CN209935960U - Numerical control deep hole keyway milling machine - Google Patents
Numerical control deep hole keyway milling machine Download PDFInfo
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Abstract
本实用新型公开了一种数控深孔键槽铣床,属于机床技术领域。机床床身上安装有工作台,工作台前端固定安装有随动的尾架,机床床身后方设有主传动箱,主传动箱上设有向前伸出的悬臂镗架,主传动箱两侧分别设有机床电柜和机床控制面板,机床床身前端外设有液压站,悬臂镗架的长度大于其径向尺寸的10倍,在悬臂镗架内部设有通过主传动箱驱动前后位移的铣轴箱,铣轴箱的铣主轴的动力源也来自悬臂镗架外的主传动箱;吊装放置工件于支撑架上,向后移动工作台,使工件深孔套在悬臂镗架外,使悬臂镗架前端与工作台前端尾架连接,手动调节刀具下刀尺寸,通过主传动箱控制刀具运转,通过主传动箱控制铣轴箱由深孔工件后端向前端移动,实现深孔铣槽。
The utility model discloses a numerical control deep hole keyway milling machine, which belongs to the technical field of machine tools. A worktable is installed on the machine bed, a follow-up tailstock is fixed at the front end of the worktable, a main transmission box is arranged behind the machine bed, and a cantilever boring frame extending forward is arranged on the main transmission box. The machine tool electrical cabinet and the machine tool control panel are respectively provided. There is a hydraulic station outside the front end of the machine bed. The length of the cantilever boring frame is more than 10 times its radial dimension. The power source of the milling spindle of the milling shaft box and the milling spindle of the milling shaft box also comes from the main transmission box outside the cantilever boring frame; the workpiece is hoisted and placed on the support frame, and the worktable is moved backward, so that the deep hole of the workpiece is sleeved outside the cantilever boring frame, so that the The front end of the cantilever boring frame is connected to the front end of the worktable, and the size of the cutting tool is adjusted manually. The main transmission box controls the operation of the tool, and the main transmission box controls the movement of the milling shaft box from the rear end of the deep hole workpiece to the front end to realize deep hole milling. .
Description
技术领域technical field
本实用新型涉及一种数控深孔键槽铣床,属于机床技术领域。The utility model relates to a numerical control deep hole keyway milling machine, which belongs to the technical field of machine tools.
背景技术Background technique
长径比较大的工件深孔的开槽一直是国内机械加工上的难题,尤其是深孔长径比在十倍以上的大型工件。例如5米长,内孔直径0.5米的深孔工件,现有的机床刀具无法进入细长孔内加工。目前,公知的深孔加工机床仅能加工1米直径以上的深孔,但加工深度又小于十米。The grooving of deep holes in workpieces with large length-diameter ratios has always been a difficult problem in domestic machining, especially for large workpieces with a length-diameter ratio of more than ten times deep holes. For example, a deep hole workpiece with a length of 5 meters and an inner hole diameter of 0.5 meters cannot be processed by the existing machine tool tools into the elongated hole. At present, the known deep hole machining machine can only process deep holes with a diameter of more than 1 meter, but the machining depth is less than ten meters.
国内针对铣削大型、超深的内孔键槽加工上,只能采用人工或半机械的方式进行,或将工件分段加工。分段式加工槽线精度够,但很难保证多段槽线的一致,人工和半机械的加工又很难保证键槽的精度。不仅增加工作人员的劳动强度,降低了工厂的加工效率,也无法满足市场的需求。In China, the machining of large and ultra-deep inner hole keyways can only be carried out manually or semi-mechanically, or the workpiece can be processed in sections. The precision of the segmented groove line is sufficient, but it is difficult to ensure the consistency of multiple groove lines, and it is difficult to ensure the accuracy of the keyway in manual and semi-mechanical processing. It not only increases the labor intensity of the staff, but also reduces the processing efficiency of the factory, and can not meet the needs of the market.
实用新型内容Utility model content
为了解决上述现有技术存在的不足,本实用新型提供了一种数控深孔键槽铣床,通过对机床结构的改变,使其与机床控制系统配合而实现大型筒类零件的内孔表面键槽铣削的自动化加工,可将对联后的管体整体加工,可快速实现长筒轴孔的装夹找正,键槽一次完成,加工动力头在工件内部,加工动力源在工件外部,减小内部加工装置的体积,在保证悬臂稳定性的同时,提高了悬臂的工作长度,提高了加工精度,提高了加工效率,满足市场的使用需求。In order to solve the above-mentioned deficiencies in the prior art, the utility model provides a numerical control deep hole keyway milling machine. By changing the structure of the machine tool, it cooperates with the machine tool control system to realize the milling of the inner hole surface keyway of large cylindrical parts. Automatic processing, can process the whole pipe body after coupling, can quickly realize the clamping and alignment of the long cylindrical shaft hole, the keyway can be completed at one time, the processing power head is inside the workpiece, and the processing power source is outside the workpiece, reducing the internal processing device. Volume, while ensuring the stability of the cantilever, it increases the working length of the cantilever, improves the processing accuracy, improves the processing efficiency, and meets the needs of the market.
本实用新型解决其技术问题所采用的技术方案是:一种数控深孔键槽铣床,包括机床床身、机床电柜、机床控制面板、工作台、支承架、尾架、主传动箱、悬臂镗架、铣轴箱、工作台驱动电机,机床床身为卧式床身,机床床身的两条平行导轨上安装有工作台,工作台前端固定安装有随动的尾架,工作台通过支承架支承深孔工件,机床床身后方设有主传动箱,主传动箱上设有向前伸出的悬臂镗架,主传动箱两侧分别设有机床电柜和机床控制面板,机床电柜与机床的各个电器元件连接,机床控制面板与电柜内的PLC连接,机床控制面板通过数控系统液晶触控显示屏和工作照明灯组成,所述的机床采用公知的SIEMENS 828D数控系统和SIEMENS电控系统,在机床床身前端外设有液压站,液压站为全封闭式,液压站由两套泵组组成,一套用于床身导轨润滑,另一套用于给机床各液压油缸供油;其中,所述的悬臂镗架的长度大于其径向尺寸的10倍,在悬臂镗架内部设有通过主传动箱驱动前后位移的铣轴箱,铣轴箱的铣主轴的动力源也来自悬臂镗架外的主传动箱;The technical scheme adopted by the utility model to solve the technical problem is as follows: a numerical control deep hole keyway milling machine, comprising a machine bed, a machine tool electrical cabinet, a machine tool control panel, a workbench, a support frame, a tailstock, a main transmission box, a cantilever boring machine The machine bed is a horizontal bed, the two parallel guide rails of the machine bed are installed with a worktable, the front end of the worktable is fixedly installed with a follow-up tailstock, and the worktable is supported by The machine frame supports the deep hole workpiece, the main transmission box is arranged behind the machine bed, and the main transmission box is provided with a cantilever boring frame extending forward. It is connected with various electrical components of the machine tool, and the machine tool control panel is connected to the PLC in the electric cabinet. The machine tool control panel is composed of a numerical control system LCD touch screen and work lights. The machine tool adopts the well-known SIEMENS 828D numerical control system and SIEMENS electric The control system is equipped with a hydraulic station outside the front end of the machine bed. The hydraulic station is fully enclosed. The hydraulic station consists of two sets of pumps, one is used for the lubrication of the bed guide rails, and the other is used to supply oil to the hydraulic cylinders of the machine tool; Wherein, the length of the cantilever boring frame is more than 10 times its radial dimension, and inside the cantilever boring frame is a milling shaft box that drives the front and rear displacement through the main transmission box, and the power source of the milling spindle of the milling shaft box also comes from the cantilever. The main transmission box outside the boring frame;
工作台移至机床床身最前端,吊装放置工件于工作台上的支承架上,通过支承架支撑夹紧,向后移动工作台,使工件深孔套在悬臂镗架外,使悬臂镗架前端与工作台前端尾架连接,提高悬臂镗架稳定性,铣轴箱位于深孔工件外端,手动调节刀具下刀尺寸,通过主传动箱控制刀具运转,通过主传动箱控制铣轴箱由深孔工件后端向前端移动,实现深孔铣槽。The worktable is moved to the front end of the machine bed, the workpiece is hoisted and placed on the support frame on the worktable, supported and clamped by the support frame, and the worktable is moved backward so that the deep hole of the workpiece is sleeved outside the cantilever boring frame, so that the cantilever boring frame is The front end is connected with the tailstock at the front end of the worktable to improve the stability of the cantilever boring frame. The milling shaft box is located at the outer end of the deep hole workpiece. The size of the cutting tool can be adjusted manually. The tool operation is controlled by the main transmission box. The back end of the deep hole workpiece moves to the front end to realize deep hole milling.
所述的主传动箱上设有工型座、减速箱、变频电机、伺服电机、驱动光杠、驱动箱轴座和驱动丝杠,主传动箱顶端固定连接有截面呈“工”型的工型座,工型座中间立板的左右两侧分别通过驱动箱轴座固定有驱动光杠和驱动丝杠,右侧驱动丝杠后端通过联轴器与固定在主传动箱上的伺服电机的动力端连接,左侧驱动光杠的后端通过联轴器与固定在主传动箱上的减速箱的输出轴连接,减速箱的输入轴通过联轴器与一变频电机连接,变频电机通过支撑板固定在地面上;变频电机后通过减速箱使驱动光杠运转,伺服电机通过联轴器使驱动丝杠运转;The main transmission box is provided with an I-shaped seat, a reduction box, a frequency conversion motor, a servo motor, a driving light bar, a driving box shaft seat and a driving screw, and the top of the main transmission box is fixedly connected with a "I"-shaped tool. Type seat, the left and right sides of the middle vertical plate of the I-type seat are respectively fixed with a driving light rod and a driving lead screw through the driving box shaft seat, and the rear end of the right driving screw screw is connected with the servo motor fixed on the main transmission box through a coupling The rear end of the left driving light bar is connected with the output shaft of the reduction box fixed on the main transmission box through the coupling, and the input shaft of the reduction box is connected with a frequency conversion motor through the coupling, and the frequency conversion motor passes through The support plate is fixed on the ground; after the frequency conversion motor, the drive light bar is driven by the reduction box, and the servo motor drives the drive screw by the coupling;
所述的悬臂镗架由悬臂侧板、悬臂顶板、对接套、悬臂轴座、悬臂丝杠、内滑轨、连接盖、胀套架、悬臂光杠和外滑轨组成,悬臂侧板为长条形板体,悬臂顶板为矩形板体,悬臂顶板前端固定连接有圆柱型对接套,悬臂顶板左右两侧壁与悬臂侧板的前端固定连接,左右两悬臂侧板顶部通过数个等间距的连接盖连接,悬臂顶板、悬臂侧板和连接盖组成一矩形柱体,该矩形柱体的长度大于其截面对接线尺寸的十倍,两悬臂侧板后端扣在主传动箱顶部工型座左右两侧,悬臂侧板后端与工型座上下板体内壁接合,悬臂侧板通过螺钉与工型座固定连接,悬臂侧板上下端部与工型座的上下板的接合面间设有调节的斜铁;在悬臂侧板的内侧壁上均设有上下两条平行的内滑轨,在左侧悬臂侧板的内侧壁上两内滑轨间设有通过悬臂轴座固定的悬臂光杠,在右侧悬臂侧板的内侧壁上两内滑轨间设有通过悬臂轴座固定的悬臂丝杠,悬臂光杠通过联轴器与主传动箱的驱动光杠固定连接,悬臂丝杠通过联轴器与主传动箱的驱动丝杠固定连接;在悬臂侧板的外侧壁上均设有一条外滑轨,在两悬臂侧板内设有一胀套架,所述的胀套架由支撑架体、胀套滑块和连接杆组成,前后两支撑架体顶端通过一对连接杆连接,前后两支撑架体两侧均通过胀套滑块与悬臂侧板的内滑轨连接;The cantilever boring frame is composed of a cantilever side plate, a cantilever top plate, a butt sleeve, a cantilever shaft seat, a cantilever screw, an inner slide rail, a connecting cover, an expansion sleeve frame, a cantilever light bar and an outer slide rail. The strip-shaped plate body, the cantilever top plate is a rectangular plate body, the front end of the cantilever top plate is fixedly connected with a cylindrical butt joint, the left and right side walls of the cantilever top plate are fixedly connected with the front end of the cantilever side plate, and the tops of the left and right cantilever side plates pass through a number of equally spaced The connection cover is connected. The cantilever top plate, the cantilever side plate and the connection cover form a rectangular cylinder. The length of the rectangular cylinder is ten times greater than the size of its cross-section butt line. On the left and right sides, the rear end of the cantilever side plate is joined with the inner wall of the upper and lower plates of the I-shaped seat, the cantilever side plate is fixedly connected with the I-shaped seat by screws, and the upper and lower ends of the cantilever side plate and the joint surface of the upper and lower plates of the I-shaped seat are provided with Adjustable inclined iron; two upper and lower parallel inner slide rails are arranged on the inner wall of the cantilever side plate, and a cantilever light fixed by the cantilever shaft seat is arranged between the two inner slide rails on the inner wall of the left cantilever side plate A cantilever lead screw fixed by the cantilever shaft seat is arranged between the two inner slide rails on the inner side wall of the right cantilever side plate. The cantilever light bar is fixedly connected with the driving light bar of the main transmission box through the coupling. It is fixedly connected with the driving screw of the main transmission box through the coupling; an outer slide rail is arranged on the outer side wall of the cantilever side plate, and an expansion sleeve frame is arranged in the two cantilever side plates. It is composed of a support frame body, an expansion sleeve slider and a connecting rod. The tops of the front and rear support frame bodies are connected by a pair of connecting rods, and both sides of the front and rear support frame bodies are connected with the inner slide rail of the cantilever side plate through the expansion sleeve slider;
所述的铣轴箱位于悬臂镗架内胀套架的前后两支撑架体间,所述的铣轴箱由箱体、光杠瓦盖、丝母套、内滑键外齿轮套、主轴套筒、调节丝杠、滑块、齿轮组、伞齿轮、主轴和内螺纹块组成,箱体左右两侧通过滑块与悬臂镗架的内滑轨连接,箱体右侧固定有一对套在悬臂镗架内悬臂丝杠的丝母套,悬臂丝杠运转时通过丝母套驱动限位于内滑轨的箱体前后运动,箱体左侧固定又一对套在悬臂镗架内悬臂光杠的光杠瓦盖,箱体上前端光杠瓦盖内设有套在悬臂光杠上的内滑键外齿轮套,内滑键外齿轮套能在悬臂光杠上滑动,并通过气内部滑键实现在前后滑动的过程中随悬臂光杠同步运转,箱体内设有与内滑键外齿轮套齿啮的齿轮组,箱体顶部设有插入其内部并从其底端伸出的主轴套筒,主轴套筒内设有能转动的主轴,主轴通过齿轮与伞齿轮的配合与齿轮组齿啮,悬臂光杠运转后通过内滑键外齿轮套与齿轮的配合驱动主轴转动,主轴的底端采样BT接口,可安装各种通用机夹刀具,在箱体顶部主轴旁设有插入箱体内部的调节丝杠,调节丝杠通过丝杠轴座与箱体固定连接,调节丝杠上螺纹旋入有内螺纹块,你螺纹块侧壁与主轴套筒固定连接,所述的调节丝杠的丝杠方头位于箱体顶面,丝杠方头外的箱体顶面上设有刻度环,旋转调节丝杠,调节丝杠通过内螺纹块控制主轴套筒上下位移,主轴套筒内的主轴随之上下位移;The milling shaft box is located between the front and rear support frame bodies of the inner expansion sleeve frame of the cantilever boring frame. It consists of cylinder, adjusting screw, slider, gear set, bevel gear, main shaft and internal thread block. The left and right sides of the box are connected with the inner slide rail of the cantilever boring frame through the slider. The right side of the box is fixed with a pair of sleeves on the cantilever. The screw nut sleeve of the cantilever screw in the boring frame is driven by the screw nut sleeve to limit the forward and backward movement of the box located on the inner slide rail. The left side of the box is fixed with another pair of cantilever smooth bars that are sleeved in the cantilever boring frame. The light bar tile cover, the front end light bar tile cover on the box body is provided with an inner sliding key outer gear sleeve set on the cantilever light bar, the inner sliding key outer gear sleeve can slide on the cantilever light bar, and pass through the gas inner sliding key. Realize the synchronous operation with the cantilever light bar in the process of sliding back and forth. The box is provided with a gear set that meshes with the inner slide key and the outer gear sleeve. The top of the box is provided with a main shaft sleeve that is inserted into its interior and protrudes from its bottom end. The main shaft is equipped with a rotatable main shaft in the main shaft sleeve. The main shaft meshes with the gear group through the cooperation of the gear and the bevel gear. After the cantilever light bar runs, the main shaft is driven to rotate through the cooperation of the inner sliding key and the outer gear sleeve and the gear. The end sampling BT interface can be installed with various general clamping tools. There is an adjustment screw inserted into the inside of the box next to the main shaft at the top of the box. The adjustment screw is fixedly connected to the box through the screw shaft seat, and the thread on the adjustment screw There is an internal thread block screwed in, the side wall of the thread block is fixedly connected with the spindle sleeve, the square head of the adjusting screw is located on the top surface of the box, and the top surface of the box outside the square head of the screw is provided with a scale Ring, rotate the adjusting screw, the adjusting screw controls the up and down displacement of the main shaft sleeve through the inner thread block, and the main shaft in the main shaft sleeve moves up and down accordingly;
铣轴箱底部设有喷雾头,喷雾头采用可伸缩的自动卷管器,喷雾头喷附在切削刀刃边缘,该喷雾冷却系统可与机床液压系统连接,也可单独设置;There is a spray head at the bottom of the milling shaft box. The spray head adopts a retractable automatic hose reel. The spray head is sprayed on the edge of the cutting edge. The spray cooling system can be connected with the hydraulic system of the machine tool, or can be set separately;
所述的工作台后端设有悬臂辅助支架,悬臂辅助支架由L型架体、L型轴座和滚轮组成,一对L型架体间通过连接板固定连接,两L型架体的水平杆前端与工作台固定连接,两L型架体的竖立杆端部均设有L型轴座,L型轴座均通过转轴固定有滚轮,两滚轮可通过工作台的平移而移动至悬臂镗架左右两侧外滑轨的下方,通过支撑外滑轨辅助支撑悬臂镗架;The rear end of the worktable is provided with a cantilever auxiliary bracket, which is composed of an L-shaped frame body, an L-shaped shaft seat and a roller, and a pair of L-shaped frame bodies are fixedly connected by a connecting plate. The front end of the rod is fixedly connected with the worktable. The ends of the vertical rods of the two L-shaped frame bodies are provided with L-shaped shaft seats. The L-shaped shaft seats are fixed with rollers through the rotating shaft. The two rollers can be moved to the cantilever boring through the translation of the worktable. Below the outer slide rails on the left and right sides of the frame, the cantilever boring frame is assisted by supporting the outer slide rails;
工作台上设有三个等间距阵列的支承架,所述的支承架均由支撑箱体、间距调节丝杠、滑台、顶轮座、顶轮、夹爪座、夹爪和夹爪丝杠组成,支撑箱体通过螺钉紧固在工作台上,支撑箱体左右侧壁间设有一对平行的间距调节丝杠,间距调节丝杠通过丝杠轴承座与支撑箱体固定连接,间距调节丝杠端部伸出,通过手动调节,支撑箱体顶部左右两侧设有一对在其顶面上能滑动的滑台,左侧滑台与一间距调节丝杠上的丝母固定连接,右侧滑台与另一间距调节丝杠上的丝母固定连接,左右两滑台顶部均固定有顶轮座,顶轮座内设有能转动的顶轮,左右两滑台顶部顶轮座旁均设有夹爪座,夹爪座内设有夹爪丝杠,夹爪丝杠通过丝杠轴承座固定在夹爪座上,夹爪丝杠底端为伸出的丝杠方头,夹爪丝杠顶端套有丝母套,丝母套端部设有夹爪,通过转动间距调节丝杠控制两滑台间距离,通过调节夹爪丝杠调节夹爪的伸出距离,其中,在最前端和最后端的支承架的顶轮座上均设有通过减速箱与顶轮连接的顶轮驱动电机;There are three equally spaced arrays of support frames on the worktable, and the support frames are all composed of a support box, a spacing adjustment screw, a sliding table, a top wheel seat, a top wheel, a clamping jaw seat, a clamping jaw and a clamping jaw screw. The support box is fastened on the workbench by screws, and a pair of parallel spacing adjustment screws are arranged between the left and right side walls of the support box. The spacing adjustment screws are fixedly connected to the support box through the screw bearing seat. The spacing adjustment screws The end of the rod protrudes, and through manual adjustment, there are a pair of sliding tables on the left and right sides of the top of the support box that can slide on the top surface. The sliding table is fixedly connected with the nut on the other distance adjusting lead screw. The top of the left and right sliding tables is fixed with a top wheel seat, and the top wheel seat is provided with a rotatable top wheel. There is a gripper seat, and a gripper screw is arranged in the gripper seat. The gripper screw is fixed on the gripper seat through the screw bearing seat. The bottom end of the gripper screw is a protruding lead screw. The top of the lead screw is covered with a nut sleeve, and the end of the nut sleeve is provided with a clamping claw. The distance between the two sliding tables is controlled by adjusting the rotation distance of the lead screw, and the extension distance of the clamping claw is adjusted by adjusting the clamping claw screw. The top wheel seat of the support frame at the front end and the rear end are provided with a top wheel drive motor connected with the top wheel through a reduction box;
所述的尾架由尾架座、轴瓦盖、支承轴、压紧油缸、液压马达、支承轴驱动箱、齿条、弹簧、导向轴承和驱动齿轮组成,尾架座位于机床床身的滑轨上,并与工作台固定连接,尾架座上安装有工作台驱动电机,工作台驱动电机通过齿轮与机床床身内部齿条齿啮,驱动后控制工作台与尾架前后位移,尾架座顶部设有一对轴瓦盖,后方轴瓦盖通过螺钉固定在尾架座上,前方轴瓦盖左右两侧通过四个压紧油缸压紧在尾架座上,压紧油缸的缸杆端部固定在尾架座上,其缸杆上套有支撑其轴瓦盖的弹簧,在两轴瓦盖内部插入有支承轴,支承轴能在两轴瓦盖内前后滑动,支承轴侧壁设有齿条,尾架座前端固定有套在支承轴外的支承轴驱动箱,支承轴驱动箱上设有液压马达,液压马达轴端插入支承轴驱动箱内,并通过驱动齿轮与支承轴的齿条齿啮,驱动液压马达,支承轴在尾架座顶部后端伸出或收回,在尾架座顶部后端开设有矩形槽,矩形槽内设有通过轴承座固定的导向轴承,当尾架向悬臂镗架移动时,悬臂镗架端部的对接套通过导向轴承的导向插入轴瓦盖内。The tailstock is composed of a tailstock seat, a bearing cover, a support shaft, a pressing oil cylinder, a hydraulic motor, a support shaft drive box, a rack, a spring, a guide bearing and a drive gear, and the tailstock seat is located on the slide rail of the machine bed. It is fixedly connected with the worktable. The worktable drive motor is installed on the tailstock seat. The worktable drive motor meshes with the internal rack of the machine bed through gears. After driving, it controls the front and rear displacement of the worktable and the tailstock. The tailstock seat There is a pair of bearing cover on the top, the rear bearing cover is fixed on the tailstock seat by screws, the left and right sides of the front bearing cover are pressed on the tailstock seat by four pressing cylinders, and the cylinder rod end of the pressing cylinder is fixed on the tailstock. On the frame seat, the cylinder rod is sleeved with a spring supporting the bearing cover, and a support shaft is inserted into the two bearing covers. The support shaft can slide back and forth in the two bearing covers. The front end is fixed with a support shaft drive box that is sleeved outside the support shaft. The support shaft drive box is provided with a hydraulic motor. The shaft end of the hydraulic motor is inserted into the support shaft drive box, and meshes with the rack of the support shaft through the drive gear to drive the hydraulic pressure. The motor, the support shaft extends or retracts at the rear end of the top of the tailstock, and a rectangular slot is opened at the rear of the top of the tailstock. The rectangular slot is provided with a guide bearing fixed by the bearing seat. When the tailstock moves to the cantilever boring frame , the butt sleeve at the end of the cantilever boring frame is inserted into the bearing cover through the guide of the guide bearing.
本实用新型的有益效果是:解决了国内针对长径比较大的深孔工件铣削加工困难的问题,提供了一种新型数控深孔键槽铣床,通过对机床结构的改变,使其与机床控制系统配合而实现大型筒类零件的内孔表面键槽铣削的自动化加工,可将对联后的管体整体加工,可通过支承架快速实现长筒轴孔的装夹找正,从工件一端到另一端的键槽可一次完成,加工动力头在工件内部,动力头的动力源在工件外部,省去的工件内部动力头电机的尺寸,减小内部加工装置的体积,从而增大机床加工工件深孔的长径比,悬臂尺寸增长,悬臂前后端和中部均设有固定和支撑,在保证悬臂稳定性的同时,提高了悬臂的工作长度,提高了加工精度,提高了加工效率,满足市场的使用需求。The beneficial effects of the utility model are as follows: the domestic problem of difficulty in milling deep hole workpieces with large length and diameter is solved, and a new type of CNC deep hole keyway milling machine is provided. The automatic machining of keyway milling of the inner hole surface of large cylindrical parts can be realized by cooperation. The keyway can be completed at one time, the processing power head is inside the workpiece, and the power source of the power head is outside the workpiece. The size of the power head motor inside the workpiece is omitted, and the volume of the internal processing device is reduced, thereby increasing the length of the deep hole in the workpiece processed by the machine tool. The diameter ratio and the size of the cantilever are increased, and the front, rear, and middle parts of the cantilever are fixed and supported. While ensuring the stability of the cantilever, the working length of the cantilever is improved, the processing accuracy is improved, and the processing efficiency is improved to meet the needs of the market.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型进一步说明。The present utility model will be further described below with reference to the accompanying drawings and specific embodiments.
图1为本实用新型的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the present invention.
图2为本实用新型的整体侧视图。Figure 2 is an overall side view of the utility model.
图3为本实用新型的主传动箱的结构示意图。FIG. 3 is a schematic structural diagram of the main transmission box of the present invention.
图4为本实用新型的主传动箱的后视图。4 is a rear view of the main transmission box of the present invention.
图5为本实用新型的主传动箱的主视图。FIG. 5 is a front view of the main transmission box of the present invention.
图6为本实用新型的主传动箱的俯剖视图。6 is a top sectional view of the main transmission box of the present invention.
图7为本实用新型的悬臂镗架的结构示意图。FIG. 7 is a schematic structural diagram of the cantilever boring frame of the present invention.
图8为本实用新型的悬臂镗架的主剖视图。8 is a front cross-sectional view of the cantilever boring frame of the present invention.
图9为本实用新型的胀套架的结构示意图。FIG. 9 is a schematic structural diagram of the expansion sleeve frame of the present invention.
图10为本实用新型的铣轴箱结构示意图。FIG. 10 is a schematic structural diagram of the milling axle box of the present invention.
图11为本实用新型的铣轴箱结构示意图。FIG. 11 is a schematic structural diagram of the milling axle box of the present invention.
图12为本实用新型的铣轴箱的侧剖视图。12 is a side sectional view of the milling axle box of the present invention.
图13为本实用新型的铣轴箱的主视图。FIG. 13 is a front view of the milling axle box of the present invention.
图14为本实用新型的铣轴箱的仰剖视图。14 is a bottom cross-sectional view of the milling axle box of the present invention.
图15为本实用新型的工作台的结构示意图。FIG. 15 is a schematic structural diagram of the workbench of the present invention.
图16为本实用新型的悬臂辅助支架结构示意图。16 is a schematic structural diagram of the cantilever auxiliary support of the present invention.
图17为本实用新型的支承架结构示意图。17 is a schematic diagram of the structure of the support frame of the present invention.
图18为本实用新型的尾架的侧视图。Figure 18 is a side view of the tailstock of the present invention.
图19为本实用新型的尾架的局部侧剖视图。19 is a partial side sectional view of the tailstock of the present invention.
图20为本实用新型的尾架的侧剖视图。20 is a side sectional view of the tailstock of the present invention.
图中标号:Labels in the figure:
1、机床床身,2、机床电柜,3、机床控制面板,4、工作台,5、支承架,6、尾架,7、深孔工件,8、主传动箱,9、悬臂镗架,10、铣轴箱,11、工作台驱动电机;1. Machine tool bed, 2. Machine tool electrical cabinet, 3. Machine tool control panel, 4. Work table, 5. Support frame, 6. Tailstock, 7. Deep hole workpiece, 8. Main transmission box, 9. Cantilever boring frame , 10, milling axle box, 11, table drive motor;
401、悬臂辅助支架,4011、L型架体,4012、L型轴座,4013、滚轮;401, cantilever auxiliary bracket, 4011, L-shaped frame body, 4012, L-shaped axle seat, 4013, roller;
501、间距调节丝杠,502、滑台,503、顶轮座,504、顶轮,505、夹爪座,506、夹爪,507、夹爪丝杠,508、顶轮驱动电机;501. Spacing adjustment lead screw, 502, sliding table, 503, top wheel seat, 504, top wheel, 505, clamping jaw seat, 506, clamping jaw, 507, clamping jaw screw, 508, top wheel drive motor;
601、尾架座,602、轴瓦盖,603、支承轴,604、压紧油缸,605、液压马达,606、支承轴驱动箱,607、齿条,608、弹簧,609、导向轴承,6051、驱动齿轮;601, Tailstock, 602, Bearing cover, 603, Support shaft, 604, Clamping cylinder, 605, Hydraulic motor, 606, Support shaft drive box, 607, Rack, 608, Spring, 609, Guide bearing, 6051, drive gear;
801、工型座,802、减速箱,803、变频电机,804、伺服电机,805、驱动光杠,806、驱动箱轴座,807、驱动丝杠;801, I-shaped seat, 802, reduction box, 803, frequency conversion motor, 804, servo motor, 805, drive light bar, 806, drive box axle seat, 807, drive screw;
901、悬臂侧板,902、悬臂顶板,903、对接套,904、悬臂轴座,905、悬臂丝杠,906、内滑轨,907、连接盖,908、胀套架,909、悬臂光杠,9010、外滑轨;901, cantilever side plate, 902, cantilever top plate, 903, butt sleeve, 904, cantilever shaft seat, 905, cantilever screw, 906, inner slide rail, 907, connecting cover, 908, expansion sleeve, 909, cantilever light bar , 9010, outer slide rail;
9081、支撑架体,9082、胀套滑块,9083、连接杆;9081, support frame body, 9082, expansion sleeve slider, 9083, connecting rod;
1001、光杠瓦盖,1002、丝母套,1003、内滑键外齿轮套,1004、主轴套筒,1005、调节丝杠,1006、滑块,1007、喷雾头,1008、刀具,1009、齿轮组,10010、伞齿轮,10011、主轴,10012、内螺纹块。1001, smooth bar tile cover, 1002, nut sleeve, 1003, inner slide key outer gear sleeve, 1004, spindle sleeve, 1005, adjusting screw, 1006, slider, 1007, spray head, 1008, cutter, 1009, Gear set, 10010, bevel gear, 10011, main shaft, 10012, female thread block.
具体实施方式Detailed ways
如图1-20所示,一种数控深孔键槽铣床,包括机床床身1、机床电柜2、机床控制面板3、工作台4、支承架5、尾架6、主传动箱8、悬臂镗架9、铣轴箱10、工作台驱动电机11,机床床身1为卧式床身,机床床身1的两条平行导轨上安装有工作台4,工作台4前端固定安装有随动的尾架6,工作台4通过支承架5支承深孔工件7,机床床身1后方设有主传动箱8,主传动箱8上设有向前伸出的悬臂镗架9,主传动箱8两侧分别设有机床电柜2和机床控制面板3,机床电柜2与机床的各个电器元件连接,机床控制面板3与电柜2内的PLC连接,机床控制面板3通过数控系统液晶触控显示屏和工作照明灯组成,所述的机床采用公知的SIEMENS 828D数控系统和SIEMENS电控系统,在机床床身1前端外设有液压站,液压站为全封闭式,液压站由两套泵组组成,一套用于床身导轨润滑,另一套用于给机床各液压油缸供油;其中,所述的悬臂镗架9的长度大于其径向尺寸的10倍,在悬臂镗架9内部设有通过主传动箱8驱动前后位移的铣轴箱10,铣轴箱10的铣主轴的动力源也来自悬臂镗架9外的主传动箱8;As shown in Figure 1-20, a CNC deep hole keyway milling machine includes a
工作台4移至机床床身1最前端,吊装放置工件于工作台4上的支承架5上,通过支承架5支撑夹紧,向后移动工作台4,使工件深孔套在悬臂镗架9外,使悬臂镗架9前端与工作台4前端尾架6连接,提高悬臂镗架9稳定性,铣轴箱10位于深孔工件7外端,手动调节刀具下刀尺寸,通过主传动箱8控制刀具运转,通过主传动箱8控制铣轴箱10由深孔工件7后端向前端移动,实现深孔铣槽。The
所述的主传动箱8上设有工型座801、减速箱802、变频电机803、伺服电机804、驱动光杠805、驱动箱轴座806和驱动丝杠807,主传动箱8顶端固定连接有截面呈“工”型的工型座801,工型座801中间立板的左右两侧分别通过驱动箱轴座806固定有驱动光杠805和驱动丝杠807,右侧驱动丝杠807后端通过联轴器与固定在主传动箱8上的伺服电机804的动力端连接,左侧驱动光杠805的后端通过联轴器与固定在主传动箱8上的减速箱802的输出轴连接,减速箱802的输入轴通过联轴器与一变频电机803连接,变频电机803通过支撑板固定在地面上;变频电机803后通过减速箱802使驱动光杠805运转,伺服电机804通过联轴器使驱动丝杠807运转;The
所述的悬臂镗架9由悬臂侧板901、悬臂顶板902、对接套903、悬臂轴座904、悬臂丝杠905、内滑轨906、连接盖907、胀套架908、悬臂光杠909和外滑轨9010组成,悬臂侧板901为长条形板体,悬臂顶板902为矩形板体,悬臂顶板902前端固定连接有圆柱型对接套903,悬臂顶板902左右两侧壁与悬臂侧板901的前端固定连接,左右两悬臂侧板901顶部通过数个等间距的连接盖907连接,悬臂顶板902、悬臂侧板901和连接盖907组成一矩形柱体,该矩形柱体的长度大于其截面对接线尺寸的十倍,两悬臂侧板901后端扣在主传动箱8顶部工型座801左右两侧,悬臂侧板901后端与工型座801上下板体内壁接合,悬臂侧板901通过螺钉与工型座801固定连接,悬臂侧板901上下端部与工型座801的上下板的接合面间设有调节的斜铁;在悬臂侧板901的内侧壁上均设有上下两条平行的内滑轨906,在左侧悬臂侧板901的内侧壁上两内滑轨906间设有通过悬臂轴座904固定的悬臂光杠909,在右侧悬臂侧板901的内侧壁上两内滑轨906间设有通过悬臂轴座904固定的悬臂丝杠905,悬臂光杠909通过联轴器与主传动箱8的驱动光杠805固定连接,悬臂丝杠905通过联轴器与主传动箱8的驱动丝杠807固定连接;在悬臂侧板901的外侧壁上均设有一条外滑轨9010,在两悬臂侧板901内设有一胀套架908,所述的胀套架908由支撑架体9081、胀套滑块9082和连接杆9083组成,前后两支撑架体9081顶端通过一对连接杆9083连接,前后两支撑架体9081两侧均通过胀套滑块9082与悬臂侧板901的内滑轨906连接;The cantilever boring frame 9 is composed of a cantilever side plate 901, a cantilever top plate 902, a docking sleeve 903, a cantilever shaft seat 904, a cantilever screw 905, an inner slide rail 906, a connection cover 907, an expansion sleeve frame 908, a cantilever light bar 909 and The outer slide rail 9010 is formed, the cantilever side plate 901 is an elongated plate body, the cantilever top plate 902 is a rectangular plate body, the front end of the cantilever top plate 902 is fixedly connected with a cylindrical butt sleeve 903, the left and right side walls of the cantilever top plate 902 and the cantilever side plate 901 The front ends are fixedly connected, the tops of the left and right cantilever side plates 901 are connected by a number of equally spaced connection covers 907, the cantilever top plate 902, the cantilever side plates 901 and the connection covers 907 form a rectangular column, the length of the rectangular column is greater than its cross section Ten times the size of the butt wire, the rear ends of the two cantilever side plates 901 are fastened on the left and right sides of the I-shaped seat 801 on the top of the main transmission box 8, the rear ends of the cantilever side plates 901 are engaged with the inner walls of the upper and lower plates of the I-shaped seat 801, and the cantilever side plates 901 The cantilever side plate 901 is fixedly connected with the I-shaped seat 801, and there are adjustable inclined irons between the upper and lower ends of the cantilever side plate 901 and the joint surfaces of the upper and lower plates of the I-shaped seat 801; A cantilever light bar 909 fixed by the cantilever axle seat 904 is arranged on the inner side wall of the left cantilever side plate 901 between the two inner slide rails 906, and on the inner side wall of the right cantilever side plate 901 A cantilever lead screw 905 fixed by the cantilever shaft seat 904 is arranged between the two inner slide rails 906, the cantilever light bar 909 is fixedly connected with the driving light bar 805 of the main transmission box 8 through a coupling, and the cantilever lead screw 905 is connected to the drive light bar 805 through a coupling. The driving
所述的铣轴箱10位于悬臂镗架9内胀套架908的前后两支撑架体9081间,所述的铣轴箱10由箱体、光杠瓦盖1001、丝母套1002、内滑键外齿轮套1003、主轴套筒1004、调节丝杠1005、滑块1006、齿轮组1009、伞齿轮10010、主轴10011和内螺纹块10012组成,箱体左右两侧通过滑块1006与悬臂镗架9的内滑轨906连接,箱体右侧固定有一对套在悬臂镗架9内悬臂丝杠905的丝母套1002,悬臂丝杠905运转时通过丝母套1002驱动限位于内滑轨906的箱体前后运动,箱体左侧固定又一对套在悬臂镗架9内悬臂光杠909的光杠瓦盖1001,箱体上前端光杠瓦盖1001内设有套在悬臂光杠909上的内滑键外齿轮套1003,内滑键外齿轮套1003能在悬臂光杠909上滑动,并通过气内部滑键实现在前后滑动的过程中随悬臂光杠909同步运转,箱体内设有与内滑键外齿轮套1003齿啮的齿轮组1009,箱体顶部设有插入其内部并从其底端伸出的主轴套筒1004,主轴套筒1004内设有能转动的主轴10011,主轴10011通过齿轮与伞齿轮10010的配合与齿轮组1009齿啮,悬臂光杠909运转后通过内滑键外齿轮套1003与齿轮的配合驱动主轴10011转动,主轴10011的底端采样BT40接口,可安装各种通用机夹刀具1008,在箱体顶部主轴10011旁设有插入箱体内部的调节丝杠1005,调节丝杠1005通过丝杠轴座与箱体固定连接,调节丝杠1005上螺纹旋入有内螺纹块10012,你螺纹块10012侧壁与主轴套筒1004固定连接,所述的调节丝杠1005的丝杠方头位于箱体顶面,丝杠方头外的箱体顶面上设有刻度环,旋转调节丝杠1005,调节丝杠1005通过内螺纹块10012控制主轴套筒1004上下位移,主轴套筒1004内的主轴10011随之上下位移;The milling
铣轴箱10底部设有喷雾头1007,喷雾头1007采用可伸缩的自动卷管器,喷雾头1007喷附在切削刀刃边缘,该喷雾冷却系统可与机床液压系统连接,也可单独设置;A
所述的工作台4后端设有悬臂辅助支架401,悬臂辅助支架401由L型架体4011、L型轴座4012和滚轮4013组成,一对L型架体4011间通过连接板固定连接,两L型架体4011的水平杆前端与工作台4固定连接,两L型架体4011的竖立杆端部均设有L型轴座4012,L型轴座4012均通过转轴固定有滚轮4013,两滚轮4013可通过工作台4的平移而移动至悬臂镗架9左右两侧外滑轨9010的下方,通过支撑外滑轨9010辅助支撑悬臂镗架9;The rear end of the
工作台4上设有三个等间距阵列的支承架5,所述的支承架5均由支撑箱体、间距调节丝杠501、滑台502、顶轮座503、顶轮504、夹爪座505、夹爪506和夹爪丝杠507组成,支撑箱体通过螺钉紧固在工作台4上,支撑箱体左右侧壁间设有一对平行的间距调节丝杠501,间距调节丝杠501通过丝杠轴承座与支撑箱体固定连接,间距调节丝杠501端部伸出,通过手动调节,支撑箱体顶部左右两侧设有一对在其顶面上能滑动的滑台502,左侧滑台502与一间距调节丝杠501上的丝母固定连接,右侧滑台502与另一间距调节丝杠501上的丝母固定连接,左右两滑台502顶部均固定有顶轮座503,顶轮座503内设有能转动的顶轮504,左右两滑台502顶部顶轮座503旁均设有夹爪座505,夹爪座505内设有夹爪丝杠507,夹爪丝杠507通过丝杠轴承座固定在夹爪座505上,夹爪丝杠507底端为伸出的丝杠方头,夹爪丝杠507顶端套有丝母套,丝母套端部设有夹爪506,通过转动间距调节丝杠501控制两滑台502间距离,通过调节夹爪丝杠507调节夹爪506的伸出距离,其中,在最前端和最后端的支承架5的顶轮座503上均设有通过减速箱与顶轮504连接的顶轮驱动电机508;The
所述的尾架6由尾架座601、轴瓦盖602、支承轴603、压紧油缸604、液压马达605、支承轴驱动箱606、齿条607、弹簧608、导向轴承609和驱动齿轮6051组成,尾架座601位于机床床身1的滑轨上,并与工作台4固定连接,尾架座601上安装有工作台驱动电机11,工作台驱动电机11通过齿轮与机床床身1内部齿条齿啮,驱动后控制工作台4与尾架6前后位移,尾架座601顶部设有一对轴瓦盖602,后方轴瓦盖602通过螺钉固定在尾架座601上,前方轴瓦盖602左右两侧通过四个压紧油缸604压紧在尾架座601上,压紧油缸604的缸杆端部固定在尾架座601上,其缸杆上套有支撑其轴瓦盖602的弹簧608,在两轴瓦盖602内部插入有支承轴603,支承轴603能在两轴瓦盖602内前后滑动,支承轴603侧壁设有齿条607,尾架座601前端固定有套在支承轴603外的支承轴驱动箱606,支承轴驱动箱606上设有液压马达605,液压马达605轴端插入支承轴驱动箱606内,并通过驱动齿轮6051与支承轴603的齿条607齿啮,驱动液压马达605,支承轴603在尾架座601顶部后端伸出或收回,在尾架座601顶部后端开设有矩形槽,矩形槽内设有通过轴承座固定的导向轴承609,当尾架6向悬臂镗架9移动时,悬臂镗架9端部的对接套903通过导向轴承609的导向插入轴瓦盖602内。The
将工件吊装至工作台4的支承架5上,通过手动调节支承架5上的间距调节丝杠501,控制顶轮504支撑深孔工件7的位置,调节两顶轮504向一侧移动,可改变深孔工件7的左右位置,调节两顶轮504同时向内或外移动,可改变深孔工件7的高低位置,通过测量尺可确定深孔中心位置,圆柱型工件可启动顶轮驱动电机508,使工件运转,通过百分比驱动工件深孔中心位置,可快速实现长筒轴孔的同心找正,找正完成后,手摇夹爪丝杠507使夹爪506伸出,夹紧工件,使工件固定;The workpiece is hoisted to the
工件尺寸大于悬臂镗架9的长度时:When the workpiece size is greater than the length of the cantilever boring frame 9:
将工作台4向悬臂镗架9移动,悬臂辅助支架401的两滚轮4013可通过工作台4的平移而移动至悬臂镗架9左右两侧外滑轨9010的下方,通过支撑外滑轨9010辅助支撑悬臂镗架9,悬臂镗架9前端对接套903套在支承轴603上,实现悬臂镗架9首尾均被支撑固定,铣轴箱10位于工件后端,手动调节铣轴箱10的调节丝杠1005,控制刀具的位置,启动主传动箱8的变频电机803,使其带动驱动光杠805,驱动光杠805运转后,通过铣轴箱10的内滑键外齿轮套1003与齿轮组1009和伞齿轮10010的配合驱动主轴10011运转,实现刀具的运转;When the
启动主传动箱8的伺服电机804,使其带动驱动丝杠807,驱动丝杠807运转后,通过铣轴箱10的丝母套1002驱使铣轴箱10在悬臂镗架9的内滑轨906的限位下前后位移,铣轴箱10前后位移时,其前后端面顶在胀套架908的支撑架体9081上,驱使其随之前后位移,胀套架908能有效防止悬臂镗架9的两侧悬臂侧板901内弯曲变形,确保铣轴箱10前后处的内滑轨906的顺滑,减小铣轴箱10运转过程中的振动量,提高刀具稳定性,提高加工精度,通过喷雾头1007可将润滑液喷附在切削刀刃边缘,实现冷却。The
工件尺寸小于悬臂镗架9时:When the workpiece size is smaller than the cantilever boring frame 9:
悬臂镗架9的对接套903套在支承轴603上,工作台4继续向悬臂镗架9方向平移,支承轴603在液压马达605的作用下,随着悬臂镗架9的插入而从尾架6前端缓慢伸出,当悬臂镗架9的对接套903插入尾架6后端的轴瓦盖602时,悬臂镗架9端部的对接套903通过导向轴承609的导向插入轴瓦盖602内,同时起动压紧油缸604,使其压紧轴瓦盖602,从而将悬臂镗架9前端对接套903固定,提高整个悬臂镗架9的刚性和稳定性,然后同上进行深孔铣槽加工。The
该装置的各电器元件的电控装置均与机床电控系统连接,通过机床控制面板控制PLC实现开关,该装置的各液压元件的液压油均油机床自身液压站供给,并通过机床控制面板控制PLC实现其各个液压阀的开关。The electric control devices of each electrical component of the device are connected with the machine tool electronic control system, and the PLC is controlled through the machine tool control panel to realize the switch. PLC realizes the switch of its various hydraulic valves.
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