CN109648960B - 耐水压阻燃复合面料及应用 - Google Patents

耐水压阻燃复合面料及应用 Download PDF

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CN109648960B
CN109648960B CN201811535945.8A CN201811535945A CN109648960B CN 109648960 B CN109648960 B CN 109648960B CN 201811535945 A CN201811535945 A CN 201811535945A CN 109648960 B CN109648960 B CN 109648960B
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retardant
flame
water pressure
layer
pressure resistant
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CN109648960A (zh
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钱俊
丁致家
许学伟
吴之瑜
曹丽霞
陆耀良
王新华
汤晓兰
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Changshu Baofeng Special Fibre Co ltd
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Abstract

本申请提供了一种高耐水压阻燃复合面料及应用，属于面料领域。所述高耐水压阻燃复合面料包括：表层，表层的面料以腈氯纶和兰精阻燃黏胶混纺纱线为经纱，以芳纶1313、芳砜纶或聚芳噁二唑中的一种或多种混纺纱线为纬纱；中间层，中间层为防水透湿膜；里层，里层的面料由硅氮系阻燃黏胶与芳纶1313、芳砜纶或聚酰亚胺中的一种或多种混纺得到；所述中间层设置在所述表层和所述里层之间，所述中间层通过阻燃胶分别与所述表层和所述里层贴合。一种所述的高耐水压阻燃复合面料的应用，用于制造耐水压阻燃服装。本申请提供的高耐水压阻燃复合面料，采用低捻技术纺纱，具有舒适度高、高可视、透气、阻燃、耐水压、抗菌等优异性能，应用广泛。

Description

耐水压阻燃复合面料及应用
技术领域
本发明涉及面料领域，具体而言，涉及一种耐水压阻燃复合面料及应用。
背景技术
海军救援和抗险救灾等场合，救援人员往往需要在雨天或者潮湿环境下作业，一般的面料会有大量的水汽进入服装内部，使得救援人员的皮肤长期处于潮湿、高盐度、不透气的环境之中。对于火灾救援现场，又要求面料能够具有阻燃效果。因此，服装面料的透气、舒适度、耐水压、抗菌、阻燃性能对于在特殊环境下的使用尤为重要。
有鉴于此，特提出本发明。
发明内容
本发明的第一目的在于提供一种耐水压阻燃复合面料，所述耐水压阻燃复合面料具有高可视、透气、阻燃、耐水压、抗菌等优异性能，以解决上述技术问题。
本发明的第二目的在于提供一种耐水压阻燃复合面料的应用，用于制造耐水压阻燃服装。
为了实现本发明的上述目的，特采用以下技术方案：
一种高耐水压阻燃复合面料，包括：
表层，所述表层的面料以腈氯纶和兰精阻燃黏胶纤维混纺纱线为经纱，以芳纶1313、芳砜纶或聚芳噁二唑纤维中的一种或多种混纺纱线为纬纱；所述表层的表面还设置有PU高透双组阻燃膜，所述PU高透双组阻燃膜通过阻燃胶与所述表层贴合；
中间层，所述中间层为防水透湿膜；以及
里层，所述里层的面料由硅氮系阻燃黏胶纤维与芳纶1313、芳砜纶或聚酰亚胺纤维中的一种或多种混纺得到；
所述中间层设置在所述表层和所述里层之间，所述中间层通过所述阻燃胶分别与所述表层和所述里层贴合。
通过由表及里设置表层、中间层和里层，获得阻燃、透气透湿、耐水压性能的复合；表层腈氯纶具有燃烧无熔融、收缩现象，具有优良的阻燃性能，兰精阻燃黏胶纤维也具有优异的阻燃性能；芳纶1313是指分子链排列呈锯齿状的间位芳纶纤维，具有超高强度、高模量和耐高温、耐酸耐碱、重量轻、绝缘、抗老化、生命周期长等优良性能；芳砜纶也具有很好地电绝缘性和阻燃性能；聚芳噁二唑纤维也具有耐高温性能。中间层使用防水透湿膜，达到防水、透湿的目的。里层使用硅氮系阻燃黏胶纤维与芳纶1313、芳砜纶或聚酰亚胺纤维中的一种或多种混纺，除了达到阻燃的目的之外，硅氮系阻燃黏胶纤维还有抗菌的性能，整体舒适度也会提高；聚酰亚胺纤维又称芳酰亚胺纤维，是指分子链中含有芳酰亚胺的纤维，具有很好地耐热性能。通过阻燃胶将三层贴合在一起，使得面料整体成型。为了进一步优化面料的阻燃、耐压、防水性能，在表层的表面增加一层PU高透双组阻燃膜，从而实现PU高透双组阻燃膜和防水透湿膜双重配合，达到高耐水压的效果。
优选地，所述表层的面料经荧光染色，克重为180-500g/m2。
出于安全和便于搜救的需要，一般要求穿着高可视，通过使用经荧光染色之后的表层面料，获得荧光效果，可以达到穿着高可视的目的。
更加优选地，所述里层的面料的克重为50-80g/m2。
对克重的控制，是为了达到轻质的效果。
优选地，所述阻燃胶为PUR热溶胶(聚氨酯热熔胶)。
更加优选地，所述PUR热溶胶为湿固化型热熔胶。
更进一步优选地，所述阻燃胶的用量为5-20g/m2。
对阻燃胶的选择和用量的控制，一方面是为了保证粘合效果，另一方面是为了控制阻燃胶的厚度，避免过厚带来负面影响。
优选地，所述防水透湿膜为聚四氟乙烯膜。
优选防水透湿膜的类型，是为了使得防水透湿效果达到最佳。
优选地，所述表层的面料为双层梭织2上1下结构，所述里层的面料为针织面料。
在其他的实施方式中，也可以使用3上1下、5上1下等组织形式。对于面料的织造形式的选择，是为了对面料整体的结构强度、耐水压性能、透气性、阻燃性能等的优化。
进一步优选地，所述表层和所述里层的纱线均使用低捻技术织造。
使用低捻技术进行纺纱，使得纱线更加柔软，进而面料更加柔软舒适，进而使得经过复合加工的面料避免过于硬挺，提高服用舒适度。
一种所述的耐水压阻燃复合面料的应用，用于制造耐水压阻燃服装。
与现有技术相比，本发明的有益效果为：
本申请提供的高耐水压阻燃复合面料具有透气、阻燃、耐水压、抗菌等优异性能，应用广泛。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案，以下将对实施例或现有技术描述中所需要使用的附图作简单地介绍。
图1为本申请实施方式提供的耐水压阻燃复合面料的结构示意图。
图标：1-表层；10-PU高透双组阻燃膜；201、202-阻燃胶；3-中间层；4-里层。
具体实施方式
下面将结合实施例和附图对本发明的实施方案进行详细描述，但是本领域技术人员将会理解，下列实施例仅用于说明本发明，而不应视为限制本发明的范围。实施例中未注明具体条件者，按照常规条件或制造商建议的条件进行。所用试剂、仪器、材料未注明生产厂商者，均为可以通过市售购买获得的常规产品。
为了更清楚的解释和说明本申请，特将本申请实施例使用的部分原材料的来源做如下说明：
兰精阻燃黏胶纤维：兰精纤维(上海)有限公司，型号LZ-FR，规格1.5D*51mm或2D*51mm；
硅氮系阻燃黏胶纤维：北京赛欧兰阻燃纤维有限公司，型号SOL-FR，规格1.5D*51mm或2D*51mm；
聚四氟乙烯膜：porelle(葆乐力)p330-5、P345、P9；
阻燃胶和PU高透双组阻燃膜购自泰兴市中纺助剂厂或浙江传化股份有限公司。
需要特别说明的是，本申请对原料来源的解释说明，不构成对于本申请的限制。
实施例1
本实施例提供了一种耐水压阻燃复合面料，请参阅图1，这种高耐水压阻燃复合面料包括：
表层1，表层的面料以腈氯纶和兰精阻燃黏胶纤维混纺纱线为经纱，以芳纶1313为纬纱，采用双层梭织2上1下结构，并经荧光染色，控制克重为180g/m2得到面料；表层的表面还设置有PU高透双组阻燃膜10，PU高透双组阻燃膜通过阻燃胶与表层贴合；
中间层3，中间层以聚四氟乙烯膜作为防水透湿膜；以及
里层4，里层的面料由硅氮系阻燃黏胶纤维与芳纶1313混纺针织得到，控制克重为80g/m2；
中间层3设置在表层1和里层4之间，中间层3通过阻燃胶201与表层1贴合、通过阻燃胶202与里层4贴合，阻燃胶选用PUR热溶胶，用量为20g/m2。
得到的高耐水压阻燃复合面料，可以用于制作海军、海警用救援服。
实施例2
在一个可选的实施例中，结构仍然参照图1，这种高耐水压阻燃复合面料包括：
表层1，表层的面料以腈氯纶和兰精阻燃黏胶纤维混纺纱线为经纱，以芳纶1313、芳砜纶多种混纺纱线为纬纱，控制克重为500g/m2得到面料；混纺比例可按照常规进行选择，如30:70；表层的表面还设置有PU高透双组阻燃膜10，PU高透双组阻燃膜通过阻燃胶与表层贴合；
中间层3，中间层以聚四氟乙烯膜作为防水透湿膜；以及
里层4，里层的面料由赛欧兰纤维与芳纶1313、芳砜纶多种混纺得到，控制克重为50g/m2；
中间层3设置在1表层和里层4之间中间层3通过阻燃胶201与表层1贴合、通过阻燃胶202与里层4贴合，阻燃胶选用湿固化型PUR热溶胶，用量为5g/m2。
实施例3
在另一个可选的实施例中，结构仍然参照图1，这种高耐水压阻燃复合面料包括：
表层1，表层的面料以腈氯纶和兰精阻燃黏胶纤维混纺纱线为经纱，以芳纶1313、芳砜纶、聚芳噁二唑纤维三种混纺纱线为纬纱，双层梭织2上1下结构，控制克重为300g/m2得到面料；混纺比例可按照常规进行选择；为了提高阻燃、耐压、防水性能，在表层1的上表面用阻燃胶再贴合一层PU高透双组阻燃膜10；
中间层3，中间层以聚四氟乙烯膜作为防水透湿膜；以及
里层4，里层的面料由赛欧兰纤维与芳纶1313、芳砜纶、聚酰亚胺纤维混纺得到，控制克重为70g/m2；
中间层3设置在1表层和里层4之间中间层3通过阻燃胶201与表层1贴合、通过阻燃胶202与里层4贴合，阻燃胶选用湿固化型PUR热溶胶，用量为15g/m2。
本申请实施例使用的纱线均是使用低捻技术进行纺纱，使得纱线更加柔软，进而面料更加柔软舒适，进而使得经过复合加工的面料避免过于硬挺，提高服用舒适度。具体而言，低捻纺纱技术改善纤维在成纱中的排列，使混纺纱的残余扭矩通过其内部平衡降低，在较低的捻度下，得到了毛羽少，强力高以及手感柔软的混纺纱。因为该纱线强度高，所以采用该低捻纱织造制备的面料具有更低面密度，原料成本低；该纱手感柔软，采用该纱制备的面料也具有柔软的手感，舒适性更佳。
本申请提供的耐水压阻燃复合面料，可以用于制造耐水压阻燃服装，例如海军或海警救援服等。
本申请提供的高耐水压阻燃复合面料，阻燃性能好，具有长久高效的高耐水压效果，且面料透湿透气、穿着舒适，并具有一定的高可视和抗菌保健功能，可广泛应用于海军救援和抗险救灾等场合。
尽管已用具体实施例来说明和描述了本发明，然而应意识到，在不背离本发明的精神和范围的情况下可以作出许多其它的更改和修改。因此，这意味着在所附权利要求中包括属于本发明范围内的所有这些变化和修改。

Claims (10)

1.一种高耐水压阻燃复合面料，其特征在于，包括：
表层，所述表层的面料以腈氯纶和兰精阻燃黏胶纤维混纺纱线为经纱，以芳纶1313、芳砜纶或聚芳噁二唑纤维中的一种或多种混纺纱线为纬纱；所述表层的表面还设置有PU高透双组阻燃膜，所述PU高透双组阻燃膜通过阻燃胶与所述表层贴合；
中间层，所述中间层为防水透湿膜；以及
里层，所述里层的面料由硅氮系阻燃黏胶纤维与芳纶1313、芳砜纶或聚酰亚胺纤维中的一种或多种混纺得到；
所述中间层设置在所述表层和所述里层之间，所述中间层通过所述阻燃胶分别与所述表层和所述里层贴合。
2.根据权利要求1所述的高耐水压阻燃复合面料，其特征在于，所述表层的面料经荧光染色，克重为180-500g/m2。
3.根据权利要求2所述的高耐水压阻燃复合面料，其特征在于，所述里层的面料的克重为50-80g/m2。
4.根据权利要求1所述的高耐水压阻燃复合面料，其特征在于，所述阻燃胶为PUR热溶胶。
5.根据权利要求4所述的高耐水压阻燃复合面料，其特征在于，所述PUR热溶胶为湿固化型热熔胶。
6.根据权利要求5所述的高耐水压阻燃复合面料，其特征在于，所述阻燃胶的用量为5-20g/m2。
7.根据权利要求1所述的高耐水压阻燃复合面料，其特征在于，所述防水透湿膜为聚四氟乙烯膜。
8.根据权利要求1所述的高耐水压阻燃复合面料，其特征在于，所述表层的面料为双层梭织2上1下结构，所述里层的面料为针织面料。
9.根据权利要求8所述的高耐水压阻燃复合面料，其特征在于，所述表层和所述里层的纱线均使用低捻技术织造。
10.一种权利要求1－9任一项所述的高耐水压阻燃复合面料的应用，其特征在于，用于制造耐水压阻燃服装。
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