CN116246839A - Cage twisting device capable of realizing layered cable and manufacturing process - Google Patents
Cage twisting device capable of realizing layered cable and manufacturing process Download PDFInfo
- Publication number
- CN116246839A CN116246839A CN202310321861.9A CN202310321861A CN116246839A CN 116246839 A CN116246839 A CN 116246839A CN 202310321861 A CN202310321861 A CN 202310321861A CN 116246839 A CN116246839 A CN 116246839A
- Authority
- CN
- China
- Prior art keywords
- plate
- wire
- hole
- wire passing
- sliding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0207—Details; Auxiliary devices
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Processes Specially Adapted For Manufacturing Cables (AREA)
Abstract
The invention relates to a cage twisting device capable of realizing layered cables and a manufacturing process, comprising the following steps: the support part comprises a support plate, a plurality of sliding rods are arranged in the circumferential direction of the support plate, and a notch is arranged in the center of the support plate; the branching part comprises a wire passing plate, a layering plate and a sliding plate; the wire passing plate is sleeved on the sliding rod and provided with a first wire passing hole; the laminated plate is arranged between the supporting plate and the wire passing plate, and a second wire passing hole is formed in the laminated plate; the sliding plate is arranged between the laminated plate and the supporting plate, the sliding plate is sleeved on the sliding rod, a third wire passing hole is formed in the center of the sliding plate, and a fourth wire passing hole is formed in the circumference of the third wire passing hole. The cage twisting device of the layered cable is adopted, and the manufacturing process of layering the product can be carried out by adding the sliding plate, so that the multi-layer cable can be produced on the same equipment at one time, the utilization rate and the productivity of the equipment are improved, and the waste of equipment resources caused by repeated total twisting of the products with the same pitch of the multi-layer cable is avoided.
Description
Technical Field
The invention relates to the technical field of compound twisted total twisted cables, in particular to a cage twisting device capable of realizing layered cables and a manufacturing process.
Background
The cage winch is a cable device for multi-core rubber sleeve cables, plastic cables, crosslinked cables, telephone cables, control cables and armor. The cable is widely applied to the cabling of products such as power cables, control cables, signal cables, plastic cables, rubber jacketed cables and the like, and has good market prospect. According to different rotating speeds, the cabling machine is generally divided into a cage type cabling machine and a high-speed cage type cabling machine. The high-speed cage type cabling machine is used for twisting copper-cored aluminum stranded wires and bare aluminum wires, and can be used for cabling products such as plastic cables, rubber jacketed cables and the like, and the production line mainly comprises multiple parts, including a pay-off rack, a cage body, a wire mold base, a wrapping machine, a meter, a traction device, a winding and arranging rack, a transmission system and an electrical system.
At present, the demands of customers on multi-core and multi-layer cables in the market are continuously increasing, and the same multi-layer cable can be produced by repeated production in the same working procedure. The waste of equipment resources is caused, and the whole production progress is influenced.
Disclosure of Invention
Therefore, the invention aims to solve the technical problem that the production efficiency is low because the production of the multi-layer cable in the prior art is difficult to realize the one-time production of the multi-layer cable by the same equipment.
In order to solve the technical problems, the invention provides a cage twisting device capable of realizing layered cables, which comprises:
the support part comprises a support plate, a plurality of sliding rods are arranged on the circumference of the support plate, and a notch is arranged in the center of the support plate;
the wire dividing part comprises a wire passing plate, a layered plate and a sliding plate; the wire passing plate is sleeved on one side of the plurality of sliding rods, far away from the supporting plate, and a plurality of first wire passing holes are formed in the wire passing plate; the layering plate is arranged between the supporting plate and the wire passing plate, and a plurality of second wire passing holes are formed in the layering plate; at least one sliding plate is arranged between the laminated plate and the supporting plate, the sliding plates are sleeved on the sliding rods, a third wire passing hole is formed in the center of the sliding plate, and a plurality of fourth wire passing holes are formed in the circumference of the third wire passing hole.
In one embodiment of the invention, a connecting rod is arranged on one side of the wire passing plate, which faces the layering plate, and the layering plate is sleeved on the connecting rod.
In one embodiment of the invention, the side of the layering plate facing the wire passing plate is provided with a curvature.
In one embodiment of the present invention, the first, second and fourth via holes are equal in number.
In one embodiment of the invention, the support plate, the wire passing plate, the laminated plate and the sliding plate are all coaxially arranged.
In one embodiment of the invention, the slide plate is provided with adjusting nuts on both sides.
In one embodiment of the present invention, the positions of the first via hole, the second via hole, and the fourth via hole correspond.
In one embodiment of the present invention, the area of the notch is larger than the distribution area of the first via hole, the second via hole, and the fourth via hole.
The manufacturing process capable of realizing the layered cable comprises the cage twisting device capable of realizing the layered cable, and comprises the following steps of:
s1, feeding, namely mounting a central line wire coil and an outer line wire coil on one side of the cage winch device, which is close to the wire passing plate;
s2, wiring and forming a central layer, wherein a plurality of central lines sequentially penetrate through the first wire through hole, the second wire through hole and the third wire through hole, then enter stranding equipment after passing through the notch, and the plurality of central lines are stranded to form a core wire;
s3, wiring and forming the outer layers, wherein a plurality of central lines sequentially penetrate through the first wire through hole, the second wire through hole and the fourth wire through hole, then enter twisting equipment after passing through the notch, and a plurality of outer layer wires are twisted on the outer sides of the core wires;
s4, debugging production, adjusting the position of the sliding plate, the rotating speed of the equipment and the traction force of the equipment, and cabling at one time.
In one embodiment of the present invention, in step S3, if more than two layers of multi-layered cables of different pitches are required, the number of sliding plates is increased between the supporting plate and the layering plate.
Compared with the prior art, the technical scheme of the invention has the following advantages:
according to the cage twisting device capable of realizing layered cables and the manufacturing process, provided by the invention, the cage twisting device of the layered cables is adopted, and the manufacturing process of layering products can be carried out according to the order demands by adding the sliding plate, so that the multi-layer cables can be produced on the same equipment at one time, the utilization rate and the productivity of the equipment are improved, the equipment resource waste caused by repeated total twisting of the products with the same pitch of the multi-layer cables is avoided, and the production efficiency of the multi-layer cables is improved.
Drawings
In order that the invention may be more readily understood, a more particular description of the invention will be rendered by reference to specific embodiments thereof that are illustrated in the appended drawings, in which
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the support portion of FIG. 1;
FIG. 3 is a schematic view of the branching portion in FIG. 1;
FIG. 4 is a process flow diagram of the present invention;
description of the specification reference numerals: 1. a support part; 2. a branching section; 11. a support plate; 12. a slide bar; 21. a wire passing plate; 22. a laminated plate; 23. a sliding plate; 24. a connecting rod; 111. a notch; 211. a first via hole; 221. a second via hole; 231. a third via hole; 232. fourth via hole.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific examples, which are not intended to be limiting, so that those skilled in the art will better understand the invention and practice it.
Referring to fig. 1-3, the present invention discloses a cage winch device capable of realizing layered cables, comprising:
the support part 1, the support part 1 comprises a support plate 11, a plurality of slide bars 12 are arranged on the circumference of the support plate 11, and a notch 111 is arranged in the center of the support plate 11;
a branching section 2, the branching section 2 including a wire passing plate 21, a layering plate 22, and a sliding plate 23; the wire passing plate 21 is sleeved on one side of the plurality of sliding rods 12 far away from the supporting plate 11, and a plurality of first wire passing holes 211 are formed in the wire passing plate 21; the layering plate 22 is arranged between the supporting plate 11 and the wire passing plate 21, and a plurality of second wire passing holes 221 are formed in the layering plate 22; at least one sliding plate 23 is arranged between the layering plate 22 and the supporting plate 11, the sliding plate 23 is sleeved on the plurality of sliding rods 12, a third wire passing hole 231 is arranged in the center of the sliding plate 23, and a plurality of fourth wire passing holes 232 are arranged in the circumference of the third wire passing hole 231.
It can be seen that the supporting portion 1 serves to provide a support for the sliding plate 23, and in particular, the supporting plate 11 is circumferentially provided with a plurality of sliding bars 12, so that the stability of the movement of the sliding plate 23 can be ensured. In the production process, the wire harnesses of different layers pass through different parts of the branching part 2, and for the inner core wire harnesses, the inner core wire harnesses enter from the first wire passing holes 211 on the wire passing plate 21 and then sequentially pass through the second wire passing holes 221 of the wire passing plate 22, finally penetrate out from the third wire passing holes 231 in the center of the sliding plate 23 and enter into the stranding equipment, and then enter into the stranding equipment to form core wires. For the outer layer wire harness, after entering from the first wire passing hole 211 of the wire passing plate 21, the wire harness passes through the second wire passing hole 221 of the wire passing plate 22 in turn, passes out from the fourth wire passing hole 232 of the sliding plate 23, and enters the twisting device to twist on the outer side of the core wire. Since the fourth via hole 232 is disposed outside the third via hole 231, it is possible to ensure that the wire harness inserted into the third via hole 231 is covered outside the wire harness in the fourth via hole 232.
The same traction force and the same twisting rotation speed are adopted in the twisting process of the inner core wire and the outer layer wire harness, so that the same pitch can be ensured, the appearance of the outer layer wire harness after being molded can be changed by changing the position of the sliding plate 23 on the sliding rod 12, and the proper position can be adjusted according to the diameter of the outer layer wire harness in the production process.
The structure in the present invention is directed to the production of a two-layer stranded cable, and as another embodiment of the present invention, the production of two or more layers of stranded cable can be increased by increasing the number of the sliding plates 23.
The cage twisting device of the layered cable is adopted, and the sliding plate 23 is added, so that the manufacturing process of product layering can be performed according to the order requirement, the multi-layer cable can be produced on the same equipment at one time, the utilization rate and the productivity of the equipment are improved, the waste of equipment resources caused by repeated total twisting of the products with the same pitch of the multi-layer cable is avoided, and the production efficiency of the multi-layer cable is improved.
Further, a connecting rod 24 is arranged on one side of the wire passing plate 21 facing the laminated plate 22, and the laminated plate 22 is sleeved on the connecting rod 24.
The connecting rod 24 has two functions, and on one hand, the wire dividing plate can be fixed to form a support, so that the installation position of the wire dividing plate is guaranteed, and on the other hand, the wire dividing plate is installed through the connecting rod 24, so that the interference of the installation of the sliding plate 23 and the wire harness penetrating through the sliding plate can be avoided.
Further, the layering plate 22 is provided with the radian towards one side of the wire passing plate 21, when the inner layer wire harness is stranded to form a core wire, a certain angle is needed to enter stranding equipment, and in order to avoid wire harness surface damage caused by friction between the wire harness and the wire passing hole, the layering plate is designed with a certain radian.
Further, the number of the first via holes 211, the second via holes 221, and the fourth via holes 232 are equal; the supporting plate 11, the wire passing plate 21, the layering plate 22 and the sliding plate 23 are all coaxially arranged; the positions of the first, second and fourth via holes 211, 221 and 232 correspond.
Specifically, during the twisting process, the number of the plurality of wire harnesses is consistent before and after passing through the wire passing plate 21 and the supporting plate 11, so that the number of the first wire passing holes 211, the second wire passing holes 221 and the fourth wire passing holes 232 is ensured to be equal; meanwhile, in order to ensure the roundness and uniformity of the twisted whole cable, it is necessary to ensure that the support plate 11, the wire passing plate 21, the layering plate 22 and the sliding plate 23 are all coaxially arranged, and the first wire passing hole 211, the second wire passing hole 221 and the fourth wire passing hole 232 are branched around the same axis.
Further, in the production process, the position of the sliding plate 23 is adjusted to fix the position of the sliding plate 23, specifically, the surface of the sliding rod is provided with threads, the whole sliding rod is a screw rod, two sides of the sliding plate 23 are provided with adjusting nuts, and the nuts at two sides are adjusted to fix the sliding plate 23 on the sliding rod.
Further, in order to ensure that each wire harness can directly enter the twisting device after exiting the sliding plate 23, the area of the notch 111 is larger than the distribution areas of the first wire passing hole 211, the second wire passing hole 221 and the fourth wire passing hole 232, so that the supporting plate 11 only plays a supporting role in the invention, and the notch 111 is arranged to facilitate the wire harness to smoothly enter the twisting device.
Referring to fig. 4, a manufacturing process for realizing a layered cable includes a cage twisting device for realizing a layered cable, which includes the following steps:
s1, feeding, namely mounting a central line wire coil and an outer line wire coil on one side of a cage winch device, which is close to a wire passing plate 21;
in step S1, the number of center lines and the number of outer lines of the corresponding number are selected according to the target cables to be fed.
S2, wiring and forming a central layer, wherein a plurality of central lines sequentially pass through the first wire through hole 211, the second wire through hole 221 and the third wire through hole 231, then enter a twisting device after passing through the notch 111, and are twisted to form a core wire;
since the center line is in the middle of the whole cable after twisting, the arrangement of the center wire harness is performed first, and in step S2, the wire harness passes through the wire passing plate 21 and the layering plate 22 in sequence, and then directly passes out from the third wire passing hole 231 in the center of the sliding plate 23 to enter the twisting device, and is twisted to form an inner core wire.
S3, wiring and forming of outer layers, wherein a plurality of central lines sequentially pass through the first wire through hole 211, the second wire through hole 221 and the fourth wire through hole 232, then enter twisting equipment after passing through the notch 111, and a plurality of outer layer wires are twisted on the outer sides of the core wires;
the outer wire harness passes through the wire plate 21 and the layering plate 22, then passes out of the fourth wire passing hole 232 into the twisting device, and since the fourth wire passing hole 232 is provided outside the third wire passing hole 231, the outer wire harness can be wrapped outside the already-formed core wire.
S4, debugging production, adjusting the position of the sliding plate 23, the rotating speed of the equipment and the traction force of the equipment, and cabling once.
Specifically, after the preforming of the whole cable harness is completed, various parameters are adjusted, the shape of the formed outer layer can be changed by adjusting the position of the sliding plate 23, the pitch of the cable can be changed by adjusting the rotating speed and the traction force of the equipment, and the forming of the inner cable core and the outer cable core is completed at one time.
Specifically, in step S3, if two or more layers of multi-layered cables of different pitches are required, the number of sliding plates 23 is increased between the support plate 11 and the layering plate 22. The structure of the invention adopts the intermediate increase of the number of the sliding plates 23, and can increase the number of layers of the whole cable.
The invention introduces a cage twisting device and a manufacturing process capable of realizing layered cables, wherein the cage twisting device of the layered cables is adopted, and the manufacturing process of product layering can be carried out according to the order requirement by adding the sliding plate 23, so that the multi-layer cables can be produced on the same equipment at one time, the utilization rate and the productivity of the equipment are improved, the equipment resource waste caused by repeated total twisting of the products with the same pitch of the multi-layer cables is avoided, and the production efficiency of the multi-layer cables is improved.
It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations and modifications of the present invention will be apparent to those of ordinary skill in the art in light of the foregoing description. It is not necessary here nor is it exhaustive of all embodiments. While still being apparent from variations or modifications that may be made by those skilled in the art are within the scope of the invention.
Claims (10)
1. A cage winch apparatus for realizing layered cables, comprising:
the support part comprises a support plate, a plurality of sliding rods are arranged on the circumference of the support plate, and a notch is arranged in the center of the support plate;
the wire dividing part comprises a wire passing plate, a layered plate and a sliding plate; the wire passing plate is sleeved on one side of the plurality of sliding rods, far away from the supporting plate, and a plurality of first wire passing holes are formed in the wire passing plate; the layering plate is arranged between the supporting plate and the wire passing plate, and a plurality of second wire passing holes are formed in the layering plate; at least one sliding plate is arranged between the laminated plate and the supporting plate, the sliding plates are sleeved on the sliding rods, a third wire passing hole is formed in the center of the sliding plate, and a plurality of fourth wire passing holes are formed in the circumference of the third wire passing hole.
2. The cage twisting device for realizing layered cables according to claim 1, wherein: the wire passing plate is provided with a connecting rod towards one side of the layered plate, and the layered plate is sleeved on the connecting rod.
3. The cage twisting device for realizing layered cables according to claim 1, wherein: and one side of the layering plate, which faces the wire passing plate, is provided with an arc.
4. The cage twisting device for realizing layered cables according to claim 1, wherein: the number of the first wire through holes, the number of the second wire through holes and the number of the fourth wire through holes are equal.
5. The cage twisting device for realizing layered cables according to claim 1, wherein: the supporting plate, the wire passing plate, the laminated plate and the sliding plate are all coaxially arranged.
6. The cage twisting device for realizing layered cables according to claim 1, wherein: and adjusting nuts are arranged on two sides of the sliding plate.
7. The cage twisting device for realizing layered cables according to claim 1, wherein: and the positions of the first wire through hole, the second wire through hole and the fourth wire through hole correspond to each other.
8. The cage twisting device for realizing layered cables according to claim 1, wherein: the area of the notch is larger than the distribution area of the first wire through hole, the second wire through hole and the fourth wire through hole.
9. A process for manufacturing a realizable layered cable, comprising a cage twisting device for realizable layered cables according to claims 1-8, characterized in that it comprises the following steps:
s1, feeding, namely mounting a central line wire coil and an outer line wire coil on one side of the cage winch device, which is close to the wire passing plate;
s2, wiring and forming a central layer, wherein a plurality of central lines sequentially penetrate through the first wire through hole, the second wire through hole and the third wire through hole, then enter stranding equipment after passing through the notch, and the plurality of central lines are stranded to form a core wire;
s3, wiring and forming the outer layers, wherein a plurality of central lines sequentially penetrate through the first wire through hole, the second wire through hole and the fourth wire through hole, then enter twisting equipment after passing through the notch, and a plurality of outer layer wires are twisted on the outer sides of the core wires;
s4, debugging production, adjusting the position of the sliding plate, the rotating speed of the equipment and the traction force of the equipment, and cabling at one time.
10. The process for manufacturing a layered cable according to claim 9, characterized in that: in step S3, if two or more layers of multi-layered cables of different pitches are required, the number of sliding plates is increased between the support plate and the layered plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310321861.9A CN116246839A (en) | 2023-03-29 | 2023-03-29 | Cage twisting device capable of realizing layered cable and manufacturing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310321861.9A CN116246839A (en) | 2023-03-29 | 2023-03-29 | Cage twisting device capable of realizing layered cable and manufacturing process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116246839A true CN116246839A (en) | 2023-06-09 |
Family
ID=86624344
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310321861.9A Pending CN116246839A (en) | 2023-03-29 | 2023-03-29 | Cage twisting device capable of realizing layered cable and manufacturing process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116246839A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117198640A (en) * | 2023-10-13 | 2023-12-08 | 飞鹏电缆有限公司 | Cable forming equipment for multi-core twisting of low-voltage cable and low-voltage cable |
-
2023
- 2023-03-29 CN CN202310321861.9A patent/CN116246839A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117198640A (en) * | 2023-10-13 | 2023-12-08 | 飞鹏电缆有限公司 | Cable forming equipment for multi-core twisting of low-voltage cable and low-voltage cable |
| CN117198640B (en) * | 2023-10-13 | 2024-03-19 | 飞鹏电缆有限公司 | Cable forming equipment for multi-core twisting of low-voltage cable and low-voltage cable |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107731416B (en) | Manufacturing method of special polyvinyl chloride insulated electronic wire and electronic wire | |
| CN108766646A (en) | A kind of HDMI composite optical/electrical cables and its manufacturing method | |
| CN116246839A (en) | Cage twisting device capable of realizing layered cable and manufacturing process | |
| CN111029005B (en) | Light variable frequency flexible cable for ship and marine platform and manufacturing method thereof | |
| CN112053810B (en) | Automatic production line of flame-retardant cable | |
| CN210245153U (en) | A transposition stranding equipment for cable conductor | |
| KR102027732B1 (en) | Apparatus and method for manufacturing twisted pair cable | |
| CN110752058A (en) | Flexible cable for intelligent equipment and production process thereof | |
| CN112233838B (en) | Special cable for intelligent monitoring for rail transit and production process thereof | |
| CN212411679U (en) | Cable cabling machine for wind power generation | |
| CN212276910U (en) | S-shaped longitudinal wrapping mold for shielding cable | |
| CN211957245U (en) | Winding drainage wire multilayer shielding control cable | |
| CN210142514U (en) | Cable for bending-resistant coal mining machine | |
| CN203882730U (en) | Single stranding machine used for producing halogen-free cross-linked wires | |
| GB2081323A (en) | Multi-core electrical power cable or line, and process for its manufacture | |
| CN209804337U (en) | Uniform branching plate for profile wire twisting frame twisting equipment | |
| CN111383805B (en) | S-shaped longitudinal wrapping die and longitudinal wrapping method for shielded cable | |
| CN110148485B (en) | High-flexibility torsion-resistant robot cable | |
| CN110931175A (en) | Cage-disc combined stranding equipment and cabling method | |
| CN211455378U (en) | Power control optical fiber composite flat cable for drag chain | |
| CN211858261U (en) | Special pay-off of preparation winding drainage wire multilayer shielding control cable | |
| CN220381801U (en) | Light-weight monitoring cable | |
| CN210692197U (en) | Cable smoothing device for steady-tension braided cable extrusion | |
| CN115602390B (en) | Photoelectric composite cable special for coal mining machine and production process | |
| CN220138016U (en) | Stranding prevention device for stranded wire of stranding machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |