CN209438906U - A kind of efficiently automatic roller coating device of remote Horizontal stirring - Google Patents
A kind of efficiently automatic roller coating device of remote Horizontal stirring Download PDFInfo
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- CN209438906U CN209438906U CN201822116345.XU CN201822116345U CN209438906U CN 209438906 U CN209438906 U CN 209438906U CN 201822116345 U CN201822116345 U CN 201822116345U CN 209438906 U CN209438906 U CN 209438906U
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- 238000007761 roller coating Methods 0.000 title claims abstract description 76
- 238000003756 stirring Methods 0.000 title claims abstract description 62
- 239000000463 material Substances 0.000 claims abstract description 67
- 238000007599 discharging Methods 0.000 claims abstract description 29
- 238000002156 mixing Methods 0.000 claims abstract description 26
- 238000003860 storage Methods 0.000 claims abstract description 6
- 235000013599 spices Nutrition 0.000 claims description 50
- 238000007790 scraping Methods 0.000 claims description 34
- 230000008878 coupling Effects 0.000 claims description 25
- 238000010168 coupling process Methods 0.000 claims description 25
- 238000005859 coupling reaction Methods 0.000 claims description 25
- 230000007246 mechanism Effects 0.000 claims description 18
- 230000033001 locomotion Effects 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 8
- 230000004087 circulation Effects 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 4
- 230000032258 transport Effects 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000010008 shearing Methods 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 230000003319 supportive effect Effects 0.000 claims description 3
- 230000001839 systemic circulation Effects 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 238000003754 machining Methods 0.000 claims description 2
- 230000007704 transition Effects 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 abstract description 7
- 238000000576 coating method Methods 0.000 abstract description 7
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000010422 painting Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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- Mixers Of The Rotary Stirring Type (AREA)
- Coating Apparatus (AREA)
Abstract
The utility model discloses a kind of efficiently automatic roller coating device of remote Horizontal stirring, comprising: mobile devices, Mecanum wheel, roller coating rack, feed device, material blending device, device for discharging, roller coating device, electrical storage device, hydraulic control device；Mobile devices are symmetrically mounted at the bottom of four Mecanum wheels；Roller coating rack is mounted on mobile devices；The motor of material blending device is mounted on the side of roller coating rack；Four support columns of feed device are symmetrically mounted on the two sides in roller coating rack；Device for discharging is mounted on the two sides of roller coating rack, and the discharge tube of device for discharging is mounted by means of bolts on the bottom of roller coating rack；The motor of roller coating device is mounted by means of bolts on the front end side of mobile devices；The utility model realizes the loading of different material different ratio, coating while realize it is automatical and efficient be stirred, it is automatic to unload, prepare for continuous comprehensive coating, there is long distance work, automatic comprehensive coating, high-efficient remarkable advantage.
Description
Technical field
The present invention relates to the automatic operation devices that a kind of feeding, spice, discharging, roller material are integrated, and in particular to be a kind of
The efficiently automatic roller coating device of remote Horizontal stirring.
Background technique
With the development of science and technology, coating equipment using more and more extensive, and the feeding for roller coating device, spice, unload
The intelligent Problems that material, roller material are integrated, are always focus concerned by people；Currently, modern technologies be it is artificial realize feeding this
Then one function is realized spice by agitating device, the material mixed is discharged to using other equipment the place for needing coating,
Coating equipment is recycled to realize final painting work；This technology takes time and effort, for sending for quickly and conveniently realization device
Material, spice, discharging, roller material function, save unnecessary human resources, therefore it is efficiently automatic to develop a kind of remote Horizontal stirring
Roller coating device.
Summary of the invention
The object of the present invention is to provide one kind of multiple functions, saving of work and time, turn to convenient omnibearing ambulation intelligence roller coating
Device realizes periodically continual feeding, spice, unloading work, can quickly adjust driving direction and realize continual painting
Fill work.
In order to achieve the above objectives, the technical solution adopted in the present invention is as follows:
A kind of efficiently automatic roller coating device of remote Horizontal stirring include: include: mobile devices, roller coating rack, spice dress
It sets, feed device, device for discharging, roller coating device, electrical storage device, hydraulic control device；The roller coating rack is fixedly mounted on institute
It states on the shipping platform of mobile devices；The motor I of the material blending device is mounted by means of bolts on the one of the roller coating rack
Side；Four support columns of the feed device are symmetrically fixedly mounted on the two sides in the roller coating rack by bolt；It is described
Two three-level telescoping hydraulic cylinders of device for discharging, two second level telescoping hydraulic cylinders respectively symmetrically are fixedly mounted by bolt
In the two sides of roller coating rack front and back end, the motor III of the device for discharging is mounted by means of bolts on the roll coater
The side of frame, the discharge tube of the device for discharging are mounted by means of bolts on the bottom of the roller coating rack；The roller coating dress
The motor IV set is mounted by means of bolts on the front end side of the shipping platform of the mobile devices, the electrical storage device
It is mounted by means of bolts on the side of the shipping platform inner frame of the mobile devices, the hydraulic control device passes through spiral shell
Bolt is fixedly mounted on the other side of shipping platform inner frame of the mobile devices.
Further, the mobile devices include shipping platform and Mecanum wheel, the bottom symmetrical of the shipping platform
Four Mecanum wheels are installed；The shipping platform is rectangular-shape structure, and top symmetrical machining installs the roll coater
Frame, material blending device, feed device, device for discharging mounting hole, it is each on the outside of the symmetrical strip plate in the shipping platform end two
It is welded with a rectangular slab, for installing the roller coating device, the Mecanum wheel has a comprehensive driving functions, described in driving
Shipping platform device is mobile, realizes the comprehensive traveling of the transport device.
Further, the material blending device includes: motor I, gear-box, agitating shaft, stirring beam barrel, spice paddle, spice case
Body, spice case lid；The motor I is connected by shaft coupling with the input shaft of the gear-box, and the gear-box is solid by bolt
Dingan County is in roller coating front end of rack；There are four same sizes, the gear with model inside the gear-box, and engagement is synchronous two-by-two transports
Turn；Each support shaft of the gear-box is designed with output end, by shaft coupling respectively with four agitating shafts
Front end is connected, and the agitating shaft is step structure, and both ends are respectively by bearing seat supports；Four agitating shaft even supports point
For cloth in the spice cabinet, the stirring beam barrel is hollow cylindrical structure, and outside is fixedly mounted on institute by fixed hub
It states on agitating shaft, inside synchronizes rotation, the spice paddle packet with the agitating shaft by spline and the stirring axis connection
It includes: ribbon impeller, helical-blade agitating paddle；The ribbon impeller is the long band structure of double-layer spiral, and ribbon uses cycloid
Structure design makes to stir the axial systemic circulation of material generation, reaches state that is quick, being efficiently uniformly mixed, the helical-ribbon type stirring
Paddle is symmetrically installed two-by-two, and is bolted on the stirring beam barrel, and when operating with the stirring beam barrel, inside and outside ribbon is matched
Closing the hand of spiral makes material by continuous convection circulation, and shearing blending reaches quick mixing, and the helical-blade agitating paddle is spiral shell
Vane laminated structure, the two sides that the stirring beam barrel is symmetrically fixed on by bolt make material when operating with the stirring beam barrel
It is seethed up and down while rotation, reaches and be sufficiently mixed；The helical-blade agitating paddle is worked at the same time with the ribbon impeller, is mentioned
The efficiency that high material is mixed；There are four the spice paddles, works at the same time the stirring rate for substantially increasing material；It is described to mix
Hopper body is rectangular configuration, and bottom end is provided with rectangle discharge port, is fixedly mounted in the roller coating rack, the spice case lid
Top is opened there are three the feed inlet for being in 120 ° of circular distributions, is mounted by means of bolts on the spice cabinet；The motor
Power is passed to the stirring beam barrel through the agitating shaft by the gear-box by I, and the rotation of the stirring beam barrel drives institute
It states spice paddle and realizes efficiently quickly mixing work.Further, the feed device include: support column, support barrel plate,
Barrel, motor II, connecting shaft I, Geneva mechanism, feeding check-valves, pipe material；The support column is solid cylindrical configuration,
It playing a supportive role in the feed device, the support barrel plate is rectangular structure, is fixedly mounted on the support column,
Realize the connection of the support column Yu the barrel, the barrel is hollow cylindrical structure, and inside is divided into three parts by steel plate,
Realize the storage of the material of three kinds of heterogeneities；Object is realized there are three being in 120 ° of feed inlets being evenly arranged in the barrel top
The addition of material, there are three be in 120 ° of drain spouts being evenly arranged for bottom；There are three being opened on the downside of the barrel bottom uniformly in 120 °
The slotted eye of arrangement, convenient for the installation of the feeding check-valves；The barrel is mounted by means of bolts on the supporting material
On cylinder plate, there are three the motor II, is fixedly mounted on the support barrel plate by the way that bolt is horizontal in 120 °；The motor
II is connected by shaft coupling with one end of the connecting shaft I, and there are three the Geneva mechanisms, and each Geneva mechanism includes:
Active driver plate, driven sheave；The active driver plate is the disc-shaped structure that circular shaft pin is one, is fixedly mounted on the connecting shaft I
On, the driven sheave is the equiarm long structure that slot number is four, is fixedly mounted on the switch shaft of the feeding check-valves, described
The rotation of driven sheave controls the switch of the feeding check-valves, the active driver plate drive the driven sheave do it is steady,
It has a rest movement；The driven sheave does lost motion and is used to reduce the transition extruding that the inertia rotation after the motor II power-off generates
It influences, there are three the feeding check-valves, is mounted by means of bolts in the drain spout of the barrel bottom in 120 °, described
Pipe material one end is mounted by means of bolts on the feeding check-valves, and the other end enters institute by the feed inlet of spice case lid
It states in material blending device, is the channel that material enters the material blending device；The motor II is by shaft coupling by power through the slot
Wheel mechanism is transmitted on the feeding check-valves, and the Geneva mechanism is stopped by rotating the control feeding clockwise and anticlockwise
The switch for returning valve, by controlling the difference for the time opened needed for each feeding check-valves, periodically to realize difference
The preparation of material different content.
Further, the device for discharging includes: motor III, connecting shaft II, rotating circular disc, connecting rod, stripper, three
Grade telescoping hydraulic cylinder, second level telescoping hydraulic cylinder, scraping wings, discharge tube；The motor III passes through shaft coupling and connecting shaft
II is connected, and the rotating circular disc is circular configuration, and center is provided with circular hole, is fixedly mounted on the connecting shaft II by shaft end ring
On, the connecting rod is cylindrical structure, and one end is fixedly mounted in the rotating circular disc by pin, and the other end is unloaded with described
Flitch is connected, the stripper, is rectangular configuration, both ends are symmetrically installed four rolling, along the concave slot sports rail of spice cabinet
Mark moves back and forth, and realizes that the switch of discharge port, the scraping wings include: scraping wings I, scraping wings II；The scraping wings I is rectangle
Structure is mounted by means of bolts on the three-level telescoping hydraulic cylinder, and the scraping wings II is rectangular structure, passes through spiral shell
Bolt is fixedly mounted on the second level telescoping hydraulic cylinder, and the discharge tube is S-type structure, and the design of this body reduces object
Material is remained in the discharge tube, conducive to the unloading of material；After material stirring is uniform, the motor III will be moved by shaft coupling
Power passes to the stripper by the connecting shaft II, rotating circular disc, connecting rod, real with the working forms of slider-crank mechanism
The reciprocating motion of the existing stripper, realizes the switch of discharge port；After the stripper is opened, the three-level telescopic hydraulic
Power is delivered separately to the scraping wings I, scraping wings II, the scraping wings I and the pusher by cylinder, second level telescoping hydraulic cylinder
It works while plate II, greatly improves unloading efficiency, after the completion of discharging, the stripper is closed, and then proceedes to recycle
Carry out above-mentioned feeding, spice, unloading work.
Further, the roller coating device include: motor IV, Worm and Worm Gear Driving, connecting shaft III, connecting plate, roll shaft,
Roller；The Worm and Worm Gear Driving includes: worm screw, worm gear；The motor IV is connected by shaft coupling with one end of the worm screw；
The other end of the worm screw passes through bearing seat supports；It is connect by flat key with the connecting shaft III inside the worm gear, outside is logical
The front end that fixed hub is fixedly mounted on the connecting shaft III is crossed, is driven by the worm screw；The connecting shaft III is ladder
Shape hollow cylinder structure, both ends by support seat supports, carry out axially position, are mounted on shipping platform, with the worm gear respectively
It is rotated；There are two the connecting plates, and for long rectangular configuration, front end is provided with the circular hole with channel-shaped, and inside passes through flat key and institute
Connecting shaft III connection is stated, outside is symmetrically mounted on the both ends of the connecting shaft III, rear end is provided with circle by bearing seat supports
Hole；The roll shaft is ladder-like solid cylinder structure, and both ends are each passed through the round hole of the connecting plate rear end, are kept off by shaft end
Circle is fixedly mounted on the connecting plate, and centre is provided with screw thread；The roller is hollow cylinder structure, passes through bearing support, quilt
Fixed hub is axially positioned on the roll shaft；The motor IV is passed power by the Worm and Worm Gear Driving by shaft coupling
It passs on the connecting plate；The connecting plate drives the roll shaft, roller in being rotated centered on the connecting shaft III
The variation up and down that height is carried out in arc-shaped, utilizes the geometrical relationship of circular arc, according to the physical length of the connecting plate, the electricity
Machine IV is realized to control the corner of the connecting plate by controlling the rotation of the Worm and Worm Gear Driving and is accurately controlled the roller
The height of cylinder；Finally, using the self-locking function of the Worm and Worm Gear Driving, to realize the adjusting to the roller height and consolidate
It is fixed.
Implement a kind of efficiently automatic roller coating device of remote Horizontal stirring of the present invention, the beneficial effect is that:
(1) a kind of efficiently automatic roller coating device of remote Horizontal stirring of the use present invention, vdiverse in function, saving of work and time, and
It is easy to change direction during operation；
(2) for realizing uninterrupted circulative feeding, spice, unloading work, the quick of direction in operation process is realized
Adjustment, realizes continual painting work.
Detailed description of the invention
A kind of Fig. 1: efficiently automatic roller coating device main view of remote Horizontal stirring of the present invention；
A kind of Fig. 2: efficiently automatic roller coating device top view of remote Horizontal stirring of the present invention；
Fig. 3: material blending device top view in a kind of efficiently automatic roller coating device of remote Horizontal stirring of the present invention；
Fig. 4: feed device main view in a kind of efficiently automatic roller coating device of remote Horizontal stirring of the present invention；
Fig. 5: feeding device top view in a kind of efficiently automatic roller coating device of remote Horizontal stirring of the present invention；
Fig. 6: device for discharging top view in a kind of efficiently automatic roller coating device of remote Horizontal stirring of the present invention；
Fig. 7: the component view of device for discharging in a kind of efficiently automatic roller coating device of remote Horizontal stirring of the present invention；
A kind of Fig. 8: efficiently automatic roller coating device central roll material device main view of remote Horizontal stirring of the present invention；
In figure: 1- shipping platform, 2- Mecanum wheel, 3- roller coating rack, 4- material blending device, 41- motor I, 42- gear
Case, 43- agitating shaft, 44- stir beam barrel, 45- spice paddle, 451- ribbon impeller, 452- helical-blade agitating paddle, 46- spice
Cabinet, 47- spice case lid, 5- feed device, 51- support column, 52- support barrel plate, 53- barrel, 54- motor II, 55- company
Spindle I, 56- Geneva mechanism, 561- active driver plate, 562- driven sheave, 57- feeding check-valves, 58- pipe material, 6- discharging dress
It sets, 61- motor III, 62- connecting shaft II, 63- rotating circular disc, 64- connecting rod, 65- stripper, 66- three-level telescopic hydraulic
Cylinder, 67- second level telescoping hydraulic cylinder, 68- scraping wings, 681- scraping wings I, 682- scraping wings II, 7- roller coating device, 71- motor
IV, 72- Worm and Worm Gear Driving, 73- connecting shaft III, 74- connecting plate, 75- roll shaft, 76- roller, 721- worm screw, 722- worm gear.
Specific embodiment
A kind of efficiently automatic roller coating device of remote Horizontal stirring of the present invention is described further with reference to the accompanying drawing.
As shown in Fig. 1,2,3,4,5,6,7,8, a kind of efficiently automatic roller coating device of remote Horizontal stirring, comprising: traveling
Device, roller coating rack 3, material blending device 4, feed device 5, device for discharging 6, roller coating device 7；The roller coating rack 3 is fixedly mounted
On the shipping platform 1 of the mobile devices；The motor I41 of the material blending device 4 is mounted by means of bolts on the roller coating
The side of rack 3；Four support columns 51 of the feed device 5 are symmetrically fixedly mounted in the roller coating rack by bolt
3 two sides；Two three-level telescoping hydraulic cylinders, 66, two second level telescoping hydraulic cylinders 67 of the device for discharging 6 pass through bolt
The two sides of 3 front and back end of roller coating rack respectively symmetrically are fixedly mounted on, the motor III61 of the device for discharging 6 passes through spiral shell
Bolt is fixedly mounted on the side of the roller coating rack 3, and the discharge tube 69 of the device for discharging 6 is mounted by means of bolts on described
The bottom of roller coating rack 3；The transport that the motor IV71 of the roller coating device 7 is mounted by means of bolts on the mobile devices is flat
On the front end side of platform 1；The material blending device 4 includes: motor I41, gear-box 42, agitating shaft 43, stirring beam barrel 44, spice paddle
45, spice cabinet 46, spice case lid 47；The motor I41 is connected by shaft coupling with the input shaft of the gear-box 42, described
Gear-box 42 is mounted by means of bolts on 3 front end of roller coating rack；There are four same sizes, same model for 42 inside of gear-box
Gear, two-by-two engagement operate synchronously；Each support shaft of the gear-box 42 is designed with output end, passes through shaft coupling
It is connected respectively with the front end of four agitating shafts 43, the agitating shaft 43 is step structure, and both ends are respectively by bearing block branch
Support；Four 43 even supports of agitating shaft are distributed in the spice cabinet 46, and the stirring beam barrel 44 is hollow cylindrical
Structure, outside are fixedly mounted on the agitating shaft 43 by fixed hub, and inside is connect by spline with the agitating shaft 43,
Rotation is synchronized with the agitating shaft 43, the spice paddle 45 includes: ribbon impeller 451, helical-blade agitating paddle 452；
The ribbon impeller 451 is the long band structure of double-layer spiral, and ribbon is designed using gerotor structure, makes to stir material generation axially
Systemic circulation reaches state that is quick, being efficiently uniformly mixed, and the ribbon impeller 451 is symmetrically installed two-by-two, and passes through spiral shell
Bolt is fixed on the stirring beam barrel 44, and when operating with the stirring beam barrel 44, the inside and outside ribbon cooperation hand of spiral keeps material logical
Continuous convection circulation is crossed, shearing blending reaches quick mixing, and the helical-blade agitating paddle 452 is helical-blade laminated structure, leads to
The two sides that bolt is symmetrically fixed on the stirring beam barrel 44 are crossed, when operating with the stirring beam barrel 44, while rotating material
It seethes up and down, reaches and be sufficiently mixed；The helical-blade agitating paddle 452 is worked at the same time with the ribbon impeller 451, is improved
The efficiency that material is mixed；There are four the spice paddles 45, works at the same time the stirring rate for substantially increasing material；The spice
Cabinet 46 is rectangular configuration, and bottom end is provided with rectangle discharge port, is fixedly mounted in the roller coating rack 3, the spice case
47 top of lid is opened there are three the feed inlet for being in 120 ° of circular distributions, is mounted by means of bolts on the spice cabinet 46；Institute
It states motor I41 and power is passed to through the agitating shaft 43 by the stirring beam barrel 44, the agitating shaft by the gear-box 42
The rotation of cylinder 44 drives the spice paddle 45 to realize and work is efficiently quickly mixed；The feed device 5 include support column 51,
Support barrel plate 52, barrel 53, motor II54, connecting shaft I55, Geneva mechanism 56, feeding check-valves 57, pipe material 58；It is described
Support column 51 is solid cylindrical configuration, is played a supportive role in the feed device 5, the support barrel plate 52, is rectangle
Shape structure is fixedly mounted on the support column 51, realizes the connection of the support column 51 and the barrel 53, the barrel
53 be hollow cylindrical structure, and inside is divided into three parts by steel plate, realizes the storage of the material of three kinds of heterogeneities；The barrel
The addition of material is realized, there are three be in 120 ° to be evenly arranged for bottom there are three being in 120 ° of feed inlets being evenly arranged in 53 tops
Drain spout；It is opened on the downside of 53 bottom of barrel there are three in 120 ° of slotted eyes being evenly arranged, is convenient for the feeding check-valves
57 installation；The barrel 53 is mounted by means of bolts on the support barrel plate 52, and there are three the motor II54, is in
120 ° are fixedly mounted on the support barrel plate 52 by the way that bolt is horizontal；The device for discharging 6 includes: motor III61, connection
Axis II62, it rotating circular disc 63, connecting rod 64, stripper 65, three-level telescoping hydraulic cylinder 66, second level telescoping hydraulic cylinder 67, pushes away
Flitch 68；The motor III61 is connected by shaft coupling with connecting shaft II62, and the rotating circular disc 63 is circular configuration, center
It is provided with circular hole, is fixedly mounted on the connecting shaft II62 by shaft end ring, the connecting rod 64 is cylindrical structure, one end
It is fixedly mounted in the rotating circular disc 63 by pin, the other end is connected with the stripper 65, and the stripper 65 is
Rectangular configuration, both ends are symmetrically installed four rolling, move back and forth along the concave slot sports track of spice cabinet 46, realize discharge port
Switch, the scraping wings 68 includes: scraping wings I681, scraping wings II682；The scraping wings I681 is rectangular configuration, is passed through
Bolt is fixedly mounted on 66 on the three-level telescoping hydraulic cylinder, and the scraping wings II682 is rectangular structure, solid by bolt
Dingan County is on the second level telescoping hydraulic cylinder 67；After material stirring is uniform, the motor III61 will by shaft coupling
Power passes to the stripper 65 by the connecting shaft II62, rotating circular disc 63, connecting rod 64, with slider-crank mechanism
Working forms realize the reciprocating motion of the stripper 65, realize the switch of discharge port；It is described after the stripper 65 is opened
Power is delivered separately to the scraping wings I681, scraping wings by three-level telescoping hydraulic cylinder 66, second level telescoping hydraulic cylinder 67
It works while II682, the scraping wings I681 and scraping wings II682, greatly improves unloading efficiency, discharging is completed
Afterwards, the stripper 65 is closed, and is then proceeded to circulation and is carried out above-mentioned feeding, spice, unloading work；The roller coating device
7 include: motor IV71, Worm and Worm Gear Driving 72, connecting shaft III73, connecting plate 74, roll shaft 75, roller 76；The worm and wormwheel
Transmission 72 includes: worm screw 721, worm gear 722, and the motor IV71 is connected by shaft coupling with one end of the worm screw 721, described
The other end of worm screw 721 passes through bearing seat supports, is connect by flat key with the connecting shaft III73 inside the worm gear 722, outside
Side is fixedly mounted on the front end of the connecting shaft III73 by fixed hub, is driven by the worm screw 721, the connecting shaft
III73 is ladder-like hollow cylinder structure, and both ends by support seat supports, carry out axially position respectively, is mounted on the traveling dress
It on the shipping platform 1 set, is rotated with the worm gear 722, there are two the connecting plates 74, and for long rectangular configuration, front end is opened
There is the circular hole with channel-shaped, inside is connect by flat key with the connecting shaft III73, and outside is symmetrically installed by bearing seat supports
At the both ends of the connecting shaft III73, rear end is provided with round hole, and the roll shaft 75 is ladder-like solid cylinder structure, both ends point
Not Chuan Guo 74 rear end of connecting plate round hole, be fixedly mounted on the connecting plate 74 by shaft end ring, centre is provided with
Screw thread, the roller 76 are that hollow cylinder structure is fixed axle sleeve and is axially positioned on the roll shaft 75 by bearing support；
The motor IV71 is passed to power on the connecting plate 74 by the Worm and Worm Gear Driving 72 by shaft coupling, the company
Fishplate bar 74 drives the roll shaft 75, roller 76 to carry out height in arc-shaped in being rotated centered on the connecting shaft III73
Variation up and down, using the geometrical relationship of circular arc, according to the physical length of the connecting plate 74, the motor IV71 passes through control
The rotation of the Worm and Worm Gear Driving 72 realizes the height for accurately controlling the roller 76 to control the corner of the connecting plate 74
Degree；Finally, using the self-locking function of the Worm and Worm Gear Driving 72, to realize adjusting and fixation to 76 height of roller.
As shown in Fig. 1,2,3,4,5,6,7,8, a kind of work of the efficiently automatic roller coating device of remote Horizontal stirring of the present invention
Making method, specific step is as follows: driving the motor IV71 in the roller coating device 7 first, is passed through power by shaft coupling
The Worm and Worm Gear Driving 72 passes on the connecting plate 74, and the connecting plate 74 is in centered on the connecting shaft III73
It is rotated, the roll shaft 75, roller 76 is driven to carry out the variation up and down of height in arc-shaped, using the geometrical relationship of circular arc,
According to the physical length of the connecting plate 74, the motor IV71 passes through the rotation for controlling the Worm and Worm Gear Driving 72, to control
The corner of the connecting plate 74 is made, realizes the height for accurately controlling the roller 76；Finally, utilizing the Worm and Worm Gear Driving 72
Self-locking function, to realize adjusting and fixation to 76 height of roller；After the height of the roller 76 determines, by a variety of objects
Material fills the different parts of barrel 53 in feed device 5 respectively, and the motor II54 is by shaft coupling by power through the sheave
Mechanism 56 is transmitted on the feeding check-valves 57, and the Geneva mechanism 56 described in rotation control clockwise and anticlockwise by sending
The switch for expecting check-valves 57 is come periodically by controlling the difference for the time opened needed for each feeding check-valves 57
Realize the preparation of different material different content；After the completion of feeding, the motor I41 in material blending device 4 passes through the gear-box
Power is passed to the stirring beam barrel 44 through the agitating shaft 43 by 42, and the rotation of the stirring beam barrel 44 drives the spice paddle
45 realize efficiently quickly mixing work；After the completion of stirring, the motor III61 in device for discharging 6 will by shaft coupling
Power passes to the stripper 65 by the connecting shaft II62, rotating circular disc 63, connecting rod 64, with slider-crank mechanism
Working forms realize the reciprocating motion of the stripper 65, realize the switch of discharge port；It is described after the stripper 65 is opened
Power is delivered separately to the scraping wings I681, scraping wings by three-level telescoping hydraulic cylinder 66, second level telescoping hydraulic cylinder 67
It works while II682, the scraping wings I681 and scraping wings II682, greatly improves unloading efficiency, discharging is completed
Afterwards, the stripper 65 is closed, and is then proceeded to circulation and is carried out above-mentioned feeding, spice, unloading work；The Mecanum
Wheel 2 realizes 360 deg omnibearing ambulation and non-semidiameter turn, therefore the roller set is driven to realize continual coating
Work.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (6)
1. a kind of efficiently automatic roller coating device of remote Horizontal stirring characterized by comprising mobile devices, roller coating rack
(3), material blending device (4), feed device (5), device for discharging (6), roller coating device (7)；The roller coating rack (3) is fixedly mounted on
On the shipping platform (1) of the mobile devices；The motor I (41) of the material blending device (4) is mounted by means of bolts on described
The side of roller coating rack (3)；Four support columns (51) of the feed device (5) are symmetrically fixedly mounted on described by bolt
Two sides in roller coating rack (3)；Two three-level telescoping hydraulic cylinders (66) of the device for discharging (6), two second levels are telescopic
Hydraulic cylinder (67) respectively symmetrically is fixedly mounted on the two sides of roller coating rack (3) front and back end, the discharging dress by bolt
The motor III (61) for setting (6) is mounted by means of bolts on the side of the roller coating rack (3), and device for discharging (6) are unloaded
Barrel (69) is mounted by means of bolts on the bottom of the roller coating rack (3)；The motor IV (71) of the roller coating device (7) is logical
Bolt is crossed to be fixedly mounted on the front end side of shipping platform (1) of the mobile devices.
2. the efficiently automatic roller coating device of a kind of remote Horizontal stirring according to claim 1, which is characterized in that traveling dress
It sets including shipping platform (1) and Mecanum wheel (2), four Mikes that are symmetrically mounted at the bottom of of the shipping platform (1) receive
Nurse wheel (2)；The shipping platform (1) is rectangular-shape structure, and top symmetrical machining installs the roller coating rack (3), spice dress
Set (4), feed device (5), device for discharging (6) mounting hole, on the outside of the symmetrical strip plate in shipping platform (1) end two
It is respectively welded with a rectangular slab, for installing the roller coating device (7), the Mecanum wheel (2) has comprehensive driving functions,
It drives the shipping platform (1) device mobile, realizes the comprehensive traveling of transport device.
3. the efficiently automatic roller coating device of a kind of remote Horizontal stirring according to claim 1, which is characterized in that described to mix
Material device (4) includes: motor I (41), gear-box (42), agitating shaft (43), stirring beam barrel (44), spice paddle (45), spice case
Body (46), spice case lid (47)；The motor I (41) is connected by shaft coupling with the input shaft of the gear-box (42), described
Gear-box (42) is mounted by means of bolts on roller coating rack (3) front end；Same size that there are four gear-box (42) inside,
With the gear of model, engagement is operated synchronously two-by-two；Each support shaft of the gear-box (42) is designed with output end, leads to
It crosses shaft coupling to be connected with the front end of four agitating shafts (43) respectively, the agitating shaft (43) is step structure, both ends point
Not by bearing seat supports；Four agitating shaft (43) even supports are distributed in the spice cabinet (46), the agitating shaft
Cylinder (44) is hollow cylindrical structure, and outside is fixedly mounted on the agitating shaft (43) by fixed hub, and inside passes through flower
Key is connect with the agitating shaft (43), synchronizes rotation with the agitating shaft (43), the spice paddle (45) includes: helical-ribbon type
Agitating paddle (451), helical-blade agitating paddle (452)；The ribbon impeller (451) is the long band structure of double-layer spiral, and ribbon is adopted
It is designed with gerotor structure, makes to stir the axial systemic circulation of material generation, reach state that is quick, being efficiently uniformly mixed, the ribbon
Formula agitating paddle (451) is symmetrically installed two-by-two, and is bolted on the stirring beam barrel (44), with the stirring beam barrel
(44) when operating, the inside and outside ribbon cooperation hand of spiral makes material by continuous convection circulation, and shearing blending reaches quick mixing,
The helical-blade agitating paddle (452) is helical-blade laminated structure, and the two of stirring beam barrel (44) are symmetrically fixed on by bolt
Side when operating with the stirring beam barrel (44), seethes up and down while rotating material, reaches and be sufficiently mixed；The helical-blade
Agitating paddle (452) is worked at the same time with the ribbon impeller (451), improves the efficiency of material mixing；The spice
There are four paddles (45), works at the same time the stirring rate for substantially increasing material；The spice cabinet (46) is rectangular configuration, bottom one
End is provided with rectangle discharge port, is fixedly mounted on the roller coating rack (3), and spice case lid (47) top is opened there are three being in
The feed inlet of 120 ° of circular distributions is mounted by means of bolts on the spice cabinet (46)；The motor I (41) passes through institute
It states gear-box (42) and power is passed into the stirring beam barrel (44), the rotation of stirring beam barrel (44) through the agitating shaft (43)
Turn to drive spice paddle (45) realization that work is efficiently quickly mixed.
4. the efficiently automatic roller coating device of a kind of remote Horizontal stirring according to claim 1, which is characterized in that described to send
Material device (5) includes: support column (51), support barrel plate (52), barrel (53), motor II (54), connecting shaft I (55), sheave
Mechanism (56), feeding check-valves (57), pipe material (58)；The support column (51) is solid cylindrical configuration, in the feeding
Device plays a supportive role in (5), the support barrel plate (52), is rectangular structure, is fixedly mounted on the support column (51)
On, realize the connection of the support column (51) Yu the barrel (53), the barrel (53) is hollow cylindrical structure, it is internal by
Steel plate is divided into three parts, realizes the storage of the material of three kinds of heterogeneities；There are three uniform in 120 ° on barrel (53) top
The feed inlet of arrangement realizes the addition of material, and there are three be in 120 ° of drain spouts being evenly arranged for bottom；Barrel (53) bottom
Downside is opened there are three in 120 ° of slotted eyes being evenly arranged, and the installation of the feeding check-valves (57) is convenient for；The barrel
(53) it is mounted by means of bolts on the support barrel plate (52), there are three the motor II (54), passes through spiral shell in 120 °
Bolt is horizontal to be fixedly mounted on the support barrel plate (52)；The motor II (54) passes through shaft coupling and the connecting shaft I (55)
One end be connected, there are three the Geneva mechanisms (56), and each Geneva mechanism (56) includes: active driver plate (561), driven
Sheave (562)；The active driver plate (561) is the disc-shaped structure that circular shaft pin is one, is fixedly mounted on the connecting shaft I (55)
On, the driven sheave (562) is the equiarm long structure that slot number is four, is fixedly mounted on the switch of the feeding check-valves (57)
On axis, the rotation of the driven sheave (562) controls the switch of the feeding check-valves (57), active driver plate (561) band
It moves the driven sheave (562) and does steady, intermittent movement；The driven sheave (562) does lost motion and is used to reduce the electricity
The transition that inertia rotation after machine II (54) power-off generates, which squeezes, to be influenced, and there are three the feeding check-valves (57), logical in 120 °
It crosses bolt to be fixedly mounted in the drain spout of the barrel (53) bottom, described pipe material (58) one end is bolted installation
On the feeding check-valves (57), the other end is entered in the material blending device (4) by the feed inlet of spice case lid (47), is
Material enters the channel of the material blending device (4)；The motor II (54) is by shaft coupling by power through the Geneva mechanism
(56) it is transmitted on the feeding check-valves (57), the Geneva mechanism (56) passes through described in rotation control clockwise and anticlockwise
The switch of feeding check-valves (57) is come all by controlling the difference for the time opened needed for each feeding check-valves (57)
Realize to phase property the preparation of different material different content.
5. the efficiently automatic roller coating device of a kind of remote Horizontal stirring according to claim 1, which is characterized in that described to unload
Expect that device (6) include: motor III (61), connecting shaft II (62), rotating circular disc (63), connecting rod (64), stripper (65), three
Grade telescoping hydraulic cylinder (66), second level telescoping hydraulic cylinder (67), scraping wings (68)；The motor III (61) passes through shaft coupling
It is connected with connecting shaft II (62), the rotating circular disc (63) is circular configuration, and center is provided with circular hole, is pacified by the way that shaft end ring is fixed
On the connecting shaft II (62), the connecting rod (64) is cylindrical structure, and one end is fixedly mounted on described by pin
In rotating circular disc (63), the other end is connected with the stripper (65), the stripper (65), is rectangular configuration, and both ends are symmetrical
Four rolling is installed, is moved back and forth along the concave slot sports track of spice cabinet (46), realizes the switch of discharge port, the pusher
Plate (68) includes: scraping wings I (681), scraping wings II (682)；The scraping wings I (681) is rectangular configuration, is bolted
It is mounted on the three-level telescoping hydraulic cylinder (66), the scraping wings II (682) is rectangular structure, is bolted
It is mounted on the second level telescoping hydraulic cylinder (67)；After material stirring is uniform, the motor III (61) will by shaft coupling
Power passes to the stripper (65) by the connecting shaft II (62), rotating circular disc (63), connecting rod (64), with slide crank
The working forms of block mechanism realize the reciprocating motion of the stripper (65), realize the switch of discharge port；When the stripper
(65) after opening, power is delivered separately to described by the three-level telescoping hydraulic cylinder (66), second level telescoping hydraulic cylinder (67)
Scraping wings I (681), scraping wings II (682) work while the scraping wings I (681) is with (682) scraping wings II, make to unload
Material efficiency greatly improves, and after the completion of discharging, the stripper (65) is closed, then proceed to circulation carry out above-mentioned feeding,
Spice, unloading work.
6. the efficiently automatic roller coating device of a kind of remote Horizontal stirring according to claim 1, which is characterized in that the roller
Coating device (7) include: motor IV (71), Worm and Worm Gear Driving (72), connecting shaft III (73), connecting plate (74), roll shaft (75),
Roller (76)；The Worm and Worm Gear Driving (72) includes: worm screw (721), worm gear (722), and the motor IV (71) passes through shaft coupling
Device is connected with the one end of the worm screw (721), and the other end of the worm screw (721) passes through bearing seat supports, the worm gear (722)
Inside is connect by flat key with the connecting shaft III (73), and outside is fixedly mounted on the connecting shaft III by fixed hub
(73) front end is driven by the worm screw (721), and the connecting shaft III (73) is ladder-like hollow cylinder structure, both ends point
Not by support seat supports, axially position is carried out, is mounted on the shipping platform (1) of the mobile devices, with the worm gear (722)
It is rotated, there are two the connecting plates (74), and for long rectangular configuration, front end is provided with the circular hole with channel-shaped, and inside passes through flat key
It being connect with the connecting shaft III (73), outside is symmetrically mounted on the both ends of the connecting shaft III (73) by bearing seat supports,
Rear end is provided with round hole, and the roll shaft (75) is ladder-like solid cylinder structure, after both ends are each passed through the connecting plate (74)
The round hole at end is fixedly mounted on the connecting plate (74) by shaft end ring, and centre is provided with screw thread, and the roller (76) is
Hollow cylinder structure is fixed axle sleeve and is axially positioned on the roll shaft (75) by bearing support；The motor IV (71) is logical
It crosses shaft coupling and passes to power on the connecting plate (74) by the Worm and Worm Gear Driving (72), the connecting plate (74) is in
It is rotated centered on the connecting shaft III (73), the roll shaft (75), roller (76) is driven to carry out height in arc-shaped
Variation up and down, using the geometrical relationship of circular arc, according to the physical length of the connecting plate (74), the motor IV (71) passes through control
The rotation of the Worm and Worm Gear Driving (72) is made, to control the corner of the connecting plate (74), realization accurately controls the roller
(76) height；Finally, using the self-locking function of the Worm and Worm Gear Driving (72), to realize to the roller (76) height
It adjusts and fixed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822116345.XU CN209438906U (en) | 2018-12-17 | 2018-12-17 | A kind of efficiently automatic roller coating device of remote Horizontal stirring |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822116345.XU CN209438906U (en) | 2018-12-17 | 2018-12-17 | A kind of efficiently automatic roller coating device of remote Horizontal stirring |
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| CN209438906U true CN209438906U (en) | 2019-09-27 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109317356A (en) * | 2018-12-17 | 2019-02-12 | 青岛科技大学 | A kind of efficiently automatic roller coating device of remote Horizontal stirring |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109317356A (en) * | 2018-12-17 | 2019-02-12 | 青岛科技大学 | A kind of efficiently automatic roller coating device of remote Horizontal stirring |
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