CN109754713A - Surface bonding device and bonding method thereof - Google Patents

Surface bonding device and bonding method thereof Download PDF

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CN109754713A
CN109754713A CN201711071668.5A CN201711071668A CN109754713A CN 109754713 A CN109754713 A CN 109754713A CN 201711071668 A CN201711071668 A CN 201711071668A CN 109754713 A CN109754713 A CN 109754713A
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curved surface
flexible element
curved
jig
carrier film
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黄秋逢
魏崇圣
王丁文
邱元浩
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Usun Technology Co Ltd
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Usun Technology Co Ltd
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Abstract

The present invention is in relation to a kind of application of a surface device and its applying method, when jig is incorporated into lower mold, the carrier film of its jig will receive that bottom mold surface supports for and stretch forming goes out cambered surface, the flexible element of carrying film surface is driven to shape curved surface in advance simultaneously, it can be conformed accurately to using the flexible element of formed curved surface out on the adsorbed curved surface object of upper mold, so that the curved sections around curved surface object are really docile to be formed with the curved surface around flexible element, it shapes curved surface because of flexible element in advance, so during flexible element is bonded with curved surface object, it can avoid making flexible element surface by excessive extruding because of the difference on labyrinth, to prevent flexible element from generating flaw, damage, and it also can avoid that there is a situation where the adhesion coatings on flexible element surface to be reamed by curved surface object, it is sealed at flexible element really On curved surface object, and then reach the effectiveness for promoting overall acceptability rate.

Description

曲面贴合装置及其贴合方法Surface bonding device and bonding method thereof

技术领域technical field

本发明涉及一种曲面贴合装置及其贴合方法,尤指可通过治具的承载膜的拉伸变形,来使软性元件周围处事先成形出曲面,即可凭借已成形出曲面的软性元件来使贴合作业更佳的精准、确实,进而达到提升制造上合格率的效果。The invention relates to a curved surface laminating device and a laminating method thereof, in particular, a curved surface can be formed around a flexible element in advance through the stretching deformation of a carrier film of a jig. To make the lamination industry more precise and accurate, and to achieve the effect of improving the qualification rate of manufacturing.

背景技术Background technique

按,现今制造产业面临劳工需求短缺、加工作业容易对环境造成污染的严重问题,并在环保意识高涨、人工与经营所需成本等提高的情况下,以及劳力密集而转型成技术性密集的压力,业者大都以产业外移或引进外凭借劳工的方式来因应生产成本的上涨,或者是运用生产线自动化技术及治具辅助加工的作业模式来改善经营体质与降低成本,如此达到缩减人力、节省制造工时而提高产能的目的。According to this, the manufacturing industry is currently facing serious problems of shortage of labor demand, and processing operations are likely to cause pollution to the environment, and under the circumstances of rising environmental awareness, increased labor and operating costs, and labor-intensive transformation into technology-intensive pressure, Most of the industry relocates or introduces labor to cope with rising production costs, or use production line automation technology and fixture-assisted processing to improve operating conditions and reduce costs, so as to reduce manpower and save manufacturing hours. the purpose of increasing productivity.

再者,由于液晶显示器、薄膜触控面板制作的技术不断研发与精进,使得新一代的产品应用都朝向更为轻、薄、省能源、低辐射、可挠性或曲面以及大尺寸化的方向设计,其目的都是为了能提供人类更宽大的视觉介面与更高解析度的色彩,并为人类带来极佳的便利性与乐趣,因此,显示介面已成为产业关注的焦点,相关厂商莫不投注资源开发新的显示技术、新应用,共同为了提升人类的视觉享受而努力,而其因一般液晶面板、触控面板等大都为一平面,其面板的贴合技术发展已经相当的成熟,虽然贴合技术不断的改进,但要有极大的创新技术也相对的困难,不过随着面板制造厂商研发出新的有机发光二极管(OLED)可挠性曲面的面板显示技术,相较于传统液晶面板具有视角更广泛、对比度更佳、低耗电及高反应速率等优点,所以曲面贴合技术的开发是一重要的关键,必须寻求能够稳定的贴合曲面基板的方式。In addition, due to the continuous research and development and improvement of the production technology of liquid crystal displays and thin film touch panels, the new generation of product applications are directed towards lighter, thinner, energy-saving, low-radiation, flexible or curved surfaces, and large-scale applications. The purpose of design is to provide human beings with a wider visual interface and higher-resolution colors, and bring great convenience and fun to human beings. Therefore, the display interface has become the focus of the industry, and relevant manufacturers have The company develops new display technologies and new applications, and works together to improve the visual enjoyment of human beings. However, because most of the LCD panels and touch panels are flat, the development of the panel bonding technology has been quite mature. Although Lamination technology is constantly improving, but it is also relatively difficult to have great innovation. However, as panel manufacturers develop new organic light emitting diode (OLED) flexible curved panel display technology, compared with traditional liquid crystal Panels have the advantages of wider viewing angle, better contrast, low power consumption and high response rate, so the development of curved surface bonding technology is an important key, and a method that can stably bond curved substrates must be found.

然而,随着液晶显示器、薄膜触控面板需求的高速成长,如何提高生产效率及合格率是所有制造厂商的期待,面板制程的瓶颈主要是在涂胶及贴合制程,例如偏光板、玻璃基板、光学膜、触控膜,或者是可挠式主动矩阵有机发光二极管显示面板的上、下膜、功能膜及封装膜等,都会对其表面有严格的要求,并在各种二基板间的贴合上,常使用透光度较好的光学胶(OCR胶,俗称水胶)或固态光学胶(OCA胶)作结合,但一般涂胶再压合的技术容易产生有气泡、制程时间长与合格率低等问题,更加无法应付大尺寸面板的需求。However, with the rapid growth of demand for liquid crystal displays and thin-film touch panels, how to improve production efficiency and yield is the expectation of all manufacturers. The bottleneck of the panel process is mainly in the coating and lamination process, such as polarizers, glass substrates , optical film, touch film, or the upper and lower films, functional films and encapsulation films of flexible active matrix organic light-emitting diode display panels, etc., will have strict requirements on their surfaces, and they will be placed between various two substrates. In lamination, optical glue with better light transmittance (OCR glue, commonly known as water glue) or solid optical glue (OCA glue) is often used for bonding, but generally the technology of gluing and pressing is easy to produce bubbles and the process takes a long time. And problems such as low pass rate, it is even more unable to meet the needs of large-size panels.

因此制造厂商便会通过下列二种方式来进行贴合作业,其中一种是利用网板吸附于基板位移至另一基板下方,再由机台的滚筒在网板的网面上进行加压滚动,使基板滚贴于另一基板上后结合成为一体,且二基板间的贴合过程为真空状态不会产生气泡,便不会导致有光学折射的问题,所以可提高贴合制程的合格率,惟该网板滚贴的过程中,为了使网板吸附的基板能够确实的贴着于另一基板上,滚筒便会施加较大作用力进行滚压,造成网板反复的使用下容易受到拉扯而破裂,导致网板破真空而无法紧密吸附于基板上,整体结构相当的不稳定,进而影响到面板贴合制程上的品质与合格率,难以达成产能及成本的要求。Therefore, manufacturers will use the following two methods to carry out the lamination operation. One of them is to use the stencil to adsorb on the substrate and move to the bottom of the other substrate, and then use the roller of the machine to press and roll on the mesh surface of the stencil. , so that the substrate is rolled onto another substrate and then combined into a whole, and the lamination process between the two substrates is in a vacuum state without generating air bubbles, so it will not cause the problem of optical refraction, so it can improve the qualification rate of the lamination process However, in the process of rolling the stencil, in order to make the substrate adsorbed by the stencil stick to another substrate, the roller will apply a large force to roll, causing the stencil to be easily affected by repeated use. Pulled and ruptured, the stencil broke the vacuum and could not be tightly adsorbed on the substrate, and the overall structure was quite unstable, which in turn affected the quality and pass rate of the panel lamination process, and it was difficult to meet the requirements of production capacity and cost.

另外,其面板还有另一种贴合方式,先将公模上定位有基板,并在母模下方定位有曲面面板,再将公母模相互挤压,以使基板受到曲面面板挤压而符合其弧度,进而使曲面面板与基板粘合为一体,然而,在为此种制造方式的情况下,当曲面面板压入于基板上时,其基板表面会与曲面面板形成接触,其接触的点容易因单点受到的压力过大而产生瑕疵、损坏等缺陷问题,且基板表面涂布的粘着剂在曲面面板压入于基板的过程中,也容易受到曲面面板的弯曲段切削掉落,而使曲面面板与基板无法适当地相互接合,或者产生部份粘着剂向外溢出而导致不合格率提高的情形发生。In addition, there is another way of attaching the panel. First, the male mold is positioned with the substrate, and the curved panel is positioned under the female mold, and then the male and female molds are extruded to each other, so that the substrate is squeezed by the curved panel. In accordance with its curvature, the curved panel and the substrate are bonded as a whole. However, in the case of this manufacturing method, when the curved panel is pressed into the substrate, the surface of the substrate will be in contact with the curved panel. The point is prone to defects such as defects and damage due to excessive pressure on a single point, and the adhesive coated on the surface of the substrate is also prone to cutting and falling off from the curved section of the curved panel when the curved panel is pressed into the substrate. As a result, the curved panel and the substrate cannot be properly bonded to each other, or a part of the adhesive overflows outwards, which leads to an increase in the defect rate.

是以,要如何达到精密贴合、提升制程合格率及产能的要求,此即为从事于此行业者所亟欲研究改善的方向所在。Therefore, how to meet the requirements of precise fit, improve the process qualification rate and production capacity, this is the direction that those engaged in this industry are eager to research and improve.

发明内容SUMMARY OF THE INVENTION

故,发明人有鉴于上述缺失,乃搜集相关资料,经由多方评估及考量,并以从事于此行业累积的多年经验,经由不断试作及修改,始设计出此种曲面贴合装置及其贴合方法的发明专利。Therefore, in view of the above-mentioned deficiencies, the inventor collected relevant information, evaluated and considered from various parties, and based on years of experience accumulated in this industry, through continuous trial production and modification, before designing such a curved surface laminating device and its sticker. The invention patent of the combined method.

为实现上述目的,本发明采用的技术方案是:For achieving the above object, the technical scheme adopted in the present invention is:

一种曲面贴合装置,其特征是包括下模具、治具及上模具,其中:A curved surface bonding device is characterized by comprising a lower mold, a fixture and an upper mold, wherein:

该下模具具有座体,并在座体表面凸设有抵持块,再在抵持块顶面周围处形成有弯曲面;The lower mold has a seat body, and a resisting block is protruded on the surface of the seating body, and a curved surface is formed around the top surface of the resisting block;

该治具供结合于下模具上,并具有移动机构,且移动机构上结合有供抵持块撑抵而使表面所定位的预设软性元件周围处成形出曲面的承载膜,该承载膜周围处受到抵持块撑抵会拉伸形成有供服帖于弯曲面表面上的弧面;The jig is combined with the lower mold and has a moving mechanism, and the moving mechanism is combined with a bearing film that is supported by the abutting block to form a curved surface around the preset soft element positioned on the surface. The bearing film The surrounding area will be stretched to form a curved surface for compliant with the curved surface when it is supported by the resisting block;

该上模具有供结合于治具上、并具有吸附着预设曲面物件以供预设软性元件进行贴合作业的吸附平台。The upper mold is provided with an adsorption platform for being combined with a jig and for adsorbing a preset curved surface object for a preset soft element to perform a bonding operation.

所述的曲面贴合装置,其中:该下模具的座体位于抵持块下方处设有加热部,该加热部在座体内设有至少一个加热单元,而座体在抵持块二侧处贯穿有至少一个抽风孔。The curved surface bonding device, wherein: the seat body of the lower mold is provided with a heating part under the abutting block, the heating part is provided with at least one heating unit in the seat body, and the seat body penetrates through the two sides of the abutting block There is at least one ventilation hole.

所述的曲面贴合装置,其中:该治具的承载膜具有粘性且由可挠性材质制成,而该承载膜为UV固化胶带、热解离胶带或水解离胶。In the curved surface bonding device, wherein: the carrier film of the fixture is adhesive and made of flexible material, and the carrier film is UV curing tape, thermal release tape or hydrolysis adhesive.

所述的曲面贴合装置,其中:该上模具的吸附平台为真空吸附平台、静电吸着平台、机械吸盘或粘着吸盘,且上模具的吸附平台底面处凹设有供预设曲面物件服帖定位的模穴,且模穴周围处形成有供预设曲面物件的曲面段服帖定位的弯弧面。The curved surface bonding device, wherein: the adsorption platform of the upper mold is a vacuum adsorption platform, an electrostatic adsorption platform, a mechanical suction cup or an adhesive suction cup, and the bottom surface of the adsorption platform of the upper mold is concavely provided with a preset curved object for obedient positioning. A mold cavity is formed around the mold cavity, and a curved surface for compliant positioning of the curved surface segment of the preset curved object is formed.

一种曲面贴合装置的贴合方法,其特征是依照下列的步骤实施:A lamination method of a curved surface lamination device is characterized in that it is implemented according to the following steps:

(A01)先利用上模具的吸附平台来定位曲面物件,再在治具的承载膜表面上定位有软性元件;(A01) First use the adsorption platform of the upper mold to locate the curved object, and then locate the soft element on the surface of the carrier film of the fixture;

(A02)该治具通过移动机构来使承载膜与下模具接触,以使治具的承载膜底面抵贴于下模具凸出的抵持块表面上;(A02) The jig makes the carrier film contact the lower mold through a moving mechanism, so that the bottom surface of the carrier film of the jig abuts on the surface of the abutting block protruding from the lower mold;

(A03)再持续将治具与下模具结合,使承载膜底面受到抵持块表面撑抵,而使承载膜周围处会随着抵持块周围的弯曲面产生拉伸变形,以形成出弧面,同时,其承载膜即会带动表面的软性元件产生拉伸变形,如此使软性元件周围处随之拉伸出曲面呈预定成型;(A03) Continue to combine the jig with the lower mold, so that the bottom surface of the carrier film is supported by the surface of the abutting block, and the surrounding of the carrier film will be stretched and deformed with the curved surface around the abutting block to form an arc At the same time, the carrier film will drive the soft components on the surface to produce tensile deformation, so that the surrounding area of the soft components will be stretched out of the curved surface to form a predetermined shape;

(A04)且待软性元件周围处成形出曲面后,便将上模具与下模具进行结合,以使软性元件表面贴合于曲面物件上呈结合定位,且软性元件的曲面便会服帖于曲面物件周围处的曲面段;(A04) And after the curved surface is formed around the flexible element, the upper mold and the lower mold are combined, so that the surface of the flexible element is attached to the curved object in a combined position, and the curved surface of the flexible element will be compliant Surface segments around surface objects;

(A05)而待软性元件贴合于曲面物件上后,再分别将下模具及上模具从治具上分离;(A05) After the flexible components are attached to the curved object, separate the lower mold and the upper mold from the fixture;

(A06)再将治具的承载膜与软性元件形成分离,以得到结合为一体的曲面物件及软性元件。(A06) The carrier film of the fixture is then separated from the soft element to obtain a curved object and soft element that are integrated into one.

所述曲面贴合装置的贴合方法,其中:该步骤(A01)中上模具的吸附平台底面处凹设有供曲面物件定位的模穴,且模穴周围处形成有供曲面段服帖的弯弧面。The bonding method of the curved surface bonding device, wherein: in the step (A01), a mold cavity for positioning the curved object is concave at the bottom surface of the adsorption platform of the upper mold, and a curved surface for the curved surface segment is formed around the mold cavity. Arc.

所述曲面贴合装置的贴合方法,其中:该步骤(A01)~(A06)是在真空环境中实施。The lamination method of the curved surface lamination device, wherein: the steps (A01) to (A06) are implemented in a vacuum environment.

所述曲面贴合装置的贴合方法,其中:该步骤(A01)~(A06)中的曲面物件为玻璃基板、液晶面板、触控面板、压克力板、不锈钢板、软性显示器、有机发光二极管面板、聚乙烯、聚对苯二甲酸乙二醇酯或聚酰亚胺,而该软性元件为薄膜传感器、软性有机发光二极管面板、触控面板、有机电致发光显示器、液晶显示器、光学胶、聚乙烯、聚对苯二甲酸乙二醇酯或聚酰亚胺,且软性元件表面上设有供粘贴于曲面物件底面处的粘着层,而该粘着层为光学胶或固态光学胶。The bonding method of the curved surface bonding device, wherein: the curved objects in the steps (A01) to (A06) are glass substrates, liquid crystal panels, touch panels, acrylic plates, stainless steel plates, flexible displays, organic Light emitting diode panel, polyethylene, polyethylene terephthalate or polyimide, and the flexible element is a thin film sensor, flexible organic light emitting diode panel, touch panel, organic electroluminescence display, liquid crystal display , optical adhesive, polyethylene, polyethylene terephthalate or polyimide, and the surface of the soft element is provided with an adhesive layer for pasting on the bottom surface of the curved object, and the adhesive layer is optical adhesive or solid Optical glue.

所述曲面贴合装置的贴合方法,其中:该下模具的座体在抵持块下方处设有加热部,该加热部在座体内设有至少一个加热单元,当步骤(A02)执行后,进行下列步骤:The bonding method of the curved surface bonding device, wherein: the seat body of the lower mold is provided with a heating part under the abutting block, and the heating part is provided with at least one heating unit in the seat body, and after step (A02) is performed, Do the following steps:

(A021)利用加热部的至少一个加热单元来对抵持块进行加热,以凭借抵持块来软化治具的承载膜,再执行步骤(A03)。(A021) Use at least one heating unit of the heating part to heat the resisting block, so as to soften the carrier film of the jig by the resisting block, and then perform step (A03).

所述曲面贴合装置的贴合方法,其中:该下模具的座体在抵持块二侧处贯穿有至少一个抽风孔,当步骤(A03)执行后,进行下列步骤:The bonding method of the curved surface bonding device, wherein: the seat body of the lower mold is provided with at least one ventilation hole at two sides of the abutting block, and after the step (A03) is performed, the following steps are performed:

(A031)利用至少一个抽风孔来进行真空抽取作业,以使治具的承载膜受到吸取而产生变形,进而服帖于抵持块表面上,再执行步骤(A04)。(A031) Use at least one air extraction hole to perform a vacuum extraction operation, so that the carrier film of the jig is sucked and deformed, and then conforms to the surface of the resisting block, and then step (A04) is performed.

本发明的主要优点在于该下模具所具的座体表面设有凸出的抵持块,并在抵持块顶面周围处形成有弯曲面,而下模具上方设有治具,其治具所具的移动机构上结合有供定位软性元件的承载膜,再在治具上方设有上模具,其上模具具有供定位曲面物件的吸附平台,当治具结合下模具上时,其承载膜会受到抵持块面撑抵而拉伸出弧面,同时带动软性元件事先成形出曲面,便可利用已成形出曲面的软性元件来精确地贴合于曲面物件的曲面段上,由于软性元件已事先成形出曲面,所以软性元件与曲面物件贴合过程中,即可避免因曲径的不同而使软性元件表面受到过度的挤压,以防止软性元件产生瑕疵、损坏等缺陷问题,且也可避免软性元件的粘着层受到曲面物件削掉的情况发生,以使软性元件确实密合于曲面物件上,进而达到提升整体合格率的目的。The main advantage of the present invention is that the surface of the seat body of the lower mold is provided with a protruding abutting block, and a curved surface is formed around the top surface of the abutting block, and a jig is arranged above the lower mold, and the jig is The moving mechanism is combined with a carrier film for positioning soft components, and an upper mold is arranged above the jig. The upper mold has an adsorption platform for positioning curved objects. When the jig is combined with the lower mold, its carrying The film will be supported by the resisting block surface to stretch out the curved surface, and at the same time drive the soft element to form the curved surface in advance, and the soft element that has been formed with the curved surface can be used to accurately fit the curved surface segment of the curved object. Since the flexible component has been formed with a curved surface in advance, the soft component can be prevented from being excessively squeezed due to the difference in the labyrinth during the lamination process of the flexible component and the curved object, so as to prevent the flexible component from producing defects, Defects such as damage can also be avoided, and it can also avoid the occurrence of the adhesive layer of the soft component being chipped off by the curved object, so that the soft component is indeed closely attached to the curved object, thereby achieving the purpose of improving the overall pass rate.

本发明的次要优点在于该曲面物件及软性元件为可于真空环境中进行贴合作业,以使贴合的过程中不易产生气泡,而可不会因气泡而导致有光学折射的问题,如此达到提高贴合制程合格率的目的。The secondary advantage of the present invention is that the curved object and the soft element can be bonded in a vacuum environment, so that air bubbles are not easily generated during the bonding process, and the problem of optical refraction due to air bubbles will not be caused. To achieve the purpose of improving the qualification rate of the lamination process.

本发明的另一优点在于该下模具为配合加热部的至少一个加热单元及至少一个抽风孔使用,以使治具的承载膜可准确成形出弧面,并凭借承载膜来达到精确带动软性元件成形出曲面的目的。Another advantage of the present invention is that the lower mold is used with at least one heating unit and at least one air exhaust hole of the heating part, so that the carrier film of the jig can accurately form a curved surface, and the carrier film can accurately drive the softness The purpose of the component to form a curved surface.

附图说明Description of drawings

图1是本发明的流程图。Figure 1 is a flow chart of the present invention.

图2是本发明的使用状态图(一)。Fig. 2 is the use state diagram (1) of the present invention.

图3是本发明的使用状态图(二)。Fig. 3 is the use state diagram (2) of the present invention.

图4是本发明的使用状态图(三)。Fig. 4 is the use state diagram (3) of the present invention.

图5是本发明的使用状态图(四)。Fig. 5 is a use state diagram (4) of the present invention.

图6是本发明的使用状态图(五)。Fig. 6 is a use state diagram (5) of the present invention.

图7是本发明另一实施例的流程图。FIG. 7 is a flowchart of another embodiment of the present invention.

图8是本发明另一实施例加热部的使用状态图。FIG. 8 is a use state diagram of the heating part according to another embodiment of the present invention.

图9是本发明另一实施例抽风孔的使用状态图(一)。FIG. 9 is a state diagram (1) of the use state of the ventilation hole according to another embodiment of the present invention.

图10是本发明另一实施例抽风孔的使用状态图(二)。FIG. 10 is a state diagram (2) of the use state of the ventilation hole according to another embodiment of the present invention.

附图标记说明:1-下模具;11-座体;12-抵持块;121-弯曲面;13-加热部;131-加热单元;14-抽风孔;2-治具;21-移动机构;22-承载膜;221-弧面;3-上模具;31-吸附平台;32-模穴;321-弯弧面;4-曲面物件;41-曲面段;5-软性元件;51-曲面;6-粘着层。Description of reference numerals: 1-lower mold; 11-seat body; 12-resist block; 121-curved surface; 13-heating part; 131-heating unit; 14-air exhaust hole; 2-jig; 21-moving mechanism ; 22-bearing film; 221-curved surface; 3-upper mold; 31-adsorption platform; 32-mold cavity; 321-curved surface; 4-curved object; 41-curved segment; 5-soft component; 51- Surface; 6- Adhesion layer.

具体实施方式Detailed ways

为达成上述目的与功效,本发明所采用的技术手段及其构造、实施的方法等,兹绘图就本发明的较佳实施例详加说明其特征与功能如下,俾利完全了解。In order to achieve the above objectives and effects, the technical means used in the present invention, its structure, and implementation methods, etc., are described in detail with reference to the preferred embodiment of the present invention, and its features and functions are as follows, so as to be fully understood.

请参阅图1、图2、图3、图4、图5、图6所示,是本发明的流程图、使用状态图(一)、(二)、(三)、(四)及(五),由图中可清楚看出,本发明的曲面贴合装置包括下模具1、治具2及上模具3,其中:Please refer to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, and Fig. 6, which are the flow charts and usage state diagrams (1), (2), (3), (4) and (5) of the present invention ), it can be clearly seen from the figure that the curved surface bonding device of the present invention comprises a lower mold 1, a fixture 2 and an upper mold 3, wherein:

该下模具1具有一座体11,并在座体11表面设有凸出的抵持块12,再在抵持块12顶面周围处形成有弧状的弯曲面121。The lower mold 1 has a seat body 11 , and a protruding abutting block 12 is provided on the surface of the seat body 11 , and an arc-shaped curved surface 121 is formed around the top surface of the abutting block 12 .

该治具2具有可供进行垂直位移的移动机构21,并在移动机构21上结合有具粘性且由可挠性材质制成的承载膜22。The fixture 2 has a moving mechanism 21 capable of vertical displacement, and a carrier film 22 made of viscous and flexible material is combined with the moving mechanism 21 .

该上模具3设有具吸附作用的吸附平台31,并在吸附平台31底面处凹设有模穴32,且模穴32周围处形成有弯弧面321。The upper mold 3 is provided with an adsorption platform 31 with adsorption function, and a mold cavity 32 is recessed on the bottom surface of the adsorption platform 31 , and a curved surface 321 is formed around the mold cavity 32 .

上述治具2的承载膜22可为UV固化胶带、热解离胶带或水解离胶带等由可挠性材质制成并具粘性的膜体。The carrier film 22 of the above-mentioned fixture 2 may be a film body made of a flexible material and having adhesive properties, such as UV curing tape, thermal release tape, or water release tape.

再者,上述上模具3的吸附平台31可为真空吸附平台、静电吸着平台(ElectrostaticChuck,ESC)、机械吸盘或粘着吸盘等具有吸力的装置。Furthermore, the suction platform 31 of the upper mold 3 may be a vacuum suction platform, an electrostatic chuck (ESC), a mechanical suction cup, or an adhesive suction cup or other device with suction.

本发明曲面贴合装置的贴合方法为可于真空作业环境中执行下列的步骤:The bonding method of the curved surface bonding device of the present invention can perform the following steps in a vacuum working environment:

(A01)先利用上模具3的吸附平台31来定位曲面物件4,再在治具2的承载膜22表面上定位有软性元件5。(A01) First, use the adsorption platform 31 of the upper mold 3 to position the curved object 4 , and then position the flexible element 5 on the surface of the carrier film 22 of the jig 2 .

(A02)其治具2通过移动机构21来使承载膜22与下模具1接触,以使治具2的承载膜22底面抵贴于下模具1凸出的抵持块12表面上。(A02) The jig 2 contacts the carrier film 22 with the lower mold 1 through the moving mechanism 21 , so that the bottom surface of the carrier film 22 of the jig 2 abuts on the surface of the protruding abutment block 12 of the lower mold 1 .

(A03)再持续将治具2与下模具1结合,使承载膜22底面受到抵持块12表面撑抵,而使承载膜22周围处随着抵持块12周围的弯曲面121产生拉伸变形,以形成出弧面221,同时,其承载膜22即会带动表面的软性元件5产生拉伸变形,如此使软性元件5周围处随之拉伸出曲面51呈预定成型。(A03) Continue to combine the jig 2 with the lower mold 1, so that the bottom surface of the carrier film 22 is supported by the surface of the abutting block 12, and the surrounding of the carrier film 22 is stretched along with the curved surface 121 around the abutting block 12 Deformed to form the arc surface 221, and at the same time, the carrier film 22 will drive the soft element 5 on the surface to produce tensile deformation, so that the curved surface 51 around the soft element 5 is stretched to form a predetermined shape.

(A04)且待软性元件5周围处成形出曲面51后,便可将上模具3与下模具1进行结合,以使软性元件5表面贴合于曲面物件4上呈结合定位,且软性元件5的曲面51便会服帖于曲面物件4周围处的曲面段41。(A04) and after the curved surface 51 is formed around the flexible element 5, the upper mold 3 and the lower mold 1 can be combined, so that the surface of the flexible element 5 is attached to the curved object 4 in a combined position, and the soft The curved surface 51 of the sexual element 5 will conform to the curved surface segment 41 around the curved object 4 .

(A05)而待软性元件5贴合于曲面物件4上后,再分别将下模具1及上模具3从治具2上分离。(A05) After the flexible element 5 is attached to the curved object 4, the lower mold 1 and the upper mold 3 are separated from the fixture 2 respectively.

(A06)再将治具2的承载膜22与软性元件5形成分离,以得到结合为一体的曲面物件4及软性元件5,如此完成本发明的使用。(A06) The carrier film 22 of the jig 2 is separated from the flexible element 5 to obtain the integrated curved object 4 and the flexible element 5, thus completing the use of the present invention.

上述步骤(A01)中的曲面物件4为可定位于上模具3的模穴32内,且曲面物件4周围处形成有供服帖于模穴32的弯弧面321中的曲面段41,即可通过模穴32来使曲面物件4整体完全服帖定位于上模具3中,以使软性元件5于贴合的过程中,可避免曲面物件4产生摇晃、晃动的情形,而可精准贴覆于曲面物件4底面处,进而使软性元件5稳定密合于曲面物件4底面处呈定位,凭借使达到提升贴合稳定性及合格率的效果。The curved object 4 in the above step (A01) can be positioned in the mold cavity 32 of the upper mold 3, and a curved surface segment 41 is formed around the curved object 4 to fit in the curved surface 321 of the mold cavity 32, that is, Through the mold cavity 32, the curved object 4 is completely positioned in the upper mold 3, so that the flexible element 5 can be prevented from shaking and swaying during the lamination process, and the curved object 4 can be accurately attached to the upper mold 3. At the bottom surface of the curved object 4, the soft element 5 is stably and closely attached to the bottom surface of the curved object 4 to be positioned, so as to achieve the effect of improving the bonding stability and the pass rate.

而上述的曲面物件4可为玻璃基板、液晶面板、触控面板、压克力板、不锈钢板、软性显示器(FlexibleDisplay)、有机发光二极管(OLED)面板、聚乙烯(Polyethylene,PE)、聚对苯二甲酸乙二醇酯(Polyethyleneterephthalate,PET或PETE)或聚酰亚胺(Polyimide,PI)等周围处具曲面段41的物件。The above-mentioned curved object 4 can be a glass substrate, a liquid crystal panel, a touch panel, an acrylic plate, a stainless steel plate, a flexible display (Flexible Display), an organic light emitting diode (OLED) panel, polyethylene (PE), An object having a curved surface segment 41 around it, such as polyethylene terephthalate (PET or PETE) or polyimide (PI).

再者,上述的软性元件5可为薄膜传感器(FilmSensor)、软性有机发光二极管面板(FlexibleOLED)、触控面板、有机电致发光(Electroluminescence,EL)显示器、液晶显示器、光学胶、聚乙烯(Polyethylene,PE)、聚对苯二甲酸乙二醇酯(Polyethyleneterephthalate,PET或PETE)或聚酰亚胺(Polyimide,PI)等的各种软性元件5。Furthermore, the above-mentioned flexible element 5 can be a thin film sensor (FilmSensor), a flexible organic light-emitting diode panel (FlexibleOLED), a touch panel, an organic electroluminescence (EL) display, a liquid crystal display, an optical glue, a polyethylene (Polyethylene, PE), polyethylene terephthalate (Polyethyleneterephthalate, PET or PETE) or polyimide (Polyimide, PI) etc. Various flexible elements 5 .

另外,上述的软性元件5表面上为可设有粘着层6,即可通过粘着层6来粘贴于曲面物件4底面处,而该粘着层6可为光学胶(OCR胶)或固态光学胶(OCA胶)等粘着胶或接着剂。In addition, an adhesive layer 6 may be provided on the surface of the above-mentioned soft element 5, that is, the adhesive layer 6 can be used to stick to the bottom surface of the curved object 4, and the adhesive layer 6 can be optical glue (OCR glue) or solid optical glue (OCA glue) and other adhesives or adhesives.

本发明为可通过上模具3的吸附平台31来吸附定位曲面物件4,并利用治具2的承载膜22表面来粘着定位有软性元件5,便可将治具2与下模具1接触,以使治具2的承载膜22底面抵贴于下模具1的抵持块12表面上,再持续将治具2与下模具1结合,进而凭借抵持块12表面来撑抵于承载膜22底面处,而使承载膜22周围处产生拉伸变形,以形成出弧面221,同时,其承载膜22便会带动表面的软性元件5产生拉伸变形,如此使软性元件5周围处随之拉伸出曲面51呈预定成型,且待软性元件5周围处成形出曲面51后,再将上模具3结合于下模具1上,以使软性元件5表面贴合于曲面物件4底面处呈定位,而该软性元件5的曲面51便会直接服帖于曲面物件4周围处的曲面段41内呈紧密贴合,续可将下模具1及上模具3从治具2二侧相对向外拆离,再将软性元件5解离于治具2的承载膜22表面,以得到粘合为一体的曲面物件4及软性元件5,其因可通过治具2的承载膜22的拉伸变形,来使软性元件5周围处事先成形出曲面51,即可凭借已成形出曲面51的软性元件5来使贴合作业更佳的精准、确实,进而提升制造上的合格率。In the present invention, the curved object 4 can be adsorbed and positioned by the adsorption platform 31 of the upper mold 3, and the surface of the carrier film 22 of the jig 2 can be used to adhere and position the flexible element 5, so that the jig 2 can be contacted with the lower mold 1. In order to make the bottom surface of the carrier film 22 of the jig 2 abut against the surface of the abutting block 12 of the lower mold 1, and then continue to combine the jig 2 with the lower mold 1, and then rely on the surface of the abutting block 12 to support the carrier film 22. At the bottom surface, the surrounding area of the carrier film 22 is stretched and deformed to form an arc surface 221 , and at the same time, the carrier film 22 will drive the soft element 5 on the surface to produce tensile deformation, so that the surrounding area of the soft element 5 is stretched and deformed. Then the curved surface 51 is stretched out to form a predetermined shape, and after the curved surface 51 is formed around the flexible element 5, the upper mold 3 is combined with the lower mold 1, so that the surface of the flexible element 5 is attached to the curved object 4 The bottom surface is positioned, and the curved surface 51 of the flexible element 5 will be directly attached to the curved surface segment 41 around the curved object 4 to form a close fit, and the lower mold 1 and the upper mold 3 can be moved from the two sides of the fixture 2. Relatively outwardly detached, and then dissociate the soft element 5 from the surface of the carrier film 22 of the jig 2 to obtain the curved object 4 and the soft element 5 that are bonded as a whole, which can pass through the carrier film of the jig 2 22, to form a curved surface 51 around the flexible element 5 in advance, and the flexible element 5 with the curved surface 51 formed can be used to make the fitting operation more accurate and reliable, thereby improving the manufacturing process. Pass rate.

再请参阅图7、图8、图9、图10,是本发明另一实施例的流程图、另一实施例加热部的使用状态图、另一实施例抽风孔的使用状态图(一)及(二),由图中可清楚看出,本发明另一实施例下模具1的座体11位于抵持块12下方处设有加热部13,其加热部13位于座体11内设有至少一个加热单元131,且座体11位于抵持块12二侧处贯穿有至少一个抽风孔14,而至少一个抽风孔14为连接于外部抽风装置(图中未示出),当本发明步骤(A02)执行后,为可进行下列的步骤:Please refer to FIG. 7, FIG. 8, FIG. 9, and FIG. 10 again, which are a flow chart of another embodiment of the present invention, a use state diagram of the heating portion of another embodiment, and a use state diagram of the ventilation hole of another embodiment (1) And (2), it can be clearly seen from the figure that the seat body 11 of the mold 1 according to another embodiment of the present invention is provided with a heating portion 13 under the abutting block 12, and the heating portion 13 is located in the seat body 11 with a heating portion 13. At least one heating unit 131, and the seat body 11 is located at the two sides of the abutting block 12 and has at least one air extraction hole 14, and the at least one air extraction hole 14 is connected to an external air extraction device (not shown in the figure). After A02) is executed, the following steps can be performed:

(A021)可利用加热部13的至少一个加热单元131来对抵持块12进行加热,以凭借抵持块12来软化治具2的承载膜22,再执行步骤(A03)。(A021) At least one heating unit 131 of the heating part 13 may be used to heat the resisting block 12 to soften the carrier film 22 of the jig 2 by the resisting block 12, and then perform step (A03).

而当步骤(A03)执行后,为可进行下列的步骤:And when step (A03) is executed, the following steps can be performed:

(A031)可利用至少一个抽风孔14来进行真空抽取作业,以使治具2的承载膜22受到吸取而产生变形,进而服帖于抵持块12表面上,再执行步骤(A04)。(A031) At least one air extraction hole 14 can be used for vacuum extraction, so that the carrier film 22 of the jig 2 is sucked and deformed, and then conforms to the surface of the resisting block 12, and then step (A04) is performed.

上述加热部13的至少一个加热单元131可为加热板、加热管、红外线加热器、热风加热器或电磁波加热器等,其仅需具有可对下模具1的抵持块12进行加热,以凭借抵持块12来软化治具2的承载膜22的功能即可,非因此局限本发明的专利范围,如利用其他修饰及等效结构变化,均应同理包含于本发明的专利范围内,合予陈明;且有关下模具1的加热部13如何产生热能及其电源线(图中未示出)与外部电源连接供电的方式是现有技术的范畴,而该细部的构成并非本案的发明重点,故不再作一赘述,以供了解。The at least one heating unit 131 of the above-mentioned heating part 13 can be a heating plate, a heating pipe, an infrared heater, a hot air heater or an electromagnetic wave heater, etc., and it only needs to be capable of heating the abutting block 12 of the lower mold 1, so as to use the The function of softening the carrier film 22 of the jig 2 by the abutting block 12 is sufficient, which does not limit the scope of the patent of the present invention. Other modifications and equivalent structural changes should be similarly included in the scope of the patent of the present invention. It is clearly stated; and how the heating part 13 of the lower mold 1 generates thermal energy and the way that its power line (not shown in the figure) is connected to an external power supply for power supply is within the scope of the prior art, and the composition of this detail is not in this case. The key points of the invention will not be repeated here for understanding.

再者,上述下模具1的抽风孔14为连接于外部抽风装置(图中未示出),即可通过外部抽风装置来对抽风孔14进行抽风作用,然而,有关外部抽风装置如何连接于抽风孔14上,以及如何对抽风孔14内进行抽真空是现有技术的范畴,且该外部抽风装置细部的构成并非本案的发明重点,故不再作一赘述,以供了解。Furthermore, the ventilation hole 14 of the above-mentioned lower mold 1 is connected to an external ventilation device (not shown in the figure), so that the ventilation hole 14 can be exhausted through the external ventilation device. However, how to connect the external ventilation device to the ventilation device? The hole 14 and how to evacuate the inside of the ventilation hole 14 are within the scope of the prior art, and the structure of the external ventilation device is not the focus of the invention of this case, so it will not be repeated for understanding.

另外,上述治具2的承载膜22较佳为可通过加热部13及抽风孔14的抽风作用来进一步使承载膜22确实成形出弧面221,以带动软性元件5精确成形出曲面51,但于实际应用时,也可使用挤压、高压、静电、降温等方式来使软性元件5可精确稳定成形出曲面51。In addition, the carrier film 22 of the above-mentioned fixture 2 preferably can further form the curved surface 221 of the carrier film 22 through the ventilation effect of the heating part 13 and the ventilation hole 14, so as to drive the flexible element 5 to accurately form the curved surface 51. However, in practical application, extrusion, high voltage, static electricity, cooling and other methods can also be used to make the flexible element 5 accurately and stably form the curved surface 51 .

本发明另一实施例的下模具1为可利用加热部13的至少一个加热单元131来对抵持块12进行加热,使治具2的承载膜22软化,以提升本身的可挠性,如此利于承载膜22成形出弧面221,进而使软性元件5可顺畅成形出曲面51,再配合至少一个抽风孔14内抽取真空使用,以使治具2的承载膜22受到吸取而产生变形,进而使承载膜22更服帖、密合于抵持块12表面上,达到使承载膜22确实成形出弧面221,以及带动软性元件5精确成形出曲面51的效果。In another embodiment of the present invention, the lower mold 1 can use at least one heating unit 131 of the heating portion 13 to heat the abutting block 12 to soften the carrier film 22 of the fixture 2 to improve its flexibility. It is beneficial to form the curved surface 221 of the carrier film 22, so that the flexible element 5 can smoothly form the curved surface 51, and then cooperate with at least one air extraction hole 14 for vacuum extraction, so that the carrier film 22 of the fixture 2 is sucked and deformed. In this way, the carrier film 22 is more docile and close to the surface of the abutting block 12 , so that the carrier film 22 can indeed form the arc surface 221 , and the flexible element 5 is driven to accurately form the curved surface 51 .

本发明具有下列的优点:The present invention has the following advantages:

(一)该治具2与下模具1结合时,可使治具2的承载膜22受到下模具1的抵持块12表面撑抵而拉伸出弧面221,同时带动软性元件5事先成形出曲面51,便可利用已成形出曲面51的软性元件5来精确地贴合于曲面物件4的曲面段41上,由于软性元件5已事先成形出曲面51,所以软性元件5与曲面物件4贴合过程中,即可避免因曲径的不同而使软性元件5表面受到过度的挤压,以防止软性元件5产生瑕疵、损坏等缺陷问题,且也可避免软性元件5表面的粘着层6受到曲面物件4削掉的情况发生,以使软性元件5确实密合于曲面物件4上,进而提升整体合格率,且相较于滚轮贴合方式也可达到加快贴合作业速度的效用。(1) When the jig 2 is combined with the lower mold 1, the carrier film 22 of the jig 2 can be supported by the surface of the abutting block 12 of the lower mold 1 to stretch out the arc surface 221, and at the same time, the flexible element 5 can be driven in advance. After forming the curved surface 51, the flexible element 5 with the curved surface 51 formed can be used to precisely fit the curved surface segment 41 of the curved object 4. In the process of attaching to the curved object 4, the surface of the soft element 5 can be prevented from being excessively squeezed due to the difference of the labyrinth, so as to prevent the soft element 5 from being defective, damaged and other defects, and it can also avoid the soft element 5. The adhesive layer 6 on the surface of the component 5 is chipped off by the curved object 4, so that the soft component 5 is indeed in close contact with the curved object 4, thereby improving the overall pass rate, and can also be faster than the roller bonding method. The utility of fitting job speed.

(二)该曲面贴合装置为可于真空环境中进行曲面物件4及软性元件5的贴合作业,其因是于真空状态中进行操作,所以贴合的过程中即不易产生气泡,便不会因气泡而导致有光学折射的问题,如此可提高贴合制程的合格率。(2) The curved surface bonding device can perform the bonding operation of the curved surface object 4 and the soft element 5 in a vacuum environment. Because it is operated in a vacuum state, it is not easy to generate air bubbles during the bonding process. The problem of optical refraction will not be caused by air bubbles, which can improve the pass rate of the lamination process.

(三)该下模具1为可配合加热部13的至少一个加热单元131及至少一个抽风孔14使用,以使治具2的承载膜22可准确成形出弧面221,并凭借承载膜22来精确带动软性元件5成形出曲面51。(3) The lower mold 1 can be used with at least one heating unit 131 and at least one air exhaust hole 14 of the heating part 13, so that the carrier film 22 of the fixture 2 can accurately form the arc surface 221, and the carrier film 22 can be used to form the arc surface 221. The flexible element 5 is precisely driven to form a curved surface 51 .

以上说明对本发明而言只是说明性的,而非限制性的,本领域普通技术人员理解,在不脱离权利要求所限定的精神和范围的情况下,可作出许多修改、变化或等效,但都将落入本发明的保护范围之内。The above description is only illustrative rather than restrictive for the present invention. Those skilled in the art understand that many modifications, changes or equivalents can be made without departing from the spirit and scope defined by the claims. All will fall within the protection scope of the present invention.

Claims (10)

1. a kind of application of a surface device, it is characterized in that including lower mold, jig and upper mold, in which:
The lower mold has pedestal, and is convexly equipped with holding block in seat surface, then bending is formed with around holding block top surface Face;
The jig has mobile mechanism, and be combined in mobile mechanism and support for and make for holding block for being incorporated on lower mold The carrier film of curved surface is shaped around the default flexible element that surface is positioned, and is supported for around the carrier film by holding block It can stretch and be formed with for docile in the cambered surface on flexure plane surface;
The upper mold, which is incorporated on jig and is had with confession, adsorbs default curved surface object so that default flexible element is bonded The absorption platform of operation.
2. application of a surface device according to claim 1, it is characterised in that: the pedestal of the lower mold is located at below holding block Place is equipped with heating part, and the heating part is present to be equipped at least one heating unit in vivo, and pedestal at two side of holding block through having At least one exhausting hole.
3. application of a surface device according to claim 1, it is characterised in that: the carrier film of the jig has viscosity and by can Flexible material is made, and the carrier film is UV solidification glue band, thermal dissociation adhesive tape or water decomposition glue.
4. application of a surface device according to claim 1, it is characterised in that: the absorption platform of the upper mold is vacuum suction Platform, electrostatic sorption platform, mechanical chuck or adhesion sucker, and be recessed at the absorption platform bottom surface of upper mold for default curved surface The die cavity of the docile positioning of object, and the curved arc face of the docile positioning of curved sections for default curved surface object is formed with around die cavity.
5. a kind of applying method of application of a surface device, it is characterized in that implementing according to following step:
(A01) curved surface object is positioned first with the absorption platform of upper mold, then is located in the carrying film surface of jig soft Property element;
(A02) jig contacts carrier film with lower mold, is affixed on so that the carrier film bottom surface of jig is supported On the holding block surface of lower mold protrusion;
(A03) continue conjunction that jig and lower die are signed an undertaking again, support for carrier film bottom surface by holding block surface, and keep carrier film all Stretcher strain can be generated with the flexure plane around holding block by enclosing place, to form out cambered surface, meanwhile, carrier film will drive table The flexible element in face generates stretcher strain, so make around flexible element therewith stretched curved surface in predetermined molding;
(A04) and after shaping curved surface around flexible element, just upper mold and lower mold are combined, so that soft member Part surface is fitted in combination positioning on curved surface object, and the curved surface of flexible element will the docile song around curved surface object Face section;
(A05) and after flexible element fits on curved surface object, then lower mold and upper mold are separated from jig respectively;
(A06) formation of the carrier film of jig and flexible element is separated again, with the curved surface object that is combined as a whole and soft Element.
6. the applying method of application of a surface device according to claim 5, it is characterised in that: upper mold in the step (A01) Absorption platform bottom surface at be recessed with die cavity for the positioning of curved surface object, and be formed with around die cavity for docile curved of curved sections Cambered surface.
7. the applying method of application of a surface device according to claim 5, it is characterised in that: step (A01)~(A06) be Implement in vacuum environment.
8. the applying method of application of a surface device according to claim 5, it is characterised in that: in step (A01)~(A06) Curved surface object be glass substrate, liquid crystal display panel, touch panel, acrylic plate, stainless steel plate, flexible display, organic light emission Diode panel, polyethylene, polyethylene terephthalate or polyimides, and the flexible element is thin film sensor, soft Property organic LED panel, touch panel, display of organic electroluminescence, liquid crystal display, optical cement, polyethylene, poly- Ethylene glycol terephthalate or polyimides, and flexible element surface is equipped with the adhesion for being pasted at curved surface object bottom surface Layer, and the adhesion coating is OCR glue or OCA glue.
9. the applying method of application of a surface device according to claim 5, it is characterised in that: the pedestal of the lower mold is supporting Heating part is equipped at below block, the heating part is present to be equipped at least one heating unit in vivo, after step (A02) is executed, into Row the following steps:
(A021) holding block is heated using at least one heating unit of heating part, to be controlled by holding block to soften The carrier film of tool, then execute step (A03).
10. the applying method of application of a surface device according to claim 5, it is characterised in that: the pedestal of the lower mold is supporting It holds at two side of block through there is at least one exhausting hole, after step (A03) is executed, carries out the following steps:
(A031) vacuum drawn operation is carried out using at least one exhausting hole, so that the carrier film of jig is drawn and generated Deformation, so it is docile on holding block surface, then execute step (A04).
CN201711071668.5A 2017-11-03 2017-11-03 Surface bonding device and bonding method thereof Pending CN109754713A (en)

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Application publication date: 20190514