CN109692767B - Stable mechanical control type mixing roller-spraying interchange device - Google Patents
Stable mechanical control type mixing roller-spraying interchange device Download PDFInfo
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- CN109692767B CN109692767B CN201910110904.2A CN201910110904A CN109692767B CN 109692767 B CN109692767 B CN 109692767B CN 201910110904 A CN201910110904 A CN 201910110904A CN 109692767 B CN109692767 B CN 109692767B
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- shaft
- spraying
- fixedly arranged
- roller
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- 238000005507 spraying Methods 0.000 title claims abstract description 128
- 238000002156 mixing Methods 0.000 title claims abstract description 103
- 239000000463 material Substances 0.000 claims abstract description 186
- 238000003756 stirring Methods 0.000 claims abstract description 123
- 238000007761 roller coating Methods 0.000 claims abstract description 28
- 238000011068 loading method Methods 0.000 claims abstract description 7
- 238000001125 extrusion Methods 0.000 claims description 35
- 239000002994 raw material Substances 0.000 claims description 34
- 230000005540 biological transmission Effects 0.000 claims description 29
- 239000011248 coating agent Substances 0.000 claims description 23
- 238000000576 coating method Methods 0.000 claims description 23
- 230000008878 coupling Effects 0.000 claims description 21
- 238000010168 coupling process Methods 0.000 claims description 21
- 238000005859 coupling reaction Methods 0.000 claims description 21
- 239000007787 solid Substances 0.000 claims description 17
- 239000007921 spray Substances 0.000 claims description 16
- 238000007790 scraping Methods 0.000 claims description 12
- 239000002131 composite material Substances 0.000 claims description 11
- 230000007246 mechanism Effects 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 6
- 230000008602 contraction Effects 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 2
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical group C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 claims description 2
- 238000003466 welding Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 description 5
- 125000004122 cyclic group Chemical group 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/20—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising
- B05B15/25—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising using moving elements, e.g. rotating blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
Landscapes
- Nozzles (AREA)
Abstract
The invention discloses a stable mechanical control type mixing roller-spraying interchange device, which comprises: the device comprises a running device, a charging barrel reciprocating device, a mixing and stirring device, a discharging-feeding integrated device, a roller-spraying bearing exchange device, a roller coating device, a spraying device, an electric storage device and an air pressure control device; the charging barrel reciprocating device is fixedly arranged at the front end of the running device; the mixing and stirring device is fixedly arranged on one side of the running device; four material storage barrel support posts of the unloading-feeding integrated device are fixedly arranged at the rear end of the running device; the roller-spraying bearing exchange device is fixedly arranged at the bottom end of the running device; the roller coating device is fixedly arranged on a bearing plate of the roller-spraying bearing exchange device, and a motor V of the spraying device is symmetrically arranged on the bearing plate of the roller-spraying bearing exchange device; the invention realizes loading of different materials in different proportions, automatic and efficient stirring and mixing, automatic unloading, and has the advantages of omnibearing roller coating and spraying, automation and high efficiency.
Description
Technical Field
The invention relates to a stable mechanical control type coating device capable of arbitrarily exchanging roller coating and spraying, in particular to a stable mechanical control type mixing roller-spraying exchanging device.
Background
Along with the rapid development of the coating industry, the application of coating equipment is more and more extensive, and for the coating equipment used by roller coating and spraying at will, the problems of uninterrupted cyclic loading of different materials with different proportions, automatic efficient stirring and mixing and automatic unloading of the mixed materials and continuous coating work are always focused on; at present, the modern technology needs to manually realize loading of different materials with different proportions, realizes stirring and mixing of the materials through a special stirring device, conveys and unloads the mixed materials to a place needing to be coated by utilizing a conveying device, and realizes final coating work by utilizing special roller coating and spraying equipment according to the requirements of roller coating and spraying.
Disclosure of Invention
The invention aims to provide a stable mechanical control type mixing roller-spraying interchange device capable of arbitrarily exchanging roller coating and spraying, which is used for realizing uninterrupted cyclic loading of different materials in different proportions, automatic efficient stirring and mixing and automatic unloading of mixed materials, and can be used for rapidly adjusting the direction in the running process of a running device and realizing continuous coating work.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
A stable mechanically controlled mixing roll-spray interchanging device comprising: the device comprises a running device, a charging barrel reciprocating device, a mixing and stirring device, a discharging-feeding integrated device, a roller-spraying bearing exchange device, a roller coating device, a spraying device, an electric storage device and an air pressure control device; the motor I of the charging barrel reciprocating device is fixedly arranged at the front end of a running platform frame of the running device through bolts; the cylinder of the mixing and stirring device is fixedly arranged at one side of the running platform frame of the running device through bolts; four material storage barrel struts of the unloading-feeding integrated device are fixedly arranged at the rear end of a running platform frame of the running device through bolts; the motor III of the roller-spraying bearing exchange device is fixedly arranged at the bottom end of a running platform frame of the running device through bolts; the motors IV of the roller coating device are fixedly arranged on the bearing plates of the roller-spraying bearing exchange device through bolts, and two motors V of the spraying device are symmetrically arranged on the bearing plates of the roller-spraying bearing exchange device through bolts; the electric storage device is fixedly arranged on one side of the internal frame of the running device through bolts; the cylinder control device is fixedly installed on the other side of the internal frame of the running device through bolts.
Further, the traveling apparatus includes: a running platform frame and a Mecanum wheel; the driving platform frame is of a U-shaped structure, four Mecanum wheels are symmetrically arranged at the bottom of the driving platform frame, two rectangular long plates with different sizes are welded at the tail ends of the four Mecanum wheels, the Mecanum wheels have the function of quickly adjusting driving azimuth, the driving platform frame device is driven to move, and the omnidirectional driving of the driving device is realized.
Further, the cartridge shuttle device includes: the device comprises a motor I, a screw rod, a charging barrel, a check valve I, a mixing conveying pipe and a charging barrel reciprocating track; the motor I is connected with the lead screw through a coupler, two ends of the lead screw are respectively supported by bearing blocks and axially positioned through shaft shoulders and bearing end covers, the lead screw is connected with the coupler through keys to perform circumferential rotation, the charging barrel is of a cylindrical structure, and four wheels are symmetrically arranged at the bottom of the charging barrel; the bottom of the charging barrel is fixedly provided with a screw nut which is in spiral transmission fit with the screw rod, the forward and reverse rotation of the screw rod drives four wheels of the charging barrel to reciprocate along the groove track of the reciprocating track of the charging barrel, so that the position of the charging barrel is accurately controlled, two check valves I are fixedly arranged on the charging barrel through bolts, the outflow of materials in the charging barrel is prevented before the charging barrel is subjected to enough pressure, two mixing conveying pipes are respectively and fixedly arranged on the check valves I through bolts, the materials enter a channel of a spraying device from the charging barrel, the check valves I and the mixing conveying pipes reciprocate along with the charging barrel, and the reciprocating track of the charging barrel is of a groove-shaped structure and is fixedly arranged on a running platform frame through bolts; the motor I transmits power to the screw rod through the coupler, and forward and reverse rotation of the screw rod drives the charging barrel to reciprocate along a groove track of the charging barrel reciprocating track.
Further, the mixing and stirring device comprises: the stirring device comprises an air cylinder, a supporting plate, a material cylinder cover, a motor II, a stirring shaft cylinder and a composite stirring paddle; the bottom of the air cylinder is fixedly arranged on the running platform frame through a bolt, the supporting plate is of a long plate-shaped structure, one end of the supporting plate is fixedly arranged at the top end of the air cylinder through a bolt and moves up and down along with the expansion and contraction of the air cylinder, a round hole is formed in the other end of the supporting plate, the material cylinder cover is of a round structure and is fixedly arranged on the supporting plate through a bolt, a round hole is formed in the center of the material cylinder cover, the material cylinder cover moves up and down along with the supporting plate, and when the material cylinder cover is positioned at the lowest position, the material cylinder cover is pressed on a material cylinder of the material cylinder reciprocating device, and the material is prevented from splashing outside the material cylinder when mixed and stirred; the stirring shaft is characterized in that the axis of a rotating shaft of the motor II is coaxial with the axis of a circular hole in the supporting plate, a base of the motor II is fixedly arranged on the supporting plate through a bolt, the stirring shaft is of a stepped structure and is connected with the motor II through a coupling, and synchronously rotates along with the motor II, a stirring shaft cylinder is of a hollow cylindrical structure, the inside of the stirring shaft cylinder is connected with the stirring shaft through a spline, the outside of the stirring shaft cylinder is fixedly arranged on the stirring shaft through a fixed shaft sleeve, and synchronously rotates along with the stirring shaft; the composite stirring paddle includes: ribbon type stirring paddles, bottom scraping stirring paddles and wall scraping stirring paddles; the screw type stirring paddle is of a double-layer screw belt structure, is fixed on the stirring shaft cylinder through a bolt, and when the screw type stirring paddle rotates synchronously with the stirring shaft cylinder, the inner screw strip and the outer screw strip are matched with the screw direction to enable materials to be sheared and mixed through continuous convection circulation, so that the purpose of rapid mixing is achieved; when the charging barrel of the charging barrel reciprocating device moves to the position right below the mixing stirring device to stop, the air cylinder drives the supporting plate and the upper part to move downwards to the lowest position, the charging barrel cover is pressed right above the charging barrel of the charging barrel reciprocating device, the motor II transmits power to the stirring shaft barrel through the shaft coupling to drive the composite stirring paddle to rotate, so that the mixing stirring of materials is realized, and after the stirring is finished, the air cylinder drives the supporting plate and the upper part to move upwards to the highest position to prepare for the next mixing stirring.
Further, the unloading-feeding integrated device includes: the device comprises a storage cylinder support, a storage cylinder support plate, a storage cylinder, a check valve II, a raw material conveying pipe, a cylinder support plate with a clamping device, a cylinder with a clamping device, an extrusion raw material plate and an extrusion material plate; the storage cylinder support is of a solid cylindrical structure and plays a role in supporting the storage cylinder support plate and upper parts, the storage cylinder support plate is of a rectangular structure and is fixedly arranged on the storage cylinder support through bolts, the storage cylinder is of a hollow cylindrical structure, a hollow structural cylinder is welded at the inner center, three 120-degree steel plates are welded by taking the hollow structural cylinder as a central shaft, and the storage cylinder is internally divided into three parts to realize storage of three different materials; three feed inlets which are uniformly arranged at 120 DEG are formed above the side wall of the material storage cylinder, so that different materials can be added, and three material leakage inlets which are uniformly arranged at 120 DEG are formed at the bottom of the material storage cylinder; the utility model provides a belt clamping device cylinder, including the charging barrel, hold the charging barrel and pass through bolt fixed mounting hold the charging barrel extension board on, check valve II have three, respectively with hold the drain hole coaxial line of charging barrel bottom holds the charging barrel bottom, through bolt fixed mounting hold the charging barrel the bottom, the raw materials conveyer pipe has three, the upper end passes through bolt fixed mounting respectively on the check valve II, the lower extreme is 60 inwards slope, is the material of holding the charging barrel gets into the passageway of charging barrel among the charging barrel reciprocating device, belt clamping device cylinder extension board is discoid structure, and the quotation center is opened there is a circular centre bore, and it is 120 circular hole to open with the centre bore to use the centre bore to have three, and four little support columns of quotation lower part welding are in hold on the charging barrel through bolt fixed mounting play the effect of supporting belt clamping device cylinder, belt clamping device cylinder includes: a cylinder I with a clamping device and a cylinder II with a clamping device; the three belt clamping device cylinders I are respectively and fixedly arranged on the coaxial lines of the three circular holes of the belt clamping device cylinder support plate through bolts, the belt clamping device cylinders II are coaxially arranged on the circular center holes of the belt clamping device cylinder support plate through bolts, the extrusion raw material plates are of sector disc-shaped structures, three solid cylindrical structures which are respectively in transitional fit with the inner walls of the three parts of the storage cylinder and form a mobile pair, the upper parts of the extrusion raw material plates are welded with solid cylindrical structures with the circular holes on the top side walls, the solid cylindrical structures are respectively connected with the belt clamping device cylinders I through double-lug ring connectors and move up and down along with the expansion and contraction of the belt clamping device cylinders I, the lower parts of the extrusion raw material plates are of disc-shaped mechanisms and form mobile pairs through transitional fit with the inner walls of the storage cylinder, the upper parts of the extrusion raw material plates are welded with hollow cylindrical structures, the extrusion raw material plates are connected with the belt clamping device cylinders II through the double-lug ring connectors, and the belt clamping device cylinders II move up and down along with the belt clamping device cylinders; when the charging barrel of the charging barrel reciprocating device moves to the position right below the charging barrel to stop, the cylinder II with the clamping device drives the extrusion mixing plate to move downwards to extrude the mixed materials in the charging barrel of the charging barrel reciprocating device, the pressure in the charging barrel is continuously increased, so that the check valve I of the charging barrel reciprocating device is opened, and the materials flow out through the mixing conveying pipe to realize discharging; after the unloading is finished, the cylinder I of the belt clamping device drives the extrusion raw material plate to move downwards, the pressure intensity of each part in the material storage cylinder is continuously increased, the check valve II is opened, materials flow into the cylinder of the material cylinder reciprocating device through the raw material conveying pipe, conveying of the materials is realized, and the preparation of different materials with different contents is realized by controlling the extending amount of each cylinder I of the belt clamping device; and finally, the cylinder II with the clamping device drives the extrusion mixing plate to move upwards to the original position so as to prepare for next unloading.
Further, the roll-to-spray load exchange apparatus includes: the bearing plate rail, the bearing plate, the motor III, the connecting shaft I and the gear rack are used for transmission; the utility model discloses a motor, including bearing plate track, motor III, connecting axle I, bearing plate track, connecting axle I, motor III is in for long groove column structure, through bolt symmetry fixed mounting in the both sides of driving platform frame bottom, the bearing plate is T plate column structure, and four wheels are installed to the bottom symmetry, along bearing plate orbital recess orbit reciprocating motion, the bearing plate is used for bearing respectively the roller coat device with spare part on the spraying device, motor III is in through bolt fixed mounting driving device's driving platform frame bottom, through the shaft coupling with connecting axle I's one end links to each other, connecting axle I is echelonment solid cylinder structure, rack and pinion transmission includes: a gear and a rack; the hub of the gear is connected with the connecting shaft I through spline bearing, the end part of the gear is fixedly arranged on the connecting shaft I through a fixed shaft sleeve and synchronously rotates along with the connecting shaft I, and the rack is fixedly arranged at the bottom of the bearing plate track through a bolt and is driven by the gear; the motor III transmits power to the bearing plate through the gear-rack transmission through the coupler, the bearing plate moves at different positions to determine the bearing of the roller coating device and the spraying device, and the position of the bearing plate moving is controlled by controlling the forward and reverse rotation of the motor III to realize the exchange of the bearing of the roller coating device and the spraying device.
Further, the roll coating device includes: the motor IV, worm and worm gear transmission, a connecting shaft II, a connecting plate, a roll shaft and a roller; the worm and worm gear transmission comprises: the motor IV is connected with the worm through a shaft coupling, two ends of the worm are respectively supported by a bearing seat and axially positioned through shaft shoulders and bearing end covers, the worm and the shaft coupling are connected through keys to circumferentially rotate, the worm wheel is connected with the connecting shaft II through a flat key, the outer side of the worm wheel is fixedly arranged at the front end of the connecting shaft II through a fixed shaft sleeve and is driven by the worm, the connecting shaft II is of a stepped hollow cylindrical structure, two ends of the connecting shaft II are respectively supported by the bearing seats and axially positioned, the worm wheel is arranged on a bearing plate of a roller-spraying bearing exchange device and rotates along with the worm wheel, the connecting plate is of a long rectangular structure, the front end of the connecting plate is provided with a slotted round hole, the inner side of the connecting shaft is connected with the connecting shaft II through a flat key, the outer side of the connecting plate is supported through the bearing seat and symmetrically arranged at two ends of the connecting shaft II, the rear end of the connecting plate is provided with a round hole, the roller shaft is of a stepped solid cylindrical structure, the two ends of the connecting plate respectively pass through the round hole of the rear end of the connecting plate and is fixedly arranged on the connecting plate through the shaft end, the roller shaft end is provided with threads, the roller shaft is of a hollow cylindrical structure and is axially supported by the bearing and is axially positioned on the roller sleeve; the motor IV transmits power to the connecting plate through the worm and worm gear transmission through a coupler, the connecting plate rotates around the connecting shaft II to drive the roll shaft and the roller to change in an arc shape up and down, and the motor IV controls the rotation angle of the connecting plate by controlling the rotation of the worm and worm gear transmission according to the actual length of the connecting plate by utilizing the geometrical relationship of the arc, so that the height of the roller is accurately controlled; finally, the height of the roller is adjusted and fixed by utilizing the self-locking function of worm and worm wheel transmission.
Further, the spraying device includes: the device comprises a motor V, a high-pressure pump body, a hopper, a high-pressure hose, a stop valve switch, a motor VI, a connecting shaft III, an incomplete gear mechanism and a spraying rod; the two high-pressure pump bodies are connected with the motor V through a shaft coupling, the circumferential direction of the high-pressure pump bodies is positioned through a common flat key, the axial direction of the high-pressure pump bodies is positioned through shaft shoulders, and the bases are fixedly arranged on bearing plates of the roller-spraying bearing exchange device through bolts respectively; the high-pressure pump body has the function of quickly increasing the pressure of materials in the high-pressure pump body, the hopper is of a funnel-shaped structure, the bottom of the hopper is fixedly arranged on an inlet at the upper part of the high-pressure pump body through a clamp connecting piece, the high-pressure pump body is provided with two high-pressure hoses, two ends of each high-pressure hose are respectively provided with a metal joint, one ends of each high-pressure hose are fixedly arranged on an outlet of the high-pressure pump body through threaded connection, the other ends of each high-pressure hose are connected with the material spraying rod through a stop valve switch, the stop valve switch is of a stepped shaft-shaped structure, a valve shaft at the upper part of each stop valve switch is used for controlling the switch of the stop valve switch, the motor IV is symmetrically arranged on two sides at the tail end of a bearing plate of a roller-spraying bearing interchange device through bolts, one ends of each motor IV are connected with a connecting shaft III through a coupler, the connecting shafts III are of two high-pressure hoses are of a stepped hollow cylinder structure, two ends of each high-pressure hose are respectively supported by bearing seats, and the incomplete gear mechanism comprises: a driving wheel and a driven wheel; the driving wheel is of a 120-degree distributed incomplete gear-shaped structure with the number of teeth being 3, an additional rod is arranged on the side face, the outer part is axially positioned through a shaft shoulder of the connecting shaft III and a bearing seat, the inner part is circumferentially rotated along with the connecting shaft III through a common flat key, the driving wheel drives the driven wheel to intermittently move when continuously rotating, the driven wheel is provided with two driven wheels, the additional rod is arranged on the side face, the outer part is axially positioned through a shaft shoulder of the valve shaft of the stop valve switch and a fixed shaft sleeve, and the inner part is connected with a valve shaft at the upper part of the stop valve switch through the common flat key; the driven wheel drives a valve shaft on the stop valve switch to rotate clockwise and anticlockwise so as to control the opening and closing of the material spraying rod, the driven wheel and the driving wheel are provided with additional rods for reducing impact during intermittent starting, the driven wheel is in idle motion so as to reduce the transitional extrusion influence on the stop valve switch caused by inertial rotation of the motor VI after power failure, and the material spraying rod is fixedly arranged on a fixed support by two material spraying rods; after the mixed materials in the charging barrel are discharged into the hopper by the extrusion mixing plate, the motor V drives the high-pressure pump body to work, the high-pressure pump body absorbs the materials in the hopper, the pressure of the materials is rapidly increased, the materials with high pressure are conveyed to the stop valve switch through the high-pressure hose, the motor VI transmits power to the driven wheel through the connecting shaft III and the driving wheel through the coupling, the stop valve switch is turned on by clockwise rotation of the driven wheel, the materials with high pressure are atomized by the pressure release of the spraying rod, a compact coating is formed on the surface of a coating area, the spraying work of the spraying device is realized, and after the spraying work is finished, the driven wheel drives the stop valve switch anticlockwise to realize the closing of the spraying device.
The implementation of the stable mechanical control type mixing roller-spraying interchange device has the beneficial effects that:
(1) The stable mechanically controlled mixing roller-spraying interchange device is used for realizing the coating work of random interchange of roller coating and spraying;
(2) The automatic stirring and mixing device is used for realizing uninterrupted and cyclic loading, automatic and efficient stirring and mixing of different materials with different proportions and automatic unloading of the mixed materials, and the direction of the running device can be quickly adjusted in the running process, so that continuous coating work is realized.
Drawings
Fig. 1: the invention relates to a front view 1 of a stable mechanical control type mixing roller-spraying interchange device;
fig. 2: the invention relates to a top view 1 of a stable mechanical control type mixing roller-spraying interchange device;
fig. 3: the invention relates to a front view 2 of a stable mechanical control type mixing roller-spraying interchange device;
fig. 4: the invention relates to a top view 2 of a stable mechanical control type mixing roller-spraying interchange device;
fig. 5: the invention relates to a front view of a driving device in a stable mechanical control type mixing roller-spraying interchange device;
fig. 6: the invention relates to a top view of a running device in a stable mechanical control type mixing roller-spraying interchange device;
fig. 7: the invention relates to a front view of a charging barrel reciprocating device in a stable mechanical control type mixing roller-spraying interchange device;
Fig. 8: the invention relates to a top view of a charging barrel reciprocating device in a stable mechanical control type mixing roller-spraying interchange device;
fig. 9: the invention relates to a front view of a mixing and stirring device in a stable mechanical control type mixing roller-spraying interchange device;
fig. 10: the invention relates to a left view of a mixing and stirring device in a stable mechanical control type mixing roller-spraying interchange device;
fig. 11: the invention relates to a front view of a discharging-feeding integrated device in a stable mechanical control type mixing roller-spraying interchange device;
fig. 12: the invention relates to a top view of a discharging-feeding integrated device in a stable mechanical control type mixing roller-spraying interchange device;
fig. 13: the invention relates to a front view of a roller-spraying bearing interchange device in a stable mechanical control type mixing roller-spraying interchange device;
fig. 14: the invention relates to a partial enlarged view of a front view of a roller-spraying bearing exchange device in a stable mechanical control type mixing roller-spraying exchange device;
fig. 15: the invention relates to a top view of a roller-spraying bearing exchange device in a stable mechanical control type mixing roller-spraying exchange device;
fig. 16: the invention relates to a front view of a roller coating device in a stable mechanical control type mixing roller-spraying interchange device;
Fig. 17: the invention relates to a front view of a spraying device in a stable mechanical control type mixing roller-spraying interchange device;
fig. 18: the invention relates to a partial enlarged view of a front view of a spraying device in a stable mechanical control type mixing roller-spraying interchange device; fig. 19: the invention relates to a left view of a spraying device in a stable mechanical control type mixing roller-spraying interchange device;
in the figure: 1-driving device, 11-driving platform frame, 12-Mecanum wheel, 2-charging barrel reciprocating device, 21-motor I, 22-lead screw, 23-charging barrel, 24-check valve I, 25-mixing conveying pipe, 26-charging barrel reciprocating track, 3-mixing stirring device, 31-cylinder, 32-supporting plate, 33-charging barrel cover, 34-motor II, 35-stirring shaft, 36-stirring shaft barrel, 37-composite stirring paddle, 371-ribbon stirring paddle, 372-bottom scraping stirring paddle, 373-wall scraping stirring paddle, 4-discharging-feeding integrated device, 41-charging barrel pillar, 42-charging barrel supporting plate, 43-charging barrel, 44-check valve II, 45-raw material conveying pipe, 46-belt clamping device cylinder support plate, 47-belt clamping device cylinder, 471-belt clamping device cylinder I, 472-belt clamping device cylinder II, 48-extrusion raw material plate, 49-extrusion mixing plate, 5-roller-spraying load exchanging device, 51-load plate track, 52-load plate, 53-motor III, 54-connecting shaft I, 55-rack and pinion transmission, 551-gear, 552-rack, 6-roller coating device, 61-motor IV, 62-worm and worm gear transmission, 621-worm, 622-worm wheel, 63-connecting shaft II, 64-connecting plate, 65-roller shaft, 66-roller, 7-spraying device, 71-motor V, 72-high-pressure pump body, 73-hopper, 74-high-pressure hose, 75-stop valve switch, 76-motor VI, 77-connecting shaft III, 78-incomplete gear mechanism, 781-driving wheel, 782-driven wheel, 79-spray bar.
Detailed Description
The following describes a stable mechanically controlled mixing roll-spray interchangeable device according to the present invention with reference to the accompanying drawings.
As shown in fig. 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, a stable mechanically controlled mixing roll-spray interchangeable device comprising: the device comprises a running device 1, a charging barrel reciprocating device 2, a mixing and stirring device 3, a discharging-feeding integrated device 4, a roller-spraying bearing exchange device 5, a roller coating device 6, a spraying device 7, an electric storage device and an air pressure control device; the motor I21 of the charging barrel reciprocating device 2 is fixedly arranged at the front end of the running platform frame 11 of the running device 1 through bolts; the cylinder 31 of the mixing and stirring device 3 is fixedly arranged on one side of the running platform frame 11 of the running device 1 through bolts; the four material storage cylinder struts 41 of the unloading-feeding integrated device 4 are fixedly arranged at the rear end of the running platform frame 11 of the running device 1 through bolts; the motor III51 of the roller-spraying bearing exchanging device 5 is fixedly arranged at the bottom end of the running platform frame 11 of the running device 1 through bolts; the motors IV61 of the roller coating device 6 are fixedly arranged on the bearing plate 52 of the roller-spraying bearing exchange device 5 through bolts, two motors V71 of the spraying device 7 are symmetrically arranged on the bearing plate 52 of the roller-spraying bearing exchange device 5 through bolts; the electric storage device is fixedly arranged on one side of an internal frame of the running device 1 through bolts; the cylinder control device is fixedly arranged on the other side of the internal frame of the running device 1 through bolts; the running device 1 comprises a running platform frame 11 and Mecanum wheels 12; the running platform frame 11 is of a U-shaped structure, four Mecanum wheels 12 are symmetrically arranged at the bottom of the running platform frame 11, two rectangular long plates with different sizes are welded at the tail ends of the Mecanum wheels 12, the Mecanum wheels 12 have a function of quickly adjusting running azimuth, the running platform frame 11 is driven to run, and the omnibearing running of the running device 1 is realized; the charging barrel reciprocating device 2 comprises a motor I21, a screw rod 22, a charging barrel 23, a check valve I24, a mixing material conveying pipe 25 and a charging barrel reciprocating track 26; the motor I21 is connected with the screw rod 22 through a coupler, two ends of the screw rod 22 are respectively supported by bearing blocks and axially positioned through shaft shoulders and bearing end covers, the screw rod 22 and the coupler are connected through keys to circumferentially rotate, the charging barrel 23 is of a cylindrical structure, and four wheels are symmetrically arranged at the bottom of the charging barrel; the bottom of the feed cylinder 23 is fixedly provided with a screw nut which is in spiral transmission fit with the feed screw 22, the forward and reverse rotation of the feed screw 22 drives four wheels of the feed cylinder 23 to reciprocate along the groove track of the feed cylinder reciprocating track 26, so that the position of the feed cylinder 23 is accurately controlled, two check valves I24 are fixedly arranged on the feed cylinder 23 through bolts, the outflow of materials in the feed cylinder 23 is prevented before the feed cylinder is subjected to enough pressure, two material mixing conveying pipes 25 are respectively fixedly arranged on the check valves I24 through bolts, the material mixing conveying pipes I24 and the material mixing conveying pipes 25 reciprocate along with the feed cylinder 23, and the feed cylinder reciprocating track 26 is of a groove-shaped structure and is fixedly arranged on the travelling platform frame 11 through symmetrical arrangement of bolts; the motor I21 transmits power to the screw rod 22 through a coupler, and forward and reverse rotation of the screw rod 22 drives the charging barrel 23 to reciprocate along a groove track of the charging barrel reciprocating track 26; the mixing and stirring device 3 comprises an air cylinder 31, a supporting plate 32, a cylinder cover 33, a motor II34, a stirring shaft 35, a stirring shaft cylinder 36 and a composite stirring paddle 37; the bottom of the air cylinder 31 is fixedly arranged on the running platform frame 11 through bolts, the supporting plate 32 is of a long plate-shaped structure, one end of the supporting plate 32 is fixedly arranged at the top end of the air cylinder 31 through bolts and moves up and down along with the expansion and contraction of the air cylinder 31, a round hole is formed in the other end of the supporting plate 32, the material cylinder cover 33 is of a round structure and is fixedly arranged on the supporting plate 32 through bolts, a round hole is formed in the center of the material cylinder cover 33, the material cylinder cover 33 moves up and down along with the supporting plate 32, and when the material cylinder cover 33 is positioned at the lowest position, the material cylinder cover 33 is pressed on the material cylinder 23 of the material cylinder reciprocating device 2, so that materials are prevented from splashing outside the material cylinder 23 during mixing; the axis of the rotating shaft of the motor II34 is coaxial with the axis of the circular hole on the supporting plate 32, the base of the motor II34 is fixedly arranged on the supporting plate 32 through a bolt, the stirring shaft 35 is of a stepped structure, is connected with the motor II34 through a coupling and synchronously rotates along with the motor II34, the stirring shaft cylinder 36 is of a hollow cylindrical structure, is internally connected with the stirring shaft 35 through a spline, is externally fixedly arranged on the stirring shaft 35 through a fixed shaft sleeve and synchronously rotates along with the stirring shaft 35; the composite stirring paddle 37 includes: ribbon stirring paddles 371, bottom scraping stirring paddles 372, wall scraping stirring paddles 373; the screw-type stirring paddle 371 has a double-layer screw-ribbon structure, is fixed on the stirring shaft cylinder 36 through a bolt, and when the screw-type stirring paddle rotates synchronously with the stirring shaft cylinder 36, the inner screw strip and the outer screw strip are matched with the screw direction to enable materials to be sheared and mixed through continuous convection circulation, so that the purpose of rapid mixing is achieved, the bottom scraping stirring paddle 372 has a strip-shaped plate structure, is fixedly arranged on the stirring shaft cylinder 36 through a bolt, rotates synchronously with the stirring shaft cylinder 36, improves the stirring rate of materials at the bottom of the charging barrel 23 of the charging barrel reciprocating device 2, prevents the materials from being stuck to the bottom of the charging barrel 23, and the wall scraping stirring paddle 373 has a strip-shaped fan-shaped platform structure, is provided with two upper welded long strips, is symmetrically and fixedly arranged on the stirring shaft cylinder 36 through a bolt, rotates synchronously with the stirring shaft cylinder 36, improves the stirring rate of materials on the side wall of the charging barrel 23 of the charging barrel reciprocating device 2, and prevents the materials from being stuck to the side wall of the charging barrel 23; when the feed cylinder 23 of the feed cylinder reciprocating device 2 moves to the position right below the mixing stirring device 3 to stop, the air cylinder 31 drives the supporting plate 32 and the upper part parts to move downwards to the lowest position, the feed cylinder cover 33 covers and presses the position right above the feed cylinder 23 of the feed cylinder reciprocating device 2, the motor II34 transmits power to the stirring shaft cylinder 36 through the stirring shaft 35 through the coupling to drive the composite stirring paddle 37 to rotate, so that the mixing stirring of materials is realized, and after the mixing is finished, the air cylinder 31 drives the supporting plate 32 and the upper part parts to move upwards to the highest position to prepare for the next mixing stirring; the unloading-feeding integrated device 4 comprises a storage cylinder support 41, a storage cylinder support plate 42, a storage cylinder 43, a check valve II44, a raw material conveying pipe 45, a cylinder support plate 46 with a clamping device, a cylinder 47 with a clamping device, a raw material extrusion plate 48 and a material extrusion plate 49; the material storage barrel support 41 is of a solid cylindrical structure and plays a role in supporting the material storage barrel support plate 42 and upper parts, the material storage barrel support plate 42 is of a rectangular structure and is fixedly arranged on the material storage barrel support 41 through bolts, the material storage barrel 43 is of a hollow cylindrical structure, a hollow structural cylinder is welded at the center of the interior, three steel plates which are 120 degrees are welded by taking the hollow structural cylinder as a central shaft, and the interior of the material storage barrel 43 is divided into three parts, so that three different materials are stored; three feed inlets which are uniformly arranged at 120 degrees are formed above the side wall of the material storage barrel 43, so that different materials can be added, and three material leakage inlets which are uniformly arranged at 120 degrees are formed at the bottom; the material storage cylinder 43 is fixedly installed on the material storage cylinder support plate 42 through bolts, the check valves II44 are three, are respectively coaxial with a material leakage hole at the bottom of the material storage cylinder 43, are fixedly installed at the bottom of the material storage cylinder 43 through bolts, the raw material conveying pipes 45 are three, the upper ends of the raw material conveying pipes are respectively fixedly installed on the check valves II44 through bolts, the lower ends of the raw material conveying pipes are inclined inwards by 60 degrees, materials of the material storage cylinder 43 enter a channel of the material cylinder 23 in the material cylinder reciprocating device 2, the cylinder support plate 46 of the belt clamping device is of a disc-shaped structure, a circular center hole is formed in the center of the disc surface, three circular holes which are 120 degrees are formed in the center hole, four small support columns are welded at the lower part of the disc surface, the raw material conveying pipes are fixedly installed on the material storage cylinder 43 through bolts, the function of supporting the cylinder 47 of the belt clamping device is achieved, and the cylinder 47 of the belt clamping device comprises: a belt clamping device cylinder I471 and a belt clamping device cylinder II472; the three belt clamping device cylinders I471 are respectively and fixedly arranged on the belt clamping device cylinder support plate 46 through bolts along the coaxial line of the three circular holes of the belt clamping device cylinder support plate 46, the belt clamping device cylinder II472 is fixedly arranged on the belt clamping device cylinder support plate 46 through bolts along the coaxial line of the circular center hole of the belt clamping device cylinder support plate 46, the extrusion raw material plate 48 is of a fan-shaped disc-shaped structure, three solid cylindrical structures which are respectively in transitional fit with the inner walls of the three parts of the storage cylinder 43 and form a movable pair, the upper part of the extrusion raw material plate is welded with a solid cylindrical structure with the circular holes on the top side wall, the upper part of the extrusion raw material plate is respectively connected with the belt clamping device cylinder I471 through a double-lug ring connector, the extrusion raw material plate II moves up and down along with the expansion of the belt clamping device cylinder I471, the lower part of the extrusion raw material plate 49 is of a disc-shaped mechanism, the extrusion raw material plate II is in transitional fit with the inner wall of the storage cylinder 23 and forms a movable pair, the upper part of the extrusion raw material plate 48 is welded with a hollow cylindrical structure, and the belt clamping device II is connected with the belt clamping device cylinder II through the double-lug connector; when the charging barrel 23 of the charging barrel reciprocating device 2 moves to the position right below the charging barrel 43 to stop, the cylinder II472 with the clamping device drives the extruding and mixing plate 49 to move downwards, the mixed materials in the charging barrel 23 of the charging barrel reciprocating device 2 are extruded, the pressure in the charging barrel 23 is continuously increased, the check valve I24 of the charging barrel reciprocating device 2 is opened, and the materials flow out through the mixing and conveying pipe 25 to realize discharging; after the unloading is completed, the cylinder I471 of the belt clamping device drives the extruded raw material plate 48 to move downwards, the pressure intensity of each part in the material storage cylinder 43 is continuously increased, the check valve II44 is opened, the materials flow into the material cylinder 23 of the material cylinder reciprocating device 2 through the raw material conveying pipe 45, the conveying of the materials is realized, and the preparation of different materials with different contents is realized by controlling the extending amount of each cylinder I471 of the belt clamping device; finally, the cylinder II472 with the clamping device drives the extrusion mixing plate 49 to move upwards to the original position so as to prepare for the next unloading; the roller-spraying bearing exchanging device 5 comprises a bearing plate track 51, a bearing plate 52, a motor III53, a connecting shaft I54 and a gear rack transmission 55; the utility model discloses a spraying device, including bearing plate track 51, motor III53, connecting axle I54, gear rack transmission 55 includes: a gear 551 and a rack 552; the hub of the gear 551 is connected with the connecting shaft I52 through spline bearing, the end part of the gear 551 is fixedly arranged on the connecting shaft I52 through a fixed shaft sleeve and synchronously rotates along with the connecting shaft I52, and the rack 552 is fixedly arranged at the bottom of the bearing plate track 53 through a bolt and is driven by the gear 551; the motor III53 transmits power to the bearing plate 52 through the gear rack transmission 55 by a coupler, the bearing plate 52 moves at different positions to determine the bearing of the roller coating device 6 and the spraying device 7, and the position of the bearing plate 52 is controlled by controlling the forward and reverse rotation of the motor III53 to realize the exchange of the bearing of the roller coating device 6 and the spraying device 7; the roll coating device 6 includes: a motor IV61, a worm and worm gear transmission 62, a connecting shaft II63, a connecting plate 64, a roll shaft 65 and a roller 66; the worm and worm gear 62 includes: the motor IV61 is connected with the worm 621 through a shaft coupling, two ends of the worm 621 are respectively supported by bearing seats and axially positioned through shaft shoulders and bearing end covers, the worm 621 is connected with the shaft coupling through keys to circumferentially rotate, the worm 622 is internally connected with the connecting shaft II63 through a flat key, the outer side of the worm 622 is fixedly arranged at the front end of the connecting shaft II63 through a fixed shaft sleeve and driven by the worm 621, the connecting shaft II63 is of a stepped hollow cylindrical structure, two ends of the connecting shaft II are respectively supported by the bearing seats and axially positioned, the connecting shaft II is arranged on a bearing plate 52 of a roller-spraying bearing exchange device 5 and rotates along with the worm 622, two connecting plates 64 are of a long rectangular structure, the front end of the connecting plate is provided with a circular hole with a groove, the inner side of the connecting shaft is connected with the connecting shaft II63 through a flat key, the outer side of the connecting shaft is symmetrically arranged at two ends of the connecting shaft II63, the rear end of the connecting shaft II is provided with a circular hole, the roller shaft 65 is of a stepped solid cylindrical structure, the two ends of the connecting shaft 65 respectively pass through the circular hole at the rear end of the connecting plate 64, the roller shaft end is fixedly arranged on the hollow shaft sleeve 64 through the middle of the hollow shaft sleeve 66 and axially provided with a cylindrical retainer 66, and is axially positioned on the roller 66 through the hollow shaft sleeve and is fixedly arranged on the roller sleeve 66; the motor IV61 transmits power to the connecting plate 64 through the worm and worm gear transmission 62 by a coupler, the connecting plate 64 rotates around the connecting shaft II63 to drive the roll shaft 65 and the roller 66 to change in height in an arc shape, the motor IV61 controls the rotation angle of the connecting plate 64 by controlling the rotation of the worm and worm gear transmission 62 according to the actual length of the connecting plate 64 by utilizing the geometrical relationship of the arc, and the height of the roller 66 is precisely controlled; finally, the height of the roller 66 is adjusted and fixed by utilizing the self-locking function of the worm and worm wheel transmission 62; the spraying device 7 includes: motor V71, high pressure pump 72, hopper 73, high pressure hose 74, shut-off valve switch 75, motor VI76, connecting shaft III77, incomplete gear mechanism 78, and spray bar 79; the two high-pressure pump bodies 72 are connected with the motor V71 through a coupling, the pump shafts of the two high-pressure pump bodies are positioned through common flat keys in the circumferential direction, the axial directions of the two high-pressure pump bodies are positioned through shaft shoulders, and the bases are fixedly arranged on the bearing plates 52 of the roller-spraying bearing exchange device 5 through bolts respectively; the high-pressure pump body 72 has the function of rapidly increasing the pressure of materials in the high-pressure pump body 72, the hopper 73 has a two hopper-shaped structure, the bottom of the hopper is fixedly arranged on the inlet at the upper part of the high-pressure pump body 72 through a clamp connecting piece, the material enters the high-pressure pump body 72 from the material barrel 2 in the material barrel reciprocating device 2, the high-pressure hose 74 has two high-pressure hoses, two high-pressure hoses are respectively provided with metal connectors, one ends of the high-pressure hoses are fixedly arranged on the outlet of the high-pressure pump body 72 through threaded connection, the other ends of the high-pressure hoses are connected with the material spraying rod 79 through the stop valve switch 75, the stop valve switch 75 has two high-pressure pump bodies, the valve shaft at the upper part is of a stepped shaft-shaped structure and is used for controlling the opening and closing of the stop valve switch 55, the motor IV76 is symmetrically arranged on two sides of the tail end of the bearing plate 52 of the roller-spraying bearing exchanging device 5 through bolts, one end of the connecting shaft III77 is connected with the connecting shaft 77 through a shaft III, the connecting shaft 77 has two high-pressure hoses, and is of a stepped hollow cylindrical structure, two ends of which are respectively supported by bearing seats, and the axial positioning mechanism does not completely comprise a gear 78: a driving wheel 781 and a driven wheel 782; the two driving wheels 781 are of incomplete gear-shaped structures with the number of teeth being 3, an additional rod is arranged on the side face, the outer part is axially positioned through a shaft shoulder of the connecting shaft III77 and a bearing seat, the inner part is circumferentially rotated along with the connecting shaft III77 through a common flat key, when the driving wheels 781 continuously rotate, the driven wheels 782 are driven to intermittently move, the two driven wheels 782 are arranged on the side face, the additional rod is arranged on the side face, the outer part is axially positioned through a shaft shoulder of the valve shaft of the stop valve switch 75 and a fixed shaft sleeve, and the inner part is connected with a valve shaft at the upper part of the stop valve switch 75 through the common flat key; the driven wheel 782 drives a valve shaft on the stop valve switch 75 to rotate clockwise and anticlockwise so as to control the opening and closing of the spray rod 79, the driven wheel 782 and the driving wheel 781 are provided with additional rods for reducing impact during intermittent starting, the driven wheel 782 performs idle motion to reduce transitional extrusion influence on the stop valve switch 75 caused by inertial rotation of the motor VI76 after power is off, and the spray rod 79 is fixedly arranged on a fixed support by two spray rods; after the extrusion mixing plate 49 discharges the mixed materials in the charging barrel 23 into the charging hopper 73, the motor V71 drives the high-pressure pump 72 to work, the high-pressure pump 72 sucks the materials in the charging hopper 73, the pressure of the materials is rapidly increased, the materials with high pressure are conveyed to the stop valve switch 75 through the high-pressure hose 74, the motor VI76 transmits power to the driven wheel 782 through the coupling through the connecting shaft III77 and the driving wheel 781, the stop valve switch 75 is opened by clockwise rotation of the driven wheel 782, the high-pressure materials are atomized by releasing pressure through the spraying rod 79, a compact coating is formed on the surface of a coating area, the spraying work of the spraying device 7 is realized, and after the spraying work is finished, the driven wheel 782 drives the stop valve switch 75 anticlockwise to realize the closing of the spraying device 7.
As shown in fig. 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18 and 19, the working method of the stable mechanically controlled mixing roller-spraying interchange device comprises the following specific steps: firstly, selecting a proper roller coating or spraying device according to the requirement of a coated area, when the roller coating equipment is used for working, controlling the rotation of a motor III53 in the roller-spraying bearing exchange device 5 to control the moving position of a bearing plate 52, and realizing the bearing of the roller coating device 6 when the bearing plate 52 moves to a proper position; and secondly, controlling the motor IV61 in the roller coating device 6 to control the rotation of the worm and worm wheel transmission 62, and further controlling the rotation angle of the connecting plate 64, so as to realize accurate control of the height of the roller 66. The height of the roller 66 is adjusted and fixed by utilizing the self-locking function of the worm and worm wheel transmission 62; thirdly, when the feed cylinder 23 of the feed cylinder reciprocating device 2 moves to the position right below the feed storage cylinder 43 to stop, the pressure of each part in the feed storage cylinder 43 is continuously increased, the check valve II44 is opened, materials flow into the feed cylinder 23 of the feed cylinder reciprocating device 2 through the raw material conveying pipe 45, and the preparation of different materials with different contents is realized by controlling the protrusion amount of each cylinder I471 of the clamping device, so that the conveying of the materials is realized; fourth, when the barrel 23 of the barrel reciprocating device 2 moves to the position right below the mixing stirring device 3 to stop, the cylinder 31 drives the supporting plate 32 and upper parts to move downwards to the lowest position, the barrel cover 33 is covered and pressed right above the barrel 23 of the barrel reciprocating device 2, the motor II34 transmits power to the stirring shaft barrel 36 through the shaft coupling through the stirring shaft 35 to drive the composite stirring paddle 37 to rotate, so that mixing stirring of materials is realized, and after the material stirring is completed, the cylinder 31 drives the supporting plate 32 and upper parts to move upwards to the highest position to prepare for next mixing stirring; and fifthly, when the charging barrel 23 of the charging barrel reciprocating device 2 moves to the position right below the charging barrel 43 again to stop, the cylinder II472 of the clamping device drives the extruding and mixing plate 49 to move downwards, the mixed materials in the charging barrel 23 of the charging barrel reciprocating device 2 are extruded, the pressure in the charging barrel 23 is continuously increased, the check valve I24 of the charging barrel reciprocating device 2 is opened, the mixed materials flow into a coating area through the mixing and conveying pipe 25 to realize discharging, and the cylinder II of the clamping device drives the extruding and mixing plate 49 to move upwards to the original position to prepare for the next discharging. After the unloading is finished, the third to fifth steps of operation are continuously and circularly performed immediately, and the running device 1 can quickly adjust the direction and run in all directions in the running process, so that the continuous roll coating operation of the roll 66 in the roll coating device 6 is realized. When the roller coating equipment is used, the first step is to control the rotation of the motor III53 in the roller-spraying bearing exchange device 5 to control the moving position of the bearing plate 52, and when the bearing plate 52 moves to the tail end position, the bearing of the spraying device 7 is realized; then, the third to fifth steps are performed, and the position of the moving carrier plate 52 is different from the former, so that the mixed materials in the fifth step flow into the hopper 73 in the spraying device 7 through the material mixing conveying pipe 25, and the discharging is realized. After the mixed materials flow into a material containing hopper 73 in the spraying device 7 through a material mixing conveying pipe 25, the motor V71 drives the high-pressure pump body 72 to work, the high-pressure pump body 72 sucks the materials in the material containing hopper 73, the pressure of the materials is quickly increased, the obtained high-pressure materials are conveyed to the stop valve switch 75 through the high-pressure hose 74, the motor VI76 transmits power to the driven wheel 782 through a coupling through the connecting shaft III77 and the driving wheel 781, the stop valve switch 75 is turned on by clockwise rotation of the driven wheel 782, the obtained high-pressure materials are atomized by releasing pressure through the material spraying rod 79, a compact coating is formed on the surface of a coating area, the spraying work of the spraying device 7 is realized, and the running device 1 can quickly adjust the direction and realize the characteristic of all-round running in the running process, so that the spraying device 7 can perform continuous spraying work. After the spraying operation is completed, the driven wheel 782 drives the stop valve switch 75 anticlockwise to close the spraying device 7.
The scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered within the scope of the present invention; therefore, the protection scope of the present invention should be defined by the claims.
Claims (6)
1. A stable mechanically controlled mixing roll-spray interchanging device comprising: the device comprises a running device (1), a charging barrel reciprocating device (2), a mixing and stirring device (3), a discharging-feeding integrated device (4), a roller-spraying bearing exchange device (5), a roller coating device (6), a spraying device (7), an electric storage device and an air pressure control device; the motor I (21) of the charging barrel reciprocating device (2) is fixedly arranged at the front end of the running platform frame (11) of the running device (1) through bolts; the air cylinder (31) of the mixing and stirring device (3) is fixedly arranged at one side of the running platform frame (11) of the running device (1) through bolts; four material storage barrel struts (41) of the unloading-feeding integrated device (4) are fixedly arranged at the rear end of a running platform frame (11) of the running device (1) through bolts; the motor III (53) of the roller-spraying bearing exchange device (5) is fixedly arranged at the bottom end of the running platform frame (11) of the running device (1) through bolts; the two motors IV (61) of the roller coating device (6) are fixedly arranged on the bearing plate (52) of the roller-spraying bearing exchange device (5) through bolts, and the two motors V (71) of the spraying device (7) are symmetrically arranged on the bearing plate (52) of the roller-spraying bearing exchange device (5) through bolts; the electric storage device is fixedly arranged on one side of an inner frame of the running device (1) through bolts; the cylinder control device is fixedly arranged on the other side of the internal frame of the running device (1) through bolts; the roll coating device (6) comprises: the device comprises a motor IV (61), a worm and worm gear transmission (62), a connecting shaft II (63), a connecting plate (64), a roll shaft (65) and a roller (66); the worm and worm gear (62) comprises: the motor IV (61) is connected with the worm (621) through a shaft coupling, two ends of the worm (621) are respectively supported by bearing seats and axially positioned through shaft shoulders and bearing end covers, the worm (621) and the shaft coupling are connected through keys to perform circumferential rotation, the inside of the worm wheel (622) is connected with the connecting shaft II (63) through a flat key, the outside of the worm wheel (622) is fixedly arranged at the front end of the connecting shaft II (63) through a fixed shaft sleeve and is driven by the worm (621), the connecting shaft II (63) is of a stepped hollow cylindrical structure, two ends of the connecting shaft II are respectively supported by the bearing seats and axially positioned, the roller shaft (65) is of a stepped solid cylindrical structure, two ends respectively penetrate through the round holes at the rear end of the connecting plate (64), the roller shaft is fixedly arranged on the connecting plate (64) through shaft end check rings, threads are arranged in the middle of the roller shaft, the roller (66) is of a hollow cylindrical structure and is supported through bearings, the fixed shaft sleeve is axially positioned on the roll shaft (65); the motor IV (61) transmits power to the connecting plate (64) through the worm and worm gear transmission (62) through a coupler, the connecting plate (64) rotates around the connecting shaft II (63) to drive the roll shaft (65) and the roller (66) to change in height in an arc shape, the motor IV (61) controls the rotation angle of the connecting plate (64) by controlling the rotation of the worm and worm gear transmission (62) according to the actual length of the connecting plate (64) by utilizing the geometrical relationship of the arc, and the height of the roller (66) is accurately controlled; finally, the self-locking function of the worm and worm wheel transmission (62) is utilized to realize the adjustment and fixation of the height of the roller (66); the spraying device (7) comprises: a motor V (71), a high-pressure pump body (72), a hopper (73), a high-pressure hose (74), a stop valve switch (75), a motor VI (76), a connecting shaft III (77), an incomplete gear mechanism (78) and a material spraying rod (79); the high-pressure pump body (72) is provided with two pump shafts which are connected with the motor V (71) through a coupler, the circumferential direction of the pump shafts are positioned through common flat keys, the axial direction of the pump shafts are positioned through shaft shoulders, and the base is fixedly arranged on a bearing plate (52) of the roller-spraying bearing exchange device (5) through bolts respectively; the high-pressure pump body (72) has the function of rapidly increasing the pressure of materials in the high-pressure pump body (72), the two hoppers (73) are of a funnel-shaped structure, the bottoms of the hoppers are fixedly arranged on the upper inlet of the high-pressure pump body (72) through clamp connectors, the hoppers are channels for materials to enter the high-pressure pump body (72) from a charging barrel (23) in the charging barrel reciprocating device (2), the two high-pressure hoses (74) are provided with metal connectors at two ends, one ends of the high-pressure hoses are fixedly arranged on the outlet of the high-pressure pump body (72) through threaded connection, the other ends of the high-pressure hoses are connected with the material spraying rod (79) through a stop valve switch (75), the utility model provides a roll-spraying bears the weight of the loading board (52) of exchange device (5) and has two, stop valve switch (75), upper portion's valve shaft be the step shaft column structure, is used for controlling the switch and the switch of stop valve switch (75), motor VI (76) have two, install through the bolt symmetry on the terminal both sides of loading board (52) of roll-spraying bears exchange device (5), one end pass through the shaft coupling with connecting axle III (77) link to each other, connecting axle III (77) have two, are the step hollow cylinder structure, and both ends are supported by the bearing frame respectively, carry out axial positioning, incomplete gear mechanism (78) include: a driving wheel (781) and a driven wheel (782); the driving wheel (781) is of a incomplete gear-shaped structure with the number of teeth being 3 and distributed at 120 degrees, an additional rod is arranged on the side face of the driving wheel, the outer part of the driving wheel is axially positioned with the bearing seat through a shaft shoulder of the connecting shaft III (77), the inner part of the driving wheel is circumferentially rotated along with the connecting shaft III (77) through a common flat key, when the driving wheel (781) continuously rotates, the driven wheel (782) is driven to intermittently move, the driven wheel (782) is provided with two side faces of the driving wheel, the additional rod is arranged on the side face of the driven wheel, the outer part of the driving wheel is axially positioned with the fixed shaft sleeve through a shaft shoulder of the valve shaft of the stop valve switch (75), and the inner part of the driving wheel is connected with the valve shaft on the upper part of the stop valve switch (75) through the common flat key; the driven wheel (782) drives a valve shaft on the stop valve switch (75) to rotate clockwise and anticlockwise so as to control the opening and closing of the material spraying rod (79), an additional rod is arranged on the driven wheel (782) and the driving wheel (781) for reducing impact during intermittent starting, the driven wheel (782) does idle motion for reducing transitional extrusion influence on the stop valve switch (75) caused by inertial rotation of the motor VI (76) after power is off, and the material spraying rod (79) is fixedly arranged on a fixed support by two; after the mixed materials in the charging barrel (23) are discharged into the charging hopper (73) by the extrusion mixing plate (49), the motor V (71) drives the high-pressure pump body (72) to work, the high-pressure pump body (72) absorbs the materials in the charging hopper (73), the pressure of the materials is rapidly increased, the obtained high-pressure materials are conveyed to the stop valve switch (75) through the high-pressure hose (74), the motor VI (76) transmits power to the driven wheel (782) through the connecting shaft III (77) and the driving wheel (781) through the coupler, the stop valve switch (75) is turned on by clockwise rotation of the driven wheel (782), the high-pressure materials are atomized by releasing the pressure of the spraying rod (79), a compact coating is formed on the surface of a coating area, the spraying device (7) is realized, and after the spraying operation is finished, the driven wheel (782) drives the stop valve switch (75) to realize the closing of the spraying device (7) in a anticlockwise mode.
2. A stable mechanically controlled mixing roll-spray interchangeable device according to claim 1, characterized in that the travelling device (1) comprises: a driving platform frame (11) and a Mecanum wheel (12); the driving platform frame (11) is of a U-shaped structure, four Mecanum wheels (12) are symmetrically arranged at the bottom of the driving platform frame (11), two rectangular long plates with different sizes are welded at the tail ends of the Mecanum wheels (12), the function of quickly adjusting the driving direction is achieved, the driving platform frame (11) is driven to move, and all-directional driving of the driving device (1) is achieved.
3. A stable mechanically controlled mixing roll-spray interchanging device according to claim 1 wherein said barrel shuttle (2) comprises: a motor I (21), a screw rod (22), a charging barrel (23), a check valve I (24), a mixing conveying pipe (25) and a charging barrel reciprocating track (26); the motor I (21) is connected with the screw rod (22) through a coupler, two ends of the screw rod (22) are respectively supported by bearing seats and axially positioned through shaft shoulders and bearing end covers, the screw rod (22) is connected with the coupler through keys to circumferentially rotate, the charging barrel (23) is of a cylindrical structure, and four wheels are symmetrically arranged at the bottom of the charging barrel; the bottom of the feed cylinder (23) is fixedly provided with a screw nut which is in spiral transmission fit with the screw rod (22), the forward and reverse rotation of the screw rod (22) drives four wheels of the feed cylinder (23) to reciprocate along a groove track of a feed cylinder reciprocating track (26) so as to accurately control the position of the feed cylinder (23), two check valves I (24) are fixedly arranged on the feed cylinder (23) through bolts, before receiving enough pressure, the outflow of materials in the feed cylinder (23) is prevented, two material conveying pipes (25) are fixedly arranged on the check valves I (24) through bolts respectively, and are channels for materials to enter a spraying device (7) from the feed cylinder (23), the check valves I (24) and a material conveying pipe (25) reciprocate along with the feed cylinder (23), and the feed cylinder reciprocating track (26) is of a groove structure and is provided with two bolts which are fixedly arranged on a parallel rack (11) through symmetrical arrangement respectively; the motor I (21) transmits power to the screw rod (22) through a coupler, and forward and reverse rotation of the screw rod (22) drives the charging barrel (23) to reciprocate along a groove track of the charging barrel reciprocating track (26).
4. A stable mechanically controlled mixing roll-spray interchanging device according to claim 1, wherein the mixing device (3) comprises: the stirring device comprises a cylinder (31), a supporting plate (32), a cylinder cover (33), a motor II (34), a stirring shaft (35), a stirring shaft cylinder (36) and a composite stirring paddle (37); the bottom of the air cylinder (31) is fixedly arranged on the travelling platform frame (11) through bolts, the supporting plate (32) is of a long plate-shaped structure, one end of the supporting plate (32) is fixedly arranged at the top end of the air cylinder (31) through bolts and moves up and down along with the expansion and contraction of the air cylinder (31), the other end of the supporting plate (32) is provided with a circular hole, the material cylinder cover (33) is of a circular structure and is fixedly arranged on the supporting plate (32) through bolts, the center of the material cylinder cover (33) is provided with a circular hole, the material cylinder cover (33) moves up and down along with the supporting plate (32), and when the material cylinder cover (33) is positioned at the lowest position, the material cylinder cover is pressed on the material cylinder (23) of the material cylinder reciprocating device (2) to prevent materials from splashing outside the material cylinder (23) during material mixing; the rotary shaft axis of the motor II (34) is coaxial with the axis of the circular hole on the supporting plate (32), the base of the motor II (34) is fixedly arranged on the supporting plate (32) through a bolt, the stirring shaft (35) is of a stepped structure and is connected with the motor II (34) through a coupling, the stirring shaft is synchronously rotated along with the motor II (34), the stirring shaft cylinder (36) is of a hollow cylindrical structure, the inside of the stirring shaft cylinder is connected with the stirring shaft (35) through a spline, the outside of the stirring shaft cylinder is fixedly arranged on the stirring shaft (35) through a fixed shaft sleeve, and the stirring shaft cylinder synchronously rotates along with the stirring shaft (35); the composite stirring paddle (37) includes: a ribbon stirring paddle (371), a bottom scraping stirring paddle (372) and a wall scraping stirring paddle (373); the spiral belt type stirring paddle (371) is of a double-layer spiral belt-shaped structure, is fixed on the stirring shaft cylinder (36) through a bolt, and enables materials to be sheared and mixed through continuous convection circulation along with the spiral direction when the stirring shaft cylinder (36) rotates synchronously, so that the aim of rapid mixing is achieved, the bottom scraping stirring paddle (372) is of a strip-shaped structure, is fixedly arranged on the stirring shaft cylinder (36) through the bolt, rotates synchronously along with the stirring shaft cylinder (36), improves the stirring speed of materials at the bottom of a charging cylinder (23) of the charging cylinder reciprocating device (2), prevents the materials from being stuck to the bottom of the charging cylinder (23), and the wall scraping stirring paddle (373) is of a strip-shaped fan-shaped structure, is provided with two upper portions and is respectively welded with long strips, is symmetrically and fixedly arranged on the stirring shaft cylinder (36) through bolts, rotates synchronously along with the stirring shaft cylinder (36), improves the stirring speed of materials on the side wall of the charging cylinder (23) of the charging cylinder reciprocating device (2), and prevents the materials from being stuck to the side wall of the charging cylinder (23); when the charging barrel (23) of the charging barrel reciprocating device (2) moves to the position right below the mixing stirring device (3) to stop, the air cylinder (31) drives the supporting plate (32) and the upper part to move downwards to the lowest position, the charging barrel cover (33) covers and presses the position right above the charging barrel (23) of the charging barrel reciprocating device (2), the motor II (34) transmits power to the stirring shaft barrel (36) through the shaft coupling through the stirring shaft (35) to drive the composite stirring paddle (37) to rotate, so that the mixing stirring of materials is realized, and after the stirring is finished, the air cylinder (31) drives the supporting plate (32) and the upper part to move upwards to the highest position to prepare for the next mixing stirring.
5. A stable mechanically controlled mixing roll-spray interchangeable device according to claim 1, characterized in that said unloading-feeding integrated device (4) comprises: a storage cylinder support (41), a storage cylinder support plate (42), a storage cylinder (43), a check valve II (44), a raw material conveying pipe (45), a cylinder support plate with clamping device (46), a cylinder with clamping device (47), a raw material extrusion plate (48) and a material extrusion plate (49); the material storage barrel support (41) is of a solid cylindrical structure and plays a role in supporting the material storage barrel support plate (42) and upper parts, the material storage barrel support plate (42) is of a rectangular structure and is fixedly arranged on the material storage barrel support (41) through bolts, the material storage barrel (43) is of a hollow cylindrical structure, a hollow structural cylinder is welded at the center of the inside, three 120-degree steel plates are welded by taking the hollow structural cylinder as a central shaft, and the interior of the material storage barrel (43) is divided into three parts to store three different materials; three feed inlets which are uniformly arranged at 120 degrees are formed above the side wall of the material storage cylinder (43) to realize the addition of different materials, and three material leakage inlets which are uniformly arranged at 120 degrees are formed at the bottom of the material storage cylinder; the utility model provides a belt clamping device, including barrel, check valve II (44), material storage barrel (43), material storage barrel support board (42) are in through bolt fixed mounting hold barrel support board (42), check valve II (44) have threely, respectively with the weeping mouth coaxial line of holding barrel (43) bottom, through bolt fixed mounting hold barrel (43) bottom, raw materials conveyer pipe (45) have threely, upper end through bolt fixed mounting respectively on check valve II (44), the lower extreme is 60 inwards slope, be the material that holds barrel (43) gets into barrel (23) passageway in barrel reciprocating device (2), belt clamping device cylinder support board (46) are discoid structure, and the quotation center is opened there is a circular centre bore, and it is 120 circular bore to open to use the centre bore, quotation lower part welding four little support columns are in through bolt fixed mounting hold barrel (43) on, play the effect of supporting belt clamping device cylinder (47), belt clamping device (47) include: a belt clamping device cylinder I (471) and a belt clamping device cylinder II (472); the three belt clamping device cylinders I (471) are respectively in transitional fit with the three circular holes of the belt clamping device cylinder support plate (46) and are fixedly arranged on the belt clamping device cylinder support plate (46) through bolts, the belt clamping device cylinders II (472) and the circular center holes of the belt clamping device cylinder support plate (46) are coaxially arranged on the belt clamping device cylinder support plate (46) through bolts, the extrusion raw material plates (48) are of sector disc-shaped structures, three solid cylindrical structures which are respectively in transitional fit with the three partial inner walls of the storage cylinder (43) and form a moving pair, the upper parts of the solid cylindrical structures are welded with circular holes on the top side walls of the storage cylinder support plate, the solid cylindrical structures are respectively connected with the belt clamping device cylinder I (471) through double-lug ring connectors, the lower parts of the extrusion mixing material plates (49) move up and down along with the expansion and contraction of the belt clamping device cylinder I (471), the upper parts of the extrusion mixing material plates are in transitional fit with the inner walls of the material cylinders (23) to form a moving pair, and the upper parts of the solid cylindrical structures are respectively in transitional fit with the inner walls of the belt clamping device cylinder support plate (46), and the upper parts of the belt clamping device cylinder II are connected with the hollow ring bodies (43) through the double-lug ring connectors, and the upper cylindrical structures of the cylindrical structures are connected with the upper cylinder bodies II and the cylinder bodies of the cylinder bodies (II; when the charging barrel (23) of the charging barrel reciprocating device (2) moves to the position right below the charging barrel (43) to stop, the cylinder II (472) with the clamping device drives the extruding mixing plate (49) to move downwards, the mixed materials in the charging barrel (23) of the charging barrel reciprocating device (2) are extruded, the pressure in the charging barrel (23) is continuously increased, the check valve I (24) of the charging barrel reciprocating device (2) is opened, and the materials flow out through the mixing conveying pipe (25) to realize discharging; after the unloading is finished, the cylinder I (471) of the belt clamping device drives the extrusion raw material plate (48) to move downwards, the pressure of each part in the material storage cylinder (43) is continuously increased, the check valve II (44) is opened, materials flow into the material cylinder (23) of the material cylinder reciprocating device (2) through the raw material conveying pipe (45), the conveying of the materials is realized, and the preparation of different materials with different contents is realized by controlling the extending amount of each cylinder I (471) of the belt clamping device; finally, the cylinder II (472) with the clamping device drives the extrusion mixing plate (49) to move upwards to the original position so as to prepare for the next unloading.
6. A stable mechanically controlled mixing roll-spray interchanging device according to claim 1, wherein the roll-spray load interchanging device (5) comprises: the bearing plate comprises a bearing plate track (51), a bearing plate (52), a motor III (53), a connecting shaft I (54) and a gear rack transmission (55); the utility model provides a roller coat device, including spraying device (7), including bearing plate track (51), motor III (53), connecting axle I (54), bearing plate track (51) have two, be long recess column structure, through bolt symmetry fixed mounting in the both sides of travelling platform frame (11) bottom, bearing plate (52) are T plate column structure, and four wheels are installed to the bottom symmetry, along the recess orbit reciprocating motion of bearing plate track (51), bearing plate (52) are used for bearing respectively roller coat device (6) with spare part on spraying device (7), motor III (53) are in through bolt fixed mounting travelling platform frame (11) of travelling device (1) bottom, through the shaft coupling with the one end of connecting axle I (54) links to each other, connecting axle I (54) are echelonment solid cylinder structure, rack and pinion transmission (55) include: a gear (551) and a rack (552); the hub of the gear (551) is connected with the connecting shaft I (54) through spline bearing, the end part of the gear is fixedly arranged on the connecting shaft I (54) through a fixed shaft sleeve and synchronously rotates along with the connecting shaft I (54), and the rack (552) is fixedly arranged at the bottom of the bearing plate track (51) through a bolt and is driven by the gear (551); the motor III (53) transmits power to the bearing plate (52) through the gear-rack transmission (55) through the coupler, the bearing plate (52) moves at different positions to determine the bearing of the roller coating device (6) and the spraying device (7), and the position of the bearing plate (52) moving is controlled by controlling forward and reverse rotation of the motor III (53) to realize the exchange of the bearing of the roller coating device (6) and the spraying device (7).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910110904.2A CN109692767B (en) | 2019-02-12 | 2019-02-12 | Stable mechanical control type mixing roller-spraying interchange device |
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| CN201910110904.2A CN109692767B (en) | 2019-02-12 | 2019-02-12 | Stable mechanical control type mixing roller-spraying interchange device |
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| CN109692767B true CN109692767B (en) | 2024-03-12 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110809938B (en) * | 2019-11-18 | 2021-06-22 | 湖南省中医药研究院 | Device and method for rapid germination of polygonatum sibiricum seeds |
| CN111053295B (en) * | 2020-02-14 | 2020-12-04 | 新沂市锡沂高新材料产业技术研究院有限公司 | Printing and smearing device for feeding materials on surface of ceramic atomizing core |
| CN112221827B (en) * | 2020-09-29 | 2021-07-20 | 义乌市天天向上工艺品有限公司 | Colored ribbon processing equipment |
| CN113333212B (en) * | 2021-08-06 | 2021-10-26 | 南通盛世复合材料科技有限公司 | Spraying machine for glass fiber reinforced plastic storage tank |
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