CN209772456U - Stable mechanical control type mixing roller-spraying exchange device - Google Patents
Stable mechanical control type mixing roller-spraying exchange device Download PDFInfo
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- CN209772456U CN209772456U CN201920191125.5U CN201920191125U CN209772456U CN 209772456 U CN209772456 U CN 209772456U CN 201920191125 U CN201920191125 U CN 201920191125U CN 209772456 U CN209772456 U CN 209772456U
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- 238000005507 spraying Methods 0.000 title claims abstract description 126
- 238000002156 mixing Methods 0.000 title claims abstract description 104
- 239000000463 material Substances 0.000 claims abstract description 283
- 238000003756 stirring Methods 0.000 claims abstract description 120
- 238000003860 storage Methods 0.000 claims abstract description 74
- 238000007761 roller coating Methods 0.000 claims abstract description 24
- 238000001125 extrusion Methods 0.000 claims description 30
- 230000005540 biological transmission Effects 0.000 claims description 26
- 239000011248 coating agent Substances 0.000 claims description 25
- 238000000576 coating method Methods 0.000 claims description 25
- 230000033001 locomotion Effects 0.000 claims description 22
- 239000002994 raw material Substances 0.000 claims description 21
- 230000008878 coupling Effects 0.000 claims description 20
- 238000010168 coupling process Methods 0.000 claims description 20
- 238000005859 coupling reaction Methods 0.000 claims description 20
- 239000007787 solid Substances 0.000 claims description 16
- 238000007790 scraping Methods 0.000 claims description 12
- 239000007921 spray Substances 0.000 claims description 12
- 239000002131 composite material Substances 0.000 claims description 10
- 230000007246 mechanism Effects 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 7
- 230000008602 contraction Effects 0.000 claims description 5
- 230000007704 transition Effects 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 238000000889 atomisation Methods 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims description 2
- 238000003466 welding Methods 0.000 claims description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims 6
- 235000017491 Bambusa tulda Nutrition 0.000 claims 6
- 241001330002 Bambuseae Species 0.000 claims 6
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims 6
- 239000011425 bamboo Substances 0.000 claims 6
- 238000004026 adhesive bonding Methods 0.000 claims 1
- 238000003825 pressing Methods 0.000 claims 1
- 238000011068 loading method Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 238000010422 painting Methods 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical group C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
the utility model discloses a stable form mechanical control formula mixing roller-spraying exchanges device, include: the device comprises a running device, a charging barrel reciprocating device, a mixed material mixing device, a discharging-feeding integrated device, a roller-spraying bearing exchange device, a roller coating device, a spraying device, an electric storage device and an air pressure control device; the charging barrel reciprocating device is fixedly arranged at the front end of the running device; the mixed material mixing device is fixedly arranged on one side of the running device; four material storage barrel support columns of the unloading-feeding integrated device are fixedly arranged at the rear end of the running device; the roller-spraying bearing interchanging device is fixedly arranged at the bottom end of the running device; the roller coating device is fixedly arranged on a bearing plate of the roller-spraying bearing interchanging device, and two motors V of the spraying device are symmetrically arranged on the bearing plate of the roller-spraying bearing interchanging device; the utility model discloses realize the loading of the different ratios of different materials, automatic high-efficient stirring is mixed, and automatic uninstallation has roller coat, spraying all-round, automatic, efficient advantage.
Description
Technical Field
The invention relates to a stable mechanical control type coating device with random interchange of roller coating and spraying, in particular to a stable mechanical control type mixing roller-spraying interchange device.
Background
With the rapid development of the coating industry, the use of coating equipment is more and more extensive, and for the coating equipment which can be used by roller coating and spraying in an optional and interchangeable way, the problems of loading different materials in different proportions, automatically and efficiently stirring and mixing, automatically unloading mixed materials and realizing continuous coating work in an uninterrupted and cyclic way are always the focus of attention of people; at present, the modern technology needs manual work to realize loading of different materials in different proportions, the materials are stirred by a special stirring device, the mixed materials are conveyed and unloaded to a place needing coating by a conveying device, and final coating work is realized by special roller coating and spraying equipment according to the requirements of roller coating and spraying.
disclosure of Invention
The invention aims to provide a stable mechanical control type mixing roller-spraying interchanging device with random interchanging of roller coating and spraying, which realizes the loading of different materials with different proportions, automatic high-efficiency stirring and mixing and the automatic unloading of the mixed materials in an uninterrupted circulation manner, and a running device can quickly adjust the direction in the running process to realize continuous coating work.
in order to achieve the purpose, the technical scheme adopted by the invention is as follows:
A stable mechanically controlled mixing roll-spray interchange device comprising: the device comprises a running device, a charging barrel reciprocating device, a mixed material mixing device, a discharging-feeding integrated device, a roller-spraying bearing exchange device, a roller coating device, a spraying device, an electric storage device and an air pressure control device; the motor I of the charging barrel reciprocating device is fixedly arranged at the front end of a traveling platform frame of the traveling device through a bolt; the air cylinder of the mixed material mixing device is fixedly arranged on one side of a running platform frame of the running device through a bolt; four material storage barrel supporting columns of the unloading-feeding integrated device are fixedly arranged at the rear end of a traveling platform frame of the traveling device through bolts; the motor III of the roller-spraying bearing and interchanging device is fixedly arranged at the bottom end of a traveling platform frame of the traveling device through bolts; the two motors V of the spraying device are symmetrically arranged on the bearing plate of the roller-spraying bearing and exchanging device through bolts; the power storage device is fixedly arranged on one side of the internal frame of the running device through bolts; the cylinder control device is fixedly installed on the other side of the inner frame of the running device through bolts.
Further, the running device includes: a travel platform frame and Mecanum wheels; the platform frame of traveling is U type column structure, platform frame bottom symmetry installation four of traveling the mecanum wheel, the end has welded two rectangle long plates that have variation in size, the mecanum wheel has the quick adjustment position function of traveling, drives the platform frame device of traveling marchs, realizes the all-round of traveling of device of traveling.
Further, the cartridge shuttle device includes: the device comprises a motor I, a lead screw, a charging barrel, a check valve I, a mixing delivery pipe and a charging barrel reciprocating track; the electric motor I is connected with the lead screw through a coupler, two ends of the lead screw are respectively supported by a bearing seat and are axially positioned through a shaft shoulder and a bearing end cover, the lead screw and the coupler are connected through keys to circumferentially rotate, the charging barrel is of a cylindrical structure, and four wheels are symmetrically arranged at the bottom of the charging barrel; the bottom of the charging barrel is fixedly provided with a nut which is in screw transmission fit with the lead screw, the positive and negative rotation of the lead screw drives four wheels of the charging barrel to reciprocate along the groove track of the reciprocating movement track of the charging barrel, so as to realize the accurate control of the position of the charging barrel, two check valves I are provided, the check valves I are fixedly arranged on the charging barrel through bolts and prevent the outflow of materials in the charging barrel before the materials are subjected to enough pressure, two mixing conveying pipes are respectively fixedly arranged on the check valves I through bolts and are channels for the materials to enter the spraying device from the charging barrel, the check valves I and the mixing conveying pipes reciprocate along with the charging barrel, the reciprocating movement track of the charging barrel is of a groove-shaped structure, and the two check valves I and the mixing conveying pipes are respectively and symmetrically arranged and fixedly arranged on a traveling platform frame through the; the motor I transmits power to the lead screw through a coupler, and the forward and reverse rotation of the lead screw drives the charging barrel to reciprocate along the groove track of the reciprocating movement track of the charging barrel.
further, the material device is mixed including: the device comprises an air cylinder, a supporting plate, a charging barrel cover, a motor II, a stirring shaft barrel and a composite stirring paddle; the bottom of the cylinder is fixedly arranged on a traveling platform frame through a bolt, the supporting plate is of a long plate-shaped structure, one end of the supporting plate is fixedly arranged at the top end of the cylinder through the bolt and moves up and down along with the expansion and contraction of the cylinder, the other end of the supporting plate is provided with a circular hole, the charging barrel cover is of a circular structure and is fixedly arranged on the supporting plate through the bolt, the circular hole is formed in the center of the charging barrel cover, the charging barrel cover moves up and down along with the supporting plate, and when the charging barrel cover is located at the lowest position, the charging barrel cover is pressed on a charging barrel of the charging barrel reciprocating movement device, so that materials are prevented from splashing outside the charging barrel during; the axial line of a rotating shaft of the motor II is coaxial with the axial line of the circular hole in the supporting plate, a base of the motor II is fixedly arranged on the supporting plate through a bolt, the stirring shaft is of a stepped structure and is connected with the motor II through a coupling joint and synchronously rotates along with the motor II, the stirring shaft barrel is of a hollow cylindrical structure, the inner part of the stirring shaft barrel is connected with the stirring shaft through a spline, the outer part of the stirring shaft barrel is fixedly arranged on the stirring shaft through a fixed shaft sleeve and synchronously rotates along with the stirring shaft; the compound stirring rake includes: a helical ribbon stirring paddle, a bottom scraping stirring paddle and a wall scraping stirring paddle; the helical ribbon type stirring paddle is of a double-layer helical ribbon structure, is fixed on the stirring shaft cylinder through a bolt and synchronously rotates along with the stirring shaft cylinder, the inner and outer spiral strips are matched with the spiral direction to enable the materials to be sheared and mixed through continuous convection circulation to achieve the purpose of rapid mixing, the bottom scraping stirring paddle is of a strip-shaped plate structure, the stirring device is fixedly arranged on the stirring shaft cylinder through bolts and synchronously rotates along with the stirring shaft cylinder, so that the stirring speed of the material at the bottom of the charging barrel reciprocating movement device is improved, the material is prevented from being adhered to the bottom of the charging barrel, the wall scraping stirring paddle is of a strip fan-shaped structure and is provided with two long strips welded on the upper part, the stirring shaft barrel is symmetrically and fixedly arranged on the stirring shaft barrel through bolts and synchronously rotates along with the stirring shaft barrel, so that the stirring speed of the material on the side wall of the charging barrel reciprocating movement device is improved, and the material is prevented from being stuck on the side wall of the charging barrel; when the charging barrel of the charging barrel reciprocating device moves to a position right below the mixing and stirring device and stops, the air cylinder drives the supporting plate and the upper part parts to move downwards to the lowest position, the charging barrel cover is pressed right above the charging barrel of the charging barrel reciprocating device, the motor II transmits power to the stirring shaft barrel through the stirring shaft through the coupler to drive the composite stirring paddle to rotate, so that the materials are mixed and stirred, and after the materials are stirred, the air cylinder drives the supporting plate and the upper part parts to move upwards to the highest position to prepare for next mixing and stirring.
Further, the unloading-feeding integrated device comprises: the device comprises a material storage barrel support, a material storage barrel support plate, a material storage barrel, a check valve II, a raw material conveying pipe, a cylinder support plate with a clamping device, a cylinder with a clamping device, an extruded raw material plate and an extruded material mixing plate; the material storage cylinder support is of a solid cylindrical structure and plays a role in supporting the material storage cylinder support plate and upper parts, the material storage cylinder support plate is of a rectangular structure and is fixedly mounted on the material storage cylinder support through bolts, the material storage cylinder is of a hollow cylindrical structure, a hollow structural cylinder is welded in the center of the interior of the material storage cylinder, three 120-degree steel plates are welded by taking the hollow structural cylinder as a central shaft, the interior of the material storage cylinder is divided into three parts, and storage of three different materials is achieved; three feed inlets which are uniformly arranged at an angle of 120 degrees are formed above the side wall of the material storage barrel to realize the addition of different materials, and three material leakage openings which are uniformly arranged at an angle of 120 degrees are formed at the bottom of the material storage barrel; hold the feed cylinder through bolt fixed mounting hold on the feed cylinder extension board, check valve II has threely, respectively with hold the hourglass material mouth coaxial line of feed cylinder bottom, through bolt fixed mounting hold the bottom of feed cylinder, the raw materials conveyer pipe has threely, and the upper end is through bolt fixed mounting respectively check valve II is last, and the lower extreme is 60 leanings inwards, is the material that holds the feed cylinder gets into the passageway of feed cylinder among the feed cylinder round trip movement device, take clamping device cylinder extension board to discoid structure, quotation center is opened has a circular centre bore, uses the centre bore to open as the centre of a circle has three circular port that is 120, four little support columns of quotation lower part welding, through bolt fixed mounting hold on the feed cylinder, play the support take the effect of clamping device cylinder, take the clamping device cylinder to include: a cylinder I with a clamping device and a cylinder II with a clamping device; the three cylinders I with the clamping devices are respectively coaxial with three circular holes of the cylinder support plate with the clamping devices and fixedly arranged on the cylinder support plate with the clamping devices through bolts, the cylinders II with the clamping devices and the circular center holes of the cylinder support plate with the clamping devices are coaxial and fixedly arranged on the cylinder support plate with the clamping devices through bolts, the extrusion raw material plate is of a fan-shaped disc structure and is provided with three solid cylindrical structures which are respectively in transition fit with the inner walls of the three parts of the material storage cylinder and form a moving pair, the solid cylindrical structures with the circular holes on the top side walls are welded on the upper parts of the extrusion raw material plate and are respectively connected with the cylinders I with the clamping devices through double lug ring connectors and move up and down along with the expansion and contraction of the cylinders I with the clamping devices, the lower parts of the extrusion material mixing plates are disc-shaped mechanisms and are in transition fit with the inner, the upper part of the cylinder is welded with a hollow cylindrical structure, penetrates through a center hole of the material storage cylinder, is connected with the cylinder II with the clamping device through a double-lug ring connector, and moves up and down along with the cylinder II with the clamping device; when the charging barrel of the charging barrel reciprocating device moves to the position right below the charging barrel and stops, the cylinder II with the clamping device drives the extrusion mixing plate to move downwards to extrude the mixed materials in the charging barrel of the charging barrel reciprocating device, the pressure in the charging barrel is continuously increased, the check valve I of the charging barrel reciprocating device is opened, the materials flow out through the mixing conveying pipe, and the discharging is realized; after unloading is finished, the cylinder I with the clamping device drives the extruded raw material plate to move downwards, the pressure of each part in the material storage barrel is continuously increased, the check valve II is opened, materials flow into the material barrel of the material barrel reciprocating movement device through the raw material conveying pipe to realize conveying of the materials, and the preparation of different contents of the materials is realized by controlling the extension amount of each cylinder I with the clamping device; and finally, the cylinder II with the clamping device drives the extrusion mixing plate to move upwards to the original position to prepare for next unloading.
Further, the roll-spray load bearing interchange apparatus comprises: the bearing plate track, the bearing plate, the motor III, the connecting shaft I and the gear rack are in transmission; the loading board track has two, for long recess column structure, through bolt symmetry fixed mounting in the both sides of traveling platform frame bottom, the loading board is T type plate structure, and four wheels are installed to the bottom symmetry, along the orbital recess orbit reciprocating motion of loading board, the loading board is used for bearing respectively the roller coat device of carrying with spare part on the spraying device, motor III passes through bolt fixed mounting in the bottom of traveling platform frame of device, through the shaft coupling with connecting axle I's one end links to each other, connecting axle I is the solid cylindrical structure of echelonment, the rack and pinion transmission includes: a gear and a rack; the hub of the gear is connected with the connecting shaft I through spline bearing, the end part of the gear is fixedly arranged on the connecting shaft I through a fixed shaft sleeve and synchronously rotates along with the connecting shaft I, and the rack is fixedly arranged at the bottom of the bearing plate track through a bolt and driven by the gear; the motor III transmits power to the bearing plate through the gear rack transmission through a coupler, the bearing of the roller coating device and the spraying device is determined by the movement of different positions of the bearing plate, and the movement position of the bearing plate is controlled by controlling the forward and backward rotation of the motor III, so that the bearing exchange of the roller coating device and the spraying device is realized.
Further, the roll coating apparatus includes: the motor IV, the worm and worm gear transmission, the connecting shaft II, the connecting plate, the roll shaft and the roller; the worm and worm gear transmission comprises: the electric motor IV is connected with the worm through a coupler, two ends of the worm are respectively supported by a bearing seat and are axially positioned through a shaft shoulder and a bearing end cover, the worm is connected with the coupler through a key to perform circumferential rotation, the interior of the worm wheel is connected with the connecting shaft II through a flat key, the outer side of the worm wheel is fixedly arranged at the front end of the connecting shaft II through a fixed shaft sleeve and is driven by the worm, the connecting shaft II is of a step-shaped hollow cylindrical structure, two ends of the connecting shaft II are respectively supported by the bearing seats to perform axial positioning, the connecting shaft II is arranged on a bearing plate of a roller-spraying bearing interchanger and rotates along with the worm wheel, two connecting plates are of a long rectangular structure, the front end of the connecting shaft II is provided with a round hole with a groove shape, the interior of the connecting shaft II is connected with the connecting shaft II, the rear end of the roller is provided with a circular hole, the roller shaft is of a stepped solid cylindrical structure, two ends of the roller shaft respectively penetrate through the circular hole at the rear end of the connecting plate and are fixedly arranged on the connecting plate through a shaft end retainer ring, the middle of the roller shaft is provided with threads, the roller is of a hollow cylindrical structure and is supported by a bearing, and the roller shaft is axially positioned on the roller shaft by a fixed shaft sleeve; the motor IV transmits power to the connecting plate through a coupling in a worm and worm gear transmission manner, the connecting plate rotates by taking the connecting shaft II as a center to drive the roll shaft and the roller to be in a circular arc shape to change the height up and down, and the motor IV controls the rotation angle of the connecting plate by controlling the rotation of the worm and worm gear transmission according to the actual length of the connecting plate by utilizing the geometrical relationship of the circular arc, so that the height of the roller is accurately controlled; and finally, the height of the roller is adjusted and fixed by utilizing the self-locking function of the worm and worm gear transmission.
Further, the spray coating device includes: the device comprises a motor V, a high-pressure pump body, a material containing hopper, a high-pressure hose, a stop valve switch, a motor VI, a connecting shaft III, an incomplete gear mechanism and a material spraying rod; the two high-pressure pump bodies are provided, pump shafts of the two high-pressure pump bodies are connected with the motor V through a coupling, the pump shafts are positioned in the circumferential direction through a common flat key, the pump shafts are positioned in the axial direction through shaft shoulders, and the bases are fixedly arranged on a bearing plate of the roller-spraying bearing interchanging device through bolts; the high-pressure pump body has the function of quickly increasing the pressure of the material in the high-pressure pump body, the two material containing hoppers are of funnel-shaped structures, the bottoms of the two material containing hoppers are fixedly installed on an inlet at the upper part of the high-pressure pump body through clamp connection pieces, the material enters a channel of the high-pressure pump body from a material cylinder in the material cylinder reciprocating device, the two high-pressure hoses are provided with two high-pressure hoses, the two ends of each high-pressure hose are respectively provided with a metal joint, one end of each high-pressure hose is fixedly installed on an outlet of the high-pressure pump body through threaded connection, the other end of each high-pressure hose is connected with the material spraying rod through the stop valve switch, the two stop valve switches are provided with two step shaft-shaped structures, the valve shafts at the upper parts of the two stop valve switches are used for controlling the, connecting axle III has two, for the hollow cylinder structure of echelonment, and both ends are supported by the bearing frame respectively, carry out axial positioning, incomplete gear mechanism includes: a driving wheel and a driven wheel; the stop valve switch is characterized in that the number of the driving wheels is two, the driving wheels are of 120-degree distribution incomplete gear-shaped structures, additional rods are arranged on the side faces, the outer parts of the driving wheels are axially positioned with the bearing seat through a shaft shoulder of the connecting shaft III, the inner parts of the driving wheels circumferentially rotate along with the connecting shaft III through a common flat key, the driving wheels are driven to intermittently move when continuously rotating, the number of the driven wheels is two, the additional rods are arranged on the side faces, the outer parts of the driven wheels are axially positioned with the fixed shaft sleeve through a valve shaft shoulder of the stop valve switch, and the inner parts of the driven wheels are connected with a valve; the driven wheel drives a valve shaft on the stop valve switch to rotate clockwise and anticlockwise to control the opening and closing of the material spraying rod, an additional rod is mounted on the driven wheel and the driving wheel to reduce impact during intermittent starting, the driven wheel does idle motion to reduce the transitional extrusion influence of inertial rotation of the motor VI after power failure on the stop valve switch, and the two material spraying rods are fixedly mounted on a fixed support; unload the material that has been mixed in the feed cylinder when extrusion flitch the back in the holding hopper, motor V drive high-pressure pump body work, the high-pressure pump body absorbs material in the holding hopper, the pressure of increase material fast to will obtain highly compressed material and pass through high-pressure hose carries the stop valve switch, motor VI passes through the shaft coupling with power process connecting axle III, action wheel transmit from the driving wheel on, clockwise rotation from the driving wheel is opened the stop valve switch obtains highly compressed material warp spout material pole release pressure forms the atomizing, forms fine and close coating at the coating district surface, realizes spraying device's spraying work, after spraying work is accomplished, from driving wheel anticlockwise drive stop valve switch realizes spraying device's closing.
The stable mechanical control type mixing roller-spraying interchanging device has the beneficial effects that:
(1) The stable mechanical control type mixing roller-spraying interchanging device disclosed by the invention is used for realizing the coating work of random interchanging of roller coating and spraying;
(2) The automatic loading device is used for realizing loading of different materials with different proportions, automatic efficient stirring and mixing and automatic unloading of mixed materials in an uninterrupted circulation manner, and the direction of the running device can be quickly adjusted in the running process, so that continuous coating work is realized.
drawings
FIG. 1: the invention relates to a stable mechanical control type mixing roller-spraying interchanging device, which has a front view 1;
FIG. 2: the invention relates to a stable mechanical control type mixing roller-spraying interchanging device, which comprises a top view 1;
FIG. 3: the invention relates to a stable mechanical control type mixing roller-spraying interchanging device, which has a front view 2;
FIG. 4: the invention relates to a stable mechanical control type mixing roller-spraying interchanging device, which comprises a top view 2;
FIG. 5: the invention relates to a front view of a running device in a stable mechanical control type mixing roller-spraying interchanging device;
FIG. 6: the invention relates to a top view of a running device in a stable mechanical control type mixing roller-spraying interchanging device;
FIG. 7: the invention relates to a front view of a charging barrel reciprocating device in a stable mechanical control type mixing roller-spraying interchanging device;
FIG. 8: the invention relates to a top view of a reciprocating movement device of a charging basket in a stable mechanical control type mixing roller-spraying interchange device;
FIG. 9: the invention relates to a front view of a mixing and stirring device in a stable mechanical control type mixing roller-spraying exchange device;
FIG. 10: the left view of the mixing and stirring device in the stable mechanical control type mixing roller-spraying exchange device is shown;
FIG. 11: the invention relates to a front view of a discharging-feeding integrated device in a stable mechanical control type mixing roller-spraying exchange device;
FIG. 12: the invention relates to a top view of a discharging-feeding integrated device in a stable mechanical control type mixing roller-spraying exchange device;
FIG. 13: the invention relates to a front view of a roller-spraying bearing interchanging device in a stable mechanical control type mixing roller-spraying interchanging device;
FIG. 14: the invention relates to a local enlarged view of a front view of a roller-spraying bearing exchange device in a stable mechanical control type mixing roller-spraying exchange device;
FIG. 15: the invention relates to a top view of a roller-spraying bearing interchanging device in a stable mechanical control type mixing roller-spraying interchanging device;
FIG. 16: the invention relates to a front view of a roller coating device in a stable mechanical control type mixing roller-spraying interchange device;
FIG. 17: the invention relates to a front view of a spraying device in a stable mechanical control type mixing roller-spraying interchange device;
FIG. 18: the invention relates to a local enlarged view of a main view of a spraying device in a stable mechanical control type mixing roller-spraying interchange device;
FIG. 19: the invention relates to a left view of a spraying device in a stable mechanical control type mixing roller-spraying interchange device;
In the figure: 1-traveling device, 11-traveling platform frame, 12-mecanum wheel, 2-charging barrel reciprocating device, 21-motor I, 22-lead screw, 23-charging barrel, 24-check valve I, 25-mixing delivery pipe, 26-charging barrel reciprocating track, 3-mixing stirring device, 31-cylinder, 32-supporting plate, 33-charging barrel cover, 34-motor II, 35-stirring shaft, 36-stirring shaft barrel, 37-composite stirring paddle, 371-ribbon stirring paddle, 372-bottom scraping stirring paddle, 373-wall scraping stirring paddle, 4-unloading-feeding integrated device, 41-charging barrel support column, 42-charging barrel support plate, 43-charging barrel, 44-check valve II, 45-raw material delivery pipe, 46-cylinder support with gripper, 47-cylinder with gripper, 471-cylinder with gripper I, 472-cylinder with gripper II, 48-extrusion feed plate, 49-extrusion mixer plate, 5-roll-painting carrier exchange, 51-carrier plate rail, 52-carrier plate, 53-motor III, 54-connecting shaft I, 55-rack-and-pinion drive, 551-gear, 552-rack, 6-roll coater, 61-motor IV, 62-worm-and-gear drive, 621-worm, 622-worm gear, 63-connecting shaft II, 64-connecting plate, 65-roll shaft, 66-roll, 7-painting device, 71-motor V, 72-high-pressure pump, 73-hopper, 74-high pressure hose, 75-cut-off valve switch, 76-motor VI, 77-connecting shaft III, 78-incomplete gear mechanism, 781-driving wheel, 782-driven wheel and 79-material spraying rod.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
As shown in fig. 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, a stable mechanically controlled mixing roll-spray interchange apparatus comprising: the device comprises a running device 1, a charging barrel reciprocating device 2, a mixed material mixing device 3, a discharging-feeding integrated device 4, a roller-spraying bearing exchange device 5, a roller coating device 6, a spraying device 7, an electric storage device and an air pressure control device; the motor I21 of the cartridge shuttle 2 is fixedly mounted at the front end of the traveling platform frame 11 of the traveling device 1 by bolts; the cylinder 31 of the mixing and stirring device 3 is fixedly arranged on one side of the traveling platform frame 11 of the traveling device 1 through a bolt; four material storage barrel support columns 41 of the unloading-feeding integrated device 4 are fixedly arranged at the rear end of a traveling platform frame 11 of the traveling device 1 through bolts; the motor III53 of the roller-spraying bearing and interchanging device 5 is fixedly arranged at the bottom end of the traveling platform frame 11 of the traveling device 1 through bolts; the motor IV61 of the roller coating device 6 is fixedly arranged on the bearing plate 52 of the roller-spraying bearing interchanging device 5 through bolts, and the two motors V71 of the spraying device 7 are symmetrically arranged on the bearing plate 52 of the roller-spraying bearing interchanging device 5 through bolts; the power storage device is fixedly installed on one side of an internal frame of the running device 1 through bolts; the cylinder control device is fixedly arranged on the other side of the internal frame of the running device 1 through bolts; the traveling device 1 comprises a traveling platform frame 11 and Mecanum wheels 12; the traveling platform frame 11 is of a U-shaped structure, four Mecanum wheels 12 are symmetrically installed at the bottom of the traveling platform frame 11, two rectangular long plates with different sizes are welded at the tail ends of the traveling platform frame 11, the Mecanum wheels 12 have the function of quickly adjusting the traveling direction and drive the traveling platform frame 11 to travel, and therefore all-directional traveling of the traveling device 1 is achieved; the cylinder reciprocating device 2 comprises a motor I21, a lead screw 22, a cylinder 23, a check valve I24, a mixing material conveying pipe 25 and a cylinder reciprocating track 26; the motor I21 is connected with the lead screw 22 through a coupler, two ends of the lead screw 22 are respectively supported by a bearing seat and are axially positioned through a shaft shoulder and a bearing end cover, the lead screw 22 is connected with the coupler through a key to rotate circumferentially, the charging barrel 23 is of a cylindrical structure, and four wheels are symmetrically mounted at the bottom of the charging barrel; the bottom of the charging barrel 23 is fixedly provided with a nut which is in screw transmission fit with the lead screw 22, the positive and negative rotation of the lead screw 22 drives the four wheels of the material cylinder 23 to reciprocate along the groove track of the material cylinder reciprocating track 26, so as to realize the accurate control of the position of the material cylinder 23, two check valves I24 are fixedly arranged on the material cylinder 23 through bolts, the outflow of the material in the barrel 23 is prevented until a sufficient pressure is applied, and the mixing delivery pipe 25 has two, the check valves I24 are fixedly arranged on the charging barrels 23 through bolts respectively, are passages for materials to enter the spraying device 7, the check valve I24 and the mixing delivery pipe 25 reciprocate with the barrel 23, the charging barrel reciprocating rail 26 is of a groove-shaped structure, and two charging barrel reciprocating rails are symmetrically arranged and fixedly installed on the traveling platform frame 11 through bolts; the motor I21 transmits power to the lead screw 22 through a coupler, and the positive and negative rotations of the lead screw 22 drive the material barrel 23 to reciprocate along the groove track of the material barrel reciprocating track 26; the mixing and stirring device 3 comprises a cylinder 31, a support plate 32, a charging barrel cover 33, a motor II34, a stirring shaft 35, a stirring shaft barrel 36 and a composite stirring paddle 37; the bottom of the cylinder 31 is fixedly installed on the traveling platform frame 11 through a bolt, the supporting plate 32 is of a long plate-shaped structure, one end of the supporting plate 32 is fixedly installed at the top end of the cylinder 31 through a bolt and moves up and down along with the expansion and contraction of the cylinder 31, the other end of the supporting plate 32 is provided with a circular hole, the material cylinder cover 33 is of a circular structure and is fixedly installed on the supporting plate 32 through a bolt, the center of the material cylinder cover 33 is provided with a circular hole, the material cylinder cover 33 moves up and down along with the supporting plate 32, and when the material cylinder cover 33 is located at the lowest position, the material cylinder cover is pressed on the material cylinder 23 of the material cylinder reciprocating device 2 to prevent the material from splashing outside the material cylinder 23 during mixing and stirring; the axial line of the rotating shaft of the motor II34 is coaxial with the axial line of the circular hole on the support plate 32, the base of the motor II34 is fixedly installed on the support plate 32 through bolts, the stirring shaft 35 is of a step-shaped structure and is connected with the motor II34 through a coupling joint and synchronously rotates along with the motor II34, the stirring shaft barrel 36 is of a hollow cylindrical structure, the inner part of the stirring shaft barrel is connected with the stirring shaft 35 through splines, the outer part of the stirring shaft barrel is fixedly installed on the stirring shaft 35 through a fixed shaft sleeve and synchronously rotates along with the stirring shaft 35; the composite stirring paddle 37 includes: a helical ribbon stirring paddle 371, a bottom scraping stirring paddle 372 and a wall scraping stirring paddle 373; the ribbon type stirring paddle 371 is a double-layer ribbon structure, is fixed on the stirring shaft barrel 36 through a bolt, and is fixed on the stirring shaft barrel 36 along with the synchronous rotation of the stirring shaft barrel 36, the inner and outer ribbons are matched with the spiral direction to enable the materials to be sheared and mixed through continuous convection circulation, so as to achieve the purpose of rapid mixing, the bottom scraping stirring paddle 372 is a long-strip-shaped structure, is fixedly installed on the stirring shaft barrel 36 through a bolt, is synchronous rotated along with the stirring shaft barrel 36, so as to improve the stirring speed of the materials at the bottom of the charging barrel 23 of the charging barrel reciprocating device 2, prevent the materials from being adhered to the bottom of the charging barrel 23, the wall scraping stirring paddle 373 is a long-strip-shaped structure, has two upper long-strip plates which are welded, is symmetrically and fixedly installed on the stirring shaft barrel 36 along with the stirring shaft barrel 36 to synchronously rotate, so as to improve the stirring speed of the materials, preventing the material from sticking to the side walls of the barrel 23; when the material cylinder 23 of the material cylinder reciprocating device 2 moves to the position right below the material mixing and stirring device 3 and stops, the air cylinder 31 drives the support plate 32 and the upper parts to move downwards to the lowest position, the material cylinder cover 33 covers and presses the position right above the material cylinder 23 of the material cylinder reciprocating device 2, the motor II34 transmits power to the stirring shaft cylinder 36 through the stirring shaft 35 through a coupler to drive the composite stirring paddle 37 to rotate, so that the material is mixed and stirred, and after the material mixing is finished, the air cylinder 31 drives the support plate 32 and the upper parts to move upwards to the highest position to prepare for the next mixing and stirring; the discharging-feeding integrated device 4 comprises a material storage barrel support 41, a material storage barrel support plate 42, a material storage barrel 43, a check valve II44, a raw material conveying pipe 45, a cylinder support plate 46 with a clamping device, a cylinder 47 with a clamping device, an extrusion raw material plate 48 and an extrusion material mixing plate 49; the material storage barrel supporting column 41 is of a solid cylindrical structure and plays a role in supporting the material storage barrel supporting plate 42 and upper parts, the material storage barrel supporting plate 42 is of a rectangular structure and is fixedly installed on the material storage barrel supporting column 41 through bolts, the material storage barrel 43 is of a hollow cylindrical structure, a hollow structural cylinder is welded in the center of the interior of the material storage barrel supporting plate, three steel plates in an angle of 120 degrees are welded by taking the hollow structural cylinder as a central shaft, the interior of the material storage barrel 43 is divided into three parts, and storage of three different materials is achieved; three feed inlets which are uniformly arranged at an angle of 120 degrees are formed above the side wall of the material storage barrel 43, so that different materials can be added, and three material leakage openings which are uniformly arranged at an angle of 120 degrees are formed at the bottom of the material storage barrel; the material storage barrel 43 is fixedly arranged on the material storage barrel support plate 42 through bolts, three check valves II44 are arranged and are respectively coaxial with a material leakage opening at the bottom of the material storage barrel 43, is fixedly arranged at the bottom of the material storage barrel 43 through bolts, the number of the material conveying pipes 45 is three, the upper ends of the material conveying pipes are respectively fixedly arranged on the check valves II44 through bolts, the lower ends of the material conveying pipes are inclined inwards by 60 degrees and are used as passages for the materials of the material storage barrel 43 to enter the material barrel 23 in the material barrel reciprocating device 2, the cylinder support plate 46 with the clamping device is of a disc-shaped structure, a circular central hole is formed in the center of the disc surface, three circular holes with 120 degrees are opened by taking the central hole as the center of a circle, four small supporting columns are welded at the lower part of the disk surface, is fixedly mounted on the reservoir cylinder 43 by a bolt, and functions to support the belt clamping device cylinder 47, the belt clamping device cylinder 47 including: a belt clamp cylinder I471, a belt clamp cylinder II 472; the three cylinders with the clamping devices I471 are respectively coaxial with three circular holes of the cylinder support plate 46 with the clamping devices and fixedly arranged on the cylinder support plate 46 with the clamping devices through bolts, the cylinders II472 with the clamping devices are respectively coaxial with the circular central holes of the cylinder support plate 46 with the clamping devices and fixedly arranged on the cylinder support plate 46 with the clamping devices through bolts, the extrusion raw material plate 48 is of a fan-shaped disc structure, three solid cylindrical structures are respectively in transition fit with the inner walls of three parts of the material storage barrel 43 and form a moving pair, the upper part of the extrusion raw material plate is welded with a solid cylindrical structure of which the top end side wall is provided with a circular hole, the extrusion raw material plate is respectively connected with the cylinder I471 with the clamping devices through a double lug ring connector and moves up and down along with the expansion and contraction of the cylinder I471 with the clamping devices, the lower part of the extrusion material mixing plate 49 is of a disc-shaped mechanism and, a hollow cylindrical structure is welded on the upper part of the material storage barrel 43, penetrates through a central hole of the material storage barrel, is connected with the air cylinder II with the clamping device 472 through a double-lug ring connector, and moves up and down along with the air cylinder II with the clamping device 472; when the barrel 23 of the barrel reciprocating device 2 moves to the position right below the material storage barrel 43 and stops, the air cylinder II472 with the clamping device drives the extrusion mixing plate 49 to move downwards, so as to extrude the mixed material in the barrel 23 of the barrel reciprocating device 2, the pressure in the barrel 23 continuously increases, the check valve I24 of the barrel reciprocating device 2 is opened, the material flows out through the mixing conveying pipe 25, and the discharging is realized; after the discharging is finished, the cylinder I471 with the clamping device drives the extrusion raw material plate 48 to move downwards, the pressure intensity of each part in the material storage barrel 43 is continuously increased, the check valve II44 is opened, the material flows into the material barrel 23 of the material barrel reciprocating device 2 through the raw material conveying pipe 45, the conveying of the material is realized, and the preparation of different contents of different materials is realized by controlling the extending amount of each cylinder I471 with the clamping device; finally, the air cylinder II472 with the clamping device drives the extrusion mixing plate 49 to move upwards to the original position to prepare for next unloading; the roller-spraying bearing interchanging device 5 comprises a bearing plate track 51, a bearing plate 52, a motor III53, a connecting shaft I54 and a gear rack transmission 55; bearing board track 51 has two, for long recess column structure, through bolt symmetry fixed mounting in the both sides of traveling platform frame 11 bottom, bearing board 52 is T type column structure, and four wheels are installed to the bottom symmetry, along bearing board track 51's recess orbit reciprocating motion, bearing board 52 is used for bearing respectively carry roller coat device 6 with spare part on the spraying device 7, motor III53 passes through bolt fixed mounting in traveling platform frame 11's of traveling device 1 bottom, through the shaft coupling with connecting axle I54's one end links to each other, connecting axle I54 is the solid cylindrical structure of echelonment, rack and pinion transmission 55 includes: gear 551, rack 552; the hub of the gear 551 is connected with the connecting shaft I54 through spline bearing, the end part of the gear 551 is fixedly arranged on the connecting shaft I54 through a fixed shaft sleeve and synchronously rotates with the connecting shaft I54, and the rack 552 is fixedly arranged at the bottom of the bearing plate track 51 through a bolt and is driven by the gear 551; the motor III53 transmits power to the bearing plate 52 through the gear rack transmission 55 by a coupler, the movement of different positions of the bearing plate 52 determines the bearing of the roller coating device 6 and the spraying device 7, and the movement position of the bearing plate 52 is controlled by controlling the forward and reverse rotation of the motor III53, so that the bearing of the roller coating device 6 and the bearing of the spraying device 7 are interchanged; the roll coating device 6 includes: the motor IV61, the worm and worm gear transmission 62, the connecting shaft II63, the connecting plate 64, the roller shaft 65 and the roller 66; the worm and worm gear 62 includes: worm 621, worm wheel 622, motor IV61 with worm 621 passes through the shaft coupling and connects, worm 621's both ends are supported by the bearing frame respectively, carry out axial positioning through shoulder and bearing end cover, worm 621 and shaft coupling pass through the key-type connection and carry out circumferential direction, worm wheel 622 is inside through the parallel key with connecting axle II63 is connected, outside through fixed axle sleeve fixed mounting in the front end of connecting axle II63, by the worm 621 drives, connecting axle II63 is the hollow cylinder structure of echelonment, and both ends are supported by the bearing frame respectively, carry out axial positioning, install on the loading board 52 that roller-spraying bore interchange device 5, follow worm wheel 622 rotates, connecting plate 64 has two, for long rectangular structure, and open the front end has the round hole of taking the trough-shaped, inside through the parallel key with connecting axle II63 is connected, the outside is supported through the bearing frame, the roller shafts 65 are of a stepped solid cylindrical structure, the two ends of the roller shafts respectively penetrate through the circular hole in the rear end of the connecting plate 64, the roller shafts are fixedly arranged on the connecting plate 64 through shaft end check rings, the middle of the roller shafts is provided with threads, the roller 66 is of a hollow cylindrical structure, and is supported by a bearing and axially positioned on the roller shafts 65 by a fixed shaft sleeve; the motor IV61 transmits power to the connecting plate 64 through the worm and worm gear transmission 62 by a coupling, the connecting plate 64 rotates around the connecting shaft II63 to drive the roll shaft 65 and the roller 66 to be arc-shaped to change the height up and down, and the motor IV61 controls the rotation angle of the connecting plate 64 by controlling the rotation of the worm and worm gear transmission 62 according to the actual length of the connecting plate 64 by using the geometric relationship of the arc, so as to realize the accurate control of the height of the roller 66; finally, the height of the roller 66 is adjusted and fixed by utilizing the self-locking function of the worm and worm gear transmission 62; the spray coating device 7 includes: the device comprises a motor V71, a high-pressure pump body 72, a material containing hopper 73, a high-pressure hose 74, a stop valve switch 75, a motor VI76, a connecting shaft III77, an incomplete gear mechanism 78 and a material spraying rod 79; two high-pressure pump bodies 72 are provided, pump shafts of the two high-pressure pump bodies are connected with the motor V71 through couplings, the pump shafts are positioned in the circumferential direction through common flat keys, the pump shafts are positioned in the axial direction through shaft shoulders, and bases are fixedly arranged on the bearing plate 52 of the roller-spraying bearing interchanging device 5 through bolts; the high pressure pump body 72 has a function of rapidly increasing the pressure of the material therein, the two material holding hoppers 73 are of a funnel-shaped structure, the bottoms of the material holding hoppers are fixedly mounted on the upper inlet of the high pressure pump body 72 through a clip connector, and are channels through which the material enters the high pressure pump body 72 from the material cylinder 23 of the material cylinder reciprocating device 2, the two high pressure hoses 74 are provided, two ends of each high pressure hose are provided with metal joints, one end of each high pressure hose is fixedly mounted on the outlet of the high pressure pump body 72 through a threaded connection, the other end of each high pressure hose is connected with the material spraying rod 79 through the cut-off valve switch 75, the two cut-off valve switches 75 are provided, the upper valve shafts are of a stepped shaft-shaped structure and are used for controlling the opening and closing of the cut-off valve switches 75, two motors VI76 are symmetrically mounted, one end pass through the shaft coupling with connecting axle III77 links to each other, connecting axle III77 has two, for the hollow cylinder structure of echelonment, and both ends are supported by the bearing frame respectively, carry out axial positioning, incomplete gear mechanism 78 includes: a driving wheel 781 and a driven wheel 782; the two driving wheels 781 are of an incomplete gear-shaped structure with the number of teeth being 3, additional rods are arranged on the side faces, the outer part of each driving wheel is axially positioned with a bearing seat through a shaft shoulder of the connecting shaft III77, the inner part of each driving wheel circumferentially rotates along with the connecting shaft III77 through a common flat key, the driving wheels 781 are driven to intermittently move when continuously rotating, the two driven wheels 782 are provided, the additional rods are arranged on the side faces, the outer part of each driving wheel is axially positioned with a fixed shaft sleeve through a valve shaft shoulder of the stop valve switch 75, and the inner part of each driving wheel is connected with a valve shaft on the upper part of the stop valve switch; the driven wheel 782 drives the valve shaft on the stop valve switch 75 to rotate clockwise and anticlockwise to control the opening and closing of the material spraying rod 79, the driven wheel 782 and the driving wheel 781 are provided with additional rods for reducing the impact during intermittent starting, the driven wheel 782 does idle rotation to reduce the transitional extrusion influence on the stop valve switch 75 caused by the inertial rotation of the motor VI76 after power failure, and the two material spraying rods 79 are fixedly arranged on a fixed support; after the mixed material in the barrel 23 is discharged into the hopper 73 by the extruding of the mixing plate 49, the motor V71 drives the high-pressure pump body 72 to work, the high-pressure pump body 72 sucks the material in the material containing hopper 73, the pressure of the material is rapidly increased, and supplies the material obtained high pressure to the cut-off valve switch 75 through the high pressure hose 74, the motor VI76 transmits power to the driven wheel 782 via the connecting shaft III77 and the driving wheel 781 through a coupling, the clockwise rotation of the driven wheel 782 opens the stop valve switch 75, the high-pressure material is obtained, the pressure is released by the material spraying rod 79 to form atomization, a compact coating is formed on the surface of the coating area, the spraying work of the spraying device 7 is realized, after the spraying work is finished, the driven wheel 782 drives the stop valve switch 75 counterclockwise to close the spraying device 7.
As shown in fig. 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, and 19, the working method of the stable mechanical control type mixing roller-spraying interchanging device of the present invention comprises the following specific steps: firstly, selecting a proper roll coating or spraying device according to the requirement of a coated area, when a roll coating device is used for working, firstly, controlling the rotation of the motor III53 in the roll-spraying bearing interchanging device 5 to control the position of the carrying plate 52 to move, and when the carrying plate 52 moves to the proper position, realizing the bearing of the roll coating device 6; and in the second step, the motor IV61 in the roller coating device 6 is controlled to control the rotation of the worm and worm gear 62, so as to control the rotation angle of the connecting plate 64, and realize the accurate control of the height of the roller 66. The height of the roller 66 is adjusted and fixed by utilizing the self-locking function of the worm and worm gear transmission 62; thirdly, when the barrel 23 of the barrel reciprocating device 2 moves to the position right below the material storage barrel 43 and stops, the pressure of each part in the material storage barrel 43 continuously increases, the check valve II44 is opened, the materials flow into the barrel 23 of the barrel reciprocating device 2 through the raw material conveying pipe 45, and the preparation of different contents of the materials is realized by controlling the extending amount of each cylinder I471 with a clamping device, so that the conveying of the materials is realized; fourthly, when the material cylinder 23 of the material cylinder reciprocating device 2 moves to the position right below the mixing and stirring device 3 and stops, the air cylinder 31 drives the support plate 32 and the upper parts to move downwards to the lowest position, the material cylinder cover 33 is covered and pressed right above the material cylinder 23 of the material cylinder reciprocating device 2, the motor II34 transmits power to the stirring shaft cylinder 36 through the stirring shaft 35 through a coupler to drive the composite stirring paddle 37 to rotate, so that the mixing and stirring of the materials are realized, and after the material stirring is finished, the air cylinder 31 drives the support plate 32 and the upper parts to move upwards to the highest position to prepare for the next mixing and stirring; fifthly, when the material barrel 23 of the material barrel reciprocating device 2 moves to the position right below the material storage barrel 43 again to stop, the air cylinder II472 with the clamping device drives the extrusion material mixing plate 49 to move downwards to extrude the mixed material in the material barrel 23 of the material barrel reciprocating device 2, the pressure in the material barrel 23 is continuously increased, the check valve I24 of the material barrel reciprocating device 2 is opened, the mixed material flows into a coating area through the material mixing conveying pipe 25 to realize discharging, and the air cylinder II472 with the clamping device drives the extrusion material mixing plate 49 to move upwards to the original position to prepare for next discharging; and immediately continuing to circularly perform the third to fifth steps of work after the unloading is finished, wherein the running device 1 has the characteristics of rapid direction adjustment and omnibearing running in the running process, and the roller 66 in the roller coating device 6 can perform continuous roller coating work. When the roller coating equipment is used for work, the first step needs to control the rotation of the motor III53 in the roller-spraying bearing interchanging device 5 to control the position of the moving of the bearing plate 52, and when the bearing plate 52 moves the end position, the bearing of the spraying device 7 is realized; then, the third to fifth steps are carried out, and the moving position of the bearing plate 52 is different from that of the bearing plate, so that the mixed materials in the fifth step flow into a material containing hopper 73 in the spraying device 7 through a material mixing conveying pipe 25 to realize discharging; after the mixed materials flow into the material containing hopper 73 of the spraying device 7 through the material mixing conveying pipe 25, the motor V71 drives the high-pressure pump body 72 to work, the high-pressure pump body 72 sucks the material in the material containing hopper 73, the pressure of the material is rapidly increased, and supplies the material obtained high pressure to the cut-off valve switch 75 through the high pressure hose 74, the motor VI76 transmits power to the driven wheel 782 via the connecting shaft III77 and the driving wheel 781 through a coupling, the clockwise rotation of the driven wheel 782 opens the stop valve switch 75, the high-pressure material is obtained, the pressure is released by the material spraying rod 79 to form atomization, a compact coating is formed on the surface of the coating area, so that the spraying work of the spraying device 7 is realized, and the running device 1 has the characteristics of rapid direction adjustment and omnibearing running in the running process, so that the continuous spraying work of the spraying device 7 is realized. After the spraying operation is completed, the driven wheel 782 drives the stop valve switch 75 counterclockwise to close the spraying device 7.
the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily made by those skilled in the art within the technical scope of the present invention are intended to be included within the scope of the present invention; therefore, the protection scope of the present invention shall be subject to the protection scope defined by the claims.
Claims (8)
1. a stable form mechanical control formula mixing roller-spraying exchange device characterized by comprising: the device comprises a running device (1), a charging barrel reciprocating device (2), a mixed material mixing device (3), a discharging-feeding integrated device (4), a roller-spraying bearing exchange device (5), a roller coating device (6), a spraying device (7), an electric storage device and an air pressure control device; the motor I (21) of the charging barrel reciprocating device (2) is fixedly arranged at the front end of a traveling platform frame (11) of the traveling device (1) through a bolt; the air cylinder (31) of the mixing and stirring device (3) is fixedly arranged on one side of the traveling platform frame (11) of the traveling device (1) through a bolt; four material storage barrel supporting columns (41) of the unloading-feeding integrated device (4) are fixedly arranged at the rear end of a traveling platform frame (11) of the traveling device (1) through bolts; the motor III (53) of the roller-spraying bearing and interchanging device (5) is fixedly arranged at the bottom end of a traveling platform frame (11) of the traveling device (1) through bolts; the motor IV (61) of the roller coating device (6) is fixedly arranged on the bearing plate (52) of the roller-spraying bearing and interchanging device (5) through bolts, and the number of the motors V (71) of the spraying device (7) is two and is symmetrically arranged on the bearing plate (52) of the roller-spraying bearing and interchanging device (5) through bolts; the power storage device is fixedly arranged on one side of an internal frame of the running device (1) through bolts; the cylinder control device is fixedly arranged on the other side of the inner frame of the running device (1) through bolts.
2. A stable mechanically controlled mixing roll-spray interchange device according to claim 1, characterized in that said running gear (1) comprises: a travelling platform frame (11) and Mecanum wheels (12); traveling platform frame (11) are U type column structure, traveling platform frame (11) bottom symmetry installation is four mecanum wheel (12), and the end has welded two rectangle long plates that have the variation in size, mecanum wheel (12) have quick adjustment position function of traveling, drive traveling platform frame (11) device is marchd, realizes the all-round of traveling of device (1).
3. A stable mechanically controlled mixing roller-spray interchange device according to claim 1, characterized in that said cartridge shuttle (2) comprises: a motor I (21), a lead screw (22), a charging barrel (23), a check valve I (24), a mixing delivery pipe (25) and a charging barrel reciprocating track (26); the electric motor I (21) is connected with the lead screw (22) through a coupler, two ends of the lead screw (22) are respectively supported by a bearing seat and are axially positioned through a shaft shoulder and a bearing end cover, the lead screw (22) is connected with the coupler through a key to rotate circumferentially, the charging barrel (23) is of a cylindrical structure, and four wheels are symmetrically mounted at the bottom of the charging barrel; the bottom of the charging barrel (23) is fixedly provided with a nut matched with the screw rod (22) in a screw transmission way, the forward and backward rotation of the screw rod (22) drives four wheels of the charging barrel (23) to reciprocate along the groove track of the charging barrel reciprocating track (26), so that the position of the charging barrel (23) is accurately controlled, two check valves I (24) are fixedly arranged on the charging barrel (23) through bolts, the outflow of the material in the charging barrel (23) is prevented before sufficient pressure is applied, two mixing conveying pipes (25) are fixedly arranged on the check valves I (24) through bolts respectively, the check valves I (24) and the mixing conveying pipes (25) enter a spraying device (7) through the charging barrel (23), and the check valves I (24) and the mixing conveying pipes (25) reciprocate along with the charging barrel (23), the charging barrel reciprocating track (26) is of a groove-shaped structure, and two charging barrel reciprocating tracks are symmetrically arranged and fixedly installed on the traveling platform frame (11) through bolts; the motor I (21) transmits power to the lead screw (22) through a coupler, and the forward and reverse rotation of the lead screw (22) drives the material barrel (23) to reciprocate along the groove track of the material barrel reciprocating track (26).
4. a stable mechanically controlled mixing roll-spray interchange device according to claim 1, characterized in that said mixing and stirring device (3) comprises: the device comprises a cylinder (31), a support plate (32), a charging barrel cover (33), a motor II (34), a stirring shaft (35), a stirring shaft barrel (36) and a composite stirring paddle (37); the bottom of the air cylinder (31) is fixedly installed on a traveling platform frame (11) through a bolt, the supporting plate (32) is of a long plate-shaped structure, one end of the supporting plate (32) is fixedly installed at the top end of the air cylinder (31) through a bolt and moves up and down along with the expansion of the air cylinder (31), the other end of the supporting plate (32) is provided with a circular hole, the material cylinder cover (33) is of a circular structure and is fixedly installed on the supporting plate (32) through a bolt, the center of the material cylinder cover (33) is provided with a circular hole, the material cylinder cover (33) moves up and down along with the supporting plate (32), and when the material cylinder cover (33) is located at the lowest position, the material cylinder cover presses the material cylinder (23) of the material cylinder reciprocating device (2) to prevent materials from splashing outside the material cylinder (23) during mixing; the axial line of a rotating shaft of the motor II (34) is coaxial with the axial line of a circular hole in the support plate (32), a base of the motor II (34) is fixedly installed on the support plate (32) through a bolt, the stirring shaft (35) is of a step-shaped structure and is connected with the motor II (34) through a coupling joint and synchronously rotates along with the motor II (34), the stirring shaft cylinder (36) is of a hollow cylindrical structure, the inner part of the stirring shaft cylinder is connected with the stirring shaft (35) through a spline, the outer part of the stirring shaft cylinder is fixedly installed on the stirring shaft (35) through a fixed shaft sleeve and synchronously rotates along with the stirring shaft (35); the composite stirring paddle (37) comprises: a helical ribbon stirring paddle (371), a bottom scraping stirring paddle (372) and a wall scraping stirring paddle (373); the ribbon stirring rake (371) is double-deck ribbon structure, fixes through the bolt on stirring shaft section of thick bamboo (36), along with when stirring shaft section of thick bamboo (36) rotates in step, interior outer ribbon cooperation spiral direction makes the material cut the mixing through continuous convection circulation, reaches the purpose of flash mixed, scrape end stirring rake (372) and be rectangular platelike structure, through bolt fixed mounting in on stirring shaft section of thick bamboo (36), along with stirring shaft section of thick bamboo (36) carries out synchronous rotation, improves the stirring rate of feed cylinder (23) bottom material of feed cylinder reciprocating motion device (2), prevents that the material from gluing in the bottom of feed cylinder (23), scrape wall stirring rake (373) and be rectangular fan platform column structure, have each welding rectangular board in two upper portions, through bolt symmetry fixed mounting in on stirring shaft section of thick bamboo (36), along with stirring shaft section of thick bamboo (36) carries out synchronous rotation, improving the stirring speed of the material on the side wall of the charging barrel (23) of the charging barrel reciprocating device (2) and preventing the material from being stuck on the side wall of the charging barrel (23); when the charging barrel (23) of the charging barrel reciprocating device (2) moves to the position right below the mixing and stirring device (3) and stops, the air cylinder (31) drives the supporting plate (32) and the upper parts to move downwards to the lowest position, the charging barrel cover (33) is pressed right above the charging barrel (23) of the charging barrel reciprocating device (2), the motor II (34) transmits power to the stirring shaft barrel (36) through the coupler through the stirring shaft (35) to drive the composite stirring paddle (37) to rotate, mixing and stirring of materials are achieved, and after stirring is completed, the air cylinder (31) drives the supporting plate (32) and the upper parts to move upwards to the highest position to prepare for next mixing and stirring.
5. A stable mechanically controlled mixing roll-spray interchange device according to claim 1, characterized in that said unloading-feeding integrated device (4) comprises: the device comprises a material storage barrel support (41), a material storage barrel support plate (42), a material storage barrel (43), a check valve II (44), a raw material conveying pipe (45), a cylinder support plate (46) with a clamping device, a cylinder (47) with the clamping device, an extrusion raw material plate (48) and an extrusion material mixing plate (49); the material storage barrel supporting column (41) is of a solid cylindrical structure and plays a role in supporting the material storage barrel supporting plate (42) and upper parts, the material storage barrel supporting plate (42) is of a rectangular structure and is fixedly mounted on the material storage barrel supporting column (41) through bolts, the material storage barrel (43) is of a hollow cylindrical structure, a hollow structural cylinder is welded in the center of the interior of the material storage barrel supporting plate, three steel plates in an angle of 120 degrees are welded by taking the hollow structural cylinder as a central shaft, the interior of the material storage barrel (43) is divided into three parts, and storage of three different materials is achieved; three feed inlets which are uniformly arranged at an angle of 120 degrees are formed above the side wall of the material storage barrel (43) to realize the addition of different materials, and three material leakage openings which are uniformly arranged at an angle of 120 degrees are formed at the bottom of the material storage barrel; the material storage barrel (43) is fixedly arranged on the material storage barrel support plate (42) through bolts, the number of the check valves II (44) is three, the check valves II are respectively coaxial with material leakage openings at the bottom of the material storage barrel (43), the check valves II (44) are fixedly arranged at the bottom of the material storage barrel (43) through bolts, the number of the material conveying pipes (45) is three, the upper ends of the material conveying pipes are respectively fixedly arranged on the check valves II (44) through bolts, the lower ends of the material conveying pipes are inclined inwards by 60 degrees, the material of the material storage barrel (43) enters a material barrel (23) in the material barrel reciprocating device (2), the material cylinder support plate (46) with the clamping device is of a disc-shaped structure, a circular center hole is formed in the center of the disc surface, three circular holes which are 120 degrees are formed in the center of the center hole, four small support columns are welded on the lower part of the disc surface, the material storage barrel (43), the belt clamping device cylinder (47) includes: a belt clamp cylinder I (471), a belt clamp cylinder II (472); the three cylinders I (471) with the clamping devices are respectively coaxial with three circular holes of the cylinder support plate (46) with the clamping devices and are fixedly arranged on the cylinder support plate (46) with the clamping devices through bolts, the cylinders II (472) with the clamping devices and the circular center holes of the cylinder support plate (46) with the clamping devices are coaxially arranged on the cylinder support plate (46) with the clamping devices through bolts, the extrusion raw material plate (48) is of a fan-shaped disc structure and is provided with three solid cylindrical structures which are respectively in transition fit with the inner walls of three parts of the material storage barrel (43) and form a moving pair, the top side wall of each solid cylindrical structure is provided with a circular hole, the solid cylindrical structures are respectively connected with the cylinders I (471) with the clamping devices through double-lug connectors and move up and down along with the expansion and contraction of the cylinders I (471) with the clamping devices, the lower part of the extrusion material mixing plate (49) is a disc-shaped mechanism, is in transition fit with the inner wall of the charging barrel (23) to form a moving pair, and the upper part of the extrusion material mixing plate is welded with a hollow cylindrical structure, passes through a central hole of the charging barrel (43), is connected with the cylinder II (472) with the clamping device through a double-lug ring connector, and moves up and down along with the cylinder II (472) with the clamping device; when the charging barrel (23) of the charging barrel reciprocating device (2) moves to the position right below the charging barrel (43) and stops, the pressing and mixing plate (49) is driven by the air cylinder II (472) with the clamping device to move downwards, the mixed material in the charging barrel (23) of the charging barrel reciprocating device (2) is pressed, the pressure in the charging barrel (23) is continuously increased, the check valve I (24) of the charging barrel reciprocating device (2) is opened, the material flows out through the mixing and conveying pipe (25), and discharging is achieved; after the unloading is finished, the cylinder I (471) with the clamping device drives the extrusion raw material plate (48) to move downwards, the pressure of each part in the material storage barrel (43) is continuously increased, the check valve II (44) is opened, the materials flow into the material barrel (23) of the material barrel reciprocating movement device (2) through the raw material conveying pipe (45), the conveying of the materials is realized, and the preparation of different contents of the materials is realized by controlling the extension amount of each cylinder I (471) with the clamping device; and finally, the air cylinder II (472) with the clamping device drives the extrusion mixing plate (49) to move upwards to the original position to prepare for next unloading.
6. a stable mechanically controlled mixing roll-spray interchange device according to claim 1, characterized in that said roll-spray load bearing interchange device (5) comprises: the device comprises a bearing plate track (51), a bearing plate (52), a motor III (53), a connecting shaft I (54) and a gear rack transmission (55); bearing board track (51) have two, for long recess column structure, through bolt symmetry fixed mounting in the both sides of traveling platform frame (11) bottom, bearing board (52) are T type column structure, and four wheels are installed to the bottom symmetry, along the recess orbit reciprocating motion of bearing board track (51), bearing board (52) are used for bearing respectively roller coat device (6) with spare part on spraying device (7), motor III (53) are in through bolt fixed mounting the bottom of traveling platform frame (11) of device (1) is through the shaft coupling with the one end of connecting axle I (54) links to each other, connecting axle I (54) are the solid cylindrical structure of echelonment, rack and pinion transmission (55) include: a gear (551), a rack (552); the hub of the gear (551) is connected with the connecting shaft I (54) through spline bearing, the end part of the gear is fixedly arranged on the connecting shaft I (54) through a fixed shaft sleeve and synchronously rotates along with the connecting shaft I (54), and the rack (552) is fixedly arranged at the bottom of the bearing plate track (51) through a bolt and is driven by the gear (551); the motor III (53) transmits power to the bearing plate (52) through the gear rack transmission (55) through a coupler, the movement of different positions of the bearing plate (52) determines the bearing of the roller coating device (6) and the spraying device (7), and the movement position of the bearing plate (52) is controlled by controlling the forward and backward rotation of the motor III (53), so that the bearing exchange of the roller coating device (6) and the spraying device (7) is realized.
7. A stable mechanically controlled mixing roll-spray interchange device according to claim 1, characterized in that said roll coating device (6) comprises: the device comprises a motor IV (61), a worm and worm gear transmission (62), a connecting shaft II (63), a connecting plate (64), a roller shaft (65) and a roller (66); the worm and worm gear drive (62) comprises: worm (621), worm wheel (622), motor IV (61) with worm (621) are connected through the shaft coupling, the both ends of worm (621) are supported by the bearing frame respectively, carry out axial positioning through shoulder and bearing end cover, worm (621) carry out circumferential direction through the key-type connection with the shaft coupling, worm wheel (622) are inside through the parallel key with connecting axle II (63) are connected, the outside through fixed axle sleeve fixed mounting in the front end of connecting axle II (63), by worm (621) drives, connecting axle II (63) are echelonment hollow cylinder structure, and both ends are supported by the bearing frame respectively, carry out axial positioning, install on bearing board (52) that roller-spraying bore interchange device (5), along with worm wheel (622) rotate, connecting plate (64) have two, for long rectangular structure, the front end of the roller is provided with a round hole with a groove shape, the inner part of the roller is connected with the connecting shaft II (63) through a flat key, the outer side of the roller is supported by a bearing seat and symmetrically installed at two ends of the connecting shaft II (63), the rear end of the roller is provided with a round hole, the roller shaft (65) is of a step-shaped solid cylindrical structure, two ends of the roller shaft respectively penetrate through the round hole at the rear end of the connecting plate (64), the roller shaft is fixedly installed on the connecting plate (64) through a shaft end retainer ring, the middle of the roller shaft is provided with threads, the roller (66) is of a hollow cylindrical structure and is axially; the motor IV (61) transmits power to the connecting plate (64) through the worm and worm gear transmission (62) through a coupler, the connecting plate (64) rotates by taking the connecting shaft II (63) as a center to drive the roll shaft (65) and the roller (66) to be in an arc shape to change the height up and down, and the motor IV (61) controls the rotating angle of the connecting plate (64) by controlling the rotation of the worm and worm gear transmission (62) according to the actual length of the connecting plate (64) by utilizing the geometric relation of the arc, so that the height of the roller (66) is accurately controlled; finally, the height of the roller (66) is adjusted and fixed by utilizing the self-locking function of the worm and worm gear transmission (62).
8. A stable mechanically controlled mixing roll-spray interchange device according to claim 1, characterized in that said spray device (7) comprises: the device comprises a motor V (71), a high-pressure pump body (72), a material containing hopper (73), a high-pressure hose (74), a stop valve switch (75), a motor VI (76), a connecting shaft III (77), an incomplete gear mechanism (78) and a material spraying rod (79); two high-pressure pump bodies (72) are provided, pump shafts of the high-pressure pump bodies are connected with the motor V (71) through a coupling, the pump shafts are positioned in the circumferential direction through a common flat key, the pump shafts are positioned in the axial direction through shaft shoulders, and bases are fixedly arranged on a bearing plate (52) of the roller-spraying bearing interchanging device (5) through bolts; the high-pressure pump body (72) has the function of quickly increasing the pressure of the material inside the high-pressure pump body, the two material containing hoppers (73) are of funnel-shaped structures, the bottoms of the two material containing hoppers are fixedly installed on an inlet at the upper part of the high-pressure pump body (72) through clamp connecting pieces, the material enters a channel of the high-pressure pump body (72) from the material cylinder (23) in the material cylinder reciprocating moving device (2), the two high-pressure hoses (74) are provided, the two ends of each high-pressure hose are respectively provided with a metal joint, one end of each high-pressure hose is fixedly installed on an outlet of the high-pressure pump body (72) through threaded connection, the other end of each high-pressure hose is connected with the material spraying rod (79) through the stop valve switch (75), the two stop valve switches (75) are of stepped shaft-shaped structures, the valve shafts at the upper parts are used for controlling the opening and closing of the stop valve switches (75), the two motors VI (76, one end pass through the shaft coupling with connecting axle III (77) link to each other, connecting axle III (77) have two, for the hollow cylinder structure of echelonment, both ends are supported by the bearing frame respectively, carry out axial positioning, incomplete gear mechanism (78) includes: a driving wheel (781) and a driven wheel (782); the two driving wheels (781) are of 120-degree distribution incomplete gear-shaped structures with the number of teeth being 3, additional rods are installed on the side faces, the outer portions of the additional rods are axially positioned with the bearing seat through the shaft shoulder of the connecting shaft III (77), the inner portions of the additional rods circumferentially rotate along with the connecting shaft III (77) through common flat keys, when the driving wheels (781) continuously rotate, the driven wheels (782) are driven to intermittently move, the number of the driven wheels (782) is two, the additional rods are installed on the side faces, the outer portions of the additional rods are axially positioned with the fixed shaft sleeve through the shaft shoulder of the stop valve switch (75), and the inner portions of the additional rods are connected with the valve shaft on the upper portion of the stop valve switch (75; the driven wheel (782) drives a valve shaft on the stop valve switch (75) to rotate clockwise and anticlockwise to control the opening and closing of the material spraying rod (79), the driven wheel (782) and the driving wheel (781) are provided with additional rods for reducing impact during intermittent starting, the driven wheel (782) does idle motion to reduce the transitional extrusion influence on the stop valve switch (75) caused by inertial rotation after the power failure of the motor VI (76), and the two material spraying rods (79) are fixedly arranged on a fixed support; when an extrusion mixing plate (49) discharges the mixed materials in a charging barrel (23) into a material containing hopper (73), a motor V (71) drives a high-pressure pump body (72) to work, the high-pressure pump body (72) sucks the materials in the material containing hopper (73), the pressure of the materials is rapidly increased, the obtained high-pressure materials are conveyed to a stop valve switch (75) through a high-pressure hose (74), a motor VI (76) transmits power to a driven wheel (782) through a connecting shaft III (77) and a driving wheel (781) through a coupler, the stop valve switch (75) is opened by clockwise rotation of the driven wheel (782), the obtained high-pressure materials are released by a material spraying rod (79) to form atomization, a compact coating is formed on the surface of a coating area, and the spraying work of the spraying device (7) is realized, after the spraying work is finished, the driven wheel (782) drives the stop valve switch (75) anticlockwise to achieve closing of spraying of the spraying device (7).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920191125.5U CN209772456U (en) | 2019-02-12 | 2019-02-12 | Stable mechanical control type mixing roller-spraying exchange device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920191125.5U CN209772456U (en) | 2019-02-12 | 2019-02-12 | Stable mechanical control type mixing roller-spraying exchange device |
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| CN209772456U true CN209772456U (en) | 2019-12-13 |
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| CN201920191125.5U Expired - Fee Related CN209772456U (en) | 2019-02-12 | 2019-02-12 | Stable mechanical control type mixing roller-spraying exchange device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109692767A (en) * | 2019-02-12 | 2019-04-30 | 青岛科技大学 | A kind of stable type mechanically controlled type mixing roller-spraying device for interchanging |
| CN111155745A (en) * | 2020-02-26 | 2020-05-15 | 青岛博海建设集团有限公司 | Spraying device for high-rise building outer wall |
| CN112962940A (en) * | 2021-03-01 | 2021-06-15 | 青岛科技大学 | Chain traction type anti-slip coating automatic stirring construction device |
| CN112974120A (en) * | 2021-02-24 | 2021-06-18 | 青岛科技大学 | Automatic switching construction device for roller coating and scraping of anti-slip coating |
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2019
- 2019-02-12 CN CN201920191125.5U patent/CN209772456U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109692767A (en) * | 2019-02-12 | 2019-04-30 | 青岛科技大学 | A kind of stable type mechanically controlled type mixing roller-spraying device for interchanging |
| CN109692767B (en) * | 2019-02-12 | 2024-03-12 | 青岛科技大学 | Stable mechanical control type mixing roller-spraying interchange device |
| CN111155745A (en) * | 2020-02-26 | 2020-05-15 | 青岛博海建设集团有限公司 | Spraying device for high-rise building outer wall |
| CN111155745B (en) * | 2020-02-26 | 2021-05-28 | 青岛博海建设集团有限公司 | Spraying device for high-rise building outer wall |
| CN112974120A (en) * | 2021-02-24 | 2021-06-18 | 青岛科技大学 | Automatic switching construction device for roller coating and scraping of anti-slip coating |
| CN112962940A (en) * | 2021-03-01 | 2021-06-15 | 青岛科技大学 | Chain traction type anti-slip coating automatic stirring construction device |
| CN112962940B (en) * | 2021-03-01 | 2022-06-24 | 青岛科技大学 | Chain traction type anti-slip coating automatic stirring construction device |
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