CN209674987U - For producing the flow-line equipment of cable - Google Patents
For producing the flow-line equipment of cable Download PDFInfo
- Publication number
- CN209674987U CN209674987U CN201920417449.6U CN201920417449U CN209674987U CN 209674987 U CN209674987 U CN 209674987U CN 201920417449 U CN201920417449 U CN 201920417449U CN 209674987 U CN209674987 U CN 209674987U
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- Prior art keywords
- cable
- workshop
- flow
- producing
- line equipment
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Abstract
The utility model relates to field of cables, disclose the flow-line equipment for producing cable, it includes workshop ontology, annealing anchoring (1) is installed in workshop ontology, conductor wire core stranding device (2), material weaves device (3), extrusion device (4) and cabling device (5), flowing water line hanger (6) are also equipped in workshop ontology, core raw material pass sequentially through annealing anchoring (1) by storage box (7) by the drive of flowing water line hanger (6), conductor wire core stranding device (2), material braiding device (3) and extrusion device (4) form cable and are wound in cable ring on cabling device (5)；Flowing water line hanger (6) includes support hanger (61) and conveying device (8).The utility model weaves the integral process device of device, extrusion device, cabling device and flowing water line hanger by core stranding device, material, ensure that material does not land, and can efficiently complete the production of cable, reduces production cost.
Description
Technical field
The utility model relates to field of cables, more particularly to for producing the flow-line equipment of cable.
Background technique
Wire and cable passes through: drawing, coats three kinds of techniques to complete at process, and model specification is more complicated, repeats
Property is higher.Traditional workshop layout comparison is mixed and disorderly, and production scene material and equipment placement are irregular, causes process, material stream
Turn inconvenience, causes the waste in working hour, inefficiency.
Currently, application number 201510920104.9 is patent of invention, a kind of cable manufacturing process is disclosed, feature exists
In, include the following steps: S1, wire drawing: the copper stranded conductor of outsourcing is moved into core wire production equipment, it is pulled outward in by machinery,
Copper stranded conductor is set to attenuate；S2, insulation: thin copper wire enters insulation machine, and insulated plastic melts agglutination in a heated condition, is coated on thin
Cable is made in copper wire surface；S3, it is twisted: the obtained cable of step S2 and aluminium foil is twisted using large-scale cage winch, single twist cabling machine or group
Machine is twisted to be woven into stock；S4, sheath: one sheath of plastic packaging in cable outer surface, cooling water carries out cold after sheath curing ink sprays word
But, final cable product is obtained.Solve the problems, such as process flow, but there is also can not improve production efficiency, it is residual in production
The higher defect of secondary rate and material is not separated with equipment, the process of workshop is not succinct smooth enough.
Utility model content
The utility model provides the assembly line for producing cable for the not high disadvantage of production efficiency in the prior art
Device.
In order to solve the above-mentioned technical problem, the utility model is addressed by following technical proposals:
For producing the flow-line equipment of cable, including workshop ontology, it is equipped in workshop ontology for storing core original
The storage box of material is equipped with annealing anchoring in workshop ontology, conductor wire core stranding device, material braiding device, squeezes out
Device and cabling device, are also equipped with flowing water line hanger in workshop ontology, core raw material by the drive of flowing water line hanger by
Storage box passes sequentially through annealing anchoring, conductor wire core stranding device, material braiding device and extrusion device and forms cable simultaneously
Cable ring is wound on cabling device；Flowing water line hanger includes support hanger and is mounted between extrusion device and cabling device
Conveying device, support hanger have it is multiple, be separately mounted to annealing anchoring and conductor wire core stranding device between, conductor wire
Between core stranding device and material braiding device and between material braiding device and extrusion device.Through the wrapped of copper strip shielding
Machine, stranding device, insulated jacket extrude device, the winding machine for steel-tape armouring, oversheath extrude device complete copper strip shielding,
It is twisted, insulated jacket extrudes, steel-tape armouring, oversheath extrude, process relativity point is controllable, and production process design is reasonable,
Product meets quality requirement.
Preferably, annealing anchoring includes small machine drawing, middle machine drawing, big drawing machine.
Preferably, conductor wire core stranding device includes that twinning machine, disk cage winch, bow winch, disk frame winch, disk twist with one heart
Machine, disk winch.In order to improve the pliability of wire and cable, in order to laying installation, conductor wire core take multifilament twisted and
At.From the twisted formal of conductor wire core, it is twisted and irregular twisted that rule can be divided into.The irregular twisted bundle strand, same of being divided into again
The heart twists again, special twisted etc..In order to reduce the area occupied of conducting wire, reduce the geometric dimension of cable, while stranded conductor
Using form is pressed, making typical circular variation is semicircle, sector, shoe and the circle pressed.
Preferably, material braiding device includes strand winder, braider.
Preferably, extrusion device includes extruding machine, three-layer co-extruded cross-linking equipment；Three-layer co-extruded cross-linking equipment includes conductor
Shielded layer extrusion device, insulation extrusion device, insulation screen extrusion device.Using three-layer co-extruded dry cross-linking production equipment
Stability is considerably beyond the common conventional production line of cable industry at this stage, and for properties of product/price than good, high-speed line is efficient
Rate, yield are improved than ordinary lines.
Preferably, cabling device includes tape armouring machine, cable-former, non-metallic winding machine, copper screen winding machine.It can be with
It prevents from introducing introduced contaminants between main insulating layer and conductor shielding and main insulating layer and insulation shielding；In the fabrication process
Prevent conductor from covering the accidental injury that may occur with main insulating layer, thus can due to semiconductor electric layer mechanical damage and formed
Bur；Interior external shield is set to be closely linked with main insulating layer, to improve the free discharge voltage of starting.Electricity after guarantee stranding
The rounding and stabilization of cable guarantee that cable core is not loose.
Preferably, further including being mounted on the intrinsic station of workshop, station is mounted in workshop ontology and close
The roof of workshop ontology is arranged, and further includes display screen, shielding local discharge test room, pressure test room, workshop control laboratory, metalworking vehicle
Between, steam curing room, spark machine.Data in workshop are all shown on display screen, and display screen is 6 meters high, wide 8 meters.
Preferably, further including the steel wire library being connected to by conveying device with storage box, hardware warehouse.
Preferably, conveying device includes being packed in the intrinsic fixed bracket of workshop, level is installed on fixed bracket
The translot of setting, translot are located at the front of cabling device, the width of translot and cable drum it is of same size, be equipped in translot
The movable plate moved horizontally along translot, movable plate are equipped with current supply cable and pass through aperture, and the left and right ends of translot are also equipped with rotation
Wheel and rope, rope connect with movable plate and pass through rotating wheel rotation drive movable plate move left and right.
Preferably, being equipped with lubricated balls and spring in one end that lubrication channel is connected to aperture, one end of spring is solid
It being scheduled in lubrication channel, spring applies the power towards aperture central axes direction to lubricated balls, it is additionally provided with baffle ring on lubrication channel,
Lubricated balls are between baffle ring and spring and extend in aperture, and the diameter of baffle ring is less than the diameter of lubricated balls.Work as cable
When across aperture, cable oppresses lubricated balls retraction, and lubricating oil is oozed out and is applied on cable.
Workshop is more than 300 meters long, more than 4000 meters wide, is the cable factory of current Fia, carries out information in workshop
Change management, passes through the access of MAS system and ERP system.
Preferably, drum does not land, can also be realized using AGV automated guided vehicle, the position of AGV transport vehicle,
Transit information is all shown in middle control platform.
The utility model is due to using above technical scheme, with significant technical effect: the utility model according to
The process flow of cable production carries out workshop, device layout, reduces intermediate carrying circulation process, improves production efficiency, reduce
The defective products that circulation collision, scratch generate.Device, extrusion device, cabling device and stream are woven by core stranding device, material
The integral process device of waterline hanger, ensure that material does not land, and using the feeding system of concentration, material is located at the collection of workshop
Middle feed zone is delivered to board by pipeline, realizes that material is separated with equipment and the circulation of material and product is rapid.Drum is not
Landing, using material, console mode does not assist conveying by concentrating feeding system by support hanger.The life of cable can efficiently be completed
It produces, reduces production cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the structural schematic diagram of conveying device.
Fig. 3 is the partial enlarged view of Fig. 2.
Fig. 4 is the mill construction figure of the utility model.
The toponym that each number designation is referred in attached drawing is as follows: 1-annealing anchoring, the twisted dress of 2-wire cores
It sets, 3-materials braiding device, 4-extrusion devices, 5-cabling devices, 6-flowing water line hangers, 7-storage boxes, 8-conveying dresses
Set, 9-stations, 10-lubricating oil storage barrels, 11-small machine drawings, 12-middle machine drawings, 13-big drawing machines, 21-twinning machines,
22-disk cage winch, 23-bow winches, 24-disk frame winches, the concentric winch of 25-disks, 26-disk winches, 31-strand winders,
32-braiders, 41-extruding machines, 42-three-layer co-extruded cross-linking equipment, 51-tape armouring machines, 52-cable-formers, 53-around
Chartered plane, 54-copper screen winding machines, 61-support hangers, 71-steel wire libraries, 72-hardware warehouses, 81-fixed brackets, 91-are shown
Display screen, 92-shielding local discharge test rooms, 93-pressure test rooms, 94-workshop control laboratories, 95-metalworking workshops, 96-steam
Be crosslinked room, 97-spark machines, 811-translots, 812-movable plates, 813-lubricated balls, 814-springs, 815-baffle rings,
8111-rotating wheels, 8112-ropes, 8121-apertures, 8122-lubrication channels, 8123-hoses.
Specific embodiment
The utility model is described in further detail with embodiment with reference to the accompanying drawing.
Embodiment 1
For producing the flow-line equipment of cable, as shown, including workshop ontology, it is equipped in workshop ontology for depositing
The storage box 7 of payoff core raw material is equipped with annealing anchoring 1, conductor wire core stranding device 2, material in workshop ontology and compiles
Device 3, extrusion device 4 and cabling device 5 are knitted, flowing water line hanger 6 is also equipped in workshop ontology, core raw material pass through flowing water
The drive of line hanger 6 passes sequentially through annealing anchoring 1, conductor wire core stranding device 2, material by storage box 7 and weaves 3 and of device
Extrusion device 4 forms cable and is wound in cable ring on cabling device 5；Flowing water line hanger 6 includes support hanger 61 and installation
Conveying device 8 between extrusion device 4 and cabling device 5, support hanger 61 have it is multiple, be separately mounted to annealing bracing wire dress
It sets between 1 and conductor wire core stranding device 2, conductor wire core stranding device 2 and material weave between device 3 and material braiding dress
It sets between 3 and extrusion device 4.
Conveying device 8 includes being packed in the intrinsic fixed bracket 81 of workshop, is equipped on fixed bracket 81 horizontally disposed
Translot 811, translot 811 is located at the front of cabling device 5, the width of translot 811 and of same size, the translot of cable drum
The movable plate 812 moved horizontally along translot 811 is installed, movable plate 812 is equipped with current supply cable and passes through aperture 8121, horizontal in 811
The left and right ends of slot 811 are also equipped with rotating wheel 8111 and rope 8112, and rope 8112 connect with movable plate 812 and by turning
The rotation of driving wheel 8111 drives movable plate 812 to move left and right.
Lubricated balls 813 and spring 814, spring 814 are installed in one end that lubrication channel 8122 is connected to aperture 8121
One end be fixed in lubrication channel 8122, spring 814 applies towards 8121 central axes direction of aperture lubricated balls 813
Power is additionally provided with baffle ring 815 on lubrication channel 8122, and lubricated balls 813 are between baffle ring 815 and spring 814 and extend to small
In hole 8121, the diameter of baffle ring 815 is less than the diameter of lubricated balls 813.When cable passes through aperture 8121, cable compressing profit
Sliding ball 813 bounces back, and lubricating oil is oozed out and is applied on cable.
Conveying device 8 includes being packed in the intrinsic fixed bracket 81 of workshop, is equipped on fixed bracket 81 horizontally disposed
Translot 811, translot 811 is located at the front of cabling device 5, the width of translot 811 and of same size, the translot of cable drum
The movable plate 812 moved horizontally along translot 811 is installed, movable plate 812 is equipped with current supply cable and passes through aperture 8121, horizontal in 811
The left and right ends of slot 811 are also equipped with rotating wheel 8111 and rope 8112, and rope 8112 connect with movable plate 812 and by turning
The rotation of driving wheel 8111 drives movable plate 812 to move left and right, and by moving left and right for movable plate 812, cable can be made equably to divide
Cloth is on cable drum.
Embodiment 2
Same as Example 1, the difference is that further including lubricating oil storage barrel 10, lubricating oil storage barrel 10 is mounted on fixed branch
The upper surface of frame 81, movable plate 812 are equipped with lubrication channel 8122, and one end of lubrication channel 8122 is connected to aperture 8121, moisten
The other end in slide-through road 8122 is connected with hose 8123 and is connect by hose 8123 with lubricating oil storage barrel 10.
Lubricated balls 813 and spring 814, spring 814 are installed in one end that lubrication channel 8122 is connected to aperture 8121
One end be fixed in lubrication channel 8122, spring 814 applies towards 8121 central axes direction of aperture lubricated balls 813
Power is additionally provided with baffle ring 815 on lubrication channel 8122, and lubricated balls 813 are between baffle ring 815 and spring 814 and extend to small
In hole 8121, the diameter of baffle ring 815 is less than the diameter of lubricated balls 813.When cable passes through aperture 8121, cable compressing profit
Sliding ball 813 bounces back, and lubricating oil is oozed out and is applied on cable.
Continuous annealing anchoring 1 is according to the stretching principle of wire rod, and line base is by wire-drawing mould hole, in certain stretching action
Lower generation modeling power deformation, makes section become smaller, and length increases, and specifically includes that lopping pay off rack, drum pay off rack, drawing machine, continuous
Annealing device, wire-coil type take-up stand, lopping take-up stand；Conductor wire core is twisted compacting device 2 and specifically includes that actinobacillus device, traction
Device, take-up, actinobacillus device use the electric wire processed from continuous annealing anchoring, and finished electric wire is by conductive
Core becomes cable core after being twisted compacting device 2；It is an airtight cavity that material, which weaves device 3, and cable core is in material braiding device 3
It is sprayed-on talcum powder；Insulating materials and shielding material on cable squeeze out after three 4 heating meltings of extrusion device and pass through machine
Point three layers of conductor shield, insulating layer and insulation screen after head mold molding, are wrapped on core.
Embodiment 3
Anchoring 1 of annealing includes small machine drawing 11, middle machine drawing 12, big drawing machine 13.
Conductor wire core stranding device 2 is concentric including twinning machine 21, disk cage winch 22, bow winch 23, disk frame winch 24, disk
Winch 25, disk winch 26.
It includes strand winder 31, braider 32 that material, which weaves device 3,.
Extrusion device 4 includes extruding machine 41, three-layer co-extruded cross-linking equipment 42；Three-layer co-extruded cross-linking equipment 42 includes conductor
Shielded layer extrusion device, insulation extrusion device, insulation screen extrusion device.
Cabling device 5 includes tape armouring machine 51, cable-former 52, winding machine 53, copper screen winding machine 54.
It further include being mounted on the intrinsic station 9 of workshop, station 9 is mounted in workshop ontology and close to workshop ontology
Roof setting, further include display screen 91, shielding local discharge test room 92, pressure test room 93, workshop control laboratory 94, metalworking vehicle
Between 95, steam curing room 96, spark machine 97.
It further include the steel wire library 71 being connected to by conveying device 8 with storage box 7, hardware warehouse 72.
In short, the above is only the preferred embodiment of the present invention, it is all according to present utility model application the scope of the patents institute
The equivalent changes and modifications of work should all belong to the covering scope of the utility model patent.
Claims (10)
1. being used to produce the flow-line equipment of cable, including workshop ontology, it is equipped in workshop ontology for storing core former material
The storage box (7) of material, it is characterised in that: be equipped in workshop ontology annealing anchoring (1), conductor wire core stranding device (2),
Material weaves device (3), extrusion device (4) and cabling device (5), is also equipped with flowing water line hanger (6), core in workshop ontology
Raw material pass sequentially through annealing anchoring (1) by storage box (7) by the drive of flowing water line hanger (6), conductor wire core is twisted
Device (2), material braiding device (3) and extrusion device (4) form cable and are wound in cable ring on cabling device (5)；Stream
Waterline hanger (6) includes support hanger (61) and the conveying device (8) being mounted between extrusion device (4) and cabling device (5),
Support hanger (61) has multiple, is separately mounted between annealing anchoring (1) and conductor wire core stranding device (2), conductor wire
Between core stranding device (2) and material braiding device (3) and between material braiding device (3) and extrusion device (4).
2. according to claim 1 for producing the flow-line equipment of cable, it is characterised in that: annealing anchoring (1)
Including small machine drawing (11), middle machine drawing (12), big drawing machine (13).
3. according to claim 1 for producing the flow-line equipment of cable, it is characterised in that: conductor wire core stranding device
It (2) include twinning machine (21), disk cage winch (22), bow winch (23), disk frame winch (24), the concentric winch of disk (25), disk winch
(26)。
4. according to claim 1 for producing the flow-line equipment of cable, it is characterised in that: material weaves device (3)
Including strand winder (31), braider (32).
5. according to claim 1 for producing the flow-line equipment of cable, it is characterised in that: extrusion device (4) includes
Extruding machine (41), three-layer co-extruded cross-linking equipment (42)；Three-layer co-extruded cross-linking equipment (42) include conductor shield extrusion device, absolutely
Edge layer extrusion device, insulation screen extrusion device.
6. according to claim 1 for producing the flow-line equipment of cable, it is characterised in that: cabling device (5) includes
Tape armouring machine (51), cable-former (52), winding machine (53), copper screen winding machine (54).
7. according to claim 1 for producing the flow-line equipment of cable, it is characterised in that: further include being mounted on workshop
Intrinsic station (9), station (9) are mounted on the roof in workshop ontology and close to workshop ontology and are arranged, and further include showing
Display screen (91), shielding local discharge test room (92), pressure test room (93), workshop control laboratory (94), metalworking workshop (95), steam
It is crosslinked room (96), spark machine (97).
8. according to claim 1 for producing the flow-line equipment of cable, it is characterised in that: further include being filled by conveying
Set steel wire library (71), hardware warehouse (72) that (8) are connected to storage box (7).
9. according to claim 1 for producing the flow-line equipment of cable, it is characterised in that: conveying device (8) includes
It is packed in the intrinsic fixed bracket (81) of workshop, horizontally disposed translot (811), translot are installed on fixed bracket (81)
(811) it is located at the front of cabling device (5), the width of translot (811) and of same size, the peace in translot (811) of cable drum
Equipped with the movable plate (812) moved horizontally along translot (811), movable plate (812) is equipped with current supply cable and passes through aperture (8121), horizontal
The left and right ends of slot (811) are also equipped with rotating wheel (8111) and rope (8112), and rope (8112) is connect with movable plate (812)
And movable plate (812) are driven to move left and right by the rotation of rotating wheel (8111).
10. according to claim 9 for producing the flow-line equipment of cable, it is characterised in that: lubrication channel (8122)
Lubricated balls (813) and spring (814) are installed, one end of spring (814) is fixed in the one end being connected to aperture (8121)
In lubrication channel (8122), spring (814) applies the power towards aperture (8121) central axes direction, profit to lubricated balls (813)
It is additionally provided on slide-through road (8122) baffle ring (815), lubricated balls (813) are located between baffle ring (815) and spring (814) and extend
Into aperture (8121), the diameter of baffle ring (815) is less than the diameter of lubricated balls (813).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920417449.6U CN209674987U (en) | 2019-03-29 | 2019-03-29 | For producing the flow-line equipment of cable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920417449.6U CN209674987U (en) | 2019-03-29 | 2019-03-29 | For producing the flow-line equipment of cable |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209674987U true CN209674987U (en) | 2019-11-22 |
Family
ID=68573171
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920417449.6U Expired - Fee Related CN209674987U (en) | 2019-03-29 | 2019-03-29 | For producing the flow-line equipment of cable |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209674987U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112071510A (en) * | 2020-09-16 | 2020-12-11 | 重庆贻晨兴工业设计有限责任公司 | Automatic cable forming method and equipment |
| CN112562923A (en) * | 2020-12-09 | 2021-03-26 | 浙江中兴电缆有限公司 | Improved high-flame-retardant fire-resistant twisted pair manufacturing process |
-
2019
- 2019-03-29 CN CN201920417449.6U patent/CN209674987U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112071510A (en) * | 2020-09-16 | 2020-12-11 | 重庆贻晨兴工业设计有限责任公司 | Automatic cable forming method and equipment |
| CN112562923A (en) * | 2020-12-09 | 2021-03-26 | 浙江中兴电缆有限公司 | Improved high-flame-retardant fire-resistant twisted pair manufacturing process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191122 |