, the coating can cover the punched hole on the mesh plate and is not easy to clean, in order to solve the problems, firstly, a driving motor is controlled to work, a belt pulley connected with the belt pulley and another belt pulley driven by a driving belt are driven to rotate, so that two rotating shafts are driven to synchronously rotate, two first gears are driven to rotate, and lifting tooth groove rods meshed with the two first gears are respectively driven to slide upwards, thereby it rises to the perforating hole that passes on the workstation to drive a plurality of fill subassemblies of installing on inflating the subassembly, fill the height that the subassembly is higher than the workstation, fill the subassembly and pass the punching hole on the mesh board and carry out preliminary spacing to it and prevent to produce the skew when being convenient for place the mesh board, through manipulator with mesh board material loading to workstation after, start negative-pressure air fan, wind-force that negative-pressure air fan produced gets into in the gas tube among every fill subassembly through the inlet box, produce thrust to filling the slider, make it outside slip in the installation piece, thereby drive the expansion ring expand to laminate completely with the inner wall that punches a hole, thereby realized that the punching a hole on the mesh board is filled up completely before the coating is paintd to the mesh board in order to avoid paining the in-process in the mesh board punching a hole, lead to the effect that the coating covers with punching a hole on the mesh board.
And secondly, the expansion ring is made of a rubber material with good ductility, so that the expansion ring is completely attached to the inner wall of the punched hole of the mesh plate, no gap is generated, and the coating is prevented from entering the punched hole to the greatest extent when the coating is coated.
Third, the mesh board passes through manipulator material loading back on the workstation, four tooth's socket compress tightly the post and are located four angles of mesh board directly over respectively, control double-shaft motor work drives two second helical gears rotatory, thereby it is rotatory to drive two first helical gears with it meshing, thereby it is rotatory to drive four second gears that set up in two rotation epaxial axes, thereby it compresses tightly the post with four tooth's sockets of second gear meshing and slides down in the slip cap in step, thereby support four angles of mesh board until it is fixed, be convenient for follow-up scribble the mesh board, when the mesh board needs the unloading, control double-shaft motor output end antiport, four tooth's sockets compress tightly synchronous rises of post, alright remove the fixed to the mesh board.
Fourthly, after the mesh plate compressing device fixes the mesh plate, the lifting assembly controls the filling assembly to descend to the top end of the filling assembly and be flush with the top end of the punched hole, so that the filling assembly is higher than the mesh plate to form a smearing dead angle when the coating is prevented from being smeared, then the smearing plate is controlled to descend to be in contact with the mesh plate through the electric push rod, the smearing of the smearing plate is ensured to be even, the smearing track of the smearing plate is that the coating plate is controlled by the lead screw sliding table to move from one end of the mesh plate to the other end, coating material is extruded onto the coating plate through a coating material discharging box in the moving process and then is smeared onto meshes through the smearing plate, then the lead screw sliding table is controlled to reset, the electric push rod is controlled to control the coating plate to ascend in the resetting process, the coating plate is prevented from scraping the coating on the mesh plate in the resetting process, the operation is repeated, the coating is uniformly smeared on the mesh plate, the mesh plate is controlled by the mesh plate compressing device to remove the fixation of the mesh plate after the smearing is completed, and finally, and the manipulator blanking is completed.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and do not limit the invention. In the drawings:
fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic three-dimensional structure diagram of the plate hole filling device and the mesh plate compressing device of the present invention.
Fig. 3 is a schematic perspective view of the plate hole filling device according to the present invention.
Fig. 4 is a schematic perspective view of the lifting assembly of the present invention.
FIG. 5 is a perspective view of the inflation assembly and the filling assembly of the present invention.
Fig. 6 is an exploded view of the filling assembly of the present invention.
Fig. 7 is a schematic perspective view of a first embodiment of the pressing device for the workbench and the mesh plate according to the present invention.
Fig. 8 is a schematic perspective view of the second embodiment of the present invention.
Fig. 9 is a perspective view of the coating device of the present invention.
Reference numerals
The device comprises a mechanical arm 1, a workbench 2, a clamping groove 21, a plate hole filling device 3, a filling assembly 31, a mounting block 311, a filling sliding block 312, an air inflation pipe 313, an expansion ring 314, an air inflation assembly 32, a mounting plate 321, an air inlet box 322, a negative pressure fan 323, a lifting assembly 33, a first driving assembly 34, a second driving assembly 35, a sleeve 351, a lifting tooth groove rod 352, a first gear 353, a rotating shaft 354, a mounting frame 355, a belt pulley 356, a transmission belt 36, a driving motor 37, a mesh plate pressing device 4, a pressing assembly 41, a sliding sleeve 411, a tooth groove pressing column 412, a linkage assembly 42, a first fixing frame 421, a rotating shaft 422, a second gear 423, a first helical gear 424, a linkage driving assembly 43, a second fixing frame 431, a linkage shaft 432, a double-shaft motor 433, a second helical gear 434, a coating smearing device 5, a screw rod sliding table 51, an electric push rod 52, a coating discharging box 53, a coating plate 54 and a mesh plate 6.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the specific embodiments of the present invention and the accompanying drawings. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
The technical solutions provided by the embodiments of the present invention are described in detail below with reference to the accompanying drawings.
Referring to fig. 1 to 9, an embodiment of the present invention provides a mesh plate smearing device, including a manipulator 1, a workbench 2, a plate hole filling device 3, a mesh plate compressing device 4, and a coating smearing device 5, where the manipulator 1 is disposed on one side of the workbench 2, the plate hole filling device 3 is disposed below the workbench 2, the mesh plate compressing device 4 is disposed at the top of the workbench 2, the coating smearing device 5 is disposed above the workbench 2, a clamping groove 21 is disposed on one side of the workbench 2 close to the manipulator 1, the plate hole filling device 3 includes a filling assembly 31, an inflating assembly 32, and a lifting assembly 33, the inflating assembly 32 is disposed at the top of the lifting assembly 33, the filling assembly 31 has a plurality of filling assemblies 31, the filling assemblies 31 are uniformly distributed at the top of the inflating assembly 32, and a through hole corresponding to the filling assemblies 31 is disposed on the workbench 2; after the mesh plate is processed, a coating needs to be coated on the surface of the mesh plate 6, if the coating is coated before the mesh plate is punched, the coating on the surface of the mesh plate can be damaged during subsequent punching, so the coating needs to be coated after the mesh plate is punched, but the coating can be coated in the mesh plate punching in the coating process, the coating can cover the punched holes on the mesh plate and is not easy to clean, in the invention, before the coating is coated, a plurality of filling assemblies 31 are controlled by a lifting assembly 33 in a plate hole filling device 3 to pass through a workbench 2, the mesh plate is fed onto the workbench 2 by a manipulator 1, each filling assembly 31 respectively passes through one punched hole on the mesh plate, the filling assemblies 31 are controlled by an inflating assembly 32 to completely fill the punched holes, and then four corners of the mesh plate are tightly pressed by a mesh plate pressing device 4 to fix the mesh plate, then, the lifting assembly 33 controls the filling assembly 31 to descend to the top end of the filling assembly 31 and the top end of the punched hole to be parallel and level, so that the filling assembly 31 is higher than the mesh plate to form a coating dead angle when coating is coated, finally, the coating is coated on the surface of the mesh plate through the coating device 5, the mesh plate pressing device 4 removes the fixation of the mesh plate after the coating is finished, and finally, the mechanical arm 1 is used for blanking.
Preferably, every the packing subassembly 31 all includes installation piece 311, packing slider 312, gas tube 313 and expansion ring 314, installation piece 311 is circular setting, the side of installation piece 311 is equipped with a plurality of spouts that link up, and is a plurality of it is circular evenly to distribute at the side of installation piece 311 to link up the spout, it has a plurality of to pack slider 312, every it passes one of installation piece 311 side respectively and link up the spout to pack slider 312, and a plurality of it respectively with installation piece 311 sliding fit to pack slider 312, installation piece 311 bottom centre of a circle department is provided with circular opening, gas tube 313 passes the circular opening of installation piece 311 bottom and is connected with the top of installation piece 311, the one end of gas tube 313 is equipped with a plurality of air outlets that correspond with a plurality of packing slider 312 position, expansion ring 314 cover is established in the outside of installation piece 311.
Preferably, the inflation assembly 32 includes mounting panel 321, air inlet box 322 and negative pressure air fan 323, the mounting panel 321 sets up the below at workstation 2, air inlet box 322 sets up the bottom at mounting panel 321, every the bottom of the gas tube 313 in the packing assembly 31 passes mounting panel 321 respectively and communicates with air inlet box 322, air inlet box 322's bottom is equipped with the air intake, negative pressure air fan 323 sets up the below at air inlet box 322 and negative pressure air fan 323's air-out end passes through the hose connection with air inlet box 322's air intake.
Preferably, the lifting assembly 33 includes a first driving assembly 34, a second driving assembly 35, a driving belt 36 and a driving motor 37, the first driving assembly 34 and the second driving assembly 35 are symmetrically disposed at two sides of the air intake box 322, the first driving assembly 34 and the second driving assembly 35 are identical in structure, the second driving assembly 35 includes a sleeve 351, a lifting spline 352, a first gear 353, a rotating shaft 354, a mounting bracket 355 and a pulley 356, the sleeve 351 is disposed at one side of the air intake box 322, one end of the lifting spline 352 passes through a top end of the sleeve 351 and the lifting spline 352 is in up-and-down sliding fit with the sleeve 351, the other end of the lifting spline 352 is connected with a bottom of the mounting plate 321, the mounting bracket 355 is disposed at one side of the sleeve 351, the rotating shaft 354 passes through a top end of the mounting bracket 355 and the rotating shaft 354 is rotatably connected with the mounting bracket 355, the pulley 356 is mounted at one end of the rotating shaft 354 far from the sleeve 351, one side of the rotating shaft 351 is provided with an opening, the first gear 353 is mounted at one end of the rotating shaft 354 and the first gear 353 passes through the opening of the sleeve 351 and is engaged with the driving pulley 356 at one side of the driving pulley 356, the driving assembly 34 is disposed at one side of the driving assembly and the driving motor 356 is engaged with the driving assembly 35; firstly, the driving motor 37 is controlled to work to drive the belt pulley 356 connected with the driving motor and the other belt pulley 356 driven by the driving belt 36 to rotate, so as to drive the two rotating shafts 354 to synchronously rotate, so as to drive the two first gears 353 to rotate, the two first gears 353 rotate to respectively drive the lifting tooth groove rods 352 meshed with the first gears to upwards slide, so as to drive the plurality of filling assemblies 31 installed on the inflating assembly 32 to ascend to penetrate through holes on the workbench 2, the height of each filling assembly 31 is higher than that of the workbench 2, so that the filling assemblies 31 penetrate through punching holes on the mesh plates to preliminarily limit and prevent deviation when the mesh plates are placed, after the mesh plates are fed to the workbench 2 through the manipulator 1, the negative pressure fan 323 is started, wind power generated by the negative pressure fan 323 enters the inflating pipes 313 in each filling assembly 31 through the air inlet boxes 322 to generate thrust on the filling sliding blocks 312 to enable the filling sliding blocks to outwards in the installation blocks 311, so as to drive the expansion rings 314 to expand to be completely attached to the inner walls of the punched holes, thereby realizing that the mesh plates are completely filled with the coating before the coating is applied to the mesh plates, and further avoiding the coating effect of the coating on the mesh plates, thereby causing the coating on the mesh plates.
Preferably, the expansion ring 314 is made of rubber; the expansion ring 314 is made of rubber with good ductility, so that the expansion ring 314 is completely attached to the inner wall of the punched hole of the mesh plate, no gap is generated, and the coating is prevented from entering the punched hole to the maximum extent when the coating is coated.
Preferably, the mesh plate pressing device 4 includes four pressing components 41, two linkage components 42 and a linkage driving component 43, where there are four pressing components 41, each two pressing components 41 are in a group, two groups of the pressing components 41 are symmetrically disposed on two sides of the top of the workbench 2, there are two linkage components 42, one side of each group of the pressing components 41, which is far away from the other group of the pressing components 41, is provided with one linkage component 42, each pressing component 41 includes a sliding sleeve 411 and a tooth space pressing column 412, the sliding sleeve 411 is disposed on the workbench 2, the top end of the tooth space pressing column 412 penetrates through the bottom of the sliding sleeve 411 and the tooth space pressing column 412 is in up-and-down sliding fit with the sliding sleeve 411, each linkage component 42 includes a first fixing frame, a rotating shaft 422, a second gear 423 and a first helical gear 424, the first fixing frame 421 is disposed on the workbench 2 and is located on one side of the sliding sleeve 411, the rotating shaft 422 is rotatably connected with the first gear 423, the second gear 423 is disposed on the rotating shaft 422 and each second gear 423 is engaged with the tooth space of the tooth space pressing column 412, and one side of the first helical gear 424 is disposed on the rotating shaft 422, and one side of the working platform 422 is engaged with the helical gear 424, and the first helical gear 422 is disposed on one end of the working platform 422 is disposed on the side of the working platform 422.
Preferably, the linkage driving assembly 43 comprises two second fixing frames 431, two linkage shafts 432, two double-shaft motors 433 and two second bevel gears 434, the double-shaft motors 433 are arranged on the workbench 2, one ends of the two linkage shafts 432 are respectively connected with two output ends of the double-shaft motors 433, the number of the second fixing frames 431 is two, the two second fixing frames 431 are symmetrically arranged on the workbench 2 and are respectively rotatably connected with the other end of one linkage shaft 432, the number of the second bevel gears 434 is two, each second bevel gear 434 is respectively arranged on one linkage shaft 432, and each second bevel gear 434 is respectively meshed with one first bevel gear 424; after the mesh board passes through manipulator 1 material loading to workstation 2, four tooth's socket compress tightly post 412 and are located four angles of mesh board directly over respectively, control biax motor 433 work drives two second helical gears 434 rotations, thereby it is rotatory to drive two first helical gears 424 with it meshing, thereby it is rotatory to drive four second gears 423 that set up on two axis of rotation 422, thereby it compresses tightly post 412 with four tooth's sockets of second gear 423 meshing and slides down in step in sliding sleeve 411 to drive, thereby support four angles of mesh board until it is fixed, be convenient for follow-up scribble the mesh board, when the mesh board needs the unloading, control biax motor 433 output antiport, four tooth's sockets compress tightly the synchronous rising of post 412, alright remove the fixed to the mesh board.
Preferably, the coating device 5 includes a screw rod sliding table 51, an electric push rod 52, a coating discharging box 53 and a coating plate 54, the screw rod sliding table 51 is arranged above the workbench 2, the electric push rod 52 is arranged at the bottom of the moving end of the screw rod sliding table 51, the output end of the electric push rod 52 is arranged downwards, the coating discharging box 53 is arranged at the output end of the electric push rod 52, the coating plate 54 is arranged at the discharging port of the coating discharging box 53, and the coating plate 54 is arranged obliquely; after the mesh plate compressing device 4 fixes the mesh plate, the lifting assembly 33 controls the filling assembly 31 to descend to the top end of the filling assembly 31 and the top end of the punched hole to be flush, so that the filling assembly 31 is higher than the mesh plate to form a smearing dead angle when a coating is smeared, then the electric push rod 52 controls the smearing plate 54 to descend to be in contact with the mesh plate, in order to ensure that the coating is smeared uniformly, the smearing track of the smearing plate 54 controls the smearing plate 54 to move from one end of the mesh plate to the other end through the screw rod sliding table 51, the coating discharging box 53 extrudes coating raw materials onto the smearing plate 54 in the moving process and then smears the coating raw materials onto the meshes through the smearing plate 54, then the screw rod sliding table 51 controls the smearing plate 54 to reset, the electric push rod 52 controls the smearing plate 54 to ascend in the resetting process, the smearing plate 54 is prevented from scraping off the coating on the mesh plate in the resetting process, the above operations are repeated, the coating is uniformly smeared on the mesh plate, after smearing is finished, the mesh plate compressing device 4 is controlled to release the fixation of the mesh plate, and finally, the manipulator 1 is finished.
A smearing process of a mesh plate smearing device comprises the following steps:
the first step is as follows: first control driving motor 37 work, it is rotatory with another belt pulley 356 through the transmission of driving belt 36 to drive belt pulley 356 connected with it, thereby drive two rotation axis 354 synchronous revolution, thereby it is rotatory to drive two first gears 353, two first gears 353 are rotatory to drive the ascending and descending tooth groove pole 352 of meshing with it respectively upwards sliding, thereby it rises to the perforating hole that passes on workstation 2 to drive a plurality of packing subassemblies 31 of installing on inflating subassembly 32, the height that highly is higher than workstation 2 of packing subassembly 31, packing subassembly 31 passes the punching hole on the mesh board when being convenient for place the mesh board and carries out preliminary spacing to it and prevents to produce the skew.
The second step: after the mesh plate is fed to the workbench 2 through the manipulator 1, the negative pressure fan 323 is started, wind power generated by the negative pressure fan 323 enters the inflation pipe 313 in each filling assembly 31 through the air inlet box 322, thrust is generated on the filling sliding block 312, the filling sliding block is enabled to slide outwards in the mounting block 311, and therefore the expansion ring 314 is driven to expand to be completely attached to the inner wall of punched holes, the punched holes on the mesh plate are completely filled before the mesh plate is coated with the coating, the coating is prevented from being coated in the mesh plate punched holes in the coating process, and the effect of covering the punched holes on the mesh plate by the coating is achieved.
The third step: mesh board passes through manipulator 1 material loading to workstation 2 after, four tooth's socket compress tightly post 412 and are located four angles of mesh board directly over respectively, control two second helical gear 434 rotations of dual spindle motor 433 work drive, thereby it is rotatory to drive two first helical gear 424 with it meshing, thereby it is rotatory to drive four second gears 423 that set up on two axis of rotation 422, thereby it compresses tightly post 412 with four tooth's sockets of second gear 423 meshing and slides down in step in sliding sleeve 411 to drive, thereby support four angles of mesh board until it is fixed, be convenient for follow-up to coating to the mesh board and paint.
The fourth step: after the mesh plate pressing device 4 fixes the mesh plate, the lifting assembly 33 controls the filling assembly 31 to descend to the top end of the filling assembly 31 and the top end of the punched hole to be parallel and level, so that the filling assembly 31 is higher than the mesh plate to form a smearing dead angle when the coating is smeared is avoided.
The fifth step: the electric push rod 52 controls the smearing plate 54 to descend to be in contact with the mesh plate, in order to ensure that the coating is smeared uniformly, the smearing track of the smearing plate 54 controls the smearing plate 54 to move from one end of the mesh plate to the other end through the screw rod sliding table 51, the coating discharging box 53 extrudes coating raw materials onto the smearing plate 54 in the moving process and then smears the coating raw materials onto the meshes through the smearing plate 54, then the screw rod sliding table 51 controls the smearing plate 54 to reset, the electric push rod 52 controls the smearing plate 54 to ascend in the resetting process, the smearing plate 54 is prevented from scraping off the coating on the mesh plate in the resetting process, the above operations are repeated, the coating is evenly smeared on the mesh plate, after smearing is completed, the mesh plate pressing device 4 is controlled to remove the fixation of the mesh plate, and finally, the coating can be carried out through the manipulator 1.
The above description is only an example of the present invention, and is not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (6)
1. The mesh plate smearing equipment comprises a manipulator (1) and is characterized by further comprising a workbench (2), a mesh plate filling device (3), a mesh plate pressing device (4) and a coating smearing device (5), wherein the manipulator (1) is arranged on one side of the workbench (2), the mesh plate filling device (3) is arranged below the workbench (2), the mesh plate pressing device (4) is arranged at the top of the workbench (2), the coating smearing device (5) is arranged above the workbench (2), a clamping groove (21) is formed in one side, close to the manipulator (1), of the workbench (2), the mesh plate filling device (3) comprises a filling assembly (31), an inflating assembly (32) and a lifting assembly (33), the inflating assembly (32) is arranged at the top of the lifting assembly (33), the filling assembly (31) is provided with a plurality of through holes, the filling assemblies (31) are uniformly distributed at the top of the inflating assembly (32), and through holes corresponding to the positions of the filling assemblies (31) are formed in the workbench (2);
each filling assembly (31) comprises a mounting block (311), a filling sliding block (312), an inflation tube (313) and an expansion ring (314), the mounting block (311) is arranged in a circular shape, a plurality of through sliding grooves are formed in the side end of the mounting block (311), the through sliding grooves are uniformly distributed in the side end of the mounting block (311) in a circular shape, a plurality of filling sliding blocks (312) are arranged, each filling sliding block (312) penetrates through one through sliding groove in the side end of the mounting block (311), the filling sliding blocks (312) are in sliding fit with the mounting block (311), a circular opening is formed in the circle center of the bottom of the mounting block (311), the inflation tube (313) penetrates through the circular opening in the bottom of the mounting block (311) to be connected with the top end of the mounting block (311), a plurality of air outlets corresponding to the positions of the filling sliding blocks (312) are formed in one end of the inflation tube (313), and the expansion ring (314) is sleeved on the outer side of the mounting block (311);
the expansion ring (314) is made of rubber;
device (5) is paintd to coating includes lead screw slip table (51), electric putter (52), coating play magazine (53) and paints board (54), lead screw slip table (51) set up the top in workstation (2), electric putter (52) set up the bottom that removes the end at lead screw slip table (51), electric putter (52) output sets up down, coating play magazine (53) sets up on the output of electric putter (52), it sets up in the discharge gate department of coating play magazine (53) and paints board (54) and be the slope setting to paint board (54).
2. The mesh plate smearing equipment according to claim 1, wherein the air inflation assembly (32) comprises a mounting plate (321), air inlet boxes (322) and a negative pressure fan (323), the mounting plate (321) is arranged below the workbench (2), the air inlet boxes (322) are arranged at the bottom of the mounting plate (321), the bottom ends of the air inflation pipes (313) in each filling assembly (31) penetrate through the mounting plate (321) and are communicated with the air inlet boxes (322), air inlets are formed in the bottom of the air inlet boxes (322), the negative pressure fan (323) is arranged below the air inlet boxes (322), and the air outlet end of the negative pressure fan (323) is connected with the air inlets of the air inlet boxes (322) through hoses.
3. The apparatus of claim 2, wherein the elevating assembly (33) comprises a first driving assembly (34), a second driving assembly (35), a driving belt (36) and a driving motor (37), the first driving assembly (34) and the second driving assembly (35) are symmetrically disposed at both sides of the air inlet box (322), the first driving assembly (34) and the second driving assembly (35) have the same structure, the second driving assembly (35) comprises a sleeve (351), an elevating toothed groove rod (352), a first gear (353), a rotating shaft (354), a mounting bracket (355) and a pulley (356), the sleeve (351) is disposed at one side of the air inlet box (322), one end of the elevating toothed groove rod (352) passes through the top end of the sleeve (351) and the elevating toothed groove rod mounting bracket (352) is in up-and-down sliding fit with the sleeve (351), the other end of the elevating toothed groove rod (352) is connected with the bottom of the mounting plate (321), the 355) is disposed at one side of the sleeve (351), the elevating toothed groove rod (354) passes through the top end of the sleeve (351) and the rotating shaft (354) is connected with the rotating shaft (354) at one end of the sleeve (356) which is far away from the rotating shaft (356), the rotating shaft (356) and the pulley (356) is connected with the rotating shaft (354) and the opening of the sleeve (356), the first gear (353) is installed at one end of the rotating shaft (354), the first gear (353) penetrates through an opening in the side end of the sleeve (351) to be meshed with a toothed groove end of the lifting toothed groove rod (352), the transmission belt (36) is sleeved on belt pulleys (356) in the first driving assembly (34) and the second driving assembly (35), the driving motor (37) is arranged on one side of one of the belt pulleys (356), and the output end of the driving motor (37) is connected with the belt pulley (356).
4. The mesh plate smearing device according to claim 3, wherein the mesh plate pressing device (4) comprises four pressing assemblies (41), a linkage assembly (42) and a linkage driving assembly (43), each two pressing assemblies (41) form one group, two groups of pressing assemblies (41) are symmetrically arranged on two sides of the top of the workbench (2), two groups of linkage assemblies (42) are provided, one side, away from the other group of pressing assemblies (41), of each group of pressing assemblies (41) is provided with one linkage assembly (42), each pressing assembly (41) comprises a sliding sleeve (411) and a toothed groove pressing column (412), the sliding sleeve (411) is arranged on the workbench (2), the top end of the pressing toothed groove (412) penetrates through the bottom of the sliding sleeve (411), the pressing column (412) is in up-down sliding fit with the sliding sleeve (411), each linkage assembly (42) comprises a first fixing frame (421), a rotating shaft (422), a second gear (423) and a first bevel gear (424) is arranged on one side of the fixing frame (421), and two bevel gears (422) are arranged on one side of the fixing frame (422), two second gear (423) all set up on axis of rotation (422) and every second gear (423) compresses tightly the tooth's socket end meshing of post (412) with a tooth's socket respectively, the one end at axis of rotation (422) is installed in first helical gear (424), linkage drive assembly (43) set up on workstation (2) and lie in one side of first helical gear (424).
5. The mesh plate smearing equipment according to claim 4, wherein the linkage driving assembly (43) comprises two second fixing frames (431), two linkage shafts (432), two double-shaft motors (433) and two second bevel gears (434), the double-shaft motors (433) are arranged on a workbench (2), the number of the linkage shafts (432) is two, one ends of the two linkage shafts (432) are respectively connected with two output ends of the double-shaft motors (433), the number of the second fixing frames (431) is two, the two second fixing frames (431) are symmetrically arranged on the workbench (2) and are respectively in rotating connection with the other end of one linkage shaft (432), the number of the second bevel gears (434) is two, each second bevel gear (434) is respectively arranged on one linkage shaft (432), and each second bevel gear (434) is respectively meshed with one first bevel gear (424).
6. The application process of the mesh plate application equipment according to claim 5, characterized by comprising the following steps:
the first step is as follows: firstly, a driving motor (37) is controlled to work, a belt pulley (356) connected with the driving motor and another belt pulley (356) driven by a driving belt (36) are driven to rotate, so that two rotating shafts (354) are driven to synchronously rotate, two first gears (353) are driven to rotate, the two first gears (353) respectively drive lifting tooth groove rods (352) meshed with the first gears to upwards slide, and accordingly a plurality of filling assemblies (31) installed on an inflating assembly (32) are driven to ascend to penetrate through holes in a workbench (2), the height of each filling assembly (31) is higher than that of the workbench (2), and when a mesh plate is placed, the filling assemblies (31) penetrate through punch holes in the mesh plate to perform primary limiting on the mesh plate so as to prevent the mesh plate from shifting;
the second step is that: after the mesh plate is fed to the workbench (2) through the manipulator (1), the negative pressure fan (323) is started, wind power generated by the negative pressure fan (323) enters the air inflation pipe (313) in each filling assembly (31) through the air inlet box (322) to generate thrust on the filling sliding block (312), so that the filling sliding block slides outwards in the mounting block (311), and the expansion ring (314) is driven to expand to be completely attached to the inner wall of the punched hole, so that the punched hole on the mesh plate is completely filled before the coating is coated on the mesh plate, and the effect that the coating covers the punched hole on the mesh plate due to the fact that the coating is coated in the punched hole of the mesh plate in the coating process is avoided;
the third step: after the mesh plate is fed to the workbench (2) through the manipulator (1), four tooth socket pressing columns (412) are respectively located right above four corners of the mesh plate, the work of the double-shaft motor (433) is controlled to drive the two second bevel gears (434) to rotate, so that the two first bevel gears (424) meshed with the double-shaft motor are driven to rotate, the four second gears (423) arranged on the two rotating shafts (422) are driven to rotate, the four tooth socket pressing columns (412) meshed with the second gears (423) are driven to synchronously slide downwards in the sliding sleeve (411), so that the four corners of the mesh plate are abutted to the four corners until the mesh plate is fixed, and the subsequent coating smearing on the mesh plate is facilitated;
the fourth step: after the mesh plate is fixed by the mesh plate pressing device (4), the filling assembly (31) is controlled to descend to the top end of the filling assembly (31) to be flush with the top end of the punched hole through the lifting assembly (33), so that the filling assembly (31) is prevented from being higher than the mesh plate to form a coating dead angle when a coating is coated;
the fifth step: the coating plate (54) is controlled to descend to be in contact with the mesh plate through the electric push rod (52), in order to ensure that the coating is uniformly coated, the coating track of the coating plate (54) is that the lead screw sliding table (51) controls the coating plate (54) to move from one end of the mesh plate to the other end, the coating material box (53) extrudes coating raw materials onto the coating plate (54) in the moving process and then coats the coating plate (54) on the mesh, then the lead screw sliding table (51) controls the coating plate (54) to reset, the electric push rod (52) controls the coating plate (54) to ascend in the resetting process, the coating plate (54) in the resetting process is prevented from scraping off the coating on the mesh plate, the operation is repeated, the coating is uniformly coated on the mesh plate, after the coating is finished, the mesh plate pressing device (4) is controlled to release the fixation of the mesh plate, and finally the coating can be carried out through the manipulator (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210959203.8A CN115155992A (en) | 2021-08-31 | 2021-08-31 | Mesh plate smearing equipment and smearing process thereof |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210959203.8A CN115155992A (en) | 2021-08-31 | 2021-08-31 | Mesh plate smearing equipment and smearing process thereof |
| CN202111011283.6A CN113751272B (en) | 2021-08-31 | 2021-08-31 | Automatic coating processing device and coating process for mesh plate |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111011283.6A Division CN113751272B (en) | 2021-08-31 | 2021-08-31 | Automatic coating processing device and coating process for mesh plate |
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| CN115155992A true CN115155992A (en) | 2022-10-11 |
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| CN202111011283.6A Active CN113751272B (en) | 2021-08-31 | 2021-08-31 | Automatic coating processing device and coating process for mesh plate |
| CN202210959203.8A Pending CN115155992A (en) | 2021-08-31 | 2021-08-31 | Mesh plate smearing equipment and smearing process thereof |
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| CN114589530B (en) * | 2022-03-17 | 2023-01-20 | 安徽金力泵业科技有限公司 | Compound frock clamp platform of cooling water pump |
| CN114589055B (en) * | 2022-03-28 | 2022-10-18 | 壹启新能源科技(苏州)有限公司 | Gluing device and gluing method for inverter ceramic wafer |
| CN114733731B (en) * | 2022-05-07 | 2023-05-09 | 山东华冠智能卡有限公司 | Graphene coating and drying equipment for IC card production |
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| CN113751272B (en) | 2022-09-20 |
| CN113751272A (en) | 2021-12-07 |
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