CN109624201B - Automatic iron sheet feeding secondary taking out and embedding production system - Google Patents

Automatic iron sheet feeding secondary taking out and embedding production system Download PDF

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Publication number
CN109624201B
CN109624201B CN201910057774.0A CN201910057774A CN109624201B CN 109624201 B CN109624201 B CN 109624201B CN 201910057774 A CN201910057774 A CN 201910057774A CN 109624201 B CN109624201 B CN 109624201B
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feeding
plate
seat
iron sheet
manipulator
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CN109624201A (en
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华羽丰
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Guangdong Subo Intelligent Technology Co ltd
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Guangdong Subo Intelligent Technology Co ltd
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Abstract

The invention discloses an automatic iron sheet feeding secondary taking out and embedding production system which comprises a traversing rack, a feeding and feeding mechanism, a positioning workbench, an iron sheet clamping and embedding manipulator and a secondary taking out and embedding manipulator, wherein the traversing rack is arranged on the feeding and feeding mechanism; the iron sheet positioning device is ingenious and reasonable in structural design, and the iron sheets are automatically placed on the positioning workbench in sequence through the feeding and loading mechanism, so that the iron sheet embedding manipulator can be used for accurately clamping the iron sheets conveniently; the transverse moving rack and the iron sheet clamp are used for taking the embedded manipulator and the secondary taking out the embedded manipulator to be matched with each other, so that the working procedures of feeding, primary embedding, primary taking out, secondary embedding, secondary taking out and the like are realized correspondingly instead of manual automation, the production efficiency is improved, the labor intensity of operators is reduced, the production income is increased, in addition, the iron sheet clamp is used for taking out part of the embedded manipulator and the secondary taking out and embedding manipulator which share the same transverse moving rack, and the part is not required to be independently arranged, so that the cost is reduced, the volume is reduced, and the occupied space is reduced.

Description

Automatic iron sheet feeding secondary taking out and embedding production system
Technical Field
The invention relates to the technical field of iron sheet feeding and embedding, in particular to an automatic iron sheet feeding secondary taking-out and embedding production system.
Background
Along with the continuous improvement of the industrial automation degree, the traditional manual feeding mode cannot meet the development requirement of society, along with the continuous improvement of the labor cost, the continuous improvement of the social competitiveness, and in order to occupy a place in vigorous competition, a powerful industrial automation post shield is needed to be used, so that the device cannot be eliminated.
In order to improve feeding efficiency, feeding mechanisms in the target market are various, and different feeding requirements are required to be met. However, when the existing iron sheet feeding mechanism is used for conveying iron sheets, the phenomenon that the iron sheets are mutually overlapped easily occurs, so that the feeding effect is affected, the iron sheets are usually required to be flattened and aligned by hands, time and labor are wasted, and inconvenience is brought to the follow-up iron sheet grabbing process; moreover, the iron sheet is not very good in taking out and embedding effect, the iron sheet is easy to fall off, and the iron sheet clamping and embedding efficiency is affected.
Disclosure of Invention
Aiming at the defects, the invention aims to provide an automatic iron sheet feeding secondary taking-out and embedding production system which is ingenious and reasonable in structural design, good in iron sheet taking-out and embedding effect and high in working efficiency.
In order to achieve the above purpose, the technical scheme provided by the invention is as follows: the utility model provides an automatic iron sheet material loading secondary takes out and buries production system, it includes sideslip frame, feed mechanism, positioning workbench, iron sheet clamp get and buries the manipulator and the secondary takes out and buries the manipulator, and first injection molding machine and second injection molding machine set up in one side position of sideslip frame side by side, feed mechanism and positioning workbench arrange in proper order and set up in the one end position of sideslip frame, iron sheet clamp get and buries the manipulator and take out the manipulator and set up side by side in the sideslip frame, and iron sheet clamp get and buries the manipulator and snatch the iron sheet on the positioning workbench and buries the mould of first injection molding machine, and the secondary is taken out and is buries the manipulator and snatched the semi-manufactured goods in the mould of first injection molding machine and buries the mould of second injection molding machine.
As an improvement of the invention, the feeding and feeding mechanism comprises a feeding frame, a vibrating disc, a discharging pipe, a discharging seat, a middle rotary seat, a linear pushing device, a feeding transverse moving assembly and a feeding magnetic tool jig, wherein the vibrating disc is arranged on the feeding frame, the discharging seat and the middle rotary seat are sequentially arranged at one side of the vibrating disc, the lower end of the discharging pipe is inserted into the discharging seat, and the upper end of the discharging pipe extends upwards to be connected with the discharging end of the vibrating disc; the linear pushing device is arranged at one side of the blanking seat and can push the iron sheet on the blanking seat to the middle rotary seat, the position of the feeding transverse moving assembly corresponding to the middle rotary seat and the positioning workbench is arranged on the feeding frame, and the feeding magnetic tool fixture is arranged on the feeding transverse moving assembly and driven by the feeding transverse moving assembly to reciprocate at the position between the middle rotary seat and the positioning workbench.
As an improvement of the invention, the blanking seat comprises a fixed push block and a sleeve joint block, wherein the upper surface of the fixed push block is provided with a push groove, the sleeve joint block is covered on the fixed push block, the sleeve joint block is provided with a blanking hole, the lower end of the blanking hole extends vertically downwards to be connected with the push groove, and the upper end of the blanking hole is butted with the blanking pipe. The diameter of the upper end of the blanking hole is larger than that of the lower end.
As an improvement of the invention, the linear pushing device comprises a pushing cylinder, an adjusting frame and a pushing plate, wherein the adjusting frame comprises a horizontal part and a vertical part connected with one end of the horizontal part, a long strip-shaped adjusting hole is formed in the horizontal part, a mounting block is arranged on a piston rod of the pushing cylinder, a screw penetrates through the long strip-shaped adjusting hole to be screwed into the mounting block, one end of the pushing plate is connected with the vertical part, and the other end of the pushing plate is inserted into a pushing groove. The pushing cylinder is preferably a double-rod cylinder. The upper surface of the middle rotary seat is provided with a discharge groove which is in butt joint with the pushing groove. The feeding transverse moving assembly comprises a linear guide rail, a moving seat, a base plate and a transverse moving cylinder, wherein the linear guide rail is arranged on the feeding frame, the moving seat is movably arranged on the linear guide rail through a sliding block, one end of the base plate is fixed on the moving seat, the other end of the base plate extends towards the middle direction of the feeding frame, and the feeding magnetic tool fixture is arranged on the base plate.
As an improvement of the invention, the feeding magnetic tool fixture comprises a lifting cylinder, an upper cylinder, a lower cylinder, a fixed plate, a blanking plate, a linkage column, a connecting column, an upper support and magnet heads, wherein the lifting cylinder is vertically arranged on a substrate, a piston rod of the lifting cylinder penetrates through the substrate to extend downwards, the fixed plate is fixed on the piston rod of the lifting cylinder, a plurality of magnet heads are distributed on the lower surface of the fixed plate, the lower end of the linkage column is connected to the fixed plate, the upper end of the linkage column penetrates through the substrate to extend upwards, the upper support is arranged at the upper end of the linkage column, the upper cylinder and the lower cylinder are arranged on the upper support, an opening matched with the magnet heads is formed in the blanking plate, the blanking plate is arranged below the fixed plate, the magnet heads penetrate out of the opening, the upper end of the linkage column is connected with the piston rod of the upper cylinder and the lower cylinder, and the lower end of the linkage column penetrates through the substrate and the fixed plate in sequence, and is connected to the blanking plate.
As an improvement of the invention, the positioning workbench comprises a linear slide rail, a first positioning plate, a second positioning plate, a third positioning plate, a first pushing component and a second pushing component, wherein positioning grooves matched with iron sheets are formed on the upper surfaces of the first positioning plate, the second positioning plate and the third positioning plate, the second positioning plate is transversely fixed at the middle position of the linear slide rail, the first positioning plate and the third positioning plate are transversely movably arranged on the linear slide rail corresponding to the two side positions of the second positioning plate, and the first pushing component is arranged on the upper material frame and can drive the third positioning plate to draw close or separate relative to the second positioning plate; the second pushing component is arranged on the upper material rack and can drive the first positioning plate to move close to or separate from the second positioning plate.
As an improvement of the invention, the transverse frame comprises two vertical rods and a transverse rod arranged at the upper ends of the two vertical rods, wherein the upper surface of the transverse rod is provided with a transverse guide rail and a transverse belt which extend along the long side of the transverse rod, and the two ends of the transverse belt are fixed at the two ends of the transverse rod.
As an improvement of the invention, the iron sheet clamping and embedding manipulator comprises a sliding seat, a Y-axis moving mechanism, a Z-axis moving mechanism, a motor seat, a traversing motor, a driving wheel, a guide wheel and a manipulator magnetic jig, wherein the sliding seat is movably arranged on a traversing guide rail through a sliding block, the motor seat is arranged on the sliding seat, the traversing motor is arranged on the motor seat, the driving wheel is arranged on a driving shaft of the traversing motor, two guide wheels are respectively arranged on the sliding seat through a rotating shaft corresponding to the positions of two sides below the driving wheel, the traversing belt sequentially winds one guide wheel, the driving wheel and the other guide wheel, the Y-axis moving mechanism is arranged on the sliding seat, the Z-axis moving mechanism is arranged on the Y-axis moving mechanism and driven by the Y-axis moving mechanism to move along the Y-axis direction, and the manipulator magnetic jig is arranged on the Z-axis moving mechanism and driven by the Z-axis moving mechanism to move along the Z-axis direction.
As an improvement of the invention, the manipulator magnetic jig comprises a mounting seat, a main frame, a telescopic air shrink, a linkage plate, a linkage shaft, a working plate and a magnet head, wherein the mounting seat is arranged on the top surface of the main frame, the linkage shaft is movably arranged on a bottom plate of the main frame through a shaft sleeve, the linkage plate is fixed on the linkage shaft, the telescopic air shrink is vertically arranged on a top plate of the main frame, and a piston rod of the telescopic air shrink is connected with the linkage plate in an orientation; the magnet heads are uniformly distributed on the bottom surface of the main frame, the working plate is provided with holes matched with the magnet heads, the working plate is positioned below the main frame, the magnet heads penetrate out of the holes, and the lower end of the linkage shaft is connected to the working plate.
The secondary taking out and embedding manipulator is consistent with the iron sheet clamping and embedding manipulator in structure.
The beneficial effects of the invention are as follows: the iron sheet feeding device is ingenious and reasonable in structural design, iron sheets are placed in the vibration plate, the iron sheets are sequentially dropped into the blanking pipe for stacking through vibration conveying of the vibration plate, then the iron sheets positioned at the bottommost position of the blanking pipe are ejected out to be pushed onto the middle rotary seat one by the linear pushing device and are automatically and orderly arranged on the middle rotary seat in sequence; the iron sheet clamping and embedding manipulator can rapidly clamp and clamp the iron sheet by magnetic force and move the iron sheet to the first injection molding machine, so that the aim of embedding the iron sheet is fulfilled; after one injection molding, obtaining a semi-finished product; the secondary taking out and embedding manipulator rapidly clamps the semi-finished product by magnetic force and moves the semi-finished product into a second injection molding machine to realize the purpose of secondary taking out and embedding, after the secondary injection molding is finished, a finished product is obtained, and then the secondary taking out and embedding manipulator takes out the finished product and moves the finished product to a finished product area; the working procedures of feeding, primary embedding, primary taking out, secondary embedding, secondary taking out and the like are correspondingly replaced, so that the production efficiency is improved, the labor intensity of operators is reduced, the production income is increased, in addition, the iron sheet clamps take part of the parts of the embedding manipulator and the secondary taking out embedding manipulator which share the same transverse moving frame, and the parts are not required to be independently arranged, so that the cost is reduced, the volume is reduced, the occupied space is reduced, and the device is beneficial to wide popularization and application.
The invention will be further described with reference to the drawings and examples.
Drawings
Fig. 1 is a schematic top view of the present invention.
Fig. 2 is a schematic perspective view of the first and second injection molding machines hidden in the present invention.
Fig. 3 is a schematic structural view of a feeding mechanism in the present invention.
Fig. 4 is a schematic structural diagram of a blanking seat, a middle rotary seat and a linear pushing device in the invention.
Fig. 5 is a schematic structural diagram of a blanking seat and a linear pushing device in the invention.
Fig. 6 is a schematic structural diagram of the feeding traversing assembly and the feeding magnetic tool fixture in the invention.
FIG. 7 is a schematic structural view of a loading traversing assembly according to the present invention.
Fig. 8 is a schematic structural diagram of a feeding magnetic tool fixture in the present invention.
Fig. 9 is a schematic view 1of a positioning table according to the present invention.
Fig. 10 is a schematic view of the structure of the positioning table 2 in the present invention.
Fig. 11 is a schematic view of the structure of the iron plate clamping and embedding manipulator according to the present invention.
Fig. 12 is a schematic view of the structure of the traversing motor in the present invention.
Fig. 13 is a schematic view of the structure of the Y-axis moving mechanism in the present invention.
Fig. 14 is a schematic structural view of the Z-axis moving mechanism in the present invention.
Fig. 15 is a schematic structural diagram of a magnetic jig for a manipulator according to the present invention.
Detailed Description
Referring to fig. 1 to 15, the embodiment provides an automatic iron sheet feeding secondary taking-out and embedding production system, which comprises a traversing rack 1, a feeding and feeding mechanism 2, a positioning workbench 3, an iron sheet clamping and embedding manipulator 4 and a secondary taking-out and embedding manipulator 5. The first injection molding machine 6 and the second injection molding machine 7 are arranged at one side position of the transverse moving rack 1 side by side, the feeding and loading mechanism 2 and the positioning workbench 3 are sequentially arranged at one end position of the transverse moving rack 1, the iron sheet clamping and embedding manipulator 4 and the secondary taking and embedding manipulator 5 are arranged on the transverse moving rack 1 side by side, the iron sheet clamping and embedding manipulator 4 can grab and embed an iron sheet 8 on the positioning workbench 3 into a die of the first injection molding machine 6, and the secondary taking and embedding manipulator 5 can grab and embed a semi-finished product in the die of the first injection molding machine 6 into a die of the second injection molding machine 7.
See fig. 3,4 and 5: the feeding mechanism 2 comprises a feeding frame 21, a vibration disc 22, a discharging pipe 23, a discharging seat 24, a transit seat 25, a linear pushing device 26, a feeding transverse moving assembly 27 and a feeding magnetic tool jig 28, wherein the vibration disc 22 is arranged on the feeding frame 21, the discharging seat 24 and the transit seat 25 are sequentially arranged at one side of the vibration disc 22, the lower end of the discharging pipe 23 is inserted into the discharging seat 24, and the upper end of the discharging pipe extends upwards to be connected with the discharging end of the vibration disc 22; the linear pushing device 26 is arranged at one side of the blanking seat 24 and can push the iron sheet 8 on the blanking seat 24 to the transit seat 25, the positions of the transit seat 25 and the positioning workbench 3 in the corresponding middle of the feeding transverse moving assembly 27 are arranged on the upper material frame 21, and the feeding magnetic tool jig 28 is arranged on the feeding transverse moving assembly 27 and driven by the feeding transverse moving assembly 27 to reciprocate at the position between the transit seat 25 and the positioning workbench 3.
Referring to fig. 4 and 5, the blanking seat 24 includes a fixed push block 241 and a sleeve block 242, a push groove 2411 is provided on the upper surface of the fixed push block 241, the sleeve block 242 is covered on the fixed push block 241, a blanking hole 2421 is provided on the sleeve block 242, the lower end of the blanking hole 2421 extends vertically downward to be connected with the push groove 2411, and the upper end of the blanking hole 2421 is butted with the blanking pipe 23. Preferably, the diameter of the upper end of the discharging hole 2421 is larger than the diameter of the lower end. That is, the diameter of the upper end of the discharging hole 2421 is larger, so that the iron sheet 8 can be conveniently butted with the discharging pipe 23 and conveniently fall onto the discharging seat 24.
The linear pushing device 26 comprises a pushing cylinder 261, an adjusting frame 262 and a pushing plate 263, the adjusting frame 262 comprises a horizontal portion and a vertical portion connected to one end of the horizontal portion, a long-strip-shaped adjusting hole is formed in the horizontal portion, a mounting block 264 is arranged on a piston rod of the pushing cylinder 261, a screw penetrates through the long-strip-shaped adjusting hole to be screwed into the mounting block 264, one end of the pushing plate 263 is connected with the vertical portion, and the other end of the pushing plate 263 is inserted into a pushing groove 2411.
In this embodiment, the pushing cylinder 261 is preferably a double-rod cylinder, and has high working stability. In order to enable the iron sheets 8 to be orderly and orderly arranged on the transfer seat 25, a discharge groove 251 in butt joint with the pushing groove 2411 is arranged on the upper surface of the transfer seat 25. The width of the discharge groove 251 is matched with the external dimension of the iron sheet 8, so that the iron sheet 8 is sequentially placed on the discharge groove 251, and the phenomenon of superposition is avoided.
During operation, put into vibration dish 22 with iron sheet 8, carry through vibration of vibration dish 22 and make iron sheet 8 fall into unloading pipe 23 in proper order and stack, push away material cylinder 261 is ejecting, push away the iron sheet 8 that is located unloading pipe 23 bottommost position through push pedal 263 and push away to transfer seat 25 to automatic neatly arrange in proper order on transfer seat 25's row's material groove 251, for follow-up iron sheet 8 snatch the process and bring convenience, labour saving and time saving, easy operation, convenience has effectively improved production efficiency.
Referring to fig. 6 and 7, the feeding and traversing assembly 27 includes a linear guide 271, a moving seat 272, a base plate 273 and a traversing cylinder 274, the linear guide 271 is disposed on the feeding frame 21, the moving seat 272 is movably disposed on the linear guide 271 through a slider, one end of the base plate 273 is fixed on the moving seat 272, the other end extends toward the middle of the feeding frame 21, and the feeding magnetic tool fixture 28 is disposed on the base plate 273.
Referring to fig. 8, the feeding magnetic tooling fixture 28 comprises a lifting cylinder 281, an upper and lower cylinder 282, a fixing plate 283, a blanking plate 284, a linkage column 285, a connecting column 286, an upper support 287 and a magnet head 288, wherein the lifting cylinder 281 is vertically arranged on a base plate 273, a piston rod of the lifting cylinder 281 extends downwards through the base plate 273, the fixing plate 283 is fixed on the piston rod of the lifting cylinder 281, a plurality of magnet heads 288 are distributed on the lower surface of the fixing plate 283, the lower end of the linkage column 285 is connected to the fixing plate 283, the upper end extends upwards through the base plate 273, the upper support 287 is arranged at the upper end of the linkage column 285, the upper and lower cylinder 282 is arranged on the upper support 287, an opening matched with the magnet head 288 is arranged on the blanking plate 284, the blanking plate 284 is positioned below the fixing plate 283, the magnet head 288 penetrates out of the opening, the upper end of the connecting column 286 is connected with the piston rod of the upper and lower cylinders 282, and the lower ends sequentially penetrate through the base plate 273 and the fixing plate 283 and are connected to the blanking plate 284.
Referring to fig. 9 and 10, the positioning table 3 includes a linear slide rail 31, a first positioning plate 32, a second positioning plate 33, a third positioning plate 34, a first pushing assembly 35 and a second pushing assembly 36, positioning grooves 37 adapted to the iron sheet 8 are respectively provided on the upper surfaces of the first positioning plate 32, the second positioning plate 33 and the third positioning plate 34, the second positioning plate 33 is transversely fixed in the middle position of the linear slide rail 31, the first positioning plate 32 and the third positioning plate 34 are transversely movably provided on the linear slide rail 31 corresponding to the two side positions of the second positioning plate 33, and the first pushing assembly 35 is provided on the feeding frame 21 and can drive the third positioning plate 34 to close or separate relative to the second positioning plate 33; the second pushing component 36 is disposed on the upper material rack 21, and can drive the first positioning plate 32 to close or separate relative to the second positioning plate 33.
The first pushing assembly 35 includes a lower cylinder and a pull plate, a through groove 211 extending along the sliding track direction of the first positioning plate 32 is provided on the panel of the upper material frame 21, one end position of the lower cylinder corresponding to the through groove 211 is provided on the bottom surface of the panel of the upper material frame 21, the upper end of the pull plate is fixed on the side wall of the first positioning plate 32, and the lower end passes through the through groove 211 and is connected with the piston rod of the lower cylinder.
The second pushing component 36 includes an upper cylinder and a pull block, the upper cylinder is disposed on the top surface of the panel of the upper material rack 21 corresponding to the sliding track position of the third positioning plate 34, one side wall of the pull block is connected with the side wall of the third positioning plate 34, and the other adjacent side wall of the pull block is connected with the piston rod of the upper cylinder.
The positions of the first positioning plate 32 and the third positioning plate 34 are correspondingly adjusted by the extension or retraction of the first pushing component 35 and the second pushing component 36 so as to meet the production requirements of different specifications.
When the device is operated, a piston rod of the lifting cylinder 281 extends out of the driving fixing plate 283 to enable the magnet head 288 to be in contact with the iron sheet 8, and the iron sheet 8 is adsorbed by the magnetic force of the magnet head 288; simultaneously, under the linkage action of the linkage column 285, the upper and lower air cylinders 282 and the blanking plate 284 move downwards together, so that the relative positions of the blanking plate 284 and the magnet head 288 are kept unchanged. Then the piston rod of the lifting cylinder 281 is retracted, and the iron sheet 8 is driven to ascend through the magnet head 288; at this time, the piston rod of the transverse moving cylinder 274 extends to push the feeding magnetic tool jig 28 to move to the upper position of the positioning workbench 3; the piston rod of the lifting cylinder 281 extends out of the lower side of the driving fixing plate 283 to lower the iron piece 8 to a position above the positioning groove 37. Subsequently, the piston rod of the upper and lower air cylinder 282 stretches out to enable the blanking plate 284 to descend through the connecting column 286, the blanking plate 284 can push the iron sheet 8 to be separated from the magnet head 288 and fall on the positioning groove 37, and the iron sheet 8 is accurately positioned through the positioning groove 37, so that the iron sheet 8 can be conveniently embedded into the manipulator for accurate clamping
Referring to fig. 2 and 11, the traversing rack 1 comprises two vertical rods 11 and a cross rod 12 arranged at the upper ends of the two vertical rods 11, wherein the upper surface of the cross rod 12 is provided with traversing guide rails 13 and traversing belts 14 extending along the long side trend of the cross rod, and two ends of each traversing belt 14 are fixed at two ends of the cross rod 12.
Referring to fig. 11 to 15, the iron sheet clamping and embedding manipulator 4 includes a sliding seat 41, a Y-axis moving mechanism 42, a Z-axis moving mechanism 43, a motor seat 44, a traversing motor 45, a driving wheel 46, a guide wheel 47, and a manipulator magnetic jig 48, the sliding seat 41 is movably disposed on the traversing rail 13 through a sliding block, the motor seat 44 is disposed on the sliding seat 41, the traversing motor 45 is disposed on the motor seat 44, the driving wheel 46 is disposed on a driving shaft of the traversing motor 45, two guide wheels 47 are disposed on the sliding seat 41 corresponding to the lower two sides of the driving wheel 46 through a rotation shaft, the traversing belt 14 sequentially passes through one guide wheel 47, the driving wheel 46, and the other guide wheel 47, the Y-axis moving mechanism 42 is disposed on the sliding seat 41, the Z-axis moving mechanism 43 is disposed on the Y-axis moving mechanism 42 and is driven by the Y-axis moving mechanism 42 to move along the Z-axis direction, and the manipulator magnetic jig 48 is disposed on the Z-axis moving mechanism 43 and is driven by the Z-axis moving mechanism 43 to move along the Z-axis direction.
Referring to fig. 13, the Y-axis moving mechanism 42 includes a Y-axis motor 421, a Y-axis driving wheel 422, a Y-axis guiding wheel 423, a Y-axis belt 424 and a Y-axis arm 425, wherein a Y-axis guide rail extending along the long side direction of the Y-axis guide rail is provided at the bottom of the Y-axis arm 425, a Y-axis sliding block adapted to the Y-axis guide rail is provided on the sliding seat 41, the Y-axis motor 421 is vertically disposed on the sliding seat 41, and the driving shaft of the Y-axis motor 421 is disposed upwards, the Y-axis driving wheel 422 is disposed on the driving shaft of the Y-axis motor 421, two side positions of the two Y-axis guiding wheels 423 corresponding to the Y-axis driving wheel 422 are disposed on the sliding seat 41 through a rotation shaft, one end of the Y-axis belt 42434 is fixed at one end of the Y-axis arm 425, and the other end sequentially passes around one of the Y-axis guiding wheel 423, the Y-axis driving wheel 422 and the other Y-axis guiding wheel 423, and is fixed at the other end of the Y-axis arm 425.
Referring to fig. 14, the Z-axis moving mechanism 43 includes a vertical plate 431, a Z-axis motor 432, a Z-axis driving wheel 433, a Z-axis upper guide wheel 434, a Z-axis lower guide wheel 435, a Z-axis belt 436 and a Z-axis support arm 437, wherein the vertical plate 431 is fixed at the front end of the Y-axis support arm 425, a Z-axis guide rail extending along the longitudinal direction of the Z-axis support arm 437 is provided at the back of the Z-axis support arm 437, a Z-axis slider adapted to the Z-axis guide rail is provided at the side of the vertical plate 431, the Z-axis motor 432 is provided on the sliding seat 41, the driving shaft of the Z-axis motor 432 is directed to the front, the Z-axis driving wheel 433 is provided on the driving shaft of the Z-axis motor 432, the Z-axis upper guide wheel 434 and the Z-axis lower guide wheel 435 are sequentially arranged below the Z-axis driving wheel 433 at a position near one side of the Z-axis support arm 437, one end of the Z-axis belt 436 is fixed at the upper end of the Z-axis support arm 437, and the other end sequentially winds around the Z-axis upper guide wheel 434, the Z-axis driving wheel 433 and the Z-axis lower guide wheel 435, and is fixed at the lower end of the Z-axis guide wheel 435.
Referring to fig. 15, the manipulator magnetic jig 48 includes a mounting base 481, a main frame 482, a telescopic air compression 483, a linkage plate 484, a linkage shaft 485, a working plate 486, and a magnet head 487, wherein the mounting base 481 is disposed on a top surface of the main frame 482, the linkage shaft 485 is movably disposed on a bottom plate of the main frame 482 through a shaft sleeve, the linkage plate 484 is fixed on the linkage shaft 485, the telescopic air compression 483 is vertically disposed on a top plate of the main frame 482, and a piston rod of the telescopic air compression 483 is connected to the linkage plate 484; the magnet heads 487 are uniformly distributed on the bottom surface of the main frame 482, the working plate 486 is provided with holes matched with the magnet heads 487, the working plate 486 is positioned below the main frame 482, the magnet heads 487 penetrate out of the holes, and the lower end of the linkage shaft 485 is connected to the working plate 486.
When the magnetic clamping device is operated, the Z-axis motor 432 rotates anticlockwise, the Z-direction support arm 437 is driven to downwards drive the magnet head 487 on the manipulator magnetic jig 48 to be close to the iron sheet 8, the magnet head 487 can magnetically attract and clamp the iron sheet 8 rapidly through excessive magnetic force, and the clamping is stable and good, so that the falling phenomenon is avoided; then the Z-axis motor 432 rotates clockwise, and drives the Z-direction arm 437 to move upwards to drive the manipulator magnetic jig 48 to a predetermined height, and at the same time, the traversing motor 45 and the Y-axis motor 421 rotate correspondingly to move the manipulator magnetic jig 48 to a desired coordinate position. At this time, the Z-axis motor 432 rotates counterclockwise, and drives the Z-direction arm 437 downward to lower the manipulator magnetic jig 48 to the position where the iron piece 8 is to be embedded. Then the piston rod of flexible shrink 483 stretches out and pushes working plate 486 to descend through the transmission of linkage plate 484 and linkage shaft 485, and working plate 486 can push iron sheet 8 and magnet head 487 to separate and fall on the position that needs to embed iron sheet 8, realizes quick clamping and embedding process with iron sheet 8, and work efficiency is high.
The secondary extraction embedding manipulator 5 and the iron piece clamping embedding manipulator 4 are identical in structure, and a description thereof will not be repeated here. The iron sheet clamping and embedding manipulator 4 and the secondary taking and embedding manipulator 5 share the transverse guide rail 13 and the transverse belt 14 in the same transverse moving rack 1, and the iron sheet clamping and embedding manipulator and the secondary taking and embedding manipulator do not need to be independently arranged, so that components are effectively reduced, the cost is reduced, the volume is reduced, and the occupied space is reduced.
During operation, iron sheets 8 are placed in a vibration disc 22, the iron sheets 8 are sequentially dropped into a blanking pipe 23 for stacking through vibration conveying of the vibration disc 22, then the iron sheets 8 positioned at the bottommost position of the blanking pipe 23 are ejected and pushed onto a transfer seat 25 one by a linear pushing device 26 and are automatically and orderly arranged on the transfer seat 25 in sequence, the iron sheets 8 are magnetically attracted by a feeding magnetic tool jig 28 and then are lifted to a preset height, then the feeding magnetic tool jig 28 is moved to the position above a positioning workbench 3 through a feeding transverse moving assembly 27, and the iron sheets 8 are placed on the positioning workbench 3 by the feeding magnetic tool jig 28 in a descending manner, so that the iron sheets 8 are rapidly and accurately positioned to be clamped, and an iron sheet embedding manipulator is convenient to accurately clamp; the iron sheet clamping and embedding manipulator 4 can rapidly magnetically clamp and clamp the iron sheet 8 through magnetic force and move the iron sheet 8 into the first injection molding machine 6, so that the aim of embedding the iron sheet 8 is fulfilled; after one injection molding, obtaining a semi-finished product; the secondary taking out and embedding manipulator 5 can rapidly magnetically clamp the semi-finished product, and move the semi-finished product into the second injection molding machine 7 to achieve the purpose of secondary taking out and embedding, after secondary injection molding is finished, a finished product is obtained, and then the secondary taking out and embedding manipulator 5 takes out the finished product and moves the finished product to a finished product area; namely, the working procedures of feeding, primary embedding, primary taking out, secondary embedding, secondary taking out and the like are correspondingly replaced by manpower, so that the production efficiency is improved, the labor intensity of operators is reduced, and the production income is increased.
Variations and modifications to the above would be obvious to persons skilled in the art to which the invention pertains from the foregoing description and teachings. Therefore, the invention is not limited to the specific embodiments disclosed and described above, but some modifications and changes of the invention should be also included in the scope of the claims of the invention. In addition, although specific terms are used in the present specification, these terms are used for convenience of description only and do not limit the present invention in any way, and the same or similar machines are used as the same, but are within the scope of the present invention.

Claims (6)

1. The automatic iron sheet feeding secondary taking out and embedding production system comprises a traversing rack and is characterized by further comprising a feeding and feeding mechanism, a positioning workbench, an iron sheet clamping and embedding manipulator and a secondary taking out and embedding manipulator, wherein the first injection molding machine and the second injection molding machine are arranged at one side position of the traversing rack side by side, the feeding and feeding mechanism and the positioning workbench are sequentially arranged at one end position of the traversing rack, the iron sheet clamping and embedding manipulator and the secondary taking out and embedding manipulator are arranged on the traversing rack side by side, the iron sheet clamping and embedding manipulator can grab and embed an iron sheet on the positioning workbench into a die of the first injection molding machine, and the secondary taking out and embedding manipulator can grab and embed a semi-finished product in the die of the first injection molding machine into a die of the second injection molding machine;
The feeding mechanism comprises a feeding frame, a vibrating disc, a discharging pipe, a discharging seat, a middle rotating seat, a linear pushing device, a feeding transverse moving assembly and a feeding magnetic tool jig, wherein the vibrating disc is arranged on the feeding frame, the discharging seat and the middle rotating seat are sequentially arranged at one side of the vibrating disc, the lower end of the discharging pipe is inserted into the discharging seat, and the upper end of the discharging pipe extends upwards to be connected with the discharging end of the vibrating disc; the linear pushing device is arranged at one side of the blanking seat and can push the iron sheet on the blanking seat to the middle rotary seat, the position of the feeding transverse moving assembly corresponding to the middle rotary seat and the positioning workbench is arranged on the feeding frame, and the feeding magnetic tool fixture is arranged on the feeding transverse moving assembly and is driven by the feeding transverse moving assembly to reciprocate at the position between the middle rotary seat and the positioning workbench;
The blanking seat comprises a fixed push block and a sleeve joint block, a push groove is formed in the upper surface of the fixed push block, the sleeve joint block is covered on the fixed push block, a blanking hole is formed in the sleeve joint block, the lower end of the blanking hole vertically extends downwards to be connected with the push groove, and the upper end of the blanking hole is in butt joint with the blanking pipe;
The diameter of the upper end of the blanking hole is larger than that of the lower end;
The linear pushing device comprises a pushing cylinder, an adjusting frame and a pushing plate, wherein the adjusting frame comprises a horizontal part and a vertical part connected to one end of the horizontal part, a long-strip-shaped adjusting hole is formed in the horizontal part, a mounting block is arranged on a piston rod of the pushing cylinder, a screw penetrates through the long-strip-shaped adjusting hole and is screwed into the mounting block, one end of the pushing plate is connected with the vertical part, and the other end of the pushing plate is inserted into the pushing groove; a discharge groove which is in butt joint with the pushing groove is arranged on the upper surface of the middle rotary seat; the feeding transverse moving assembly comprises a linear guide rail, a moving seat, a base plate and a transverse moving cylinder, wherein the linear guide rail is arranged on the feeding frame, the moving seat is movably arranged on the linear guide rail through a sliding block, one end of the base plate is fixed on the moving seat, the other end of the base plate extends towards the middle direction of the feeding frame, and the feeding magnetic tool fixture is arranged on the base plate.
2. The automated iron sheet loading secondary extraction and embedment production system of claim 1, wherein: the feeding magnetic tool fixture comprises a lifting cylinder, an upper cylinder, a lower cylinder, a fixed plate, a blanking plate, a linkage column, a connecting column, an upper support and a magnet head, wherein the lifting cylinder is vertically arranged on a substrate, a piston rod of the lifting cylinder penetrates through the substrate to extend downwards, the fixed plate is fixed on the piston rod of the lifting cylinder, a plurality of magnet heads are distributed on the lower surface of the fixed plate, the lower end of the linkage column is connected to the fixed plate, the upper end penetrates through the substrate to extend upwards, the upper support is arranged at the upper end of the linkage column, the upper cylinder and the lower cylinder are arranged on the upper support, an opening matched with the magnet head is formed in the blanking plate, the blanking plate is located below the fixed plate, the magnet head penetrates out of the opening, the upper end of the connecting column is connected with the piston rod of the upper cylinder and the lower cylinder, and the lower end of the connecting column penetrates through the substrate and the fixed plate in sequence and is connected to the blanking plate.
3. The automated iron sheet loading secondary extraction and embedment production system of claim 1, wherein: the positioning workbench comprises a linear slide rail, a first positioning plate, a second positioning plate, a third positioning plate, a first pushing component and a second pushing component, positioning grooves matched with the iron sheets are formed in the upper surfaces of the first positioning plate, the second positioning plate and the third positioning plate, the second positioning plate is transversely fixed at the middle position of the linear slide rail, the two sides of the first positioning plate and the third positioning plate, corresponding to the second positioning plate, are transversely movably arranged on the linear slide rail, and the first pushing component is arranged on the upper material rack and can drive the third positioning plate to move close to or separate from the second positioning plate; the second pushing component is arranged on the upper material rack and can drive the first positioning plate to move close to or separate from the second positioning plate.
4. The automated iron sheet loading secondary extraction and embedment production system of claim 1, wherein: the transverse moving rack comprises two vertical rods and a transverse rod arranged at the upper ends of the two vertical rods, wherein the upper surface of the transverse rod is provided with a transverse moving guide rail and a transverse moving belt which extend along the trend of the long side of the transverse rod, and two ends of the transverse moving belt are fixed at two ends of the transverse rod.
5. The automatic iron sheet feeding secondary extraction and embedding production system according to claim 4, wherein: the iron sheet clamping and embedding manipulator comprises a sliding seat, a Y-axis moving mechanism, a Z-axis moving mechanism, a motor seat, a traversing motor, driving wheels, guide wheels and a manipulator magnetic jig, wherein the sliding seat is movably arranged on a traversing guide rail through a sliding block, the motor seat is arranged on the sliding seat, the traversing motor is arranged on the motor seat, the driving wheels are arranged on driving shafts of the traversing motor, two sides of the lower part of each guide wheel, which corresponds to the driving wheels, are respectively arranged on the sliding seat through a rotating shaft, a traversing belt sequentially winds one guide wheel, each driving wheel and the other guide wheel, the Y-axis moving mechanism is arranged on the sliding seat, the Z-axis moving mechanism is arranged on the Y-axis moving mechanism and driven by the Y-axis moving mechanism to move along the Y-axis direction, and the manipulator magnetic jig is arranged on the Z-axis moving mechanism and driven by the Z-axis moving mechanism to move along the Z-axis direction.
6. The automated iron sheet loading secondary extraction and embedment production system of claim 5, wherein: the manipulator magnetic jig comprises a mounting seat, a main frame, a telescopic air shrink, a linkage plate, a linkage shaft, a working plate and a magnet head, wherein the mounting seat is arranged on the top surface of the main frame; the magnet heads are uniformly distributed on the bottom surface of the main frame, the working plate is provided with holes matched with the magnet heads, the working plate is positioned below the main frame, the magnet heads penetrate out of the holes, and the lower end of the linkage shaft is connected to the working plate.
CN201910057774.0A 2019-01-19 Automatic iron sheet feeding secondary taking out and embedding production system Active CN109624201B (en)

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Application Number Priority Date Filing Date Title
CN201910057774.0A CN109624201B (en) 2019-01-19 Automatic iron sheet feeding secondary taking out and embedding production system

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Application Number Priority Date Filing Date Title
CN201910057774.0A CN109624201B (en) 2019-01-19 Automatic iron sheet feeding secondary taking out and embedding production system

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CN109624201A CN109624201A (en) 2019-04-16
CN109624201B true CN109624201B (en) 2024-07-16

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN209888025U (en) * 2019-01-19 2020-01-03 广东速博智能科技有限公司 Automatic iron sheet feeding secondary taking-out and embedding production system

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN209888025U (en) * 2019-01-19 2020-01-03 广东速博智能科技有限公司 Automatic iron sheet feeding secondary taking-out and embedding production system

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