CN109623965B - Solid wood four-axis horizontal machining center - Google Patents
Solid wood four-axis horizontal machining center Download PDFInfo
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- CN109623965B CN109623965B CN201910070729.9A CN201910070729A CN109623965B CN 109623965 B CN109623965 B CN 109623965B CN 201910070729 A CN201910070729 A CN 201910070729A CN 109623965 B CN109623965 B CN 109623965B
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- 239000002023 wood Substances 0.000 title claims abstract description 20
- 239000007787 solid Substances 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 230000003287 optical effect Effects 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 239000003638 chemical reducing agent Substances 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000000712 assembly Effects 0.000 abstract description 11
- 238000000429 assembly Methods 0.000 abstract description 11
- 238000003754 machining Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 208000027418 Wounds and injury Diseases 0.000 abstract description 4
- 230000006378 damage Effects 0.000 abstract description 4
- 208000014674 injury Diseases 0.000 abstract description 4
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000009467 reduction Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 230000000670 limiting effect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/02—Machines with table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/02—Machines with table
- B27C5/06—Arrangements for clamping or feeding work
Abstract
The invention relates to the field of horizontal machining centers, in particular to a solid wood four-axis horizontal machining center which comprises a machining assembly and a double-station positioning assembly, wherein the machining assembly comprises a strip-shaped base, a movable carrier, a lifting carrier and four spindle motors, the double-station positioning assembly comprises a beam base and two timber positioning mechanisms, pushing assemblies perpendicular to the strip-shaped base are arranged at the tops of two ends of the beam base, the device is controlled by an advanced numerical control machining center system, and a multi-axis servo system is matched with a precise ball screw, a grinding grade gear, a rack, a reduction gearbox, a linear guide rail and a sliding block to be installed on a precisely machined lathe bed for precise assembly. In addition, the G code program guiding system is generated by using programming software, so that the complicated and error of die manufacturing and the problems of precision and efficiency caused by using the die are reduced, the production efficiency and benefit can be greatly improved, and the personal injury caused by industrial injury accidents is greatly reduced.
Description
Technical Field
The invention relates to the field of horizontal machining centers, in particular to a solid wood four-axis horizontal machining center.
Background
The special-shaped products produced in the woodworking industry are mainly processed by manually using a common engraving machine, and if the products need slotting and punching, other machines are used for processing, so that the processing efficiency is low; although the related products can be produced, the processing method has complicated procedures, cannot guarantee the processing precision, has limited size of the processed workpiece, has low production benefit and has great danger.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a solid wood four-axis horizontal machining center.
The invention discloses a solid wood four-axis horizontal machining center which comprises a machining assembly and double-station positioning assemblies, wherein the machining assembly is positioned beside the double-station positioning assemblies, the machining assembly comprises a strip-shaped base, a movable carrier, a lifting carrier and four spindle motors, the movable carrier is in a vertical state and can be transversely arranged at the top of the strip-shaped base, the lifting carrier can be vertically arranged at the outer side of the movable carrier, the four spindle motors are horizontally arranged, the output end of each spindle motor faces the double-station positioning assemblies, the four spindle motors are symmetrically arranged at two sides of the lifting carrier in a two-to-two symmetrical mode, the output shafts of each spindle motor can be horizontally moved and are connected with the outer side of the lifting carrier, all the spindle motors are perpendicular to the length direction of the strip-shaped base, the double-station positioning assemblies comprise a beam base and two timber positioning mechanisms, the top of two ends of the beam base are respectively provided with a pushing assembly perpendicular to the strip-shaped base, the two timber positioning mechanisms are respectively arranged at the top of the two pushing assemblies, the bottoms of the two timber positioning assemblies are respectively connected with the output ends of the two timber positioning assemblies in the two pushing assemblies in the directions, the three directions are respectively perpendicular to the length directions of the strip-shaped base, and the cylinder positioning assemblies are respectively arranged in the cylinder clamping cylinder positioning directions, and the cylinder positioning assemblies are arranged in the directions perpendicular to the length directions, and the cylinder positioning assembly is perpendicular to the cylinder positioning directions, and the cylinder positioning assembly is arranged in the cylinder positioning directions, and the cylinder positioning assembly and the cylinder positioning device and the cylinder positioning machine.
Preferably, the top of the strip-shaped base is parallel and is provided with two first sliding rails and a rack at intervals, the rack is located between the two first sliding rails and is close to one of the first sliding rails, and the bottom of the movable carrier is in sliding connection with the two first sliding rails through a plurality of first sliding blocks.
Preferably, the movable carrier comprises a stand column bottom plate, a stand column and an X-axis servo motor, wherein the stand column bottom plate is horizontally arranged and is connected with a first sliding rail below through a first sliding block at the bottom, the stand column is vertically arranged at the top of the stand column bottom plate, the X-axis servo motor is arranged at the inner side of the stand column, a gear meshed with the rack is horizontally arranged right below the stand column bottom plate, and an output shaft of the X-axis servo motor is connected with the gear through a speed reducer arranged at the bottom of the inner side of the stand column.
Preferably, the lifting carrier comprises a front side plate, a left side plate, a rear side plate, a right side plate and a lifting mechanism, wherein the front side plate, the left side plate, the rear side plate and the right side plate are sequentially connected into a rectangular frame structure, the lifting mechanism is vertically arranged on one side of the stand column, the output end of the lifting mechanism is connected with the inner side of the front side plate in a transmission manner, the front side plate is positioned on one side, close to the beam base, of the stand column, two vertical second sliding rails with intervals are arranged on two sides of the stand column along the length direction of the bar base, and the left side plate and the right side plate are respectively connected with the corresponding second sliding rails in a sliding manner through a plurality of second sliding blocks.
Preferably, the lifting mechanism comprises a Y-axis servo motor and a Y-axis screw rod which are vertically arranged, the Y-axis servo motor is arranged at the top of the upright column, the bottom output shaft of the Y-axis servo motor is connected with the top end of the Y-axis screw rod right below the upright column through a first coupler, an upper Y-axis screw rod supporting seat and a lower Y-axis screw rod supporting seat which are used for connecting two ends of the Y-axis screw rod are arranged on the side wall of the upright column, a Y-axis screw rod nut base is fixedly arranged on the inner side of the front side plate, and a Y-axis screw rod nut in threaded connection with the Y-axis screw rod is embedded on the Y-axis screw rod nut base.
Preferably, the upright post is provided with a balance cylinder along the two sides of the length direction of the strip-shaped base in a vertical and fixed manner, one side, far away from the upright post, of each balance cylinder is provided with a balance supporting plate in a vertical manner, the top end of the balance supporting plate is fixedly connected with the top of the output end of the balance cylinder, and the tops of the left side plate and the right side plate are respectively fixedly connected with the lower ends of the two balance supporting plates.
Preferably, the outside of left side board and right side board all is the level and is provided with four third slide rails, four third slide rails set up along vertical direction interval, every spindle motor all is connected with two third slide rails that correspond through a motor layer board, every motor layer board all is connected with two third slide rails sliding connection that correspond through a plurality of third slider, two fixed plates about the both ends of rear side board along the horizontal direction are all fixed, one side that spindle motor was kept away from to every fixed plate all is the level and is provided with a push cylinder, the output shaft of every push cylinder all is connected with the motor layer board that corresponds through a fisheye joint.
Preferably, the pushing assembly comprises a workbench base, a Z-axis servo motor and a Z-axis screw rod, the Z-axis screw rod is horizontally arranged at the top of the workbench base, the Z-axis screw rod is perpendicular to the length direction of the strip-shaped base, the workbench base is fixedly arranged at the top of one end of the beam base, the Z-axis servo motor is arranged at one side of the beam base away from the strip-shaped base, an output shaft of the Z-axis servo motor is connected with one end of the Z-axis screw rod through a second coupling, two ends of the top of the workbench base are respectively provided with a Z-axis screw rod supporting seat for connecting the ends of the Z-axis screw rod, two fourth sliding rails distributed at two sides of the Z-axis screw rod are further arranged at the top of the workbench base, the fourth sliding rails are parallel to the Z-axis screw rod, the bottom of the timber positioning mechanism is connected with the corresponding fourth sliding rails through a plurality of fourth sliding blocks, the bottom of the timber positioning mechanism is fixedly provided with a Z-axis screw rod nut base, and a Z-axis screw rod nut in threaded connection with the Z-axis screw rod nut is embedded on the Z-axis screw rod nut base.
Preferably, drag chains for wiring are arranged on the beam base, the upright posts and the strip-shaped base.
The beneficial effects are that: according to the solid wood four-axis horizontal machining center disclosed by the invention, the production efficiency is improved, the precision of a workpiece is ensured, a double-workbench technology is adopted in the solid wood horizontal machining center, and the workpiece can be alternately placed on different workbench to be machined back and forth, and can also be simultaneously operated by the double workbench; as long as the software is programmed, the program is led into the system and selected, the system automatically processes and operates according to the program, when the double working tables alternately operate, one working table is processed, the other working table is returned to the safe area to take and discharge materials, after the processing is completed, the working table is returned to the safe area to take and discharge materials, and the other working table is moved to the processing position to process, continuously and alternately work back and forth, so that the processing efficiency is improved, the risk is reduced, the equipment adopts the control of an advanced numerical control processing center system, and is matched with a precise ball screw, a grinding grade gear, a rack, a reduction gearbox, a linear guide rail and a slide block by a multi-shaft servo system, and is installed on a lathe bed which is precisely machined for precise assembly and use. In addition, the G code program guiding system is generated by using programming software, so that the complicated and error of die manufacturing and the problems of precision and efficiency caused by using the die are reduced, the production efficiency and benefit can be greatly improved, and the personal injury caused by industrial injury accidents is greatly reduced.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application and do not constitute a limitation on the application. In the drawings:
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic diagram of a second perspective structure of the present invention;
FIG. 3 is a schematic perspective view of a processing assembly according to the present invention;
FIG. 4 is a schematic diagram showing a second perspective structure of the processing assembly according to the present invention;
FIG. 5 is a schematic diagram of a dual-station positioning assembly according to the present invention;
FIG. 6 is a schematic diagram of a dual-station positioning assembly according to a second embodiment of the present invention;
FIG. 7 is a schematic view of a partial perspective view of the present invention;
Reference numerals illustrate: the wood positioning device comprises a strip base 1, a spindle motor 2, a beam base 3, a wood positioning mechanism 4, a pushing assembly 5, a clamping cylinder 6, a positioning cylinder 7, a rack 8, a first sliding rail 9, a first sliding block 10, a column bottom plate 11, a column 12, an X-axis servo motor 13, a speed reducer 14, a gear 15, a front side plate 16, a left side plate 17, a rear side plate 18, a right side plate 19, a second sliding rail 20, a Y-axis screw support 21, a Y-axis servo motor 22, a Y-axis screw 23, a first coupler 24, a balancing cylinder 28, a balancing support plate 29, a third sliding rail 30, a motor support plate 31, a fixing plate 33, a pushing cylinder 34, a table base 36, a Z-axis servo motor 37, a Z-axis screw 38, a Z-axis screw support 40, a fourth sliding rail 41, a fourth sliding block 42, a Z-axis screw nut base 43, a Z-axis screw nut 44, a drag chain 45, a table 46, a fixing base 47, a quick handle 48, a fifth sliding switch 49, a control 52, a strip profile 53, a baffle 54, a screw 55, a guide bar 55, a sliding rods 56, a shaft bushings 57, 58, an optical axes 58, an optical axes 59, and a mounting plate 60.
Detailed Description
Various embodiments of the invention are disclosed in the following drawings, in which details of the practice are set forth in the following description for the purpose of clarity. However, it should be understood that these practical details are not to be taken as limiting the invention. That is, in some embodiments of the invention, these practical details are unnecessary. Moreover, for the purpose of simplifying the drawings, some conventional structures and components are shown in the drawings in a simplified schematic manner.
In addition, the descriptions of the "first," "second," and the like, herein are for descriptive purposes only and are not intended to be specifically construed as order or sequence, nor are they intended to limit the invention solely for distinguishing between components or operations described in the same technical term, but are not to be construed as indicating or implying any relative importance or order of such features. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present invention.
Referring to the horizontal machining center of solid wood four-axis that the fig. 1 to 7 show, including processing subassembly and duplex position subassembly, processing subassembly is located duplex position subassembly's side, processing subassembly includes bar base 1, remove the carrier, lift carrier and four spindle motor 2, it is vertical state and can lateral shifting's setting at bar base 1's top to remove the carrier, lift carrier can vertically remove the setting in the outside of removing the carrier, four spindle motor 2 all are horizontal setting and the output of every spindle motor 2 all face duplex position positioning subassembly setting, four spindle motor 2 two liang of symmetry sets are in the both sides of lift carrier, and every spindle motor 2 all can horizontal migration with lift carrier's outside is connected, all spindle motor 2's output shaft all is perpendicular to bar base 1's length direction, duplex position positioning subassembly includes beam base 3 and two timber positioning mechanism 4, beam base 3 is located bar base 1 length direction's one side, the both ends top of beam base 3 all is equipped with one and is moving the pushing component 5 of base 1 vertical, two timber positioning mechanism 4 set up respectively and is the cylinder assembly of two cylinder clamp sets up at the cylinder assembly 6 in the cylinder assembly of two cylinder assembly 6, the cylinder assembly is vertical setting up at the cylinder assembly 6, the cylinder assembly is vertical setting up in the cylinder assembly 6, the cylinder assembly is located at the cylinder assembly is located in the cylinder assembly is vertical setting 6, the cylinder assembly is located in the cylinder assembly is located the vertical setting is located in the vertical setting. Both the machining assembly and the pushing assembly 5 are controlled by an advanced numerically controlled machining center system equipped with the machining center.
The top of bar base 1 is parallel and the interval is provided with two first slide rail 9 and a rack 8, and rack 8 is located between two first slide rail 9 and is close to one of them first slide rail 9 setting, removes the bottom of carrier and passes through a plurality of first slider 10 and two first slide rail 9 sliding connection. The movable carrier can flexibly move on the top of the strip-shaped base 1 through the cooperation of the first sliding block 10 and the first sliding rail 9.
The movable carrier comprises a stand column bottom plate 11, a stand column 12 and an X-axis servo motor 13, wherein the stand column bottom plate 11 is horizontally arranged and is connected with a first sliding rail 9 below through a first sliding block 10 at the bottom, the stand column 12 is vertically arranged at the top of the stand column bottom plate 11, the X-axis servo motor 13 is arranged on the inner side of the stand column 12, a gear 15 meshed with the rack 8 is horizontally arranged right below the stand column bottom plate 11, and an output shaft of the X-axis servo motor 13 is connected with the gear 15 through a speed reducer 14 arranged at the bottom of the inner side of the stand column 12. The gear 15 is driven to rotate by the X-axis servo motor 13, and the rack 8 is fixed, so that the upright post bottom plate 11 can move on the first sliding rail 9 through the first sliding block 10, and accordingly, along with the rotation of the gear 15, the upright post bottom plate 11 can drive the upright post 12 to freely move transversely on the strip-shaped base 1, and accordingly four spindle motors 2 are driven to flexibly move in the length direction of the rack 8, and the four spindle motors 2 are convenient to process timber.
The lifting carrier comprises a front side plate 16, a left side plate 17, a rear side plate 18, a right side plate 19 and a lifting mechanism, wherein the front side plate 16, the left side plate 17, the rear side plate 18 and the right side plate 19 are sequentially connected end to form a rectangular frame structure, the lifting mechanism is vertically arranged on one side of the upright post 12, the output end of the lifting mechanism is in transmission connection with the inner side of the front side plate 16, the front side plate 16 is positioned on one side of the upright post 12, which is close to the beam base 3, two vertical and spaced second sliding rails 20 are respectively arranged on two sides of the upright post 12 along the length direction of the strip-shaped base 1, and the left side plate 17 and the right side plate 19 are respectively in sliding connection with the corresponding second sliding rails 20 through a plurality of second sliding blocks. The cooperation of the second slider and the second slide rail 20 enables the lifting carriage to move vertically on the upright 12.
The lifting mechanism comprises a Y-axis servo motor 22 and a Y-axis screw rod 23 which are vertically arranged, the Y-axis servo motor 22 is arranged at the top of the upright post 12, the bottom output shaft of the Y-axis servo motor is connected with the top end of the Y-axis screw rod 23 right below through a first coupler 24, two Y-axis screw rod supporting seats 21 used for connecting the two ends of the Y-axis screw rod 23 are arranged on the side wall of the upright post 12, a Y-axis screw rod nut base is fixedly arranged on the inner side of the front side plate 16, and a Y-axis screw rod nut in threaded connection with the Y-axis screw rod 23 is embedded on the Y-axis screw rod nut base. The Y-axis servo motor 22 drives the Y-axis screw rod 23 to rotate, and the Y-axis screw rod nut is in threaded fit with the Y-axis screw rod 23, and the Y-axis screw rod nut base is fixedly connected with the front side plate 16 of the lifting carrier, so that the lifting carrier can flexibly move in the vertical direction under the limiting action of the second sliding rail 20.
The stand 12 is vertical fixedly provided with a balance cylinder 28 along the both sides of bar base 1 length direction, and the one side that every balance cylinder 28 kept away from stand 12 all is vertical to be provided with a balance layer board 29, balance layer board 29's top and balance cylinder 28's output top fixed connection, left side board 17 and right side board 19's top respectively with the lower extreme fixed connection of two balance layer boards 29. The output shaft of the balancing cylinder 28 stretches to drive the balancing supporting plate 29 to move in the vertical direction, so as to assist the lifting carrier to move up and down on the upright post 12.
The outside of left side board 17 and right side board 19 all is the level and is provided with four third slide rails 30, four third slide rails 30 set up along vertical direction interval, every spindle motor 2 all is connected with two corresponding third slide rails 30 through a motor layer board 31, every motor layer board 31 all is through a plurality of third slider and two corresponding third slide rails 30 sliding connection, two fixed plates 33 about the both ends of posterior lateral plate 18 along the horizontal direction are all fixed, one side that every fixed plate 33 kept away from spindle motor 2 all is the level and is provided with a push cylinder 34, the output shaft of every push cylinder 34 all is connected with corresponding motor layer board 31 through a fisheye joint. When the X-axis servo motor 13 drives the four spindle motors 2 to transversely move to the horizontal processing position where the timber is located, the Y-axis servo motor 22 drives the four spindle motors 2 to move to the longitudinal processing position where the timber is located through the lifting carrier, the corresponding pushing cylinder 34 drives the spindle motors 2 to be close to the timber through the expansion and contraction of the output shaft so as to process the timber, and the matching of the third sliding block and the third sliding rail 30 ensures that the motor supporting plate 31 can smoothly and smoothly transversely move, so that the spindle motors 2 mounted on the motor supporting plate 31 can smoothly and transversely move.
The pushing assembly 5 comprises a workbench base 36, a Z-axis servo motor 37 and a Z-axis screw rod 38, the Z-axis screw rod 38 is horizontally arranged at the top of the workbench base 36, the Z-axis screw rod 38 is perpendicular to the length direction of the strip-shaped base 1, the workbench base 36 is fixedly arranged at the top of one end of the beam base 3, the Z-axis servo motor 37 is arranged at one side of the beam base 3 far away from the strip-shaped base 1, an output shaft of the Z-axis servo motor 37 is connected with one end of the Z-axis screw rod 38 through a second coupling, two ends of the top of the workbench base 36 are respectively provided with a Z-axis screw rod supporting seat 40 for connecting the ends of the Z-axis screw rod 38, two fourth sliding rails 41 distributed at two sides of the Z-axis screw rod 38 are further arranged at the top of the workbench base 36, the fourth sliding rails 41 are parallel to the Z-axis screw rod 38, the bottom of the timber positioning mechanism 4 is connected with the corresponding fourth sliding rails 41 through a plurality of fourth sliding blocks 42, the bottom of the timber positioning mechanism 4 is fixedly provided with a Z-axis screw rod nut base 43, and a Z-axis screw rod nut 44 in threaded connection with the Z-axis screw rod nut base 43 is embedded on the Z-axis screw rod nut base 43. The Z-axis servo motor 37 drives the Z-axis screw rod 38 to rotate, and as the Z-axis screw rod 38 is in threaded fit with the Z-axis screw rod nut 44, and the Z-axis screw rod nut base 43 is fixedly connected with the timber positioning mechanism 4, under the cooperation of the fourth sliding block 42 and the fourth sliding rail 41, smooth and smooth transverse movement of the timber positioning mechanism 4 is ensured, the movement direction is perpendicular to the movement direction of the moving carrier, and the three parts of the X-axis servo motor 13, the Y-axis servo motor 22 and the Z-axis servo motor 37 jointly form a three-dimensional space of the working range of the machining center.
Drag chains 45 for wiring are arranged on the beam base 3, the upright posts 12 and the strip-shaped base 1. The drag chain 45 is used for electric wires, air pipes and oil pipes.
The timber positioning mechanism 4 further comprises a workbench 46 and three fixing piece bases 47, a quick handle 48 for fixing the fixing piece bases 47 on the tops of the workbench 46 is arranged at the lower end of each fixing piece base 47, the bottoms of the workbench 46 are connected with the fourth sliding rail 41 below through the fourth sliding blocks 42, two fifth sliding rails 49 are arranged at intervals on the tops of the workbench 46 along the direction perpendicular to the racks 8, the length direction of each fifth sliding rail 49 is perpendicular to the fourth sliding rail 41, the bottoms of each fixing piece base 47 are in sliding connection with the two fifth sliding rails 49 through a plurality of fifth sliding blocks, the three fixing piece bases 47 are arranged on the fifth sliding rails 49 at intervals, three clamping cylinders 6 are respectively arranged on the tops of the three fixing piece bases 47, and a control switch 51 for controlling the three clamping cylinders and the positioning cylinders 7 to act is further arranged on the side face of the workbench 46. The fifth slider cooperates with the fifth sliding rail 49 to enable each fixing element base 47 to freely and flexibly perform lateral movement adjustment, and after the fixing element base 47 is adjusted to be at the position on the fifth sliding rail 49, the fixing element base 47 can be fixed at the position through the quick handle 48, so that the position of the fixing element base 47 is prevented from being deviated.
The top of every mounting base 47 all is provided with a horizontally backup pad 52, and the top of every backup pad 52 all is the level and is provided with a bar section bar 53 that supplies clamp cylinder 6 fixed mounting, and clamp cylinder 6 fixed mounting keeps away from the one end of bar base 1 at bar section bar 53 top, and the length direction of bar section bar 53 is perpendicular to the length direction of fifth slide rail 49, and the one end that clamp cylinder was kept away from to bar section bar 53 is fixed to be provided with a baffle 54 that is used for the cooperation to press from both sides tight cylinder output with timber jointly. After the positions of the three fixing element bases 47 are adjusted according to the shapes of the timber, the timber is simultaneously arranged on the three strip-shaped sectional materials 53, one end of the timber is abutted by the output end of the positioning cylinder 7, so that the timber is limited, and then the output shafts of the three clamping cylinders 6 simultaneously extend out and are in combined action with the three baffles 54 to compress the timber, so that the timber is conveniently processed by the four spindle motors 2.
The middle part of the fixing piece base 47 positioned in the middle position is of a hollow structure, a screw 55 is vertically arranged on the inner side of the fixing piece base 47, a plurality of guide rods 56 are vertically arranged at the bottom of a supporting plate 52 positioned at the top of the fixing piece base 47, the tops of all the guide rods 56 are fixedly connected with the bottom of the supporting plate 52, a plurality of shaft sleeves 57 for the guide rods 56 to vertically pass downwards are arranged at the top of the fixing piece base 47, the lower ends of all the guide rods 56 correspondingly pass through the corresponding shaft sleeves 57 downwards one by one, and the upper ends of the screw 55 vertically pass through the fixing piece base 47 upwards and are connected with the bottom of the supporting plate 52 above. The height position of the clamping cylinder 6 can be manually adjusted by rotating the screw 55, and only the clamping cylinder 6 positioned in the middle among the three clamping cylinders 6 can be adjusted in height so as to adapt to timber with different shapes.
The positioning cylinder 7 is located at the side of the outermost clamping cylinder 6, one end of the workbench 46 along the length direction of the workbench is provided with a fixing seat 58, two optical axes 59 are inserted in the fixing seat 58 in a vertical state, the tops of the two optical axes 59 are horizontally provided with a mounting plate 60, and the positioning cylinder 7 is fixedly arranged at the top of the mounting plate 60 in a horizontal state. The output shaft of the positioning cylinder 7 can extend out and is abutted against one end of the timber, so that the position of the timber in the direction of the output shaft of the positioning cylinder 7 is limited, and then the timber is pressed and fixed by the three clamping cylinders, so that the timber is processed with the subsequent spindle motor 2.
Working principle:
The process flow of the invention is divided into the following steps,
First, the quick handle 48 mounted on the fixing base 47 is loosened, and then the fixing base 47 is moved to a proper position, and then the quick handle 48 is screwed to complete the fixing;
secondly, opening a positioning cylinder 7, placing timber on a timber positioning mechanism 4, adjusting a clamping cylinder capable of lifting to a proper height position, enabling one end of the timber to lean against the positioning cylinder 7, and then opening a clamping cylinder 6 to clamp the timber;
Thirdly, the Z-axis servo motor 37 is controlled by the system to drive the workbench 46 to move back and forth, so that the workbench 46 is driven to move to a processing position;
Fourth, the X-axis servo motor 13 is controlled by the system to drive the upright post 12 to move left and right, the Y-axis servo motor 22 drives the lifting carrier to move up and down, and the balance cylinders 28 on the two sides play an auxiliary role;
Fifthly, through the coordinated movement of the system control X, Y, Z shaft, after reaching the processing position, the pushing cylinder 34 pushes out the spindle motor 2, and then the spindle motor 2 is started to drive the cutter to rotate, so as to process the timber;
Sixth, after the process is complete, the table 46 is retracted to the safe position for the worker to place and remove material for continued processing.
The foregoing is merely exemplary of the present invention and is not intended to limit the present invention. Various modifications and variations of the present invention will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, or the like, which is within the spirit and principles of the present invention, should be included in the scope of the claims of the present invention.
Claims (7)
1. The utility model provides a horizontal machining center of four axles of wood which characterized in that: the wood positioning device comprises a processing component and a double-station positioning component, wherein the processing component is positioned beside the double-station positioning component, the processing component comprises a strip-shaped base (1), a movable carrier, a lifting carrier and four spindle motors (2), the movable carrier is in a vertical state and can be transversely arranged at the top of the strip-shaped base (1), the lifting carrier can be vertically arranged at the outer side of the movable carrier, the four spindle motors (2) are horizontally arranged, the output ends of each spindle motor (2) are arranged towards the double-station positioning component, the four spindle motors (2) are symmetrically arranged at two sides of the lifting carrier in two groups, the output shafts of each spindle motor (2) are horizontally arranged and are connected with the outer side of the lifting carrier, the output shafts of all spindle motors (2) are perpendicular to the length direction of the strip-shaped base (1), the double-station positioning component comprises a beam base (3) and two timber positioning mechanisms (4), the tops of the beam base (3) are respectively provided with one side of the length direction of the strip-shaped base (1), the two ends of the beam base (3) are respectively provided with a timber pushing component (5) which is perpendicular to the two timber positioning mechanisms (4) which are respectively arranged at the bottom of the two timber positioning mechanisms (4) and the two timber positioning mechanisms (6) which are respectively arranged at the two ends of the two timber positioning mechanisms (4) and the bottom positioning mechanism (6), the three clamping cylinders (6) are horizontally arranged and are perpendicular to the length direction of the strip-shaped base (1), the three clamping cylinders (6) are arranged right above the pushing assembly (5) at intervals, the positioning cylinder (7) is horizontally arranged above the pushing assembly (5), and the positioning cylinder (7) is parallel to the length direction of the strip-shaped base (1);
the pushing component (5) comprises a workbench base (36), a Z-axis servo motor (37) and a Z-axis screw rod (38), the Z-axis screw rod (38) is horizontally arranged at the top of the workbench base (36), the Z-axis screw rod (38) is perpendicular to the length direction of the strip-shaped base (1), the workbench base (36) is fixedly arranged at the top of one end of the beam base (3), the Z-axis servo motor (37) is arranged at one side of the beam base (3) far away from the strip-shaped base (1), an output shaft of the Z-axis servo motor (37) is connected with one end of the Z-axis screw rod (38) through a second coupling, two ends of the top of the workbench base (36) are respectively provided with a Z-axis screw rod supporting seat (40) for connecting the ends of the Z-axis screw rod (38), two fourth sliding rails (41) distributed at two sides of the Z-axis screw rod (38) are further arranged at the top of the workbench base (36), the fourth sliding rails (41) are parallel to the Z-axis screw rod (38), the bottom of the timber positioning mechanism (4) is connected with one corresponding fourth sliding rail (41), the bottom of the timber positioning mechanism (4) is fixedly provided with a screw rod (43), a Z-axis screw nut (44) in threaded connection with the Z-axis screw (38) is embedded on the Z-axis screw nut base (43);
the top of the strip-shaped base (1) is parallel and is provided with two first sliding rails (9) and a rack (8) at intervals, the rack (8) is positioned between the two first sliding rails (9) and is close to one of the first sliding rails (9), and the bottom of the movable carrier is in sliding connection with the two first sliding rails (9) through a plurality of first sliding blocks (10);
the timber positioning mechanism (4) further comprises a workbench (46) and three fixing piece bases (47), the lower end of each fixing piece base (47) is provided with a quick handle (48) for fixing the fixing piece base (47) on the top of the workbench (46), the bottom of the workbench (46) is connected with a fourth sliding rail (41) below through a fourth sliding block (42), two fifth sliding rails (49) are arranged on the top of the workbench (46) at intervals along the direction perpendicular to the rack (8), the length direction of each fifth sliding rail (49) is perpendicular to the fourth sliding rail (41), the bottom of each fixing piece base (47) is in sliding connection with the two fifth sliding rails (49) through a plurality of fifth sliding blocks, the three fixing piece bases (47) are arranged on the fifth sliding rails (49) at intervals, the three clamping cylinders (6) are respectively arranged on the tops of the three fixing piece bases (47), and a control switch (51) for controlling the three clamping cylinders (6) and the positioning cylinders (7) is further arranged on the side face of the workbench (46);
The top of each fixing piece base (47) is provided with a horizontal supporting plate (52), the top of each supporting plate (52) is horizontally provided with a strip-shaped section bar (53) for fixedly mounting a clamping cylinder (6), the clamping cylinder (6) is fixedly mounted at one end of the top of the strip-shaped section bar (53) far away from the strip-shaped base (1), the length direction of the strip-shaped section bar (53) is perpendicular to the length direction of a fifth sliding rail (49), and one end of the strip-shaped section bar (53) far away from the clamping cylinder (6) is fixedly provided with a baffle plate (54) for clamping wood together in cooperation with the output end of the clamping cylinder (6);
the middle part of a fixing piece base (47) positioned at the middle position is of a hollow structure, a screw rod (55) is vertically arranged on the inner side of the fixing piece base (47), a plurality of guide rods (56) which are vertically arranged are arranged at the bottom of a supporting plate (52) positioned at the top of the fixing piece base (47), the tops of all the guide rods (56) are fixedly connected with the bottom of the supporting plate (52), a plurality of shaft sleeves (57) for the guide rods (56) to vertically downwards pass through are arranged at the top of the fixing piece base (47), the lower ends of all the guide rods (56) downwards pass through the corresponding shaft sleeves (57) in a one-to-one correspondence manner, and the upper ends of the screw rods (55) vertically upwards pass through the fixing piece base (47) and are connected with the bottom of the supporting plate (52) above; the height position of the clamping cylinder (6) can be manually adjusted by rotating the screw (55);
The positioning cylinder (7) is located at the side of the outermost material clamping cylinder (6), one end of the workbench (46) along the length direction of the workbench is provided with a fixing seat (58), two optical axes (59) are inserted in a vertical state on the fixing seat (58), the tops of the two optical axes (59) are horizontally provided with a mounting plate (60), and the positioning cylinder (7) is horizontally fixedly arranged at the top of the mounting plate (60).
2. The solid wood four-axis horizontal machining center according to claim 1, wherein: the movable carrier comprises a stand column bottom plate (11), a stand column (12) and an X-axis servo motor (13), wherein the stand column bottom plate (11) is horizontally arranged and connected with a first sliding rail (9) below through a first sliding block (10) at the bottom, the stand column (12) is vertically arranged at the top of the stand column bottom plate (11), the X-axis servo motor (13) is arranged at the inner side of the stand column (12), a gear (15) meshed with a rack (8) is horizontally arranged under the stand column bottom plate (11), and an output shaft of the X-axis servo motor (13) is connected with the gear (15) through a speed reducer (14) arranged at the inner bottom of the stand column (12).
3. The solid wood four-axis horizontal machining center according to claim 2, wherein: the lifting carrier comprises a front side plate (16), a left side plate (17), a rear side plate (18), a right side plate (19) and a lifting mechanism, wherein the front side plate (16), the left side plate (17), the rear side plate (18) and the right side plate (19) are sequentially connected into a rectangular frame structure from beginning to end, the lifting mechanism is vertically arranged on one side of the upright post (12), the output end of the lifting mechanism is connected with the inner side of the front side plate (16), the front side plate (16) is positioned on one side of the upright post (12) close to the beam base (3), two vertical and spaced second sliding rails (20) are respectively arranged on two sides of the upright post (12) along the length direction of the strip base (1), and the left side plate (17) and the right side plate (19) are respectively connected with the corresponding second sliding rails (20) in a sliding mode through a plurality of second sliding blocks.
4. A solid wood four-axis horizontal machining center according to claim 3, wherein: the lifting mechanism comprises a Y-axis servo motor (22) and a Y-axis screw rod (23) which are vertically arranged, the Y-axis servo motor (22) is arranged at the top of the upright post (12) and the output shaft at the bottom of the Y-axis servo motor is connected with the top end of the Y-axis screw rod (23) right below through a first coupler (24), the side wall of the upright post (12) is provided with an upper Y-axis screw rod supporting seat (21) and a lower Y-axis screw rod supporting seat which are used for connecting the two ends of the Y-axis screw rod (23), the inner side of the front side plate (16) is fixedly provided with a Y-axis screw rod nut base, and the Y-axis screw rod nut base is embedded with a Y-axis screw rod (23) in threaded connection.
5. The solid wood four-axis horizontal machining center according to claim 4, wherein: the stand (12) is vertical fixedly provided with a balance cylinder (28) along the both sides of bar base (1) length direction, and one side that stand (12) were kept away from to every balance cylinder (28) all is vertical to be provided with a balance layer board (29), and the top of balance layer board (29) is fixed connection with the output top of balance cylinder (28), and the top of left side board (17) and right side board (19) is fixed connection with the lower extreme of two balance layer boards (29) respectively.
6. The solid wood four-axis horizontal machining center according to claim 5, wherein: the outside of left side board (17) and right side board (19) all is the level and is provided with four third slide rail (30), four third slide rail (30) are along vertical direction interval setting, every spindle motor (2) all are connected with two third slide rail (30) that correspond through a motor layer board (31), every motor layer board (31) all are through a plurality of third slider and two third slide rail (30) sliding connection that correspond, two fixed plates (33) about the both ends of posterior lateral plate (18) along the horizontal direction are all fixed, one side that spindle motor (2) were kept away from to every fixed plate (33) all is the level and is provided with a push cylinder (34), the output shaft of every push cylinder (34) all is connected with motor layer board (31) that correspond through a fisheye joint.
7. The solid wood four-axis horizontal machining center according to claim 2, wherein: drag chains (45) for wiring are arranged on the beam base (3), the upright posts (12) and the strip-shaped base (1).
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