CN202226455U - Double-end wire laying rack - Google Patents
Double-end wire laying rack Download PDFInfo
- Publication number
- CN202226455U CN202226455U CN2011202693463U CN201120269346U CN202226455U CN 202226455 U CN202226455 U CN 202226455U CN 2011202693463 U CN2011202693463 U CN 2011202693463U CN 201120269346 U CN201120269346 U CN 201120269346U CN 202226455 U CN202226455 U CN 202226455U
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- China
- Prior art keywords
- plunger tip
- wire
- rack
- cap ned
- flexible
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- Expired - Fee Related
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Abstract
The utility model discloses a double-end wire laying rack belonging to the field of wire production and processing equipment, which is served as a wire laying rack for top cores of different specifications. The double-end wire laying rack comprises a base, a frame, an electric elevating I-shaped rack, an elevating rod, an elevating motor, two sets of telescopic top cores, two sets of fixed top cores, two automatic tension controllers, two cylinders, a rotating shaft and a main control box. When wire reels of different specifications are adopted for production, the wire reels can be well installed and operated within a short period of time through adjusting the height of the elevating rod and the lengths of the telescopic top cores. During the wire laying process of the wire reels, the wire reels are provided with a constant tension through the automatic tension controllers so as to enable the wire laying speed to be uniform. Therefore, the stable production of an entire production line is realized and the production efficiency is improved. Meanwhile, the production cost is reduced.
Description
Technical field
The utility model belongs to electric wire manufacturing and processing equipment field, is specifically related to a kind of double end pay off rack.
Background technology
At present, along with the development of electronic communication industry, the electric wire manufacture also is faced with opportunity.But; Now along with raw-material rises such as copper, aluminium, plastics; Hold at high price, the productive costs of electric wire enterprise can increase substantially, and profit margin is originally further suppressed; This is the very severe situation that the electric wire manufacture faces, and state inner cable enterprise faces the pressure of price raising.Yet (like healthy and free from worry, the French Nike of gondola Sumitomo than Rayleigh, Japan, the U.S. gloomy etc.) is much louder than domestic enterprise because national multinational brand, so, in case the price advantage of the domestic electric wire enterprise of raising the price will be lost.Under this powerful market competitive pressure, one of most important approach of cable Business survival is exactly to realize most optimum distribution of resources through innovation, increases productivity, and promotes the technological Gold Content of electric wire product, reduces production costs.Autonomous innovation has become the main motive force of electric wire development of manufacturing.
The manufacturing of electric wire and the mode of production of most of electronic products are diverse.Electronic product adopt usually with other part be assembled into parts, a plurality of parts refill and are made into the separate unit product, product is with the metering of platform number or number of packages; Electric wire is to be basic measure unit with length, and all electric wires all are from conductor processing beginning, in layer add insulation, shielding, stranding, sheath etc. and process the electric wire product in the periphery of conductor.The technology class that the electric wire manufacturing relates to is extensive, from the melting and the plastic working of non-metals, to chemical industry such as plastics, rubber, paint technology; Textile technologies such as wrapped, the braiding of lamination coating are to the vertical bag of the wrapped and sheet metal strip of metallic material, the metal forming processing technology of welding etc.
The typical process flow of cable in plastics cables manufacturing is following: (1) copper, aluminium monofilament draw: copper, aluminium pole stock that electric wire is commonly used; At normal temperatures; Utilize draw bench to pass through together or the nib of several drawing die, make that its cross section reduces, length increases, intensity improves.Wire drawing is the first working procedure of each electric wire company, and the main technologic parameters of wire drawing is to join the mould technology.(2) monofilament annealing: the annealing operation key is the oxidation of stopping copper wire, and copper, aluminium monofilament are being heated under certain temperature, improves the toughness of monofilament, the intensity of reduction monofilament with the mode of crystallization again, to meet the requirement of electric wire to conductor wire core.(3) the strand system of conductor: in order to improve the pliability of electric wire; So that laying installation, conductor wire core takes that multifilament is stranded to form, from conductor wire core stranded in form; It is stranded to be divided into stranded and the non-rule of rule, and non-rule is stranded to be divided into the bundle strand again, twist again with one heart, special stranded etc.For the area occupied that reduces lead, the physical dimension of dwindling cable, in stranded conductor, adopt and press form, make the typical circular variation be semicircle, fan-shaped, watt shape and the circle of pressing, this kind conductor is mainly used on the power cable.(4) insulating exruded; The cable in plastics cable mainly adopts and extrudes the solid type insulating barrier; The main technical requirements that plastic insulation is extruded: the deviate of the insulation thickness of extruding is to embody the important symbol of expressing technique level, and most product structure size and deviate (degree of eccentricity) thereof all have clear and definite regulation in standard; The surface of insulating layer of extruding requires smooth (smoothness), rough surface must not occur, burns, the bad quality problems of impurity; Extrude the transversal surface of insulating barrier and want fine and close solid (density), forbidden to have macroscopic pin hole, stop alveolate existence.(5) for the cable of multicore in order to guarantee forming degree, to reduce the profile of cable, generally all need with its stranded be circular.Stranded mechanism and conductor strand system are similar, because strand system pitch diameter is bigger, adopt no back twist mode mostly.The technical requirements of stranding: the one, stop that the allotype insulation core stands up and the twist and warping that cause cable; The 2nd, prevent that insulating barrier is scratched.Most of cable is followed the completion of two other operation in stranding: one is to fill, and the rounding of cable is with stable behind the assurance stranding; One is colligation, guarantees that cable core is not loose.(6) sheath is not hindered by armouring institute lump in order to protect insulated wire cores, need carry out proper protection to insulating barrier, the sheath branch: extrude sheath (distance sleeve) and wrapped sheath (bed course), wrapped bed course replaces binding strap and stranding operation to carry out synchronously.(7) dress armour: ground cable is laid in; Possibly bear certain positive pressure in the work; Steel-tape armouring structure in can selecting; Cable installatition has the occasion (in like water, in the bigger soil of vertical vertical shaft or drop) of tension again in existing positive pressure, should select for use have in steel wire armoured structural type.(8) oversheath, oversheath are that the insulating barrier of protection electric wire prevents the structure division that environmental factor corrodes.The main effect of oversheath is mechanical strength, the abilities such as anti-chemical burn into is moistureproof, waterproof immerses, prevention cable fire that improve electric wire.According to utilizing extruding machine directly to extrude plastic sheath to the demands of different of cable.
There is following technical matters in the pay off rack that uses in the prior art: on the one hand, when half-blank has enough to meet the need rumble with different holes core specification, need select the pay off rack of corresponding different size plunger tip for use, waste operating time and quality are difficult to stable; On the other hand, need the pay off rack of more different size plunger tip, increase handling cost and take more space.
The utility model content
In order to solve the pay off rack problem of different size plunger tip, a kind of double end pay off rack of contriver's independent research of the utility model, it comprises base, frame, up-down cap ned, lifting bar, lift motor, the flexible plunger tip of two covers, two covers fixedly plunger tip, two automatic tension controllers, two cylinders, turning cylinder and main control boxs compositions; Main control box is fixed on an end of up-down cap ned; It is characterized in that the bottommost of double end pay off rack is a base, base fixes on the ground; Frame is fixed on the base; Up-down cap ned and frame link through turning cylinder, and up-down drive spindle and up-down cap ned link, and lift motor and lifting bar link; When lift motor drove the lifting bar motion, the up-down cap ned will go up and down thereupon; The right and left of one end of up-down cap ned fixedly mounts a flexible plunger tip respectively, and the top of flexible plunger tip is cylinder, and flexible plunger tip and cylinder link, and flexible plunger tip is controlled flexible through the pressure of cylinder; The right and left of the other end of up-down cap ned fixedly mounts a fixedly plunger tip respectively, and fixedly plunger tip contacts with the automatic tension controller.
Cylindrical or the taper that is shaped as of above-mentioned flexible plunger tip.
Preferably, the above-mentioned flexible plunger tip of the utility model is shaped as taper.
When with the line rumble of different size, the height that can be through regulating lifting bar and the length of flexible plunger tip controlled, but just install the operation of line rumble in the short time; When line rumble unwrapping wire, for making all speed of unwrapping wire, the automatic tension controller can provide constant tension force to the line rumble, makes the sliver can steady production, enhances productivity, and reduces production costs.
The double end pay off rack of the utility model can be accomplished the installation of different size line rumble at short notice, and it is little to take up space, and alerting ability is strong, and product quality is guaranteed, can effectively reduce manufacturing cost.
Description of drawings
Fig. 1 is the structural representation of an embodiment of a kind of double end pay off rack of the utility model.In Fig. 1,1 is base, and 2 is frame, and 3 for the up-down cap ned, and 4 be turning cylinder, and 5 be lifting bar, and 6 be lift motor, and 7 is the blank plunger tip that stretches, and 8 is cylinder, and 9 is fixing plunger tip, and 10 is the automatic tension controller, and 11 is control box, and 12 is the line rumble.
The specific embodiment
Below in conjunction with accompanying drawing, further describe the utility model through specific embodiment, but the utility model is not limited only to following examples.In the scope of the utility model or in the content that does not break away from the utility model, spirit and scope; The described a kind of double end pay off rack of the utility model and constituent elements thereof are carried out to the material and/or the constituent elements of reduced scale or expansion, a kind of double end pay off rack of replacement; Will become apparent to those skilled in the art that they all are regarded as is included within the utility model scope.
Fig. 1 has provided the structural representation of a kind of double end pay off rack of the utility model.In Fig. 1, can find out; A kind of double end pay off rack of the utility model; It comprises base 1, frame 2, up-down cap ned 3, lifting bar 5, lift motor 6, the flexible taper plunger tip of two covers, two covers fixedly plunger tip, two automatic tension controllers, two cylinders, turning cylinder 4 and main control boxs 11, and main control box 11 is fixed on an end of up-down cap ned 3.
The bottommost of a kind of double end pay off rack of the utility model is a base 1; Base 1 fixes on the ground, and frame 2 is fixed on the base 1, and up-down cap ned 3 links through turning cylinder 4 with frame 2; Lifting bar 5 links with up-down cap ned 3; Lift motor 6 links with lifting bar 5, and when lift motor 6 drove lifting bar 5 motions, up-down cap ned 3 will go up and down thereupon;
The right and left of one end of up-down cap ned 3 fixedly mounts a flexible taper plunger tip 7 respectively, and the top of flexible taper plunger tip 7 is cylinder 8, and flexible taper plunger tip 7 links with cylinder 8, and flexible taper plunger tip 7 is controlled flexible through the pressure of cylinder 8; The right and left of the other end of up-down cap ned 3 fixedly mounts a fixedly plunger tip 9 respectively, and fixedly plunger tip 9 contacts with automatic tension controller 10.
When with the line rumble of different size, the height that can be through regulating lifting bar 5 and the length of flexible taper plunger tip 7 controlled, but just install the operation of line rumble in the short time; When line rumble unwrapping wire, for making all speed of unwrapping wire, automatic tension controller 10 can provide constant tension force to the line rumble, makes the sliver can steady production, enhances productivity, and reduces production costs.
Claims (2)
1. double end pay off rack, it comprises base, frame, up-down cap ned, lifting bar, lift motor, the flexible plunger tip of two covers, two covers fixedly plunger tip, two automatic tension controllers, two cylinders, turning cylinder and main control boxs compositions, main control box is fixed on an end of up-down cap ned; It is characterized in that the bottommost of double end pay off rack is a base, base fixes on the ground; Frame is fixed on the base; Up-down cap ned and frame link through turning cylinder, and up-down drive spindle and up-down cap ned link, and lift motor and lifting bar link; When lift motor drove the lifting bar motion, the up-down cap ned will go up and down thereupon;
The right and left of one end of up-down cap ned fixedly mounts a flexible plunger tip respectively, and the top of flexible plunger tip is cylinder, and flexible plunger tip and cylinder link, and flexible plunger tip is controlled flexible through the pressure of cylinder;
The right and left of the other end of up-down cap ned fixedly mounts a fixedly plunger tip respectively, and fixedly plunger tip contacts with the automatic tension controller.
2. a kind of double end pay off rack as claimed in claim 1 is characterized in that, described flexible plunger tip be shaped as taper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202693463U CN202226455U (en) | 2011-07-27 | 2011-07-27 | Double-end wire laying rack |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202693463U CN202226455U (en) | 2011-07-27 | 2011-07-27 | Double-end wire laying rack |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202226455U true CN202226455U (en) | 2012-05-23 |
Family
ID=46077056
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202693463U Expired - Fee Related CN202226455U (en) | 2011-07-27 | 2011-07-27 | Double-end wire laying rack |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202226455U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103569777A (en) * | 2013-10-12 | 2014-02-12 | 太仓顺天自动化设备有限公司 | Conveying line tooling plate for cable processing |
| CN109626103A (en) * | 2019-01-31 | 2019-04-16 | 优易电缆(张家港)有限公司 | A kind of Kong Xian mechanism and method |
| CN113353732A (en) * | 2021-05-24 | 2021-09-07 | 绥化达昌亚麻纺织有限公司 | Automatic silk thread feeding system for spinning |
-
2011
- 2011-07-27 CN CN2011202693463U patent/CN202226455U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103569777A (en) * | 2013-10-12 | 2014-02-12 | 太仓顺天自动化设备有限公司 | Conveying line tooling plate for cable processing |
| CN103569777B (en) * | 2013-10-12 | 2016-07-06 | 太仓顺天自动化设备有限公司 | A kind of transmission line working plate for cable processing |
| CN109626103A (en) * | 2019-01-31 | 2019-04-16 | 优易电缆(张家港)有限公司 | A kind of Kong Xian mechanism and method |
| CN109626103B (en) * | 2019-01-31 | 2023-09-19 | 优易电缆(张家港)有限公司 | Wire control mechanism and method |
| CN113353732A (en) * | 2021-05-24 | 2021-09-07 | 绥化达昌亚麻纺织有限公司 | Automatic silk thread feeding system for spinning |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120523 Termination date: 20140727 |
|
| EXPY | Termination of patent right or utility model |