CN109626103B - Wire control mechanism and method - Google Patents
Wire control mechanism and method Download PDFInfo
- Publication number
- CN109626103B CN109626103B CN201910097545.1A CN201910097545A CN109626103B CN 109626103 B CN109626103 B CN 109626103B CN 201910097545 A CN201910097545 A CN 201910097545A CN 109626103 B CN109626103 B CN 109626103B
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- Prior art keywords
- wire
- sliding
- move
- positioning shaft
- feeding
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
- B65H49/32—Stands or frameworks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/38—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
- B65H2701/341—Handled filamentary material electric cords or electric power cables in a manufacturing process
Landscapes
- Unwinding Of Filamentary Materials (AREA)
- Guides For Winding Or Rewinding, Or Guides For Filamentary Materials (AREA)
Abstract
The invention discloses a wire control mechanism, which relates to the technical field of cable manufacture and comprises the following components: the device comprises a mounting plate 1, a winding displacement track 2, a sliding plate 3, a driving device 4, a sliding device 5, a stabilizing part 6, a supporting part 7, a feeding part 8, a regulating and controlling device 9 and a positioning shaft 10. According to the invention, the driving device 4 and the sliding device 5 are used for regulating and controlling the horizontal position of the position plane of the sliding plate 3, so that the straightened wire on the tray 22 and the wire inlet 231 of the wire inlet device 23 keep the same horizontal direction, the wire is prevented from generating a deviation angle with the horizontal direction of the wire inlet 231, the wire is prevented from deviating to touch the wall surface of the wire inlet 231 around the friction wire, and the wire is damaged and the quality is influenced.
Description
Technical Field
The invention relates to the technical field of cable manufacturing, in particular to a wire control mechanism.
Background
In the prior art, a cable pay-off rack is referred to as: belt friction passive pay-off rack, balance weight control tension electric pay-off rack, air pressure control tension electric pay-off rack, magnetic powder control tension pay-off rack. The method can be divided into the following modes according to the wire arrangement mode: the polished rod winding displacement pay-off rack and the lead screw winding displacement pay-off rack. According to the application and the structural form, the method is divided into: the hydraulic pay-off rack comprises an adjustable hydraulic pay-off rack, a column type pay-off rack, a thimble type pay-off rack, a horizontal pay-off rack, a detachable cable pay-off rack and a tension pay-off rack.
At present, when most cable factories produce wires, the wires on the coiling tools are wound on the guide wheels, and then the guide wheels are driven by a motor connected with the guide wheels to move, so that the wires on the coiling tools are conveyed. Because the guide wheel is adopted to convey the wires, the wires are slightly damaged due to friction between the wires and the guide wheel, and the quality is affected, when few cable plants produce the wires, paying-off is realized through rotation of an automatic control reel, and the wires are not required to be conveyed through the guide wheel. However, when the guide wheel is absent to correct the position of the wire, as shown in fig. 1, the wire is offset from the horizontal direction of the wire inlet 231 due to the positional relationship of the conventional pay-off rack or the wire winding on the tray 22 is paid-off for a long time (the wire wound on the tray 22 is not wound on the tray 22 straightly), so that the wire on the tray 22 enters the wire inlet 231 of the wire inlet device 23, the wire is offset to touch the wall surface of the wire inlet 231 around the friction wire, so that the wire is damaged and the quality is affected.
Disclosure of Invention
The invention aims to solve the problems that wires are damaged and quality is affected due to the fact that wires are offset to touch the wall surface of a wire inlet on the periphery of a friction wire due to the arrangement position relation of a traditional pay-off rack or the fact that wires are wound on a coil for a long time to pay-off in the prior art.
The second objective of the present invention is to provide a line control method.
In order to achieve one of the above purposes, the present invention adopts the following technical scheme: a cord control mechanism, comprising: the mounting plate is provided with an upper end face and a lower end face; the wire arrangement rail is arranged on the mounting plate; the sliding plate is arranged on the wire arranging rail; the driving device is arranged on the sliding plate; the sliding device is connected with the driving device and is arranged on the sliding plate; a stabilizing part, two ends of which are respectively connected with the mounting plate and the sliding device; the bottom end of the supporting part is arranged on the sliding plate; the feeding part is connected with the supporting part and is provided with a feeding space; the regulating device is arranged on the feeding part; the positioning shaft is driven by the regulating and controlling device to move.
In the above technical scheme, in the embodiment of the invention, the central hole of the disk is aligned with the positioning shaft of the feeding part, and then the disk is clamped with the positioning shaft to complete fixation. And then pulling the thread end on the coil and connecting the thread end into a thread inlet of thread inlet equipment. Then when the straightened wire rod and the wire inlet are not positioned at the same horizontal position, the driving device is started to drive the sliding device to move, the sliding device applies a certain force to the stabilizing part, the sliding device receives a reaction force under the action of the mounting plate connected with the stabilizing part (the mounting plate is attached to the bottom surface, the friction force is large and is difficult to move), and the driving device also receives the reaction force and drives the sliding plate to move so as to adjust the position of the disc. And finally, when the wire feeding equipment works, the regulating and controlling device is started to drive the positioning shaft to rotate, and the positioning shaft drives the coiling tool to carry out paying-off work.
Further, in the embodiment of the present invention, the driving device is a rotation motor.
Further, in an embodiment of the present invention, the sliding device is a ball screw, and the ball screw has a thread. The interval between the threads is fixed, the accuracy of controlling the movement of the sliding plate can be improved through the threads of the ball screw, and the angle between the straightened wire on the coiling device and the wire inlet of the wire inlet equipment can be adjusted.
Further, in the embodiment of the present invention, the regulating device is a rotating electrical machine.
Further, in the embodiment of the invention, the regulating device is provided with a conveyor belt, the conveyor belt is connected with the positioning shaft, and the regulating device drives the positioning shaft to move through the conveyor belt.
Further, in an embodiment of the present invention, the line control mechanism further includes: and the telescopic device is arranged in the feeding part, is positioned in the opposite direction of the positioning shaft and is connected with the positioning shaft. The telescopic device is started to be telescopic so as to shrink or enlarge the size of the feeding space, and the size of the feeding space is favorable for adapting to the size specification of the dish.
Further, in an embodiment of the present invention, the feeding portion has a fixing member. The telescopic device is fixed through the fixing piece, so that the position of the telescopic device can be adjusted, and the center of the driving end of the telescopic device can be effectively prevented from deviating from the center of the disk.
Further, in an embodiment of the present invention, a skateboard has: a sliding port; the upper disc platform is arranged in the sliding opening and can move in the sliding opening. And moving the tray to the tray feeding platform, and then moving the tray feeding platform according to the position of the feeding space so as to adapt to the position of the feeding space.
Further, in an embodiment of the present invention, the line control mechanism further includes: the lifting device is arranged on the sliding plate; the lifting device is connected with the lifting screw rod; the support part has: a slide rail; the material loading portion links to each other with the lift lead screw, and the material loading portion still has: and the pulley is arranged on the sliding rail. On the one hand, the lifting device is started to drive the lifting screw rod to lift the positioning shaft, on the other hand, the alignment positioning shaft of the disc center Kong Jingzhun is convenient, the disc is clamped with the positioning shaft to be fixed, the center hole of the disc with heavy weight is not required to be lifted to the position with the same height as the positioning shaft by manpower or another tool, the shaking and swaying during the disc lifting by manpower is avoided, the disc cannot be lifted even, and meanwhile, the disc is prevented from being lifted by another tool because the other tool is likely to be blocked by the mounting plate or the sliding plate, and the disc is required to be moved to the designated position of the positioning shaft by another extending part. On the other hand, when the wire control mechanism pays out, the lifting device can be started to drive the lifting screw rod to move according to thickness change of the wire wound on the coil, the lifting screw rod drives the feeding part to move up and down, the height of the straightened wire on the coil is further changed, the coil is prevented from being deviated and touching the wall surface of the wire inlet on the periphery of the friction wire, and the wire is prevented from being damaged and quality is influenced.
Further, in an embodiment of the present invention, the line control mechanism further includes: and the balance part is connected with the feeding part and is attached to the supporting part. In the process of starting the lifting device to drive the lifting screw rod to lift the feeding part, the balance part is attached to the supporting part to limit other movement directions except the vertical direction of the feeding part, so that the feeding part is prevented from shaking during lifting.
Further, in an embodiment of the present invention, the line control mechanism further includes: the limiting part is connected with the mounting plate and is provided with a limiting groove; and the limiting piece is connected with the sliding plate and is arranged in the limiting groove. When the drive arrangement utilized reaction force drive slide to remove on the mounting panel, the locating part also removes in the spacing groove in spacing portion simultaneously, and when the slide shifted out the mounting panel certain position, the spacing groove blocked the locating part and removed, prevented that the slide from shifting out the mounting panel and leading to the mounting panel unable support the great several heavy heart of slide, caused accuse line mechanism unstable.
Further, in an embodiment of the present invention, the line control mechanism further includes: the guide plate is movably connected with the sliding plate. The tray is convenient to roll and move to the sliding plate through the guide plate.
Further, in an embodiment of the present invention, the line control mechanism further includes: the universal wheel, the mounting panel is connected to the universal wheel, and braking system is installed to the universal wheel. The wire control mechanism can be conveniently and freely moved and positioned.
Still further, in the embodiment of the present invention, the wire control mechanism further includes a PLC control system, where the driving device 4, the adjusting device 9, and the lifting device 16 are connected to the PLC control system through wired or wireless communication, and the PLC control system further includes a potentiometer knob capable of adjusting the speed at any time. The flat cable speed is displayed through the PLC control system, accurate speed regulation and control are conveniently achieved through the potentiometer knob, meanwhile, recording according to different wire diameters is convenient, and the flat cable speed is well checked.
The beneficial effects of the invention are as follows:
according to the invention, the driving device and the sliding device are used for regulating and controlling the horizontal position of the position plane of the sliding plate, so that the straightened wire on the tray and the wire inlet of the wire inlet equipment keep the same horizontal direction, the wire is prevented from generating a deviation angle with the horizontal direction of the wire inlet, the wire is prevented from deviating to touch the wall surface of the wire inlet on the periphery of the friction wire, and the wire is damaged and the quality is prevented from being influenced.
In order to achieve the second purpose, the invention adopts the following technical scheme: a line control method comprising the steps of:
and controlling the position, and starting the telescopic device to stretch according to the size requirement of the disk so as to reduce or enlarge the size of the feeding space.
And feeding, namely aligning the central hole of the disk with the positioning shaft of the feeding part, and then clamping the disk with the positioning shaft to finish fixation.
And (3) wiring, namely pulling the wire ends on the coil and connecting the wire ends into a wire inlet of wire inlet equipment.
And when the straightened wire and the wire inlet are not positioned at the same horizontal position, the driving device is started to drive the sliding device to move, the sliding device applies a certain force to the stabilizing part, under the action of the mounting plate connected with the stabilizing part, the sliding device receives a reaction force, and the driving device also receives the reaction force and drives the sliding plate to move, so that the disc can be adjusted in two directions.
And the control wire starts the regulating and controlling device to drive the positioning shaft to rotate when the wire feeding equipment works, and the positioning shaft drives the coiling tool to carry out paying-off work.
Further, in the embodiment of the present invention, after the step of controlling the position, the steps further include: and (3) for material, starting the lifting device to drive the lifting screw rod to move, and driving the feeding part to move downwards by the lifting screw rod, so that the feeding space of the feeding part is aligned with the tray.
Further, in the embodiment of the present invention, after the feeding step, the steps further include: lifting, starting a lifting device to drive a lifting screw rod to move, and driving a feeding part to move upwards by the lifting screw rod, so that a wire end on a tray is aligned with a wire inlet of wire inlet equipment.
Further, in the embodiment of the present invention, after the line control step, the steps further include: and (3) vertically adjusting the position, starting a lifting device to drive a lifting screw rod to move according to thickness change of the wire rod wound on the coil, and driving a feeding part to move up and down by the lifting screw rod to further change the height of the straightened wire rod on the coil.
Further, in the embodiment of the present invention, before the line control step, the method further includes the steps of: and placing, namely moving the line control mechanism through the universal wheel of the sliding plate, so that the line control mechanism moves to a designated position.
Drawings
Fig. 1 is a schematic diagram of the cooperation of a prior art tray and an in-line device.
Fig. 2 is a first perspective view of a control line mechanism according to an embodiment of the invention.
Fig. 3 is a second perspective view of the cable control mechanism according to the embodiment of the present invention.
Fig. 4 is a third perspective view of a control line mechanism according to an embodiment of the present invention.
Fig. 5 is a fourth perspective view of a control line mechanism according to an embodiment of the present invention.
Fig. 6 is a fifth perspective view of a control line mechanism according to an embodiment of the present invention.
Fig. 7 is a sixth perspective view of a cable control mechanism according to an embodiment of the present invention.
In the accompanying drawings
1. Mounting plate 2, winding displacement track 3 and slide plate
4. Driving device 5, sliding device 6, and stabilizing part
7. Support portion 71, slide rail 8, and feeding portion
81. Feeding space 82, pulley
9. Regulating device 10, positioning shaft 11 and conveyor belt
12. Telescoping device 13, fixing piece 14 and sliding opening
15. Upper disc platform 16, lifting device 161 and lifting screw rod
17. Balance part 18, limit part 181 and limit groove
19. Limiting piece 20, guide plate 21 and universal wheel
22. Coil 23, wire inlet device 231 and wire inlet
Detailed Description
In order to make the objects, technical solutions, and advantages of the present invention more apparent, the embodiments of the present invention will be further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are some, but not all, embodiments of the present invention, are intended to be illustrative only and not limiting of the embodiments of the present invention, and that all other embodiments obtained by persons of ordinary skill in the art without making any inventive effort are within the scope of the present invention.
In the description of the present invention, it should be noted that the terms "center," "middle," "upper," "lower," "left," "right," "inner," "outer," "top," "bottom," "side," "vertical," "horizontal," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate description of the present invention and simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "a," an, "" the first, "" the second, "" the third, "" the fourth, "" the fifth, "and the sixth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
For purposes of brevity and description, the principles of the embodiments are described primarily by reference to examples. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the embodiments. However, it is apparent that. It will be apparent to one of ordinary skill in the art that the embodiments may be practiced without limitation to these specific details. In some instances, well-known wire control methods and structures have not been described in detail in order to avoid unnecessarily obscuring the embodiments. In addition, all embodiments may be used in combination with each other.
Embodiment one:
a wire control mechanism, as shown in fig. 2 and 3, comprising: the device comprises a mounting plate 1, a winding displacement track 2, a sliding plate 3, a driving device 4, a sliding device 5, a stabilizing part 6, a supporting part 7, a feeding part 8, a regulating and controlling device 9 and a positioning shaft 10.
The mounting plate 1 has upper and lower end surfaces. The flat cable track 2 is provided on the mounting plate 1. The slide plate 3 is arranged on the flat cable track 2. The driving device 4 is mounted on the slide plate 3. The left end of the sliding device 5 is connected with the right end of the driving device 4, and the sliding device 5 is arranged on the sliding plate 3. The upper and lower ends of the stabilizing part 6 are respectively connected with the mounting plate 1 and the sliding device 5. The bottom end of the supporting part 7 is arranged on the sliding plate 3. The feeding portion 8 is connected to the supporting portion 7, and the feeding portion 8 has a feeding space 81. The regulating device 9 is mounted on the feeding portion 8. The regulating and controlling device 9 drives the positioning shaft 10 to move.
The implementation steps are as follows: the central hole of the tray 22 is aligned with the positioning shaft 10 of the feeding part 8, and then the tray 22 is clamped with the positioning shaft 10 to complete fixation. The thread end on the reel 22 is then pulled and inserted into the thread inlet 231 of the thread inlet device 23. Then when the straightened wire and the wire inlet 231 are not positioned at the same horizontal position, the driving device 4 is started to drive the sliding device 5 to move, the sliding device 5 applies a certain force to the stabilizing part 6, under the action of the mounting plate 1 connected with the stabilizing part 6 (the mounting plate 1 is attached to the bottom surface, the friction force is large and is difficult to move), the sliding device 5 receives a reaction force, and the driving device 4 also receives the reaction force and drives the sliding plate 3 to move, so that the position of the tray 22 is adjusted. Finally, when the wire feeding device 23 works, the regulating and controlling device 9 is started to drive the positioning shaft 10 to rotate, and the positioning shaft 10 drives the disc 22 to carry out paying-off work.
Specifically, the driving device 4 is a rotation motor.
Specifically, the sliding device 5 is a ball screw, which has a thread. The distance between the threads is fixed, the accuracy of controlling the movement of the sliding plate 3 can be improved through the threads of the ball screw, and the angle between the straightened wire on the tray 22 and the wire inlet 231 of the wire inlet device 23 can be adjusted.
Specifically, the regulating device 9 is a rotary electric machine. The regulating device 9 is provided with a conveyor belt 11, the conveyor belt 11 is connected with a positioning shaft 10, and the regulating device 9 drives the positioning shaft 10 to move through the conveyor belt 11.
Specifically, as shown in fig. 4 and 5, the wire control mechanism further includes a telescopic device 12, the telescopic device 12 is disposed in the feeding portion 8, the telescopic device 12 is located in a direction opposite to the positioning shaft 10, and the telescopic device 12 is connected to the positioning shaft 10. The telescoping device 12 is started to telescope to retract or enlarge the size of the feeding space 81, which is beneficial to adapting to the size specification of the tray 22.
Specifically, the feeding portion 8 has a fixing member 13. The telescopic device 12 is fixed through the fixing piece 13, so that the position of the telescopic device 12 can be adjusted, and the center of the driving end of the telescopic device 12 can be effectively prevented from deviating from the center of the tray 22.
Specifically, the slide plate 3 has a slide opening 14, and an upper tray deck 15. The upper tray 15 is mounted in the slide opening 14, and the upper tray 15 is movable left and right in the slide opening 14. The trays 22 are moved onto the upper tray deck 15, after which the upper tray deck 15 is moved to accommodate the position of the loading space 81 according to the position of the loading space 81.
Specifically, the wire control mechanism further includes a lifting device 16 and a lifting screw 161. The lifting device 16 is mounted on the slide plate 3. The lifting device 16 is connected to a lifting screw 161. The support 7 has a slide rail. The feeding part 8 is connected with the lifting screw 161, the feeding part 8 is further provided with a pulley 82, and the pulley 82 is arranged on the sliding rail. On the one hand, the lifting device 16 is started to drive the lifting screw rod 161 to lift the positioning shaft 10, on the other hand, the positioning shaft 10 is aligned with the center Kong Jingzhun of the tray 22, so that the tray 22 is clamped with the positioning shaft 10 to be fixed, the center hole of the tray 22 with heavy weight is not required to be lifted to the position with the same height as the positioning shaft 10 by manpower or another tool, the shaking and swaying during the lifting of the tray 22 by manpower is avoided, the tray 22 cannot be lifted even, and meanwhile, when another tool is adopted to lift the tray 22, the tray 22 is required to be moved to the designated position of the positioning shaft 10 because the other tool is likely to be blocked by the mounting plate 1 or the sliding plate 3 and another extending component is required. On the other hand, when the wire control mechanism is used for paying off, according to the thickness change of the wire wound on the coil 22, the lifting device 16 is started to drive the lifting screw rod 161 to move, the lifting screw rod 161 drives the feeding part 8 to move up and down, the height of the straightened wire on the coil 22 is further changed, and the wire straightened by the coil 22 is prevented from being deviated and touching the wall surface of the wire inlet 231 around the friction wire, so that the wire is damaged and the quality is affected.
Specifically, the line control mechanism further comprises a balancing part 17, the balancing part 17 is connected with the feeding part 8, and the balancing part 17 is attached to the supporting part 7. In the process of starting the lifting device 16 to drive the lifting screw 161 to lift the feeding part 8, the balance part 17 is attached to the supporting part 7 to limit other movement directions of the feeding part 8 except the vertical direction, so that shaking when the feeding part 8 lifts is prevented.
Specifically, as shown in fig. 6 and 7, the wire control mechanism further includes a limiting portion 18 and a limiting member 19. The limiting part 18 is connected with the mounting plate 1, and the limiting part 18 is provided with a limiting groove 181. The limiting piece 19 is connected with the sliding plate 3, and the limiting piece 19 is arranged in the limiting groove 181. When the driving device 4 drives the sliding plate 3 to move on the mounting plate 1 by utilizing the reaction force, the limiting piece 19 also moves in the limiting groove 181 in the limiting part 18, and when the sliding plate 3 moves out of a certain position of the mounting plate 1, the limiting groove 181 blocks the limiting piece 19 from moving, so that the situation that the mounting plate 1 cannot support the vast majority of heavy heart force of the sliding plate 3 due to the fact that the sliding plate 3 moves out of the mounting plate 1 is prevented, and the line control mechanism is unstable is caused.
Specifically, the line control mechanism further comprises a guide plate 20, and the guide plate 20 is movably connected with the sliding plate 3. The dish 22 is conveniently moved onto the slide plate 3 by rolling the guide plate 20.
Specifically, the line control mechanism further comprises a universal wheel 21, the universal wheel 21 is connected with the mounting plate 1, and a brake system is arranged on the universal wheel 21. The wire control mechanism can be conveniently and freely moved and positioned.
More specifically, the wire control mechanism further comprises a PLC control system, the driving device 4, the regulating device 9 and the lifting device 16 are respectively connected with the PLC control system through wired or wireless communication, and the PLC control system further comprises a potentiometer knob with adjustable speed at any time. The flat cable speed is displayed through the PLC control system, accurate speed regulation and control are conveniently achieved through the potentiometer knob, meanwhile, recording according to different wire diameters is convenient, and the flat cable speed is well checked.
The beneficial effects of the invention are as follows:
according to the invention, the driving device 4 and the sliding device 5 are used for regulating and controlling the horizontal position of the position plane of the sliding plate 3, so that the straightened wire on the tray 22 and the wire inlet 231 of the wire inlet device 23 keep the same horizontal direction, the wire is prevented from generating a deviation angle with the horizontal direction of the wire inlet 231, the wire is prevented from deviating to touch the wall surface of the wire inlet 231 around the friction wire, and the wire is damaged and the quality is influenced.
A line control method comprising the steps of:
the position control starts the telescopic device 12 to extend and retract according to the size requirement of the tray 22 so as to reduce or enlarge the size of the feeding space 81.
And (3) feeding, namely aligning the central hole of the tray 22 with the positioning shaft 10 of the feeding part 8, and then clamping the tray 22 with the positioning shaft 10 to finish fixation.
The wire is connected, the wire head on the tray 22 is pulled and is connected into the wire inlet 231 of the wire inlet device 23.
When the straightened wire rod and the wire inlet 231 are not positioned at the same horizontal position, the driving device 4 is started to drive the sliding device 5 to move, the sliding device 5 applies a certain force to the stabilizing part 6, the sliding device 5 receives a reaction force under the action of the mounting plate 1 connected with the stabilizing part 6, and the driving device 4 also receives the reaction force and drives the sliding plate 3 to move, so that the disc 22 can adjust the bidirectional position.
When the wire feeding device 23 works, the wire control device 9 is started to drive the positioning shaft 10 to rotate, and the positioning shaft 10 drives the coiling device 22 to conduct paying-off work.
Specifically, after the position control step, the method further comprises the steps of: for material, the lifting device 16 is started to drive the lifting screw rod 161 to move, and the lifting screw rod 161 drives the feeding part 8 to move downwards, so that the feeding space 81 of the feeding part 8 is aligned with the tray 22.
Specifically, after the feeding step, the method further comprises the steps of: lifting device 16 is started to drive lifting screw rod 161 to move, and lifting screw rod 161 drives feeding part 8 to move upwards, so that the thread ends on tray 22 are aligned with thread inlet 231 of thread inlet device 23.
Specifically, after the line control step, the method further comprises the steps of: and the lifting device 16 is started to drive the lifting screw rod 161 to move according to the thickness change of the wire wound on the tray 22, and the lifting screw rod 161 drives the feeding part 8 to move up and down, so that the height of the straightened wire on the tray 22 is further changed.
Specifically, before the line control step, the method further comprises the steps of: the line control mechanism is moved to a designated position by the universal wheel 21 of the sliding plate 3.
While the foregoing describes the illustrative embodiments of the present invention so that those skilled in the art may understand the present invention, the present invention is not limited to the specific embodiments, and all inventive innovations utilizing the inventive concepts are herein within the scope of the present invention as defined and defined by the appended claims, as long as the various changes are within the spirit and scope of the present invention.
Claims (11)
1. A wire control mechanism, which comprises a mounting plate;
the wire arrangement rail is arranged on the mounting plate;
the sliding plate is arranged on the wire arranging rail;
the driving device is arranged on the sliding plate;
the sliding device is connected with the driving device;
one end of the stabilizing part is connected with the mounting plate, and the other end of the stabilizing part is connected with the sliding device; the bottom end of the supporting part is arranged on the sliding plate;
the feeding part is connected with the supporting part and is provided with a feeding space;
the regulating device is arranged on the feeding part;
the regulating and controlling device drives the positioning shaft to move;
the line control mechanism further comprises:
the universal wheel is connected with the mounting plate and is provided with a brake system;
the telescopic device is arranged in the feeding part, is positioned in the opposite direction of the positioning shaft and is connected with the positioning shaft;
the lifting device is arranged on the sliding plate;
the lifting device is connected with the lifting screw rod; the support part has:
a slide rail;
the material loading portion with the lift lead screw links to each other, the material loading portion still has:
the pulley is arranged on the sliding rail; a line control method based on a line control mechanism comprises the following steps:
the control position starts the telescopic device to stretch according to the size requirement of the disk, so as to reduce or enlarge the size of the feeding space;
the material is aligned, a lifting device is started to drive a lifting screw rod to move, and the lifting screw rod drives the material feeding part to move downwards, so that the material feeding space of the material feeding part is aligned with the tray;
feeding, namely aligning the central hole of the tray with a positioning shaft of a feeding part, and then clamping the tray with the positioning shaft to finish fixation;
lifting, namely starting a lifting device to drive a lifting screw rod to move, wherein the lifting screw rod drives the feeding part to move upwards, so that a thread end on the tray is aligned with a thread inlet of thread inlet equipment;
wiring, namely pulling the wire ends on the coil and connecting the wire ends into a wire inlet of wire inlet equipment;
when the straightened wire rod and the wire inlet are not positioned at the same horizontal position, starting a driving device to drive a sliding device to move, wherein the sliding device applies a certain force to a stabilizing part, and under the action of a mounting plate connected with the stabilizing part, the sliding device receives a reaction force, and the driving device also receives the reaction force and drives a sliding plate to move, so that a disc can be subjected to bidirectional position adjustment;
placing, namely moving the line control mechanism through the universal wheel of the mounting plate to enable the line control mechanism to move to a designated position; when the wire feeding equipment works, the wire control device is started to drive the positioning shaft to rotate, and the positioning shaft drives the coiling tool to carry out paying-off work;
and (3) vertically adjusting the position, starting a lifting device to drive a lifting screw rod to move according to thickness change of the wire rod wound on the tray, and driving the feeding part to move up and down by the lifting screw rod to further change the height of the straightened wire rod on the tray.
2. The cord control mechanism of claim 1, wherein the drive device is a rotary motor.
3. The cord control mechanism of claim 1, wherein the slip device is a ball screw, the ball screw having threads.
4. The control line mechanism of claim 1, wherein the regulating device is a rotating electrical machine.
5. The line control mechanism of claim 1, wherein the regulating device has a conveyor belt connected to the positioning shaft, the regulating device driving the positioning shaft to move via the conveyor belt.
6. The cord control mechanism of claim 1, wherein the loading portion has a securing member.
7. The control line mechanism of claim 1, wherein the sled has:
a sliding port;
the upper disc platform is installed in the sliding port and can move in the sliding port.
8. The control line mechanism of claim 1, wherein the control line mechanism further comprises:
and the balance part is connected with the feeding part and is attached to the supporting part.
9. The control line mechanism of claim 1, wherein the control line mechanism further comprises:
the limiting part is connected with the mounting plate and is provided with a limiting groove;
the limiting piece is connected with the sliding plate and is installed in the limiting groove.
10. The control line mechanism of claim 1, wherein the control line mechanism further comprises:
the guide plate is movably connected with the sliding plate.
11. The control line mechanism of claim 1, wherein the control line mechanism further comprises:
the PLC control system, drive arrangement regulation and control device and elevating gear pass through wired or wireless communication respectively to be connected PLC control system, PLC control system still includes the potentiometre knob that can the adjustable speed at any time.
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| CN201910097545.1A CN109626103B (en) | 2019-01-31 | 2019-01-31 | Wire control mechanism and method |
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| CN201910097545.1A CN109626103B (en) | 2019-01-31 | 2019-01-31 | Wire control mechanism and method |
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| CN109626103B true CN109626103B (en) | 2023-09-19 |
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| CN110255279B (en) * | 2019-07-13 | 2024-04-05 | 优易电缆(张家港)有限公司 | Pay-off rack and pay-off method |
| CN111994711A (en) * | 2020-09-19 | 2020-11-27 | 赣州大业金属纤维有限公司 | Pay-off of steel fibre production usefulness |
| CN112897205A (en) * | 2021-01-07 | 2021-06-04 | 李松涛 | Optical cable is laid and is used pay-off |
| CN113772480A (en) * | 2021-09-18 | 2021-12-10 | 国网河南省电力公司镇平县供电公司 | Cable pay-off device |
| CN113885431B (en) * | 2021-10-30 | 2024-05-31 | 国网山东省电力公司东营市河口区供电公司 | Supporting plate correction system and correction method in production of cable pay-off reel brake device |
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