CN109668510A - A kind of chip tab full-automatic detector - Google Patents
A kind of chip tab full-automatic detector Download PDFInfo
- Publication number
- CN109668510A CN109668510A CN201910058714.0A CN201910058714A CN109668510A CN 109668510 A CN109668510 A CN 109668510A CN 201910058714 A CN201910058714 A CN 201910058714A CN 109668510 A CN109668510 A CN 109668510A
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- China
- Prior art keywords
- tab
- manipulator
- ccd camera
- feeding mechanism
- sliding rack
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Links
- 230000007246 mechanism Effects 0.000 claims abstract description 64
- 238000001514 detection method Methods 0.000 claims abstract description 21
- 238000007599 discharging Methods 0.000 claims description 3
- 238000012797 qualification Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000570 Cupronickel Inorganic materials 0.000 description 1
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- 229910018054 Ni-Cu Inorganic materials 0.000 description 1
- 229910018481 Ni—Cu Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- YOCUPQPZWBBYIX-UHFFFAOYSA-N copper nickel Chemical compound [Ni].[Cu] YOCUPQPZWBBYIX-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Manipulator (AREA)
Abstract
The invention discloses a kind of chip tab full-automatic detectors, including mechanical detection means, control and check and correction determining device, the mechanical detection means are equipped with shelf, left feeding machanism, left feeding mechanism, right feeding machanism, right feeding mechanism, back side CCD camera, positive CCD camera, finished product undercarriage manipulator, fixture turntable；The beneficial effects of the present invention are: the design is equipped with back side CCD camera, positive CCD camera, is sent to control and check and correction determining device is proofreaded, judge whether qualification, integrated full-automatic detection, and be equipped with double feeding mechanisms, improve detection efficiency.
Description
Technical field
The present invention relates to tab detection machine technical field, in particular to a kind of chip tab full-automatic detector.
Background technique
Tab is a kind of raw material of lithium ion polymer battery product.Such as the battery of mobile phone used in our lives,
Bluetooth battery, Notebook Battery etc. require to use tab.Battery divides positive and negative anodes, and tab is exactly from battery core by positive and negative anodes
The metallic conductor extracted, the popular ear for saying battery positive and negative polarities are the contact points when carrying out charge and discharge.This connects
Contact be not we have seen that battery appearance that copper sheet, but a kind of connection of inside battery.Tab is divided into three kinds of materials
Material, the anode of battery use aluminium (Al) material, and cathode uses nickel (Ni) material, and cathode also has copper nickel plating (Ni-Cu) material；One
As the sheet metals of tab all two panels unlike materials be welded, such as attached drawing 5, when such tab produces, one last of work
Sequence is whether detection tab is qualified, so just needing tab detection machine, whether the size for predominantly detecting tab exceeds critical field.
Existing tab rechecks machine, has the disadvantage that: one, it is typically automanual, and manual operation is needed, or artificial weak
Soon whether standard；Two, detection efficiency is low；So needing a kind of full-automatic, high-efficient detection machine.
Summary of the invention
The invention mainly solves the technical problem of providing a kind of chip tab full-automatic detector, integrated full-automatics
Change detection, and double feeding mechanisms, detection efficiency is high.
To solve the above-mentioned problems, the present invention provides a kind of chip tab full-automatic detector, including mechanical detection means,
Control and check and correction determining device, the mechanical detection means are equipped with shelf, left feeding machanism, left feeding mechanism, right feeding machanism, the right side
Feeding mechanism, back side CCD camera, positive CCD camera, finished product undercarriage manipulator, fixture turntable；The control and check and correction determining device
In the side of shelf；The left feeding machanism, left feeding mechanism, right feeding machanism, right feeding mechanism, back side CCD camera, front
CCD camera, finished product undercarriage manipulator, fixture turntable are all on the top of the shelf；The left feeding machanism is on the upper left side of shelf, the right side
Feeding machanism is in the lower left of shelf, and the left feeding mechanism is in the front of left feeding machanism, and the right feeding mechanism is in right confession
Expect the front of mechanism, the fixture turntable is in the front of left feeding mechanism, right feeding mechanism, the back side CCD camera, front
CCD camera, finished product undercarriage manipulator clockwise are successively around fixture turntable；The fixture turntable is equipped with 12 tab folders
Tool；The left feeding machanism, right feeding machanism are all cartridge-type discharging mechanism, for providing detected tab；It send on the left side
Expect that mechanism is equipped with left sliding seat, left sliding rack, left front manipulator, left back manipulator, left positioning seat, for tab from left feed
Mechanism is sent in tab fixture；The right feeding mechanism be equipped with right sliding seat, right sliding rack, it is right before manipulator, it is right after manipulator,
Right positioning seat, for sending tab in tab fixture from right feeding machanism；The back side CCD camera is used to shoot the back of tab
Face photo, and the data of back side photo are sent in control and check and correction determining device；The front CCD camera is for shooting tab
Full face, and the data of full face be sent to control and check and correction determining device in；The finished product undercarriage manipulator is used for
Tab in tab fixture is carried out undercarriage；The control and check and correction determining device are for controlling the rotation of fixture turntable, and control
Left feeding mechanism, right feeding mechanism, back side CCD camera, positive CCD camera, finished product undercarriage robot work, and carried on the back to receiving
The data of face photo and full face are proofreaded with standard photographs, are stopped working if deviation goes beyond the scope.
Furtherly, the left sliding rack is on left sliding seat, and the left front manipulator is on the front of left sliding rack, institute
Left back manipulator is stated on the rear portion of left sliding rack, the left positioning seat is on the centre of left sliding rack side；And left positioning seat
Distance to left feeding machanism is identical at a distance from left front manipulator to left back manipulator.
Furtherly, the right sliding rack is on right sliding seat, and manipulator is in the front of right sliding rack before the right side
On, manipulator is on the rear portion of right sliding rack behind the right side, and the right positioning seat is on the centre of right sliding rack side；And it is right fixed
The distance of position seat to right feeding machanism is identical at a distance from manipulator (154) after manipulator to the right side before the right side.
Furtherly, the left feeding mechanism work, when left sliding rack slides backward, left back manipulator catches left feeding machine
Tab in structure, left front manipulator just catch the tab in left positioning seat；When left sliding rack forward slip, left back manipulator handle
Tab is sent in left positioning seat, and left front manipulator just sends tab in tab fixture.
Furtherly, the right feeding mechanism work, when right sliding rack slides backward, manipulator catches right feeding machine behind the right side
Tab in structure, it is right before manipulator just catch the tab in right positioning seat；The manipulator handle after right sliding rack forward slip, the right side
Tab is sent in right positioning seat, and manipulator just sends tab in tab fixture before the right side.
Furtherly, the left feeding mechanism, right feeding mechanism, back side CCD camera, positive CCD camera, finished product undercarriage machine
Tool hand can work at the same time.
Furtherly, the left positioning seat, right positioning seat adjust the direction of tab for placing tab.
Furtherly, the back side CCD camera, positive CCD camera are all the digital camera of 5,000,000 or more pixel.
The invention discloses a kind of chip tab full-automatic detectors, including mechanical detection means, control and check and correction judgement
Device, the mechanical detection means are equipped with shelf, left feeding machanism, left feeding mechanism, right feeding machanism, right feeding mechanism, the back side
CCD camera, positive CCD camera, finished product undercarriage manipulator, fixture turntable；The beneficial effects of the present invention are: the design is equipped with back
Face CCD camera, positive CCD camera, are sent to control and check and correction determining device is proofreaded, and judge whether qualification, integration is complete certainly
Dynamic detection, and double feeding mechanisms are equipped with, improve detection efficiency.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, and the attached drawing in describing is of the invention one
A little embodiments to those skilled in the art without creative efforts, can also be according to these
Attached drawing obtains other accompanying drawings.
Fig. 1 is schematic top plan view of the invention.
Fig. 2 is the stereoscopic schematic diagram of Fig. 1.
Fig. 3 is the schematic side view of Fig. 1.
Fig. 4 is fixture turntable schematic diagram of the invention.
Fig. 5 is extreme ear structure schematic diagram.
Below with reference to embodiment, and referring to attached drawing, the realization, the function and the advantages of the object of the present invention are made furtherly
It is bright.
Specific embodiment
In order to keep the purposes, technical schemes and advantages of invention clearer, below in conjunction with attached in the embodiment of the present invention
Figure, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is invention one
Section Example, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not doing
Every other embodiment obtained under the premise of creative work out, shall fall within the protection scope of the present invention.
Embodiment one:
As shown in Figures 1 to 5, a kind of chip tab full-automatic detector, including mechanical detection means 10, control and
Determining device 20 is proofreaded, the mechanical detection means 10 are equipped with shelf 11, left feeding machanism 12, left feeding mechanism 13, right feeding machine
Structure 14, right feeding mechanism 15, back side CCD camera 16, positive CCD camera 17, finished product undercarriage manipulator 18, fixture turntable 19；Institute
Control and check and correction determining device 20 are stated in the side of shelf 11；The left feeding machanism 12, left feeding mechanism 13, right feeding machanism
14, right feeding mechanism 15, back side CCD camera 16, positive CCD camera 17, finished product undercarriage manipulator 18, fixture turntable 19 are all in frame
On son 11；The left feeding machanism 12 is on the upper left side of shelf 11, and the right feeding machanism 14 is on the lower left of shelf, the left side
Feeding mechanism 13 is in the front of left feeding machanism 12, and the right feeding mechanism 15 is in the front of right feeding machanism 14, the fixture
Turntable 19 is in the front of left feeding mechanism 13, right feeding mechanism 15, the back side CCD camera 16, positive CCD camera 17, finished product
18 clockwise of undercarriage manipulator is successively around fixture turntable 19；The fixture turntable 19 is equipped with 12 tab fixtures 191；Institute
Stating left feeding machanism 12, right feeding machanism 14 all is cartridge-type discharging mechanism, for providing detected tab；The left feeding
Mechanism 13 is equipped with left sliding seat 131, left sliding rack 132, left front manipulator 133, left back manipulator 134, left positioning seat 135, uses
In sending tab in tab fixture 191 from left feeding machanism 12；The right feeding mechanism 15 is equipped with right sliding seat 151, right cunning
Moving frame 152, it is right before manipulator 153, it is right after manipulator 154, right positioning seat 155, for from right feeding machanism 14 sending tab to
In tab fixture 191；The back side CCD camera 16 is used to shoot the back side photo of tab, and the data of back side photo are sent
Into control and check and correction determining device 20；The front CCD camera 17 is used to shoot the full face of tab, and full face
Data are sent in control and check and correction determining device 20；The finished product undercarriage manipulator 18 is used for the pole in tab fixture 191
Ear carries out undercarriage；It is described to control and proofread determining device 20 for controlling the rotation of fixture turntable 19, and the left feeding mechanism 13 of control, the right side
Feeding mechanism 15, back side CCD camera 16, positive CCD camera 17, finished product undercarriage manipulator 18 work, and shine the back side is received
The data of piece and full face are proofreaded with standard photographs, are stopped working if deviation goes beyond the scope.
It specifically: the left feeding mechanism 13) works, when left sliding rack 132 slides backward, left back manipulator 134 is caught
Tab in left feeding machanism 12, left front manipulator 133 just catch the tab in left positioning seat 135；When left sliding rack 132 to
Front slide, left back manipulator 134 send tab in left positioning seat 135, and tab is just sent to tab folder by left front manipulator 133
In tool 191；The right feeding mechanism 15 works, and when right sliding rack 152 slides backward, manipulator 154 catches right feeding machine behind the right side
Tab in structure 14, it is right before manipulator 153 just catch the tab in right positioning seat 155；When right 152 forward slip of sliding rack,
Manipulator 154 sends tab in right positioning seat 155 behind the right side, and tab is just sent to tab fixture 191 by manipulator 153 before the right side
In；The left positioning seat 135, right positioning seat 155 adjust the direction of tab for placing tab；The tab of working as is placed on pole
In chucking lug 191, fixture turntable 19 is rotated, and the tab fixture 191 for loading onto tab goes to alignment back side CCD camera 16, back side CCD
Camera 16 carries out the back side to tab and takes pictures, and the data of tab back side photo is sent in control and check and correction determining device 20, control
System and check and correction determining device 20 proofread the data of tab back side photo with standard photographs, stop if deviation goes beyond the scope
Work, if qualified, fixture turntable 19 is rotated, and the tab fixture 191 for being filled with back side photo qualification tab goes to alignment front CCD
Camera 17, positive CCD camera 17 carries out front to tab and takes pictures, and the data of tab full face are sent to control and check and correction
In determining device 20, control and check and correction determining device 20 proofread the data of tab full face with standard photographs, if deviation
It goes beyond the scope and just stops working, if qualified, fixture turntable 19 is rotated, and is filled with the tab fixture of all qualified tab of positive back side photo
191 go to alignment finished product undercarriage manipulator 18, and the qualified tab of 18 pairs of finished product undercarriage manipulator carries out undercarriage；The left feeder
Structure 13, right feeding mechanism 15, back side CCD camera 16, positive CCD camera 17, finished product undercarriage manipulator 18 can work at the same time.
As shown in Figure 1, Figure 2, Figure 3 shows, on left sliding seat 131, the left front manipulator 133 exists the left sliding rack 132
On the front of left sliding rack 132, on the rear portion of left sliding rack 132, the left positioning seat 135 exists the left back manipulator 134
On the centre of left 132 side of sliding rack；And left positioning seat 135 arrives a left side to the distance of left feeding machanism 12 and left front manipulator 133
The distance of manipulator 134 is identical afterwards.
As shown in Figure 1, Figure 2, Figure 3 shows, the right sliding rack 152 is on right sliding seat 151, manipulator before the right side
153 on the front of right sliding rack 152, and manipulator 154 is on the rear portion of right sliding rack 152 behind the right side, the right positioning seat
155 on the centre of right 152 side of sliding rack；And manipulator 153 before right positioning seat 155 to the distance of right feeding machanism 14 and the right side
The distance of manipulator 154 is identical after to the right side.
As shown in Figures 1 to 5, the left feeding mechanism 13 works, when left sliding rack 132 slides backward, left back manipulator
134 catch the tab in left feeding machanism 12, and left front manipulator 133 just catches the tab in left positioning seat 135；When left sliding
132 forward slip of frame, left back manipulator 134 send tab in left positioning seat 135, and left front manipulator 133 just send tab
Into tab fixture 191.
As shown in Figures 1 to 5, the right feeding mechanism 15 works, when right sliding rack 152 slides backward, it is right after manipulator
154 catch the tab in right feeding machanism 14, and manipulator 153 just catches the tab in right positioning seat 155 before the right side；When right sliding
152 forward slip of frame, it is right after manipulator 154 send tab in right positioning seat 155, it is right before manipulator 153 just tab is given
Into tab fixture 191.
As shown in Figure 1 to Figure 3, the left feeding mechanism 13, right feeding mechanism 15, back side CCD camera 16, front CCD phase
Machine 17, finished product undercarriage manipulator 18 can work at the same time.
As shown in Figure 1, the left positioning seat 135, right positioning seat 155 adjust the direction of tab for placing tab.
As shown in Figure 1 to Figure 3, the back side CCD camera 16, positive CCD camera 17 are all the number of 5,000,000 or more pixel
Code camera.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although with reference to the foregoing embodiments
Invention is explained in detail, those skilled in the art should understand that: it still can be to aforementioned each implementation
Technical solution documented by example is modified or equivalent replacement of some of the technical features, and these are modified or replace
It changes, the spirit and scope for technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution.
Claims (8)
1. a kind of chip tab full-automatic detector, which is characterized in that including mechanical detection means (10), control and check and correction judgement
Device (20), the mechanical detection means (10) are equipped with shelf (11), left feeding machanism (12), left feeding mechanism (13), right feed
Mechanism (14), right feeding mechanism (15), back side CCD camera (16), positive CCD camera (17), finished product undercarriage manipulator (18), folder
Have turntable (19)；It is described to control and proofread determining device (20) in the side of shelf (11)；The left feeding machanism (12), left feeding
Under mechanism (13), right feeding machanism (14), right feeding mechanism (15), back side CCD camera (16), positive CCD camera (17), finished product
Frame manipulator (18), fixture turntable (19) are all on shelf (11)；The left feeding machanism (12) on the upper left side of shelf (11),
The right feeding machanism (14) is in the lower left of shelf, and the left feeding mechanism (13) is in the front of left feeding machanism (12), institute
Right feeding mechanism (15) is stated in the front of right feeding machanism (14), the fixture turntable (19) is sent on left feeding mechanism (13), the right side
Expect the front of mechanism (15), the back side CCD camera (16), positive CCD camera (17), finished product undercarriage manipulator (18) clockwise
Successively around fixture turntable (19)；The fixture turntable (19) is equipped with 12 tab fixtures (191)；The left feeding machanism
(12), right feeding machanism (14) is all cartridge-type discharging mechanism, for providing detected tab；The left feeding mechanism (13)
Equipped with left sliding seat (131), left sliding rack (132), left front manipulator (133), left back manipulator (134), left positioning seat
(135), for sending tab in tab fixture (191) from left feeding machanism (12)；The right feeding mechanism (15) is equipped with the right side
Sliding seat (151), right sliding rack (152), it is right before manipulator (153), it is right after manipulator (154), right positioning seat (155), be used for
It sends tab in tab fixture (191) from right feeding machanism (14)；The back side CCD camera (16) is used to shoot the back of tab
Face photo, and the data of back side photo are sent in control and check and correction determining device (20)；The front CCD camera (17) is used for
The full face of tab is shot, and the data of full face are sent in control and check and correction determining device (20)；Under the finished product
Frame manipulator (18) is used to the tab in tab fixture (191) carry out undercarriage；The control and check and correction determining device (20) are used
It is rotated in control fixture turntable (19), and the left feeding mechanism (13) of control, right feeding mechanism (15), back side CCD camera (16), just
Face CCD camera (17), finished product undercarriage manipulator (18) work, and to receiving the data of back side photo and full face with standard
Photo is proofreaded, and is stopped working if deviation goes beyond the scope.
2. a kind of chip tab full-automatic detector according to claim 1, which is characterized in that the left sliding rack (132)
On left sliding seat (131), the left front manipulator (133) is on the front of left sliding rack (132), the left back manipulator
(134) on the rear portion of left sliding rack (132), the left positioning seat (135) is on the centre of left sliding rack (132) side；And
The distance of left positioning seat (135) to left feeding machanism (12) arrives phase at a distance from left back manipulator (134) with left front manipulator (133)
Together.
3. a kind of chip tab full-automatic detector according to claim 1, which is characterized in that the right sliding rack
(152) on right sliding seat (151), manipulator (153) is on the front of right sliding rack (152) before the right side, machine behind the right side
Tool hand (154) is on the rear portion of right sliding rack (152), centre of the right positioning seat (155) in right sliding rack (152) side
On；And right positioning seat (155) to right feeding machanism (14) distance and it is right before manipulator (153) to manipulator (154) after right
Apart from identical.
4. a kind of chip tab full-automatic detector according to claim 2, which is characterized in that the left feeding mechanism (13)
Work, when left sliding rack (132) slides backward, left back manipulator (134) catches the tab in left feeding machanism (12), left front machine
Tool hand (133) just catches the tab in left positioning seat (135)；When left sliding rack (132) forward slip, left back manipulator
(134) it sends tab in left positioning seat (135), left front manipulator (133) just sends tab in tab fixture (191).
5. a kind of chip tab full-automatic detector according to claim 3, which is characterized in that the right feeding mechanism (15)
Work, when right sliding rack (152) slides backward, manipulator (154) catches the tab in right feeding machanism (14), machine before the right side behind the right side
Tool hand (153) just catches the tab in right positioning seat (155)；The manipulator after right sliding rack (152) forward slip, the right side
(154) it sends tab in right positioning seat (155), manipulator (153) just sends tab in tab fixture (191) before the right side.
6. a kind of chip tab full-automatic detector according to claim 1, which is characterized in that the left feeding mechanism
(13), right feeding mechanism (15), back side CCD camera (16), positive CCD camera (17), finished product undercarriage manipulator (18) can be simultaneously
Work.
7. a kind of chip tab full-automatic detector according to claim 1, which is characterized in that the left positioning seat (135),
Right positioning seat (155) adjusts the direction of tab for placing tab.
8. a kind of chip tab full-automatic detector according to claim 1, which is characterized in that the back side CCD camera
(16), positive CCD camera (17) is all the digital camera of 5,000,000 or more pixel.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910058714.0A CN109668510A (en) | 2019-01-22 | 2019-01-22 | A kind of chip tab full-automatic detector |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910058714.0A CN109668510A (en) | 2019-01-22 | 2019-01-22 | A kind of chip tab full-automatic detector |
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