CN109679051A - 含键合功能的热塑性聚氨酯弹性体及其制备方法 - Google Patents
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Abstract
本发明涉及一种含键合功能的热塑性聚氨酯弹性体及其制备方法,属于聚氨酯弹性体技术领域。本发明所述的弹性体包括以下原料:聚酯型二元醇45%‑59%,二异氰酸酯30%‑44%,键合剂10%‑15%,抗氧化剂0.05‑0.2%,光稳定剂0.05‑0.2%,催化剂0.005‑0.02%;所述键合剂为1,4‑丁二醇和物质A的混合物,物质A为乙醇胺、二乙醇胺、氰甲基二乙醇胺、氰乙基二乙醇胺、氰乙基二丁醇胺、二羟甲基丙二酸二乙酯、二羟甲基丙二酸二丁酯或二羟乙基丙二酸二丁酯中的一种或多种。本发明所述的弹性体机械强度增强,存放时间较长后助剂析出或者迁移现象不明显;本发明同时提供了简单易行的制备方法。
Description
技术领域
本发明涉及一种含键合功能的热塑性聚氨酯弹性体及其制备方法,属于聚氨酯弹性体技术领域。
背景技术
热塑性聚氨酯弹性体(TPU)分子呈线性,分子间很少有交联,玻璃化温度低,具有高模量、高强度、高伸长和高弹性,优良的耐磨、耐油、耐老化以及耐低温特性,因此TPU具有多用途的特性。
不同品种原料固化剂、多元醇和键合剂可合成出品种多样、性能各异、加工多种、用途广泛的TPU制品。不同种类TPU通常通过添加不同种类的助剂来弥补TPU自身性能的不足或者突出自身的特点,如可以抑制TPU水解的水解剂,提高TPU脱模效果的脱模剂,抑制TPU氧化分解的抗氧化剂、光稳定剂等。而TPU的大部分助剂都是在生产过程中通过机械混合法加入,这种方法成本较低、工艺较为简单。但是需要考虑助剂与TPU基体的相容性、助剂在TPU中分散性及助剂与TPU之间界面性等方面,这些方面可能导致大多数添加型助剂在TPU中可能挥发、迁移等问题,将严重影响TPU产品的外观和性能。
发明内容
本发明的目的是提供一种含键合功能的热塑性聚氨酯弹性体,其机械强度增强,存放时间较长后助剂析出或者迁移现象不明显;本发明同时提供了简单易行的制备方法。
本发明所述的含键合功能的热塑性聚氨酯弹性体,包括以下重量百分含量的原料:
所述键合剂为1,4-丁二醇和物质A的混合物,所述物质A为乙醇胺、二乙醇胺、氰甲基二乙醇胺、氰乙基二乙醇胺、氰乙基二丁醇胺、二羟甲基丙二酸二乙酯、二羟乙基丙二酸二乙酯、二羟甲基丙二酸二丁酯或二羟乙基丙二酸二丁酯中的一种或多种。
所述聚酯型二元醇的数均分子量为1000-3000。
所述聚酯型二元醇由二元酸组分和二元醇组分制成,所述二元酸为对苯二甲酸、丁二酸、己二酸或壬二酸中的一种或多种;所述二元醇为1,4-丁二醇、乙二醇、1,2-丙二醇、1,3-丙二醇、2-甲基-1,3-丙二醇或1,6-己二醇中的一种或多种。
所述二异氰酸酯为二苯基甲烷二异氰酸酯(MDI-100)、甲苯二异氰酸酯(TDI)、异佛尔酮二异氰酸酯(IPDI)、4,4'-二环己基甲烷二异氰酸酯(HMDI)、六亚甲基二异氰酸酯(HDI)中的一种或多种。
所述催化剂为有机铋、有机锡或钛酸酯类催化剂,优选为有机锡类T9。
所述抗氧剂优选为1010。
所述光稳定剂优选为Tinuvin 770。
所述的含键合功能的热塑性聚氨酯弹性体的制备方法,是将抗氧剂、光稳定剂、催化剂添加到聚酯型二元醇中混合,在80-110℃下真空脱水0.5-5h,然后将脱水后的混合物与二异氰酸酯在80-120℃下搅拌反应1-20h,然后加入键合剂搅拌反应10-120min,浇出,浇出料放入80-120℃烘箱熟化1-48h,经过破碎、造粒,即得到所述含键合功能的热塑性聚氨酯弹性体。
本发明在TPU硬段中引入极性侧基基团,提高了TPU自身分子链之间的相互作用,可有效抑制助剂的迁移或者析出,改善材料的表面性能。
本发明具有以下有益效果:
(1)本发明在TPU硬段中引入极性侧基基团,提高了TPU自身分子链之间的相互作用,可有效抑制助剂的迁移或者析出,改善了材料的表面性能,同时机械强度增强;
(2)本发明所述的含键合功能的热塑性聚氨酯弹性体的制备方法,简单易行,利于工业化生产。
具体实施方式
下面结合实施例对本发明作进一步的说明,但其并不限制本发明的实施。
以下所提到的百分数均为质量百分含量。
实施例1
精确称量聚酯型二元醇、抗氧化剂、光稳定剂及有机锡催化剂,依次加入到反应容器中,混合搅拌均匀,110℃抽真空脱水得到混合料;然后加入计量的MDI-100,于120℃下搅拌反应2h,加入计量的键合剂(1,4-丁二醇和氰乙基二乙醇胺质量比为4:1),快速搅拌反应20min后浇入模具中,于100℃下熟化24h,粉碎,得到所述的含键合功能的热塑性聚氨酯弹性体颗粒。
实施例2
选用键合剂为1,4-丁二醇和氰乙基二乙醇胺按质量比2:1,按照实施例1的方法合成所述的含键合功能的热塑性聚氨酯弹性体。
实施例3
选用键合剂为1,4-丁二醇和氰乙基二乙醇胺按质量比1:1,按照实施例1的方法合成所述的含键合功能的热塑性聚氨酯弹性体。
实施例4
选用聚己二酸乙二醇酯二醇,键合剂为1,4-丁二醇和氰乙基二丁醇胺按质量比3:1,按照实施例1的方法在110℃搅拌反应3h的条件合成所述的含键合功能的热塑性聚氨酯弹性体。
实施例5
选用聚己二酸丙二醇酯二醇,键合剂为1,4-丁二醇和二羟甲基丙二酸二乙酯按质量比3:1,按照实施例1的方法在90℃搅拌反应6h的条件合成所述的含键合功能的热塑性聚氨酯弹性体。
对比例1
选用键合剂为1,4-丁二醇,按照实施例1的方法在120℃条件合成所述的热塑性聚氨酯弹性体。
对比例2
选用聚己二酸乙二醇酯二醇,键合剂为乙二醇,按照实施例4的方法合成所述的热塑性聚氨酯弹性体。
对比例3
选用聚己二酸丙二醇酯二醇,键合剂为丙二醇,按照实施例5的方法合成所述的热塑性聚氨酯弹性体。
表1各实施例和对比例所制得聚氨酯弹性体制品的性能测试结果
项目 | 拉伸强度/MPa | 断裂伸长率/% | 撕裂强度/KN/m |
实施例1 | 42.4 | 522 | 141.1 |
实施例2 | 44.5 | 545 | 143.6 |
实施例3 | 47.7 | 598 | 169.4 |
实施例4 | 54.2 | 474 | 178.1 |
实施例5 | 50.7 | 498 | 167.4 |
对比例1 | 33.9 | 503 | 138.1 |
对比例2 | 43.7 | 457 | 165.3 |
对比例3 | 38.3 | 476 | 151.4 |
从表中数据可以看出,本发明所制备的弹性体的机械强度有了进一步提升。
对比例1-3中合成的含键合功能的热塑性聚氨酯弹性体在85℃、湿度85%的环境中,存放5天出粉现象明显,相同条件下含键合功能的热塑性聚氨酯弹性体没有出粉现象。
Claims (10)
1.一种含键合功能的热塑性聚氨酯弹性体,其特征在于:包括以下重量百分含量的原料:
所述键合剂为1,4-丁二醇和物质A的混合物,所述物质A为乙醇胺、二乙醇胺、氰甲基二乙醇胺、氰乙基二乙醇胺、氰乙基二丁醇胺、二羟甲基丙二酸二乙酯、二羟乙基丙二酸二乙酯、二羟甲基丙二酸二丁酯或二羟乙基丙二酸二丁酯中的一种或多种。
2.根据权利要求1所述的含键合功能的热塑性聚氨酯弹性体,其特征在于:聚酯型二元醇的数均分子量为1000-3000。
3.根据权利要求1所述的含键合功能的热塑性聚氨酯弹性体,其特征在于:聚酯型二元醇由二元酸组分和二元醇组分制成,所述二元酸为对苯二甲酸、丁二酸、己二酸或壬二酸中的一种或多种;所述二元醇为1,4-丁二醇、乙二醇、1,2-丙二醇、1,3-丙二醇、2-甲基-1,3-丙二醇或1,6-己二醇中的一种或多种。
4.根据权利要求1所述的含键合功能的热塑性聚氨酯弹性体,其特征在于:二异氰酸酯为二苯基甲烷二异氰酸酯、甲苯二异氰酸酯、异佛尔酮二异氰酸酯、4,4'-二环己基甲烷二异氰酸酯、六亚甲基二异氰酸酯中的一种或多种。
5.根据权利要求1所述的含键合功能的热塑性聚氨酯弹性体,其特征在于:催化剂为有机铋、有机锡或钛酸酯类催化剂。
6.一种权利要求1-5任一所述的含键合功能的热塑性聚氨酯弹性体的制备方法,其特征在于:将抗氧剂、光稳定剂、催化剂添加到聚酯型二元醇中混合,真空脱水,然后将脱水后的混合物与二异氰酸酯搅拌反应,然后加入键合剂搅拌反应,浇出,浇出料放入烘箱熟化,经过破碎、造粒,即得到所述含键合功能的热塑性聚氨酯弹性体。
7.根据权利要求6所述的含键合功能的热塑性聚氨酯弹性体的制备方法,其特征在于:真空脱水时的温度为80-110℃,时间为0.5-5h。
8.根据权利要求6所述的含键合功能的热塑性聚氨酯弹性体的制备方法,其特征在于:混合物与二异氰酸酯在80-120℃下搅拌反应1-20h。
9.根据权利要求6所述的含键合功能的热塑性聚氨酯弹性体的制备方法,其特征在于:加入键合剂搅拌反应10-120min。
10.根据权利要求6所述的含键合功能的热塑性聚氨酯弹性体的制备方法,其特征在于:熟化时间为1-48h。
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