CN109744938B - A filter and dust suction structure for an electric self-priming cleaning vehicle - Google Patents
A filter and dust suction structure for an electric self-priming cleaning vehicle Download PDFInfo
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- CN109744938B CN109744938B CN201910230003.7A CN201910230003A CN109744938B CN 109744938 B CN109744938 B CN 109744938B CN 201910230003 A CN201910230003 A CN 201910230003A CN 109744938 B CN109744938 B CN 109744938B
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- 239000000428 dust Substances 0.000 title claims abstract description 136
- 238000004140 cleaning Methods 0.000 title claims abstract description 25
- 239000010813 municipal solid waste Substances 0.000 claims abstract description 64
- 238000001914 filtration Methods 0.000 claims abstract description 21
- 238000007789 sealing Methods 0.000 claims abstract description 10
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000004744 fabric Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 abstract description 2
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 239000002245 particle Substances 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011110 re-filtration Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本发明涉及特别涉及一种电动自吸式清洁车过滤吸尘结构。The invention relates to, in particular to, a filtering and dust collecting structure of an electric self-priming cleaning vehicle.
背景技术Background technique
随着城市的不断扩大,人流车流的剧增,道路垃圾和粉尘越来越多。目前用于道路清扫的环卫清洁车种类较多,既有大型的燃油型道路清洁车辆,也有小型的路面清扫车辆。大型燃油型道路清洁车辆普遍存在的问题是:经济性差,排放高,不符合日益严苛的环保需求;体积过大导致在道路清扫过程中存在死角,道路侧边和侧角清扫不到;清扫及垃圾倾倒过程中会有扬尘,带来二次污染。而小型路面清洁车由于具有机动灵活、清洁彻底的特点而受到环卫部门的青睐。但现有的小型路面清洁车均不能实现自动过滤吸尘和自动垃圾分类,存在着人工清扫作业产生二次扬尘,人工操作捡拾分类,费时费力等诸多问题。As cities continue to expand, the flow of people and vehicles increases dramatically, and there is more and more garbage and dust on the roads. At present, there are many types of sanitation cleaning vehicles used for road cleaning, including large fuel-powered road cleaning vehicles and small road cleaning vehicles. The common problems of large fuel-powered road cleaning vehicles are: poor economy, high emissions, and failure to meet increasingly stringent environmental protection requirements; the large size leads to dead corners during road cleaning, and the sides and corners of the road cannot be cleaned; dust will be raised during cleaning and garbage dumping, causing secondary pollution. Small road cleaning vehicles are favored by sanitation departments because of their mobility and thorough cleaning. However, the existing small road cleaning vehicles cannot achieve automatic filtering and dust collection and automatic garbage sorting. There are many problems such as secondary dust generated by manual cleaning operations, manual picking and sorting, and time-consuming and labor-intensive operations.
发明内容Summary of the invention
本发明所要解决的技术问题是提供一种能够实现自动过滤吸尘和自动垃圾分类,避免产生二次扬尘和人工操作捡拾分类,省时省力的电动自吸式清洁车过滤吸尘结构。The technical problem to be solved by the present invention is to provide a filtering and dust collection structure for an electric self-priming cleaning vehicle that can realize automatic filtering and dust collection and automatic garbage classification, avoid secondary dust generation and manual picking and classification, and save time and effort.
为解决上述问题,本发明采用如下技术方案:To solve the above problems, the present invention adopts the following technical solutions:
一种电动自吸式清洁车过滤吸尘结构,包括机架,在机架上设有车底吸尘装置和安装架,在安装架上安装有吸尘风机和过滤布袋;A filtering and dust collecting structure of an electric self-priming cleaning vehicle comprises a frame, a vehicle bottom dust collecting device and a mounting frame are arranged on the frame, and a dust collecting fan and a filter bag are installed on the mounting frame;
其特殊之处是:在机架后端固定有竖直布置的垃圾箱,在垃圾箱内设有主吸尘管,主吸尘管为倒置的U型且两端分别由垃圾箱密封穿出,并与车底吸尘装置的二个圆形出口通过软管对应连接,主吸尘管中部设有一个开口向下的主吸口;The special feature is that a vertically arranged trash bin is fixed at the rear end of the frame, and a main dust suction pipe is arranged in the trash bin. The main dust suction pipe is an inverted U-shape, and both ends of the main dust suction pipe are sealed and pass through the trash bin respectively, and are connected to the two circular outlets of the undercar dust suction device through hoses. A main suction port with a downward opening is arranged in the middle of the main dust suction pipe;
在垃圾箱内的底板上对应主吸口下方设有进风口,并与设在安装架上的风道入口连接;在垃圾箱内位于进风口处设有半圆球形过滤网,用于对吸入吸尘风机内的尘土进行过滤。An air inlet is arranged below the main suction port on the bottom plate of the trash bin and is connected to the air duct inlet arranged on the mounting frame; a semi-spherical filter is arranged at the air inlet in the trash bin to filter the dust sucked into the dust suction fan.
作为进一步优选,在主吸尘管中部的主吸口上通过卡环固定有滤袋,以便对主吸尘管吸入的尘土进行过滤。As a further preference, a filter bag is fixed to the main suction port in the middle of the main dust suction pipe by a clamping ring so as to filter the dust sucked into the main dust suction pipe.
作为进一步优选,在主吸尘管的两端分别连接有波纹胶管,并在垃圾箱两侧对应波纹胶管中部分别设有可旋转插入波纹胶管的下闸板,用于控制主吸尘管的通断。As a further preference, corrugated hoses are respectively connected to both ends of the main dust suction pipe, and lower gates rotatably inserted into the corrugated hoses are respectively provided in the middle of the corrugated hoses corresponding to both sides of the trash can to control the on and off of the main dust suction pipe.
作为进一步优选,在垃圾箱内上端安装有副吸尘管,副吸尘管位于垃圾箱内一端设有开口向下的副吸口,副吸尘管另一端由垃圾箱引出并通过波纹胶管连接有快速接头,用于连接延长管清理远处的尘土。As a further preference, an auxiliary dust suction pipe is installed at the upper end of the trash can. One end of the auxiliary dust suction pipe is located in the trash can and is provided with an auxiliary suction port opening downward. The other end of the auxiliary dust suction pipe is led out of the trash can and is connected to a quick connector through a corrugated rubber hose for connecting an extension pipe to clean dust at a distance.
作为进一步优选,在副吸口上通过卡环固定有滤袋,以便对副吸尘管吸入的尘土进行过滤。As a further preference, a filter bag is fixed to the auxiliary suction port by a clamping ring so as to filter the dust sucked in by the auxiliary dust suction pipe.
作为进一步优选,在垃圾箱外侧对应副吸尘管另一端的波纹胶管中部设有可沿纵向滑动的上闸板,用于控制副吸尘管的通断。As a further preference, an upper gate plate which can slide in the longitudinal direction is provided in the middle of the corrugated rubber hose corresponding to the other end of the auxiliary dust suction pipe on the outside of the garbage bin, so as to control the opening and closing of the auxiliary dust suction pipe.
作为进一步优选,在垃圾箱后端一侧铰接有箱门,用于实现垃圾箱的密封。As a further preference, a door is hinged on one side of the rear end of the trash bin to achieve sealing of the trash bin.
作为进一步优选,在机架上位于垃圾箱的下面通过滑道设有可抽拉的下抽匣,用于收集吸入垃圾箱内的垃圾。As a further preference, a pull-out lower drawer is provided on the frame below the trash bin via a slideway for collecting the trash sucked into the trash bin.
作为进一步优选,在机架上位于所述滑道底面设有顶紧装置,顶紧装置启动后可将下抽匣顶起使下抽匣顶在垃圾箱底面实现密封。As a further preference, a tightening device is provided on the frame at the bottom surface of the slideway, and after the tightening device is activated, the lower drawer box can be lifted up so that the lower drawer box is pressed against the bottom surface of the trash bin to achieve sealing.
本发明的有益效果是:由于主吸尘管为倒置的U型且两端分别由垃圾箱密封穿出,并与车底吸尘装置的二个圆形出口通过软管对应连接,通过主吸尘管能够将车底吸尘装置吸入的尘土排入垃圾箱内;并通过设在垃圾箱内进风口处的半圆球形过滤网进行过滤分离,较细的尘土被吸尘风机吸入过滤布袋内,较大的颗粒和垃圾留在垃圾箱内,能够实现自动过滤吸尘和自动垃圾分类,避免产生二次扬尘和人工操作捡拾分类,省时省力。The beneficial effects of the present invention are as follows: since the main dust suction pipe is an inverted U-shape and both ends are sealed and passed through the garbage bin, and are correspondingly connected to the two circular outlets of the under-vehicle dust suction device through hoses, the dust sucked in by the under-vehicle dust suction device can be discharged into the garbage bin through the main dust suction pipe; and filtered and separated by a semi-spherical filter net arranged at the air inlet in the garbage bin, finer dust is sucked into the filter bag by the dust suction fan, and larger particles and garbage remain in the garbage bin, which can realize automatic filtering and dust suction and automatic garbage sorting, avoid the generation of secondary dust and manual picking and sorting, and save time and effort.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的结构示意图(去掉箱门)。Fig. 1 is a schematic structural diagram of the present invention (without the box door).
图2是图1的右视图。FIG. 2 is a right side view of FIG. 1 .
图3是图2的A-A剖视图。FIG3 is a cross-sectional view taken along line A-A in FIG2 .
图4是图1的立体结构图。FIG. 4 is a three-dimensional structural diagram of FIG. 1 .
图5是本发明的立体结构图。FIG. 5 is a three-dimensional structural diagram of the present invention.
图6是车底吸尘装置的结构示意图。FIG. 6 is a schematic structural diagram of a dust collecting device under a vehicle.
图中:机架1,安装架2,集尘箱3,主吸尘管4,垃圾箱5,过滤布袋6,出口601,副吸尘管7,快速接头8,滤袋9,滤袋10,过滤网11,电动推杆12,连杆13,顶紧轴14,下抽匣15,滑道16,车底吸尘装置17,闸板支架18,下闸板19,波纹胶管20,吸尘风机21,风道22,上闸板23,闸板支架24,曲柄25,箱门26,万向轮27,滑套28,提升架29,光杆30,电动直线导轨31,固定架32,电动推杆33,圆形出口34,吸尘壳体35,密封条36,支架37,侧导向轮38。In the figure: frame 1, mounting frame 2, dust box 3, main dust suction pipe 4, garbage bin 5, filter bag 6, outlet 601, auxiliary dust suction pipe 7, quick connector 8, filter bag 9, filter bag 10, filter screen 11, electric push rod 12, connecting rod 13, tightening shaft 14, lower drawer 15, slide 16, undercarriage dust suction device 17, gate bracket 18, lower gate 19, corrugated hose 20, dust suction fan 21, air duct 22, upper gate 23, gate bracket 24, crank 25, box door 26, universal wheel 27, sliding sleeve 28, lifting frame 29, polished rod 30, electric linear guide 31, fixing frame 32, electric push rod 33, circular outlet 34, dust suction shell 35, sealing strip 36, bracket 37, side guide wheel 38.
具体实施方式Detailed ways
如图1-图5所示,本发明涉及的一种电动自吸式清洁车过滤吸尘结构,包括一个机架1,在机架1上安装有车底吸尘装置17和安装架2,在安装架2上安装有吸尘风机21和过滤布袋6,吸尘风机21的入口与设在安装架2上的风道22出口连通,吸尘风机21的出口插入过滤布袋6内。在安装架2两侧插入有可抽拉的集尘箱3,过滤布袋6通过网架支撑在安装架2上且两侧的出口601分别插入对应的集尘箱3上口,使过滤布袋6过滤后的尘土落入集尘箱3内。As shown in Fig. 1 to Fig. 5, the present invention relates to a filtering dust suction structure of an electric self-priming cleaning vehicle, comprising a frame 1, on which a vehicle bottom dust suction device 17 and a mounting frame 2 are mounted, on which a dust suction fan 21 and a filter bag 6 are mounted, the inlet of the dust suction fan 21 is connected to the outlet of the air duct 22 provided on the mounting frame 2, and the outlet of the dust suction fan 21 is inserted into the filter bag 6. A retractable dust box 3 is inserted on both sides of the mounting frame 2, and the filter bag 6 is supported on the mounting frame 2 by a mesh frame, and the outlets 601 on both sides are respectively inserted into the corresponding upper openings of the dust box 3, so that the dust filtered by the filter bag 6 falls into the dust box 3.
在机架1后端固定有竖直布置且开口向后的垃圾箱5,在垃圾箱5内设有主吸尘管4,主吸尘管4为倒置的U型且两端分别由垃圾箱5密封穿出,并与车底吸尘装置17的二个圆形出口34通过软管对应连接。在主吸尘管4的两端分别连接有波纹胶管20,并在垃圾箱5两侧对应波纹胶管20中部分别设有闸板支架18,在闸板支架18上铰接有可旋转插入波纹胶管20内的下闸板19,用于控制主吸尘管4两端的通断。A vertically arranged trash bin 5 with its opening facing backward is fixed at the rear end of the frame 1. A main dust suction pipe 4 is arranged in the trash bin 5. The main dust suction pipe 4 is in an inverted U-shape and its two ends are sealed and passed through the trash bin 5 respectively, and are correspondingly connected to two circular outlets 34 of the undercar dust suction device 17 through hoses. Corrugated hoses 20 are connected to the two ends of the main dust suction pipe 4 respectively, and gate brackets 18 are respectively arranged at the middle of the corrugated hoses 20 on both sides of the trash bin 5. A lower gate 19 that can be rotatably inserted into the corrugated hose 20 is hinged on the gate bracket 18 to control the on and off of the two ends of the main dust suction pipe 4.
在主吸尘管4中部设有一个开口向下的主吸口,主吸口为跑道状的扁口,在主吸尘管4中部的主吸口上通过卡环固定有滤袋10,以便对主吸尘管4吸入的尘土进行初级过滤。A main suction port opening downward is provided in the middle of the main suction pipe 4, and the main suction port is a runway-shaped flat port. A filter bag 10 is fixed to the main suction port in the middle of the main suction pipe 4 through a clamping ring to perform primary filtration on the dust sucked in by the main suction pipe 4.
在垃圾箱5内的底板上对应主吸口下方设有进风口,该进风口与所述安装架2上的风道22入口连接;在垃圾箱5内位于进风口处固定有半圆球形过滤网11,用于对吸入吸尘风机21内的尘土进行过滤。An air inlet is provided on the bottom plate of the trash bin 5 below the main suction port, and the air inlet is connected to the entrance of the air duct 22 on the mounting frame 2; a semi-spherical filter screen 11 is fixed at the air inlet in the trash bin 5 for filtering dust sucked into the dust suction fan 21.
在垃圾箱5内上端安装有副吸尘管7,副吸尘管7位于垃圾箱5内一端设有开口向下的副吸口,副吸尘管7另一端由垃圾箱5引出并通过波纹胶管20连接有快速接头8,用于连接延长管清理远处的尘土。在副吸口上通过卡环固定有滤袋9,所述滤袋10和滤袋9均为布袋,以便对主吸尘管4和副吸尘管7吸入的尘土进行初级过滤。An auxiliary dust suction pipe 7 is installed at the upper end of the dust bin 5. One end of the auxiliary dust suction pipe 7 located in the dust bin 5 is provided with an auxiliary suction port opening downward. The other end of the auxiliary dust suction pipe 7 is led out of the dust bin 5 and connected to a quick connector 8 through a corrugated rubber hose 20, which is used to connect an extension pipe to clean dust at a distance. A filter bag 9 is fixed to the auxiliary suction port through a clamp ring. The filter bag 10 and the filter bag 9 are both cloth bags, so as to perform primary filtration on the dust sucked in by the main dust suction pipe 4 and the auxiliary dust suction pipe 7.
在垃圾箱5外侧对应副吸尘管7另一端的波纹胶管20中部固定有闸板支架24,在闸板支架24上安装有可沿纵向滑动并插入到波纹胶管内的上闸板23,用于控制副吸尘管的通断。A gate bracket 24 is fixed to the middle of the corrugated rubber hose 20 outside the trash bin 5 corresponding to the other end of the auxiliary dust suction pipe 7. An upper gate 23 is installed on the gate bracket 24, which can slide longitudinally and be inserted into the corrugated rubber hose to control the on and off of the auxiliary dust suction pipe.
在垃圾箱5后端一侧铰接有箱门26,用于实现垃圾箱5的密封。在箱门26另一侧与垃圾箱5之间设有门锁(图中未示出),在机架1上位于垃圾箱的下面通过滑道16安装有可抽拉的下抽匣15,用于收集吸入垃圾箱内的垃圾。A door 26 is hinged on one side of the rear end of the trash bin 5 for sealing the trash bin 5. A door lock (not shown) is provided between the other side of the door 26 and the trash bin 5. A drawer 15 is installed on the frame 1 below the trash bin through a slide 16 for collecting the garbage sucked into the trash bin.
在机架1上位于所述滑道底面设有顶紧装置,顶紧装置启动后可将下抽匣15顶起使下抽匣15上口的密封胶条顶在垃圾箱底面实现密封。所述顶紧装置包括并列铰接在滑道底面的二根顶紧轴14,二根顶紧轴14中部通过一根连杆13相互连接实现联动,连杆的两端分别通过一个支臂连接在二根顶紧轴14中部,在机架1上位于滑道一侧铰接有电动推杆12,电动推杆12的活塞杆下端与其中一根顶紧轴14一端通过曲柄25连接,使电动推杆12伸出后可带动二根顶紧轴14同时旋转将下抽匣15顶起。每根顶紧轴14是由长度不等的二根长杆并列焊接而成,其中长度较长的长杆铰接在滑道底面,旋转后通过长度较短的长杆顶起下抽匣15。A tightening device is provided on the frame 1 at the bottom of the slideway. After the tightening device is activated, the lower drawer 15 can be lifted up so that the sealing strip on the upper opening of the lower drawer 15 can be pressed against the bottom of the trash bin to achieve sealing. The tightening device includes two tightening shafts 14 hinged in parallel on the bottom of the slideway. The middle parts of the two tightening shafts 14 are connected to each other through a connecting rod 13 to achieve linkage. The two ends of the connecting rod are respectively connected to the middle parts of the two tightening shafts 14 through a supporting arm. An electric push rod 12 is hinged on one side of the slideway on the frame 1. The lower end of the piston rod of the electric push rod 12 is connected to one end of one of the tightening shafts 14 through a crank 25, so that after the electric push rod 12 is extended, it can drive the two tightening shafts 14 to rotate simultaneously to lift the lower drawer 15. Each tightening shaft 14 is formed by welding two long rods of different lengths in parallel, wherein the longer long rod is hinged on the bottom of the slideway, and after rotation, the lower drawer 15 is lifted up through the shorter long rod.
如图6所示,所述车底吸尘装置17包括固定在机架1底部的固定架32,在固定架32上安装有电动直线导轨31和一根光杆30,在光杆30上通过支架37连接有吸尘壳体35,支架37一端通过滑套28套装在光杆30上并与电动直线导轨31的滑块连接,用于在电动直线导轨31的驱动下带动吸尘壳体35横向往复运动;在吸尘壳体35底面设有矩形吸口并在矩形吸口四周设有密封条36,在吸尘壳体35上面并列设有二个分别与矩形吸口连通的圆形出口34,用于连接软管将吸入的粉尘排入所述垃圾箱内;在吸尘壳体35后底部对称安装有定向轮,在吸尘壳体35前端对称安装有万向轮27,用于作业时支撑吸尘壳体35。在吸尘壳体35两侧后部对称设有侧导向轮38,侧导向轮38外缘凸出吸尘壳体35两侧边缘,以便在路边作业时靠在路边石上减小摩擦。在固定架32上铰接有一个提升架29,提升架29由设在支架37上的横梁穿过,在提升架29一端连接有电动推杆33,电动推杆33上端固定铰接在机架上,用于通过提升架29带动支架37和吸尘壳体35实现升降。As shown in FIG6 , the undercar dust suction device 17 includes a fixing frame 32 fixed to the bottom of the frame 1, an electric linear guide 31 and a polished rod 30 are installed on the fixing frame 32, a dust suction shell 35 is connected to the polished rod 30 through a bracket 37, one end of the bracket 37 is mounted on the polished rod 30 through a sliding sleeve 28 and is connected to the slider of the electric linear guide 31, and is used to drive the dust suction shell 35 to reciprocate laterally under the drive of the electric linear guide 31; a rectangular suction port is provided on the bottom surface of the dust suction shell 35 and a sealing strip 36 is provided around the rectangular suction port, and two circular outlets 34 respectively connected to the rectangular suction port are arranged in parallel on the dust suction shell 35, which are used to connect a hose to discharge the sucked dust into the trash can; directional wheels are symmetrically installed at the rear bottom of the dust suction shell 35, and universal wheels 27 are symmetrically installed at the front end of the dust suction shell 35, which are used to support the dust suction shell 35 during operation. Side guide wheels 38 are symmetrically arranged at the rear of both sides of the dust collecting housing 35, and the outer edges of the side guide wheels 38 protrude from the edges of both sides of the dust collecting housing 35 so as to reduce friction when working on the roadside by leaning against the curbstone. A lifting frame 29 is hinged on the fixed frame 32, and the lifting frame 29 is passed through by a crossbeam arranged on the bracket 37. An electric push rod 33 is connected to one end of the lifting frame 29, and the upper end of the electric push rod 33 is fixedly hinged on the frame, and is used to drive the bracket 37 and the dust collecting housing 35 to achieve lifting through the lifting frame 29.
清扫作业时,吸尘风机21启动后在垃圾箱内产生负压,通过主吸尘管4和车底吸尘装置17将尘土吸入垃圾箱内,通过主吸口上的滤袋对吸入的尘土进行初级过滤,过滤掉树叶、烟头等较大的垃圾。然后通过过滤网11过滤,过滤掉石块等较大的颗粒落入下面的下抽匣内,过滤后的尘土被吸尘风机吸入过滤布袋内进行再次过滤,过滤布袋过滤后的尘土落入集尘箱3内。During cleaning, the dust suction fan 21 is started to generate negative pressure in the trash bin, and the dust is sucked into the trash bin through the main dust suction pipe 4 and the undercar dust suction device 17. The sucked dust is filtered by the filter bag on the main suction port to filter out larger garbage such as leaves and cigarette butts. Then, it is filtered through the filter net 11 to filter out larger particles such as stones and fall into the lower drawer below. The filtered dust is sucked into the filter bag by the dust suction fan for re-filtration, and the dust filtered by the filter bag falls into the dust collection box 3.
尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里示出与描述的图例。Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the implementation modes, and they can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and the illustrations shown and described herein.
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