CN109715854A - 均热板的涂布 - Google Patents
均热板的涂布 Download PDFInfo
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- 238000000576 coating method Methods 0.000 title claims abstract description 60
- 239000011248 coating agent Substances 0.000 title claims abstract description 59
- 238000002791 soaking Methods 0.000 title claims abstract description 54
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 117
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 71
- 239000002041 carbon nanotube Substances 0.000 claims abstract description 71
- 229910021393 carbon nanotube Inorganic materials 0.000 claims abstract description 71
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 57
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 38
- 229910052751 metal Inorganic materials 0.000 claims abstract description 20
- 239000002184 metal Substances 0.000 claims abstract description 20
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 19
- 238000005507 spraying Methods 0.000 claims abstract 4
- 238000000034 method Methods 0.000 claims description 38
- 239000000758 substrate Substances 0.000 claims description 24
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 9
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
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- 239000000203 mixture Substances 0.000 claims description 5
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- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims description 4
- 239000003377 acid catalyst Substances 0.000 claims description 4
- 239000004411 aluminium Substances 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 239000002243 precursor Substances 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 235000007164 Oryza sativa Nutrition 0.000 claims description 3
- 235000019441 ethanol Nutrition 0.000 claims description 3
- 235000009566 rice Nutrition 0.000 claims description 3
- 238000000352 supercritical drying Methods 0.000 claims description 3
- 230000032683 aging Effects 0.000 claims description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 claims description 2
- 235000006408 oxalic acid Nutrition 0.000 claims description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims 2
- 241000209094 Oryza Species 0.000 claims 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims 1
- 239000000853 adhesive Substances 0.000 claims 1
- 230000001070 adhesive effect Effects 0.000 claims 1
- 229910017604 nitric acid Inorganic materials 0.000 claims 1
- 238000001035 drying Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 description 17
- 239000007788 liquid Substances 0.000 description 10
- 238000012546 transfer Methods 0.000 description 9
- 238000001259 photo etching Methods 0.000 description 7
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- 238000010586 diagram Methods 0.000 description 3
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- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000790917 Dioxys <bee> Species 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 229910003978 SiClx Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000011469 building brick Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000002407 reforming Methods 0.000 description 1
- SCPYDCQAZCOKTP-UHFFFAOYSA-N silanol Chemical compound [SiH3]O SCPYDCQAZCOKTP-UHFFFAOYSA-N 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/14—Metallic material, boron or silicon
- C23C14/16—Metallic material, boron or silicon on metallic substrates or on substrates of boron or silicon
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C30/00—Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/36—Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
- H01L23/373—Cooling facilitated by selection of materials for the device or materials for thermal expansion adaptation, e.g. carbon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C30/00—Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process
- C23C30/005—Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process on hard metal substrates
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/36—Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
- H01L23/373—Cooling facilitated by selection of materials for the device or materials for thermal expansion adaptation, e.g. carbon
- H01L23/3735—Laminates or multilayers, e.g. direct bond copper ceramic substrates
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/42—Fillings or auxiliary members in containers or encapsulations selected or arranged to facilitate heating or cooling
- H01L23/427—Cooling by change of state, e.g. use of heat pipes
Abstract
在示例性实施方案中,提供了均热板。该均热板包括金属外壳。在金属外壳的内壁上施加镍涂层。在金属外壳的内壁上的镍涂层上施加二氧化硅衍生碳纳米管(CNT)气凝胶涂层。将二氧化硅衍生CNT气凝胶涂层喷涂到镍涂层上,干燥并固化。
Description
背景
均热板用于各种电子设备以助于从电子设备转移热。例如,高温会不利地影响电子设备如计算机处理器的运行。
均热板通过在一侧上从电子设备吸收热以将均热板内的液体加热成蒸气来工作。蒸气上升到充当冷凝器的均热板的相反侧。蒸气紧靠均热板的冷凝器部分冷凝回液体形式。液体随后回到吸热侧并重复该过程以从电子设备散热。
均热板的现有设计使用铜粉形成芯吸结构(wick structure)。对于高工艺温度,可将铜烧结以形成较厚的涂层。另一些实例使用光刻法在均热板的内壁上形成芯吸结构。但是,烧结法和光刻法可具有长工艺时间和高成本。
附图简述
图1是本公开的示例性均热板的方框图;
图2是本公开的示例性工艺流程图的方框图;
图3是用于形成本公开的二氧化硅衍生碳纳米管(CNT)气凝胶的示例性方法的流程图;且
图4是二氧化硅衍生CNT气凝胶的示例性化学结构的图。
详述
本公开提供了均热板和建造均热板的方法。如上文论述,均热板用于各种电子设备以助于从电子设备转移热。
均热板的现有设计使用铜粉形成芯吸结构。对于高工艺温度,可将铜烧结以形成较厚的涂层。另一些实例使用光刻法在均热板的内壁上形成芯吸结构。但是,烧结法和光刻法可具有长工艺时间和高成本。
本公开使用二氧化硅衍生CNT气凝胶,将其喷涂到均热板的内壁上,干燥并固化以形成芯吸结构。该二氧化硅衍生CNT气凝胶与目前用于均热板的芯吸结构相比具有许多优点。例如,该二氧化硅衍生CNT气凝胶容易施加而不使用光刻法或烧结法。此外,该二氧化硅衍生CNT气凝胶具有低密度、轻重量、高孔隙率和高表面积,其增强均热板内的传热和散热性能。此外,二氧化硅衍生CNT气凝胶的化学性质提供强氢键合以具有高吸水性并增强芯吸结构的毛细力能力。
图1图示说明本公开的示例性均热板100的方框图。均热板100包括金属外壳102、镍涂层104和二氧化硅衍生碳纳米管(CNT)气凝胶涂层106。在一个实施方案中,金属外壳102可以是任何传导性金属(conductive metal),例如铜、铝、不锈钢等。金属外壳102可具有大约0.1毫米(mm)至6mm的厚度114。
在一个实例中,镍涂层104可使用电镀处理器或物理气相沉积(PVD)法施加。可以施加镍涂层104以防止金属外壳102氧化(氧化会导致金属外壳102的表面腐蚀)。
在一个实例中,可以喷涂、干燥和固化二氧化硅衍生CNT气凝胶涂层106。二氧化硅衍生CNT气凝胶涂层106可提供实施传热的芯吸结构。下面描述如何配制二氧化硅衍生CNT气凝胶涂层106的一个实例并图示说明在图3中。下面论述二氧化硅衍生CNT气凝胶涂层106的化学结构的一个实例并图示说明在图4中。
二氧化硅衍生CNT气凝胶涂层106可具有高孔隙率,这提供较大表面积。大表面积有助于改进均热板100内的传热效率。此外,可将二氧化硅衍生CNT气凝胶涂层106喷涂到金属外壳102的表面上,而非使用光刻法或烧结形成芯吸结构。
图1图示说明均热板100如何工作的一个实例。在一个实例中,一个或多个表面108(例如底表面)可与热源(例如运行中的电子设备)接触。例如,表面108可与处理器、存储设备或其它产生热的电子组件接触。热可经表面108进入均热板100。
均热板100可具有内侧或内部体积112。内部体积112可以真空密封并注入少量液体(例如水),其润湿二氧化硅衍生CNT气凝胶涂层106。进入均热板100的热加热该液体并将液体转化成蒸气。
随着蒸气上升(如箭头116所示),蒸气可接触与表面108相反的第二表面110(例如顶表面)。第二表面110可充当冷凝器,其将蒸气转化回液体形式。液体可回到内部体积112的底部以再润湿二氧化硅衍生CNT气凝胶涂层106,因此该过程可重复。
热可经顶部第二表面110从电子设备中消散。在一些实例中,可将散热翅片或其它导热材料连接到第二表面110的外侧以助于进一步散热。
如上所述,二氧化硅衍生CNT气凝胶涂层106的化学性质和结构性质可助于改进传热效率。二氧化硅衍生CNT气凝胶涂层106可具有高孔隙率,这极大增加可用于实施传热的表面积。例如,二氧化硅衍生CNT气凝胶涂层106可具有大约90%-95%孔隙率。换言之,二氧化硅衍生CNT气凝胶涂层106可具有大约250平方米/克(m2/g)至1,000m2/g的表面积。
在一个实例中,二氧化硅衍生CNT气凝胶涂层106内的碳纳米管可具有大约7-12纳米(nm)的直径并具有大约1-3微米(μm)的长度。在一个实例中,二氧化硅衍生CNT气凝胶涂层106可喷涂或施加到大约3-25μm的厚度118。
图2图示说明如何形成均热板100的示例性工艺流程图。在方框202,提供第一金属基底1021和第二金属基底1022。第一金属基底1021和第二金属基底1022可以是两半,它们如下论述组合以形成金属外壳102。
第一金属基底1021和第二金属基底1022可以是相同传导性金属。例如,第一金属基底1021和第二金属基底1022可以是铜、铝、不锈钢等。
在方框204,将镍涂层104施加到第一金属基底1021和第二金属基底1022上。镍涂层104可经由电镀法或PVD法施加。
在方框206,可将二氧化硅衍生CNT气凝胶涂层106喷涂到第一金属基底1021和第二金属基底1022的镍涂层104上。二氧化硅衍生CNT气凝胶涂层106可形成均热板100的芯吸结构。尤其可以喷涂或施加二氧化硅衍生气凝胶涂层106而不使用光刻法或烧结。
在方框208,可将二氧化硅衍生CNT气凝胶涂层106干燥。在一个实例中,可以使用冻干法将二氧化硅衍生CNT气凝胶涂层106干燥。可在大约-4摄氏度(℃)至-80℃的温度和大约4x 10-4至5x 10-4毫托(mTorr)的压力下施加冻干法大约24小时至48小时。
在另一实例中,可以使用超临界干燥法将二氧化硅衍生CNT气凝胶涂层106干燥。可在大约35℃至250℃的温度和大约30巴至150巴的压力下施加超临界干燥法大约30分钟至120分钟。
在方框210,可将二氧化硅衍生CNT气凝胶涂层106固化。可在大约300℃至500℃的温度下进行固化大约30分钟至40分钟。
在方框212,可将第一金属基底1021和第二金属基底1022焊接在一起以形成具有固化到在均热板100的内部112的镍涂层104上的二氧化硅衍生CNT气凝胶涂层106的均热板100。在一个实施方案中,均热板100可真空密封以从均热板100的内部112除去任何空气。此外,可将少量液体,如水注入均热板100的内部112以润湿二氧化硅衍生CNT气凝胶涂层106。
图3图示说明用于形成本公开的二氧化硅衍生碳纳米管(CNT)气凝胶的示例性方法300的流程图。在方框302,方法300开始。
在方框304,方法300在室温下在搅拌的同时使原硅酸四乙酯(TEOS)和乙醇或异丙醇的混合物与酸催化剂反应大约30-60分钟。该酸催化剂可以是碳酸、草酸、磷酸、盐酸或硝酸之一。室温可被定义为大约20℃。
在方框306,方法300在室温下将该混合物老化大约24小时以形成二氧化硅衍生CNT气凝胶涂层前体。二氧化硅衍生CNT气凝胶可形成具有大约8-12nm的直径和大约1-3μm的长度的碳纳米管。如上所述,二氧化硅衍生CNT气凝胶可具有高孔隙率,其产生大约250-1,000m2/g的大表面积。
图4图示说明二氧化硅衍生CNT气凝胶的示例性化学结构400。化学结构400表明二氧化硅衍生CNT气凝胶包含大量在硅烷醇基团402、404和406上的羟基(OH)基团410。大量OH基团410提供强氢键合以具有高吸水性并增强二氧化硅衍生CNT气凝胶的毛细力能力。化学结构400的这些性质为均热板100提供非常高效的传热并有助于改进芯吸结构内的液体回流率。
回到图3,在方框308,方法300喷涂二氧化硅衍生CNT气凝胶以涂布均热板的内侧涂镍表面至大约3μm至25μm的厚度。可将二氧化硅衍生CNT气凝胶的涂层干燥和固化。在一个实例中,可将二氧化硅衍生CNT气凝胶涂层前体喷涂到均热板的金属外壳的两半上,最后将它们焊接在一起。在方框310,方法300结束。
因此,本公开提供比目前使用的均热板更高效生产并且更高效散热的均热板设计。二氧化硅衍生CNT气凝胶的组成和结构有助于提供容易将二氧化硅衍生CNT气凝胶施加到均热板的内壁并提高均热板的传热效率的性质和特征。
此外,本公开的均热板的设计与通过铜粉烧结处理制成的均热板相比具有降低的厚度。二氧化硅衍生CNT气凝胶涂层的轻重量也提供灵活设计能力以与重量减轻的电子设备的设计空间匹配。
借助本公开的均热板提供的改进的传热效率,可以延长产品,如液晶显示(LDC)面板、发光二极管(LED)、计算机处理单元(CPU)、电池等的寿命。此外,通过高效冷却电子设备,本公开的均热板可改进这些电子设备的速度、功率效率和安全性(例如降低电池爆炸风险)。
要认识到,上文公开的和其它的特征和功能的变体或其替代方案可组合到许多其它不同的系统或应用中。本领域技术人员可随后作出各种目前未预见的或未预料到的替代方案、修改、变动或改进,下列权利要求书也意在涵盖这些。
Claims (15)
1.一种方法,其包括:
提供第一金属基底和第二金属基底;
将镍涂层施加到所述第一金属基底和第二金属基底上;
将二氧化硅衍生碳纳米管(CNT)气凝胶涂层喷涂到所述第一金属基底和第二金属基底的镍涂层上;
干燥所述二氧化硅衍生CNT气凝胶涂层;
固化所述二氧化硅衍生CNT气凝胶涂层;和
将所述第一金属基底焊接到所述第二金属基底上以形成具有固化到均热板内部的镍涂层上的二氧化硅衍生CNT气凝胶涂层的均热板。
2.权利要求1的方法,其中所述第一金属基底和第二金属基底各自包含下列至少一种:铜、铝或不锈钢。
3.权利要求1的方法,其中所述镍涂层经由下列至少一种施加:电镀法或物理气相沉积法。
4.权利要求1的方法,其中在大约-4摄氏度(℃)至-80℃的温度和大约4 x 10-4至5 x10-4毫托(mTorr)的压力下使用冻干法将所述二氧化硅衍生CNT气凝胶干燥大约24小时至48小时。
5.权利要求1的方法,其中在大约35摄氏度(℃)至250℃的温度和大约30巴至150巴的压力下使用超临界干燥法将所述二氧化硅衍生CNT气凝胶干燥大约30分钟至120分钟。
6.权利要求1的方法,其中在大约300摄氏度(℃)至500℃的温度下将所述二氧化硅衍生CNT气凝胶固化大约30分钟至40分钟。
7.一种均热板,其包括:
金属外壳;
在所述金属外壳的内壁上的镍涂层;和
在所述金属外壳的内壁上的镍涂层上的二氧化硅衍生碳纳米管(CNT)气凝胶涂层,其中将所述二氧化硅衍生CNT气凝胶涂层喷涂到所述镍涂层上,干燥并固化。
8.权利要求7的均热板,其中所述金属外壳包含下列至少一种:铜、铝或不锈钢。
9.权利要求7的均热板,其中所述二氧化硅衍生CNT气凝胶涂层包含具有大约8-12纳米(nm)的直径和大约1-3微米(μm)的长度的碳纳米管。
10.权利要求7的均热板,其中所述二氧化硅衍生CNT气凝胶涂层具有大约250-1,000平方米/克(m2/g)的表面积。
11.权利要求7的均热板,其中喷涂所述二氧化硅衍生CNT气凝胶涂层以具有大约3微米(μm)至25μm的厚度。
12.权利要求7的均热板,其中所述金属外壳的内壁具有大约0.1毫米(mm)至6mm的厚度。
13.一种方法,其包括:
在室温下在搅拌的同时使原硅酸四乙酯(TEOS)和乙醇或异丙醇的混合物与酸催化剂反应大约30-60分钟;
在室温下将所述混合物老化大约24小时以形成二氧化硅衍生碳纳米管(CNT)气凝胶涂层前体;和
喷涂所述二氧化硅衍生CNT气凝胶涂层前体以涂布均热板的内侧涂镍表面至大约3微米(μm)至25μm的厚度。
14.权利要求13的方法,其中所述酸催化剂包含下列至少一种:碳酸、草酸、磷酸、盐酸或硝酸。
15.权利要求13的方法,其中所述二氧化硅衍生CNT气凝胶包含具有大约8-12纳米(nm)的直径和大约1-3μm的长度的碳纳米管并具有大约250-1,000平方米/克(m2/g)的表面积。
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