CN210193088U

CN210193088U - Novel pipe coiling machine

Info

Publication number: CN210193088U
Application number: CN201920544273.0U
Authority: CN
Inventors: Zhiming Chen; 陈志铭
Original assignee: Zhangzhou Yetong Intelligent Technology Co Ltd
Current assignee: Zhangzhou Yetong Intelligent Technology Co Ltd
Priority date: 2019-04-19
Filing date: 2019-04-19
Publication date: 2020-03-27
Anticipated expiration: 2029-04-19

Abstract

The utility model discloses a new-type rolling machine, including the board with arrange reelpipe mechanism, adjustment mechanism and the controller on the board in, this reelpipe mechanism includes carousel, lower carousel, reelpipe rotary drum and drive reelpipe rotary drum pivoted first servo motor, and carousel setting under this reelpipe rotary drum upper end and last carousel fixed connection and lower extreme pass, and the carousel goes up and down in order to adjust the distance of carousel and lower carousel on the adjustment mechanism control, and the first servo motor of controller control rotates. Compared with the prior art, the novel pipe coiling machine has the advantages of high coiling efficiency, low cost and high quality.

Description

Novel pipe coiling machine

Technical Field

The utility model relates to a reelpipe coiling equipment technical field, concretely relates to new-type rolling machine.

Background

The reelpipe is a pipe that can bear pressure, utilizes this pipe to carry liquid, and the transport is all coiled with accomodating, and now, mainly the manual work uses the axis of rotation to accomplish the reelpipe and batches the work, not only very wastes time and energy, batches inefficiency, requires very high to workman's experience moreover, under the difficult situation of recruiting workers at present, batches with high costs, in addition, the manual work batches the existence error, and every reelpipe all has very big difference, batches the quality poor.

In view of the above, the applicant has made an intensive study to solve the above problems and has made the present invention.

SUMMERY OF THE UTILITY MODEL

A primary object of the present invention is to provide a new pipe winding machine, which has the advantages of high winding efficiency, low cost and high quality.

In order to achieve the above purpose, the solution of the present invention is:

the utility model provides a new-type reelpipe machine, wherein, includes the board and arranges reelpipe mechanism, adjustment mechanism and the controller on the board in, this reelpipe mechanism includes carousel, lower carousel, reelpipe rotary drum and drive reelpipe rotary drum pivoted first servo motor, and carousel setting under this reelpipe rotary drum upper end and last carousel fixed connection and lower extreme pass, and the carousel goes up and down in order to adjust the distance of carousel and lower carousel on the adjustment mechanism control, and the first servo motor of controller control rotates.

Furthermore, the adjusting mechanism comprises a lifting plate, a ball screw which penetrates through the lifting plate in a threaded manner and a second servo motor which drives the ball screw to rotate, and the first servo motor is fixed on the lifting plate.

Further, lower carousel bottom is equipped with the confession the hole of stepping down that the reelpipe rotary drum passed, the downthehole wall of should stepping down is equipped with the draw-in groove that runs through the extension from top to bottom, reelpipe rotary drum surface is equipped with the bead with draw-in groove matched with.

Furthermore, the lower rotating disc is also provided with a limiting groove for fixing the pipe to be coiled, and a plurality of pipe clamps are arranged in the limiting groove.

Further, be equipped with vertical rail post, lift seat and the first step motor of drive lift seat at the lift of vertical rail post on the board, be equipped with the leading wheel that two set up from top to bottom on this lift seat, treat that the reelpipe passes between two leading wheels.

Furthermore, a horizontal rail and a second stepping motor for driving the vertical rail column to move horizontally on the horizontal rail are arranged on the machine table, and a poking plate is further arranged on the lifting seat and extends to the reel pipe rotary drum.

Further, the pipe coiling machine further comprises a meter counting mechanism, the meter counting mechanism comprises a support, an encoder, a meter counting wheel and a guide wheel, the encoder, the meter counting wheel and the guide wheel are arranged on the support, a pipe to be coiled penetrates through the meter counting wheel and the guide wheel, and an output shaft of the encoder is connected with the meter counting wheel.

After the structure of the oil adding device is adopted, the utility model relates to a new-type rolling machine, compared with the prior art, useful effect lies in, the present case batches the reelpipe through the reelpipe rotary drum that is located between carousel and the lower carousel, first servo motor controls through controlling the reelpipe rotary drum and batches speed, the distance of carousel in order to adjust carousel and lower carousel is gone up in the adjustment mechanism control, thereby can realize the batching of multiple height, like this, the present case adapts to not unidimensional machinery and batches the reelpipe of multiple number of turns and height, have and batch high efficiency, low cost and high-quality advantage, and nimble easy operation.

Drawings

Fig. 1 is a perspective view of the external structure of the present invention.

Fig. 2 is a front view of the external structure of the present invention.

FIG. 3 is an exploded view of the roller tube drum and the lower mounting.

In the figure:

a machine table-1; a vertical rail column-11; a lifting seat-12; a toggle plate-121; a guide wheel-122;

a first stepper motor-13; horizontal rail-14; a second stepper motor-15;

a pipe coiling mechanism-2; an upper turntable-21; a lower turntable-22; a abdication hole-221;

a card slot-222; defining a trough-223; a pipe clamp-224; a reel pipe rotary drum-23; a rib-231;

an arc-shaped plate-232; a first servomotor-24; an adjusting mechanism-3; a lifter plate-31;

a ball screw-32; a second servomotor-33; a meter counting mechanism-4; a support-41;

an encoder-42; a metering wheel-43; a guide wheel-44; a controller-5.

Detailed Description

In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following embodiments.

As shown in fig. 1-3, a novel tube coiling machine comprises a machine table 1, a tube coiling mechanism 2, an adjusting mechanism 3 and a controller 5, wherein the tube coiling mechanism 2, the adjusting mechanism 3 and the controller 5 are arranged on the machine table 1, the tube coiling mechanism 2 comprises an upper rotary table 21, a lower rotary table 22, a tube coiling rotary drum 23 and a first servo motor 24 for driving the tube coiling rotary drum 23 to rotate, the upper end of the tube coiling rotary drum 23 is fixedly connected with the upper rotary table 21, the lower end of the tube coiling rotary drum passes through the lower rotary table 22, the adjusting mechanism 3 controls the upper rotary table 21 to lift so as to adjust the distance between the upper rotary table 21 and the lower rotary table 22, and the. The pipe coiling mechanism 2 drives the pipe coiling rotary drum 23 to rotate, so that the pipe to be coiled is coiled on the pipe coiling rotary drum 23 layer by layer, and the adjusting mechanism 3 adjusts the stacking height of the pipe to be coiled by changing the distance between the upper rotary disc 21 and the lower rotary disc 22.

Preferably, the adjusting mechanism 3 includes a lifting plate 31, a ball screw 32 screwed through the lifting plate 31, and a second servo motor 33 driving the ball screw 32 to rotate, the first servo motor 24 is fixed on the lifting plate 31, an output end of the first servo motor 24 is connected to a roller pipe drum 23, and a lower end of the roller pipe drum 23 passes through the lower turntable 22 and the machine table 1. The second servomotor 33 rotates to drive the ball screw 32 to rotate, thereby driving the lifting plate 31 to translate up or down along the ball screw 32. When lifting plate 31 translation, reelpipe rotary drum 23 and last carousel 21 follow lifting plate 31 simultaneously and move on board 1, go up carousel 21 this moment and change with the distance of lower carousel 22, later according to treating the required coiling stacking height of reelpipe, fixed lifting plate 31 accomplishes accommodation process. After adopting above-mentioned structure, adjustment mechanism 3's regulation mode is simple and convenient to have higher regulation precision.

Preferably, the bottom of the lower rotary table 22 is provided with a yielding hole 221 for the roller tube rotary drum 23 to pass through, the inner wall of the yielding hole 221 is provided with a clamping groove 222 extending vertically, and the surface of the roller tube rotary drum 23 is provided with a convex rib 231 matched with the clamping groove 222. The reelpipe rotary drum 23 is through stepping down hole 221 and draw-in groove 222 and lower carousel 22 to inserting the cooperation, reelpipe rotary drum 23 can drive west ampere carousel 222 when rotatory and then rotate to reelpipe rotary drum 23 can reciprocate along the hole axial direction of stepping down hole 221.

Preferably, the lower turntable 22 is further provided with a limiting groove 223 for fixing the pipe to be coiled, and a plurality of pipe clamps 224 are arranged in the limiting groove 223. The limiting groove 223 and the pipe clamp 224 are used for clamping the roller pipe, so that the roller pipe can rotate along with the roller pipe rotating cylinder 23, and the phenomenon that the roller pipe needs to be reeled again due to the fact that the end of the roller pipe drops off in the roller pipe reeling process is prevented.

Preferably, the machine table 1 is provided with a vertical rail column 11, a lifting base 12 and a first stepping motor 13 for driving the lifting base 12 to lift on the vertical rail column 11, the lifting base 12 is provided with two guide wheels 122 arranged up and down, and the pipe to be coiled passes through the two guide wheels 122. At the reelpipe in-process, treat that the reelpipe is the successive layer from bottom to top or from top to bottom convolute on reelpipe rotary drum 23, lift seat 12 can be according to the height of treating the reelpipe coiling to rise or descend lift seat 12, make treat that the reelpipe keeps horizontal transport throughout the in-process of carrying to reelpipe mechanism 2, be favorable to reelpipe rotary drum 23 to shrink and convolute and treat the reelpipe, make the reelpipe finished product coiling inseparabler, be difficult to loose.

Preferably, the machine base 1 is provided with a horizontal rail 14 and a second stepping motor 15 for driving the vertical rail 11 to translate on the horizontal rail 14, and the lifting base 12 is further provided with a poking plate 121, and the poking plate 121 extends towards the roller pipe drum 23. The poking plate 121 is used for pressing the to-be-reeled pipe wound on the reelpipe rotating drum 23, so that the to-be-reeled pipe is wound more tightly, and the quality of the reelpipe is further improved.

Preferably, the pipe coiling machine further comprises a meter counting mechanism 4, the meter counting mechanism 4 comprises a support 41, an encoder 42, a meter counting wheel 43 and a guide wheel 44, the encoder 42, the meter counting wheel 43 and the guide wheel 44 are arranged on the support 41, a pipe to be coiled passes through the meter counting wheel 43 and the guide wheel 44, and an output shaft of the encoder 42 is connected with the meter counting wheel 43. The encoder 42 calculates the length of the conveyed pipe to be coiled according to the number of rotating turns of the meter counting wheel 43 and the circumference length of the meter counting wheel 43, and the calculation process has higher accuracy and stability.

The surface of the reelpipe rotary drum 23 is provided with a telescopic arc-shaped plate 232, and the structural principle of the reelpipe rotary drum refers to the structural principle of the existing inflatable shaft. The radial dimension of the reel pipe can be adjusted through the telescopic arc-shaped plate 232, and after the reel pipe is finished, the telescopic arc-shaped plate 232 can be contracted, so that the reel pipe can be taken out more conveniently.

The utility model discloses pipe coiling machine's concrete work is as follows:

first, the upper turntable 21 is adjusted to an appropriate height according to a winding height required for the pipe to be rolled. The pipe to be coiled passes through the metering mechanism 4 and the guide wheel 122 in sequence, the end part of the pipe to be coiled is clamped in the limiting groove 223 of the lower rotary table 22, and the pipe to be coiled is clamped and fixed by the pipe clamp 224. And (3) starting the pipe coiling mechanism 2, coiling the pipe coiling on the arc-shaped plate 232 layer by layer from bottom to top along the vertical direction until the pipe coiling reaches the upper turntable 21, and then coiling the pipe coiling for one circle from top to bottom. The reelpipe is wound up and down repeatedly from inside to outside until the reelpipe is finished. When the coiled pipe is coiled by one layer, in order to prevent the coiled pipe from loosening, the poking plate 121 can compress the coiled pipe until the coiled pipe of the next layer is coiled, the poking plate 121 translates leftwards, moves to the height of the coiled pipe of the next layer, translates rightwards, and continues to compress the coiled pipe. The pipe coil is pressed by the poking plate 121 in the opposite direction of the winding direction, that is, when the pipe coil is wound from bottom to top, the poking plate 121 presses the pipe coil downwards, and when the pipe coil is wound from top to bottom, the poking plate 121 presses the pipe coil upwards.

Compared with the prior art, novel reelpipe machine is through being located the reelpipe rotary drum 23 between carousel 21 and the lower carousel 22 and get the reelpipe, and first servo motor 24 controls through controlling reelpipe rotary drum 23 and batches speed, and adjustment mechanism 3 controls the distance of carousel 21 in order to adjust carousel 21 and lower carousel 22 on the carousel 21 to can realize the batching of multiple height, like this, the present case adapts to not unidimensional machinery and batches the reelpipe of multiple number of turns and height, has and batches high efficiency, low cost and high-quality advantage, and nimble easy operation moreover.

The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications made by those skilled in the art should not be construed as departing from the scope of the present invention.

Claims

1. The utility model provides a new-type rolling machine, its characterized in that includes the board and arranges reelpipe mechanism, adjustment mechanism and the controller on the board in, and this reelpipe mechanism includes carousel, lower carousel, reelpipe rotary drum and drive reelpipe rotary drum pivoted first servo motor, and carousel setting under this reelpipe rotary drum upper end and last carousel fixed connection and lower extreme pass, and the distance of carousel and lower carousel is gone up and down in order to adjust in the control of adjustment mechanism, and the first servo motor of controller control rotates.

2. The novel pipe rolling machine as claimed in claim 1, wherein the adjusting mechanism comprises a lifting plate, a ball screw threaded through the lifting plate, and a second servo motor for driving the ball screw to rotate, and the first servo motor is fixed on the lifting plate.

3. The novel pipe coiling machine as claimed in claim 1, wherein said lower turntable has a recess at the bottom for passing said pipe coiling drum, the inner wall of said recess has a slot extending therethrough, and the surface of said pipe coiling drum has a rib matching with said slot.

4. The new pipe rolling machine as claimed in claim 3, wherein said lower turntable is further provided with a limiting groove for fixing the rolling pipe, and a plurality of pipe clamps are arranged in the limiting groove.

5. The novel pipe rolling machine as claimed in claim 1, wherein the machine platform is provided with a vertical rail column, a lifting seat and a first stepping motor for driving the lifting seat to lift on the vertical rail column, the lifting seat is provided with two guide wheels which are arranged up and down, and the pipe to be rolled passes through between the two guide wheels.

6. The novel pipe rolling machine as claimed in claim 5, wherein the machine platform is provided with a horizontal rail and a second stepping motor for driving the vertical rail column to translate on the horizontal rail, and the lifting base is further provided with a poking plate extending towards the pipe rolling drum.

7. The novel pipe rolling machine as claimed in claim 1, further comprising a meter counting mechanism, wherein the meter counting mechanism comprises a support, and an encoder, a meter counting wheel and a guide wheel which are arranged on the support, the pipe to be rolled passes through the meter counting wheel and the guide wheel, and an output shaft of the encoder is connected with the meter counting wheel.