CN203116696U - Automatic detection device of length of positive pole lug terminal and length of negative pole lug terminal of battery - Google Patents
Automatic detection device of length of positive pole lug terminal and length of negative pole lug terminal of battery Download PDFInfo
- Publication number
- CN203116696U CN203116696U CN 201320110143 CN201320110143U CN203116696U CN 203116696 U CN203116696 U CN 203116696U CN 201320110143 CN201320110143 CN 201320110143 CN 201320110143 U CN201320110143 U CN 201320110143U CN 203116696 U CN203116696 U CN 203116696U
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- length
- pole lug
- detection device
- lug terminal
- motion control
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Abstract
The utility model belongs to a product detection device, and particularly relates to an automatic detection device of the length of a positive pole lug terminal and the length of a negative pole lug terminal of a battery. The detection device comprises an image processing unit, a motion control unit and a real-time monitoring unit. The image processing unit mainly comprises an industrial black and white CCD, an industrial lens, an LED blue backlight source and an image collection card, and is used for image collection and processing. The motion control unit mainly comprises a detection station, a motion control card, a 7250I/O card, a mechanical arm, a mechanical arm controller, a PLC and a step motor, and is used for controlling feeding and discharging of products and removal of inferior-quality products. The real-time monitoring unit mainly comprises an upper computer which can send control commands to the motion control card, and meanwhile provides a human-computer interface which is used for displaying current detection conditions in real time and recording and storing detection data and images of the inferior-quality products. The device can quickly, precisely and automatically detect the length of the positive pole lug terminal and the length of the negative pole lug terminal of the battery.
Description
Technical field
The utility model relates to a kind of product size pick-up unit, relates in particular to a kind of automatic detection device of the battery plus-negative plate terminal lug length based on machine vision, belongs to the product detection range.
Background technology
Lug is a kind of starting material of producing the lithium ion polymer battery product, and for example the battery of mobile phone of using in the life, bluetooth battery, Notebook Battery etc. all need to use lug.Battery is the branch both positive and negative polarity, and lug is exactly the metal electricity body that from electric core both positive and negative polarity is extracted.In the battery of mobile phone production run, it is very important operation together before the cell package that the positive and negative lug of battery is carried out dimensional measurement, and different specification of battery has different technological requirements to the size of lug.At present, in the battery production process, size detection at lug, most of enterprise relies on traditional measuring method usually, as utilize instruments such as milscale, vernier caliper or gauge to measure, and needing to rely on a large amount of manually finishing, this not only increases cost of labor and handling cost, and because human eye fatigability and have instability, so can't guarantee the accuracy rate that detects.In addition, along with the lifting of production-scale expansion and production line travelling speed, there is greatly restriction in manual detection in speed, can't reach the requirement of modern industry line speed.
The utility model content
Be the accuracy rate that improves battery plus-negative plate terminal lug length detection and speed, reduction manual detection cost, the utility model provides a kind of automatic detection device of the battery plus-negative plate terminal lug length based on machine vision.
The technical scheme that the utility model adopts is:
A kind of automatic detection device of the battery plus-negative plate terminal lug length based on machine vision comprises graphics processing unit, motion control unit and monitoring unit in real time.
Graphics processing unit is made up of industrial CCD, image pick-up card, optical lens and blue backlight, industrial CCD receives the capture of taking pictures after the trigger pip that PLC sends, the CCD built-in chip carries out the software Treatment Analysis with the image that collects, and the detection data after will handling are sent to host computer.
Motion control unit is made up of motion control card, 7250I/O card, mechanical arm, mechanical arm controller, PLC and stepper motor, motion control card is accepted the control command that host computer sends, and send a signal to PLC by the terminal row on the control card, PLC control CCD, stepper motor and robot arm action.
Monitoring unit is then by mainly being made up of host computer in real time, and host computer also provides man-machine interface except to motion control card sends control command, is used for showing in real time the current detection situation, and record is also preserved and detected data and substandard products image.This interface comprises mainly that index parameter setting, detected state show, real time data shows and four function menus such as alarm logging, realizes purpose to the real time and on line monitoring of total system with this.
The beneficial effect of the utility model device: utilize machine vision technique to gather the image information of battery pole ear fast, real-time online is stablized precise and high efficiency and is carried out size and detect automatically, native system is also established automatic warning, shows testing result in real time, realizes that the battery pole ear size detects automatically.
Description of drawings
Below in conjunction with accompanying drawing the utility model is further specified.
Accompanying drawing 1 is a kind of structure principle chart of automatic detection device of the battery plus-negative plate terminal lug length based on machine vision.
Accompanying drawing 2 is testing process figure of a kind of automatic detection device of the battery plus-negative plate terminal lug length based on machine vision.
Numbering 1 is that industrial black-white CCD, numbering 2 are that industrial lens, numbering 3 are that the blue backlight of LED, numbering 4 are that monitor station, numbering 5 are that product to be measured, numbering 6 are that anchor clamps, numbering 7 are that transparent plane glass plate, numbering 8 are that host computer, numbering 9 are that PLC, numbering 10 are that 7250I/O card, numbering 11 are that mechanical arm controller, numbering 12 are mechanical arms in the accompanying drawing 1.
Embodiment
Be described further below in conjunction with the embodiment of accompanying drawing to the utility model pick-up unit.
Before the detection at first host computer (8) set current batch of both positive and negative polarity terminal lug length technological parameter, start detection then.
When beginning to detect, product to be measured (5) is by the material loading zone that manually is placed on monitor station (4), PLC (9) control anchor clamps (6) action, fix product to be measured (5), again by the slide rail on PLC (9) the control monitor station (4) with product to be measured (5) move to industrial CCD (1) under, it is the appointed area of organic transparency glass plate (7) top in the middle of the monitor station (4), the back PLC (9) that puts in place sends the unlatching light signal to 7250I/O card (10), after the blue backlight of LED (3) is opened, PLC (9) sends trigger pip by host computer (8) to CCD (1), and CCD (1) finishes capture and after embedded software is handled the current detection data result sent to host computer (8).
Host computer (8) will detect data and default parameter value and compare and judge and send corresponding control command and give mechanical arm controller (11): if specification product, then send the OK signal to mechanical arm controller (11), mechanical arm controller (11) control mechanical arm (12) grasps product, and delivers to the specification product put area; If substandard product then sends the NG signal to mechanical arm controller (11), mechanical arm controller (11) control mechanical arm (12) grasps substandard products, and it is delivered to the substandard products zone.
Whole testing process is shown on the man-machine interface of host computer (8) in real time, will detect data simultaneously and the substandard products image is preserved, and traces to the source in order to carry out data.
The utility model proving installation can carry out fast battery plus-negative plate terminal lug length, accurately detect.
It more than is preferred embodiment of the present utility model, be not that the utility model is done any pro forma restriction, every foundation technical spirit of the present utility model all belongs in the scope of utility model technical scheme any simple modification, equivalent variations and modification that above embodiment does.
Claims (3)
1. the automatic detection device of a battery plus-negative plate terminal lug length is characterized in that, this device is made of graphics processing unit, motion control unit and real-time monitoring unit.
2. according to the automatic detection device of the described a kind of battery plus-negative plate terminal lug length of claim 1, it is characterized in that, graphics processing unit mainly is made up of industrial black-white CCD, industrial lens, the blue backlight of LED, image pick-up card, is used for collection and the processing of image.
3. according to the automatic detection device of the described a kind of battery plus-negative plate terminal lug length of claim 1, it is characterized in that, motion control unit mainly is made up of monitor station, motion control card, 7250I/O card, mechanical arm, mechanical arm controller, PLC and stepper motor, is used for the upper and lower material of control product and the rejecting of substandard products.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320110143 CN203116696U (en) | 2013-03-11 | 2013-03-11 | Automatic detection device of length of positive pole lug terminal and length of negative pole lug terminal of battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320110143 CN203116696U (en) | 2013-03-11 | 2013-03-11 | Automatic detection device of length of positive pole lug terminal and length of negative pole lug terminal of battery |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203116696U true CN203116696U (en) | 2013-08-07 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320110143 Expired - Fee Related CN203116696U (en) | 2013-03-11 | 2013-03-11 | Automatic detection device of length of positive pole lug terminal and length of negative pole lug terminal of battery |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203116696U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103487440A (en) * | 2013-08-28 | 2014-01-01 | 东莞市三瑞自动化科技有限公司 | Machine vision-based battery tab detection method and detection system thereof |
| CN103747667A (en) * | 2014-01-09 | 2014-04-23 | 南京信息工程大学 | Visual detection and control system for use in automatic boxing of notebook computer batteries |
| CN109668510A (en) * | 2019-01-22 | 2019-04-23 | 深圳市达俊宏科技股份有限公司 | A kind of chip tab full-automatic detector |
| CN110530267A (en) * | 2018-05-25 | 2019-12-03 | 世宗技术株式会社 | Width dimensions measuring device for compact battery visual examination |
-
2013
- 2013-03-11 CN CN 201320110143 patent/CN203116696U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103487440A (en) * | 2013-08-28 | 2014-01-01 | 东莞市三瑞自动化科技有限公司 | Machine vision-based battery tab detection method and detection system thereof |
| CN103487440B (en) * | 2013-08-28 | 2015-11-18 | 东莞市三瑞自动化科技有限公司 | A kind of battery pole ear detection method based on machine vision and detection system thereof |
| CN103747667A (en) * | 2014-01-09 | 2014-04-23 | 南京信息工程大学 | Visual detection and control system for use in automatic boxing of notebook computer batteries |
| CN103747667B (en) * | 2014-01-09 | 2016-04-20 | 南京信息工程大学 | A kind of vision-based detection for the automatic mounted box of Notebook Battery and control system |
| CN110530267A (en) * | 2018-05-25 | 2019-12-03 | 世宗技术株式会社 | Width dimensions measuring device for compact battery visual examination |
| CN110530267B (en) * | 2018-05-25 | 2021-05-18 | 世宗技术株式会社 | Width dimension measuring device for appearance inspection of small-sized battery |
| CN109668510A (en) * | 2019-01-22 | 2019-04-23 | 深圳市达俊宏科技股份有限公司 | A kind of chip tab full-automatic detector |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: WUXI IMV INDUSTRIAL CONTROL EQUIPMENT CO., LTD. Free format text: FORMER OWNER: JIANGNAN UNIVERSITY Effective date: 20140326 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| C53 | Correction of patent for invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Pan Feng Inventor after: Yu Junrong Inventor after: Wang Zhenyu Inventor after: Wang Zhenxi Inventor before: Pan Feng Inventor before: Yu Junrong |
|
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 214122 WUXI, JIANGSU PROVINCE TO: 214131 WUXI, JIANGSU PROVINCE Free format text: CORRECT: INVENTOR; FROM: PAN FENG YU JUNRONG TO: PAN FENG YU JUNRONG WANG ZHENYU WANG ZHENXI |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20140326 Address after: 214131,, west side, building B1, No. 999 High East Road, Binhu District, Jiangsu, China Patentee after: Wuxi IMV Industrial Control Equipment Co., Ltd. Address before: 214122 Jiangsu Province, Wuxi City Lake Road No. 1800, Jiangnan University Patentee before: Jiangnan University |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130807 Termination date: 20150311 |
|
| EXPY | Termination of patent right or utility model |