CN109607290B - Material belt split charging machine, material belt split charging machine system and material belt split charging method - Google Patents
Material belt split charging machine, material belt split charging machine system and material belt split charging method Download PDFInfo
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- CN109607290B CN109607290B CN201811437361.7A CN201811437361A CN109607290B CN 109607290 B CN109607290 B CN 109607290B CN 201811437361 A CN201811437361 A CN 201811437361A CN 109607290 B CN109607290 B CN 109607290B
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- 239000000463 material Substances 0.000 title claims abstract description 638
- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000003825 pressing Methods 0.000 claims description 123
- 238000012546 transfer Methods 0.000 claims description 107
- 239000002390 adhesive tape Substances 0.000 claims description 97
- 238000010079 rubber tapping Methods 0.000 claims description 61
- 238000005520 cutting process Methods 0.000 claims description 37
- 238000005096 rolling process Methods 0.000 claims description 33
- 238000004806 packaging method and process Methods 0.000 claims description 21
- 239000000853 adhesive Substances 0.000 claims description 9
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- 238000004891 communication Methods 0.000 claims description 7
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- 230000010354 integration Effects 0.000 abstract description 2
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/02—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with longitudinal slitters or perforators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/28—Attaching the leading end of the web to the replacement web-roll core or spindle
- B65H19/283—Attaching the leading end of the web to the replacement web-roll core or spindle by applying adhesive to the core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H43/00—Use of control, checking, or safety devices, e.g. automatic devices comprising an element for sensing a variable
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/02—Feeding of components
- H05K13/021—Loading or unloading of containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Labeling Devices (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The invention discloses a material belt split charging machine, a material belt split charging machine system and a material belt split charging method. The split charging machine disclosed by the invention has the advantages that the structural design is reasonable, the space occupation is small, the automation integration level is high, the split charging speed is high, the design thought that the integral packaging material trays are not split and the material allowance of the tail tray is counted by improving the intelligence of an automation system is broken through, and the integral packaging material trays are split according to the actual production requirement, so that one integral packaging material tray can be split into two or more split material trays, the step of counting the material allowance of the tail tray is thoroughly abandoned, the effective management of materials is greatly improved, the material management time is saved, and the split charging machine has remarkable effects on material management and cost reduction in the production process.
Description
Technical Field
The invention relates to the technical field of electronic product production and processing, in particular to a material belt split charging machine, a material belt split charging machine system and a material belt split charging method.
Background
With the increasing demand of the public for electronic products, various technical improvement or upgrading devices for the production and processing of electronic products are also various, wherein SMT (surface mount technology surface mount technology or surface mount technology) is one of the most popular technologies and processes in the electronic assembly industry at present. The surface-mounted device is a circuit mounting technology for mounting a pin-free or short-lead surface-mounted device (SMC/SMD for short) on the surface of a printed circuit board or the surface of other substrates, and is welded and assembled by a reflow soldering or dip soldering method, and is commonly called a surface-mounted technology. In the production process of the electronic product represented by the chip mounter, the material cost can be greatly reduced by orderly managing the materials. However, the existing SMD materials are packaged by the suppliers according to integers, such as 3000 trays, 5000 trays and 10000 trays without bulk quantity, when the manufacturers need to produce small quantities of products, the required patch materials are not the integers, but the production line can only accept the materials dispensed from the whole tray, and the unused tail patch materials need to be returned to the warehouse for re-inventory, so that the effective management and control of the SMD materials are greatly hindered. For example, a full-process automatic operation method for closed-loop application is disclosed in the patent application document of China patent application No. 201610963779.6, which sequentially comprises the following steps: (1) The scanning machine scans codes, automatically collects the information of the materials in the material collecting tray and uploads the information to the main control system; (2) entering intelligent three-dimensional warehouse for preservation; (3) The intelligent three-dimensional storage distributes corresponding material trays according to the work order requirements; (4) The material trays reach a full-automatic material counting and distributing machine, and are counted, cut and packaged; (5) The automatic delivery trolley is conveyed to an SMT production line for production; (6) The redundant tailings of the SMT production line enter a counting machine for counting the quantity and reconfirming the specification; (7) The tail stock tray is conveyed to a real-time scanning machine to carry out confirmation work and data input before warehousing; (8) The above process is repeated until the materials are completely used. The method needs to involve a large amount of precision equipment and form a closed loop system, and although the automation integration level is improved, the method does not have split charging equipment for the trays, and still adopts a mode of collecting statistics for the trays.
In addition, the invention patent application document of Chinese patent application number 201810429171.4 discloses a coil stock dividing and cutting machine and a working method, and although a surplus material recovery device is mentioned, the technical scheme is that in the whole production of a display, adhesive tapes with different specifications are needed for the frame of the display, so that the equipment divides the coil stock adhesive tapes into adhesive tapes with different widths, and the problem of split charging of a material tray according to requirements is not involved.
In summary, in the production process of electronic products, there is an urgent need for a device capable of sub-packaging trays packaged in integer form according to actual production requirements, so as to solve the technical problems that materials can be efficiently managed and used.
Disclosure of Invention
The invention provides a material belt split charging machine, a material belt split charging system and a material belt split charging method, which are used for solving the problems.
The invention provides a material belt split charging machine, which comprises:
the feeding device is provided with a feeding roller for mounting a charging tray to be separated and a feeding roller driver for driving the feeding roller to rotate so that the charging tray mounted on the feeding roller rotates along with the feeding roller to realize the output or recovery of the material belt;
the material guiding device is provided with a material guiding channel corresponding to the to-be-separated charging tray, a first guiding wheel and a first guiding driver, wherein the first guiding wheel is arranged on the material guiding channel, and the first guiding driver drives the first guiding wheel to rotate;
The material belt transfer device is provided with a transfer material roller for installing a transfer material tray and a transfer driver for driving the transfer material roller to rotate so that the transfer material tray can receive the material belt output by the material tray to be separated;
the moving platform is provided with a moving channel corresponding to the feeding track, a second guide wheel arranged on the moving channel, a second guide driver for driving the second guide wheel to rotate and a moving driving assembly for driving the moving channel to move between the guide channel and the transferring tray, and the second guide wheel is in contact with the material belt and rotates to enable the material belt to be conveyed in the moving channel;
the tapping device is provided with a distributing roller driver used for installing a distributing roller of the distributed charging tray and driving the distributing roller to rotate so that the charging tray installed on the distributing roller rotates along with the distributing roller to realize the recovery of the material belt output by the middle-rotating charging tray;
the cutting device is provided with a cutter for cutting the material belt or the adhesive tape and a cutter driving assembly for driving the cutter to move so as to cut the material belt or the adhesive tape on the moving platform;
the rubberizing device is provided with a supporting part for installing the adhesive tape, a clamping part for clamping the end part of the adhesive tape and a rubberizing driving component for driving the clamping part to move up and down and left and right so as to lead the adhesive tape to be pressed on the material tape and drag left and right to form a residual adhesive tape part;
The pressing device is provided with a pressing bar for pressing the residual part of the material belt or the adhesive tape onto the central shaft of the material tray and a pressing driving assembly for driving the pressing bar to move up and down;
the rack is used for providing installation and operation space for the feeding device, the material guiding device, the material belt transfer device, the moving platform, the tapping device, the slitting device, the rubberizing device and the material pressing device;
the control module is used for providing control signals for the feeding device, the material guiding device, the material belt transfer device, the moving platform, the tapping device, the slitting device, the rubberizing device and the material pressing device.
Preferably, the material guiding device is provided with a first material detecting sensor for detecting whether the material belt in the material guiding channel is empty.
Preferably, the material guiding device comprises two material guiding strips which are oppositely arranged to form a material guiding channel, at least one of the material guiding strips is provided with a track bottom plate for supporting the material belt, and the material guiding device further comprises an adjusting track arranged along the width direction of the material guiding channel and a width adjusting driving component for driving one of the material guiding strips to move on the adjusting track so as to adjust the width of the material guiding channel.
Preferably, the material guiding device further comprises a first auxiliary pressing wheel which is arranged opposite to the first guiding wheel and used for clamping and feeding the material belt, the first auxiliary pressing wheel is rotatably arranged on a supporting rod, the supporting rod is arranged on the material guiding device in a swinging mode, and the supporting rod pushes the first auxiliary pressing wheel to the first guiding wheel through an elastic piece.
Preferably, the first guide wheel is a gear, a counting sensor for detecting the rotation number of teeth of the gear is arranged at the position of the guide device corresponding to the first guide wheel, and the counting sensor is connected to the control module.
Preferably, the material belt transfer device is provided with a coaxial rotary drum on the material belt transfer roller, the front end and the rear end of the coaxial rotary drum are provided with material blocking discs, and the two material blocking discs and the coaxial rotary drum form a material transfer disc capable of accommodating the material belt with the maximum width.
Preferably, the moving platform is mounted with a second detecting sensor for detecting whether the feeding belt is fed in the moving path.
Preferably, the moving platform comprises two guide bars which are oppositely arranged to form a moving channel, at least one of the guide bars is provided with a track bottom plate for supporting the material belt, and the moving platform further comprises an adjusting track arranged along the width direction of the moving channel and a width adjusting driving assembly for driving one of the guide bars to move on the adjusting track so as to adjust the width of the moving channel.
Preferably, the moving platform further comprises a second auxiliary pressing wheel which is arranged opposite to the second guide wheel and used for clamping and feeding the material belt, the second auxiliary pressing wheel is rotatably arranged on a supporting rod, the supporting rod is arranged on the moving platform in a swinging mode, and the supporting rod pushes the second auxiliary pressing wheel to the second guide wheel through an elastic piece.
Preferably, the second guide wheel is a gear, and a groove matched with the material belt is formed in the circumferential surface of the second auxiliary pressing wheel.
Preferably, a stop lever for blocking the material strip downwards into the transfer tray is arranged on the side of the moving channel close to the transfer tray.
Preferably, the movable driving assembly comprises a platform sliding rail, a movable sliding table for bearing the movable channel and the second guide driver, and a sliding table driver for driving the movable sliding table to slide along the platform sliding rail between the guide channel and the transfer tray.
Preferably, the tapping device is located at the lower side between the material guiding device and the moving platform, and the tapping device further comprises a tapping rail for enabling the material distributing roller and the material distributing roller driver to slide up and down together, and a tapping driving assembly for driving the material distributing roller to slide on the tapping rail.
Preferably, the guide channel and the moving channel are respectively arranged at one side close to the distributing roller and form an splayed space corresponding to the distributed charging tray from top to bottom.
Preferably, the cutter driving assembly comprises a transverse track arranged above the moving channel, a transverse sliding table sliding along the transverse track and a transverse driver driving the transverse sliding table to slide along the transverse track, wherein a vertical track, a vertical sliding table and a vertical driver are arranged on the transverse sliding table, the cutter is arranged on the vertical sliding table, and the vertical driver drives the vertical sliding table to move up and down on the vertical track so that the cutter cuts off the material belt or the adhesive tape.
Preferably, the rubberizing drive assembly of a rubberizing device comprises: the automatic adhesive tape attaching device comprises a transverse track arranged above a moving channel, a transverse sliding table sliding along the transverse track and a transverse driver for driving the transverse sliding table to slide along the transverse track, wherein a rotating base, a rotating block and a rotating driver are arranged on the transverse sliding table, the rotating block is arranged on the rotating base and driven to rotate by the rotating driver, a vertical track, a vertical sliding table and a vertical driver are arranged on the rotating block, a supporting part and a clamping part are arranged on the vertical sliding table, and the vertical driver drives the sliding table to move up and down on the vertical track so that an adhesive tape at the clamping part can be attached to the adhesive tape.
Preferably, the pressing driving assembly comprises an upper rail, a lower rail, an upper driver and a lower driver, wherein the upper driver and the lower driver drive the pressing strip to move up and down along the upper rail and the lower rail, and independent pressing strips and pressing driving assemblies are respectively arranged above a feeding roller of the feeding device, above a middle material rotating roller of the material belt transferring device and above a material distributing roller of the tapping device.
Preferably, the material pressing driving assembly comprises an upper rail, a lower rail and an upper driver and a lower driver, the upper driver and the lower driver drive the pressing strips to move up and down along the upper rail and the lower rail, at least an independent pressing strip and a material pressing driving assembly are arranged above the feeding roller of the feeding device or above the material transferring roller of the material transferring device, a transverse rail is arranged on the rack, a transverse sliding table and a sliding table driver for driving the sliding table to slide along the transverse rail are arranged on the transverse rail, and another material pressing driving assembly and another pressing strip are arranged on the sliding table.
Preferably, the horizontal slide rail is arranged on the upper portion of the frame along the left-right direction, the horizontal slide rail is provided with a horizontal slide table, the frame is provided with a slide table driver for driving the horizontal slide table to move left and right along the horizontal slide rail, the horizontal slide table is provided with a rotary driver, the rotary driver drives a mounting plate to rotate relative to the horizontal slide table, the mounting plate is provided with a vertical slide rail, a lifting plate capable of sliding up and down along the vertical slide rail, the lifting plate is driven to slide along the vertical slide rail, the supporting portion is arranged on the lifting plate, the clamping portion is arranged on the lower portion of the lifting plate, the mounting plate is also provided with a vertical rail, a vertical slide table and a vertical driver, the cutter is arranged on the vertical slide table, and the vertical driver drives the vertical slide table to move up and down on the vertical rail so as to cut off the material belt or the adhesive tape.
Preferably, the horizontal slide rail is arranged on the upper portion of the frame along the left-right direction, the horizontal slide rail is provided with a horizontal slide table, the frame is provided with a slide table driver for driving the horizontal slide table to move left and right along the horizontal slide rail, the horizontal slide table is provided with a rotary driver, the rotary driver drives a mounting plate to rotate relative to the horizontal slide table, the mounting plate is provided with a vertical slide rail, a lifting plate capable of sliding up and down along the vertical slide rail, the lifting plate is driven to slide along the vertical slide rail, the supporting portion is arranged on the lifting plate, the clamping portion is arranged on the lower portion of the lifting plate, the lifting plate is further provided with a vertical rail, a vertical slide table and a vertical driver, the cutter is arranged on the vertical slide table, and the vertical driver drives the vertical slide table to move up and down on the vertical rail so that the cutter cuts off the material belt or the adhesive tape.
Preferably, the transverse sliding table is further provided with a pressing bar for pressing the material belt or the adhesive tape to the central shaft of the material tray and a pressing driving assembly for driving the pressing bar to move up and down, and the laying range of the transverse sliding rail covers from the upper part of the feeding device to the upper part of the material belt transfer device.
Preferably, a fixed pressing driving assembly for pressing the material belt or the adhesive tape residual part down to a pressing bar on a central shaft of a charging tray to be separated on the feeding roller and driving the pressing bar to move up and down is arranged above the feeding device, another pressing driving assembly for pressing the material belt or the adhesive tape residual part down to a pressing bar on a central shaft of the charging tray at the position of the material belt transfer device and the tapping device and driving the pressing bar to move up and down is also arranged on the transverse sliding table, and the laying range of the transverse track is covered from the upper part of the tapping device to the upper part of the material belt transfer device.
Preferably, the bottom edge of the cutter is a bevel edge, and when the cutter is used for cutting the material belt or the adhesive tape, the edge contacts with the side edge of the cutter material belt or the adhesive tape, and an opening matched with the edge is arranged on the moving channel.
Preferably, the supporting part is a circular bracket which is used for rotatably releasing the adhesive tape after the annular adhesive tape is sleeved and installed, the clamping part comprises a circular rolling part which is rotatably installed and a clamping part which is installed in a swinging way, the clamping part is opposite to the rolling part, one side of the clamping part, which is close to the rolling part, is provided with an arc-shaped surface which is matched with the rolling part, so that an arc-shaped gap for the adhesive tape to pass through is formed between the rolling part and the clamping part, the other side of the clamping part is an arc-shaped surface, the arc-shaped surface of the other side is inclined from top to bottom to one side of the rolling part, the arc-shaped surfaces on two sides of the clamping part are connected at the position close to the rolling part to form a smooth pressing part, and the clamping part enables one end, which is provided with the pressing part, of the clamping part to press the rolling part through an elastic part.
Preferably, a transition rod is arranged at the upper part between the rolling element and the clamping element, and the adhesive tape is released from the supporting part, and the adhesive tape enters an arc-shaped gap formed between the rolling element and the clamping element after the adhesive tape passes through the transition rod.
The invention also provides a material belt split charging machine system, which comprises the material belt split charging machine, a bar code reader and a network communication module, wherein the bar code reader and the network communication module are electrically connected with the control module, the control module is connected to a server through the network communication module to acquire material data, and the control module is also connected with a bar code printer for printing the information of the material discs after the material discs are split.
The invention provides a material belt split charging method based on a material belt split charging machine system, which comprises the following steps:
a: acquiring bar code data of a charging tray to be separated, which is read by a bar code reader, uploading the bar code data to a server, and receiving the material belt information fed back by the server according to the bar code data;
b: feeding a material belt in a to-be-separated charging tray arranged on a feeding device into a material belt transfer device through a material guiding device and a moving platform, so that the front end of the material belt starts to be wound into a transfer material tray through the material belt transfer device;
c: according to the material belt information, controlling the slitting device to cut off the material belt at a specific position of the material belt, and controlling the rubberizing device to separately rubberize the adhesive tapes at the cutting position of the material belt;
D: and controlling the material belt in the material belt transfer device to rotate, and feeding the material belt to the separated charging tray of the tapping device through the moving platform until the material belt on the middle-rotating charging tray is completely fed into the separated charging tray, and pressing the pressing bar of the pressing device to press the adhesive tape residual part at the tail end of the material belt in the separated charging tray to finish the split charging of the separated charging tray.
Preferably, the method further comprises the step of controlling the printer to print out corresponding bar codes according to the information of the material belt fed back by the server.
According to the technical scheme, the design thought that the whole number packaging material trays are not split-packed in the past to improve the intelligence of an automatic system and count the material allowance of the tail tray is broken through, and the split-packing material trays are redesigned according to the actual production needs, so that one whole number packaging material tray can be split-packed into two or more split-packing material trays, the step of counting the material allowance of the tail tray is thoroughly abandoned, the effective management of materials is greatly improved, the material management time is saved, and the method has remarkable effects on material management and control in the production process and cost reduction; from the structural design of the material belt racking machine, the feeding device, the material belt transfer device and the tapping device all adopt material rollers for installing the material plates, so that the racking machine can be adapted to various material plates, has higher market product compatibility, and the moving platform is in sliding fit between the material guide device and the material belt transfer device to form a moving material belt track, so that the material belt can be efficiently and stably transported, the precision of the racking is improved, in addition, the material belt is rotationally adjusted from the material belt to the material belt transfer device between the material plates to be partitioned, the material belt head part originally positioned in the material belt to be partitioned is still the material belt head part of the material belt to be partitioned, and the material belt in the material belt is directly used in the production process, so that the production efficiency is improved, and a large amount of labor cost is saved. When the slitting device, the rubberizing device and the pressing device are assembled with other parts, the end or the tail of the material belt can be guaranteed to be stuck with adhesive tape before or after cutting, and the material belt is pressed towards the material tray, so that the material belt is reliably wound in the material tray, the matching of all parts of the whole material belt split charging machine is compact and reasonable, the space design is compact and reasonable, the running efficiency of equipment can be greatly improved, and the split charging of the material belt can be completed quickly and accurately.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic perspective view showing the structure of a belt dispenser system in embodiment 1 of the present invention;
FIG. 2 is a schematic perspective view showing the structure of the belt sub-packaging machine in example 1 of the present invention with part of the frame removed;
fig. 3 is a schematic diagram of an assembly structure of a feeding device, a guiding device, a moving platform, a material belt transferring device and a tapping device mounted on a vertical bearing plate of a frame in embodiment 1 of the present invention;
FIG. 4 is a schematic diagram of an exploded structure of the material guiding device in embodiment 1 of the present invention;
FIG. 5 is an enlarged view of the portion A of FIG. 4 in accordance with the embodiment 1 of the present invention;
FIG. 6 is a schematic view showing the assembly of the slitting device, the rubberizing device and the pressing device according to the embodiment 1 of the invention;
FIG. 7 is an enlarged view of the structure of portion B in FIG. 6 in embodiment 1 of the present invention;
FIG. 8 is a flow chart of a method for sub-packaging a material strip in example 2 of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1:
an embodiment of the present invention provides a material tape dispenser system, as shown in fig. 1 to 7, including: the material belt sub-packaging machine, the bar code reader and the bar code printer, the material belt sub-packaging machine is provided with a control module, the control module is connected to a server of a producer through a network communication module to acquire material data, the bar code data on a charging tray to be sub-packaged is scanned through the bar code reader, then the bar code data is uploaded to a central server (MES system) of the producer, and the server can carry material belt information (namely sub-packaging information) according to the bar code data, such as: the number of trays, the number of material belts per tray, the types of materials, work order information, warehouse returning information if the number of the material belts per tray is remained, and the like. The material belt quantity which is actually required to be split can be determined according to the material belt information, and the material belt quantity is uniformly managed through the server, so that accurate and efficient control of a producer on materials is facilitated. Once the materials are packaged, the packaged material trays and the material trays to be packaged before become material trays for storing the materials newly, the materials need to be re-marked, and at the moment, the control module prints out corresponding bar codes according to the actual packaged material amount through a bar code printer and then the corresponding bar codes are attached to the corresponding material trays. The whole operation process can be completed by only one worker, and the split charging process is efficient and accurate.
As an important component of the material strip sub-packaging machine system, the material strip sub-packaging machine has a special structural design, and is specifically as follows.
This material area racking machine includes: the device comprises 10 modularized parts, namely a feeding device, a material guiding device, a material belt transferring device, a moving platform, a tapping device, a slitting device, a rubberizing device, a material pressing device, a rack and a control module.
First, a frame is described, and with reference to fig. 1 and 2, a frame 1 is a mounting base of a whole material tape sub-packaging machine, and is used for providing a space for mounting and operating the feeding device 2, the material guiding device 3, the material tape transferring device 4, the moving platform 5, the tapping device 6, the slitting device 7, the rubberizing device 8 and the material pressing device 9. In this embodiment, the rack is provided with an upright bearing plate 11 which is set up along the left-right direction of the rack, the upright bearing plate 11 forms a front working surface and a rear working surface, at least the feeding device, the material guiding device, the material belt transferring device, the moving platform, the tapping device, the slitting device, the rubberizing device and the material pressing device can operate on the front working surface, the rack 1 is provided with a working desktop 12 below the material guiding device and the moving platform, a mouse and a keyboard which are connected with a computer host can be arranged on the working desktop, the operation of workers is facilitated, and a display 14 which is connected with the computer host is further arranged on the rack, so that the material belt information is further displayed. The bar code reader 15 is also placed on the working table top, so that the bar code reader is convenient for workers to take and place at any time. In this embodiment, the control module adopts a host computer, the form of a non-storage cabinet is arranged below the working table top 12 of the frame 1, the host computer can be placed in a storage cabinet 13 below the working table top 12 of the frame 1, a storage grid is respectively arranged at the left side and the right side below the working table top 12, a bar code printer 16 is placed in the storage grid, the bar code printer on the left side is used for printing the material strip information of the material trays to be separated corresponding to the left side, the bar code printer on the right side is used for printing the material strip information of the material trays separated on the right side, the two sides are provided with the printer which can improve the printing efficiency, and a worker can easily identify bar codes and is not easy to make mistakes.
The feeding device is provided with a feeding roller 21 for mounting the tray 20 to be separated and a feeding roller driver for driving the feeding roller 21 to rotate so that the tray 20 mounted on the feeding roller 21 rotates along with the rotation to realize the output or recovery of the material belt. The trays to be separated are generally trays packaged in whole numbers, but for some tailing trays which remain after use, the trays to be separated can still be further separated in the subsequent operation after being installed as trays to be separated in the feeding device of the invention, and the tray compatibility of the feeding device is extremely high.
The feeding roller driver can select a driving motor, receives the instruction of the control module, and coaxially drives the feeding roller to accurately control feeding or recycling of the material belt. The drive motor may be located on the rear working face of the upright carrier plate of the frame and is therefore not shown in fig. 1.
In this embodiment, the material guiding device 3 has a material guiding base 30 for mounting the relevant device thereon, the material guiding device 3 has a material guiding channel 31 corresponding to the tray 20 to be divided, a first guiding wheel 32 mounted on the material guiding channel, and a first guiding driver 33 for driving the first guiding wheel to rotate, and the first guiding wheel 32 makes the material belt to be transported in the material guiding channel 31 by contacting the material belt 10 and rotating.
After the material-dividing tray 20 is mounted on the feeding roller 21, the material belt on the material tray can be easily fed into the material-guiding channel 31 after being released, the material-guiding channel and the material tray are on the same conveying line, the first guiding driver 33 can adopt a driving motor to receive the instruction of the control module, coaxially drive the first guiding wheel, in general, the first guiding wheel presses the material belt in the material-guiding channel, and drives the material belt to feed forward through friction stress, while in the embodiment, in order to improve the efficiency and precision of the material belt guiding, the first guiding wheel 32 is a gear, a counting sensor 321 for detecting the rotation tooth number of the gear is arranged at the position of the material-guiding device corresponding to the first guiding wheel 32, and the counting sensor 321 is connected to the control module. When the first guide wheel is designed into a gear, the material belt with a row hole is better adapted to the side edge, the gear corresponds to the row hole of the material belt, and the corresponding distance length of the material belt can be driven when the gear rotates for one tooth number. Meanwhile, a first material detecting sensor 34 for detecting whether the material belt in the material guiding channel is empty is installed on the material guiding device 3 in a matching mode, if no component (empty shell) exists in the material belt at first, the first material detecting sensor 34 detects and generates a result signal to the control module, until the component exists in the material belt, the first material detecting sensor generates an enabling signal to the control module, the effective material belt is marked to be fed into the material guiding device, and at the moment, the counting sensor 321 starts counting the gear rotation teeth number so as to calculate the transmitted distance of the effective material belt more accurately. Of course, it is also acceptable in other embodiments to measure the distance of travel of the web in terms of the angle of rotation or number of turns of the feed roll.
In order to further increase the guiding effect on the material belt, prevent the material belt from rising upwards or shaking to affect the guiding precision, in this embodiment, the guiding device further includes a first auxiliary pressing wheel 35 opposite to the first guiding wheel 32 and configured to clamp and feed the material belt 10, the first auxiliary pressing wheel 35 is rotatably mounted on a supporting rod 351, the supporting rod 351 is swingably mounted on the guiding device, and the supporting rod can press the first auxiliary pressing wheel to the first guiding wheel through gravity, or the supporting rod can push the first auxiliary pressing wheel to the first guiding wheel through an elastic member. The circumferential surface of the first auxiliary pressing wheel 35 is provided with a groove matched with the material belt, and the groove exactly corresponds to the element carried in the material belt, so that the element is prevented from being pressed to be damaged. The oppositely arranged rollers can ensure that the material belt is transported in the material guiding channel very stably.
In order to improve the compatibility of the material belt split charging machine and adapt to material belts with different specifications, the material guiding device in this embodiment includes two material guiding strips 311 which are oppositely arranged to form a material guiding channel, wherein one material guiding strip is provided with a track bottom plate 312 for supporting the material belt, i.e. one material guiding strip is similar to an 'L' -shaped material guiding strip, and an enlarged schematic view of a part A and another 'I' -shaped material guiding strip form a material guiding channel 31 together. In order to enable the relative distance between the two guide bars to be adjustable, the embodiment further comprises an adjusting track arranged along the width direction of the guide channel, the guide device is provided with a guide base 30 arranged on the frame, one guide bar 311 is fixed on the guide base 30, a sliding rail component 313 is further arranged on the guide base 30 as the adjusting track, the other guide bar can slide along the sliding rail in the width direction, and a driving motor 314 is matched with a lead screw (not shown in the figure) to drive the guide bar on the outer side to move on the adjusting track as a width adjusting driving component so as to adjust the width of the guide channel, and it is understood that the range of the adjusting width of the channel is limited, and the specification range of the width of the guide belt does not change greatly after all.
The position department that corresponds first pinch roller 35 on the guide passageway has set up a protective cover 315, and protective cover installs on one of them fixed guide strip of guide passageway in a reversible way, and protective cover is equipped with the through-hole with first pinch roller adaptation, and first pinch roller top of assisting can expose through this through-hole, makes the workman be convenient for observe operating condition, and protective cover reversible mounting means can be convenient for the workman go to overhaul equipment.
A transparent cover plate 316 which is used for shielding an opening above the material guiding channel is arranged on the material guiding channel in a reversible manner, so that foreign matters are prevented from falling into the material guiding channel, and meanwhile, the transparent cover plate can enable workers to observe the feeding condition of a material belt conveniently, thereby being beneficial to monitoring production and preventing errors.
In other embodiments, the side of the material guiding channel, which is close to the feeding device, can be provided with an inclined surface, which is inclined downwards from left to right, so that the material guiding channel can be further close to the material tray to be separated, and the starting end of the material guiding channel can be closer to the material tray to be separated, so that the material belt can be more surely introduced into the material guiding channel. The embodiment of the invention is characterized in that the device in the figure 1 is used as a reference, the front of the device is right to the reader, the left is the left side of the reader, the right is the right side of the reader, and the definition of the directions above is only for facilitating the reader to understand the technical scheme and is not to be construed as limiting the protection scope of the patent.
The material belt transfer device 4 is an important component part in the material belt racking machine, and is provided with a transfer roller for installing a transfer material tray and a transfer driver for driving the transfer roller to rotate so that the transfer material tray can receive the material belt output by the material tray to be split, and has a simple structure but needs to bear the function of transferring and adjusting the head end and the tail end of the material belt. When in use, the middle material transferring roller is provided with a middle material transferring disc. In this embodiment, the transfer roller of the material belt transfer device is provided with a coaxial rotary drum 41, front and rear ends of the coaxial rotary drum 41 are provided with blocking trays 42, and the two blocking trays 42 and the coaxial rotary drum 41 form a transfer tray capable of accommodating the material belt with the maximum width. According to the design of the middle transfer tray according to the widest material belt in the market, the material belt with the widest size in the market can be placed between the two material plates, and the middle transfer tray is only a material belt transfer bearing mechanism because the middle transfer tray can not be finally used as a material belt bearing body, so that the middle transfer tray with the smallest width can be suitable for the middle transfer tray with the large width. Therefore, the transfer tray is not required to be taken down and replaced to adapt to the material belts with various widths, and the split charging efficiency can be improved.
The moving platform and the material guiding device are almost identical in channel structure, but the moving platform can be regarded as a material guiding channel capable of moving between the material guiding device and the material belt transferring device, so that the part, not shown, of the moving channel in the following description of the moving platform can still refer to the description of the corresponding part of the material guiding device.
The moving platform 5 is provided with a moving channel 51 corresponding to the feeding track, a second guide wheel arranged on the moving channel, a second guide driver for driving the second guide wheel to rotate and a moving driving assembly for driving the moving channel to move between the guide channel and the transferring tray, and the second guide wheel is in contact with the material belt and rotates to enable the material belt to be conveyed in the moving channel.
The moving platform further comprises a second auxiliary pressing wheel 52 which is arranged opposite to the second guide wheel and used for clamping and feeding the material belt, the second auxiliary pressing wheel 52 is rotatably arranged on a supporting rod, the supporting rod is arranged on the moving platform in a swinging mode, and the supporting rod presses the second auxiliary pressing wheel to the second guide wheel. The second guide wheel is a gear, and a groove matched with the material belt is formed in the circumferential surface of the second auxiliary pressing wheel.
The movable platform comprises two guide strips which are oppositely arranged to form a movable channel, at least one of the guide strips is provided with a track bottom plate for supporting the material belt, and the movable platform further comprises an adjusting track arranged along the width direction of the movable channel and a width adjusting driving assembly for driving one of the guide strips to move on the adjusting track so as to adjust the width of the movable channel.
In addition, the movable platform is also provided with a protective cover plate and a transparent cover plate.
The above parts can all adopt the same structure and principle as the material guiding device. The differences between the mobile platform and the guide are described below.
The movable driving assembly comprises a platform sliding rail 53, a movable sliding table 54 for bearing the movable channel and the second guide driver, and a sliding table driver for driving the movable sliding table to slide along the platform sliding rail between the guide channel and the transfer tray. The sliding table driver can adopt a driver formed by a driving motor and a screw rod.
One side of the moving channel near the transfer tray is provided with a stop lever 55 for blocking the material belt downwards into the transfer tray. The stop rod with a simple structure is arranged in the embodiment, so that the material belt can be guided into the middle-rotating material tray, and compared with the mode that a guide mechanism is additionally designed in the existing design, the guide mechanism has the characteristics of being simple in structure, low in cost and high in practicability.
The moving channel of the moving platform can butt-joint the material guide channel leftwards, so that the material belt in the material guide channel smoothly enters the moving channel, then the material belt is guided by the moving channel to continue forwards, and the moving channel is rightwards connected to the middle-rotating material tray of the material belt transferring device, so that the important role of material belt transferring and conveying is played. The function of the mobile platform is not limited to that, and a working platform for cutting and rubberizing the material strips in the subsequent process is also provided on the mobile channel of the mobile platform, so that the mobile platform is a multifunctional platform integrating multiple-operation into a whole.
The tapping device 6 is a terminal station for the material web, and after the material web is slit, the slit material web is rewound and packaged in the tapping device. The tapping device 6 is also of a very simplified structure, and comprises a distributing roller 61 for mounting the distributed charging tray 60 and a distributing roller driver for driving the distributing roller to rotate so that the charging tray mounted on the distributing roller rotates along with the distributing roller to realize the recovery of the material belt output by the middle-rotating charging tray, wherein the distributing roller and the distributing roller driver can adopt the same structure as the feeding roller and the feeding roller driver in the feeding device. The size of the tray diameter can be selected according to the number of the material belts actually packaged, then the tray is arranged on the material distribution roller, and after the material belts are packaged, the separated tray can be directly taken down, so that the operation is simple and convenient.
The tapping device 6 is located the downside between guider 3 and moving platform 5, after the material area is cut, well changes the charging tray and begins reverse rotation, the material area after cutting is reverse through moving platform's travel path, and the one end that is close to the guider at moving platform's travel path then becomes the material area export, the material area comes out the back from moving platform, can directly enter into tapping device 6's the charging tray that divides under the action of gravity, so tapping device is located the downside between guider and the moving platform can more be favorable to the material area to be divided into the partial shipment fast, and can further compress the space on the structural installation of complete machine. Because the tray diameter of the separated tray may change according to the selection of the amount of the material belt to be packaged actually, if the material separating roller is too low, the tray with smaller tray diameter is not beneficial to approaching the moving channel, the material belt may deviate from the tray, and if the material separating roller is too high, the tray with larger tray diameter may be propped against the moving platform or the material guiding device on the upper side, so that the normal work of other parts is affected. In order to further improve the compatibility of the equipment to various trays, improve the efficiency of sub-packaging and the occupation space of the compression equipment, the tapping device in the embodiment further comprises a tapping rail for enabling the tapping roller and the tapping roller driver to slide up and down together and a tapping driving assembly for driving the tapping roller to slide on the tapping rail, the tapping driving assembly can select a driving motor to drive a sliding plate sliding on the tapping rail by matching with a screw rod, the tapping roller and the tapping roller driver are mounted on the sliding plate, the tapping device is mounted on the vertical mounting plate 11, and therefore an upper groove 62 for adapting the up-and-down movement of the tapping roller is further formed on the vertical mounting plate. When the cut material strips are output from the moving channel, the tapping driving assembly can drive the material distributing roller to move upwards, so that the separated material loading tray is just abutted against the output port of the moving channel, when the material strips enter the separated material loading tray and are fixed, the tapping driving assembly can control the material distributing roller and the separated material loading tray to move downwards to the open area to recycle the cut material strips, and the split charging efficiency is further optimized.
In order to ensure that the separated charging tray can further approach the moving channel, the material belt is ensured to stably transition into the separated charging tray, and the inclined surfaces of the guide channel and the moving channel, which are respectively close to one side of the separating roller, are inclined from top to bottom to the inner sides of the guide channel (one side of the guide channel is inclined leftwards, and one side of the moving channel is inclined rightwards) to form an splayed space corresponding to the separated charging tray.
The cutter driving assembly of the slitting device comprises: the cutter is arranged on the vertical sliding table, and the vertical driver drives the vertical sliding table to move up and down on the vertical rail so as to cut off the material belt or the adhesive tape. The slitting device is provided with a transverse driving coordinate system and a vertical driving coordinate system, so that the slitting position of the cutter on the moving platform can be freely selected. In other embodiments, the width of the cutter may be selected to match the width of the moving channel, and the transparent cover plate may be correspondingly open to facilitate cutting of the tape by the cutter. In this embodiment, when the bottom edge of the cutter 71 is a bevel edge for cutting the tape or the adhesive tape, the edge contacts the side edge of the cutter tape or the adhesive tape, and the moving channel 51 is provided with an opening 56 matching the edge. Before the material belt is cut, the material belt needs to be rubberized at the end before entering the transfer tray from the moving channel, so that the material belt can be stably wound on the rotating shaft of the transfer tray, and therefore, the opening 56 comprises an opening which is arranged at one side of the moving channel, close to the material belt transfer device, and is used for cutting the adhesive tape by a cutter; the opening 56 of the embodiment further comprises an opening for cutting the material belt by a cutter, which is arranged on one side of the moving channel, which is close to the material guiding device, when the material belt is cut, the end of the material belt connected with the material tray to be separated needs to be rubberized so as to ensure that the end of the remaining material belt is stably attached to the material tray to be packaged when the remaining material belt can return to the package of the material tray to be separated, therefore, an opening for cutting the adhesive belt by the cutter is further arranged between the end of the moving channel, which is close to the material guiding device, and the opening for cutting the adhesive belt by the cutter, and after the material belt is cut, the material belt connected with the material tray to be separated is retreated between the end of the moving channel, which is close to the material guiding device, and the cutter cuts the adhesive belt at the position, which is close to the opening for cutting the adhesive belt by the cutter, of the material guiding device. The material belt connected with the middle rotating material tray starts to move backwards, can stop between an opening for cutting the material belt by a cutter and an opening for cutting the adhesive tape by the cutter, wherein the cutter cuts the adhesive tape at the position of the opening for cutting the adhesive tape by the cutter, or the material belt connected with the middle rotating material tray moves backwards to the position of the right residual part of the moving channel, which is close to the end of the material guiding device, and the cutter cuts the adhesive tape at the end of the moving channel, which is close to the material guiding device, and then the material belt continuously enters the separated material tray. The inclined plane cutting edge is selected for the cutting edge of the cutter in the embodiment, so that the adhesive tape or the material tape can be stressed in the width direction when the adhesive tape or the material tape is cut off, the stress of the adhesive tape or the material tape in the up-down direction is reduced, and the situation that the adhesive tape or the material tape is stressed too much in the up-down direction is avoided, and displacement in the direction of a transmission path occurs in a moving channel to influence the split charging precision.
The rubberizing drive assembly of rubberizing device includes: the automatic adhesive tape attaching device comprises a transverse track arranged above a moving channel, a transverse sliding table sliding along the transverse track and a transverse driver for driving the transverse sliding table to slide along the transverse track, wherein a rotating base, a rotating block and a rotating driver are arranged on the transverse sliding table, the rotating block is arranged on the rotating base and driven to rotate by the rotating driver, a vertical track, a vertical sliding table and a vertical driver are arranged on the rotating block, a supporting part and a clamping part are arranged on the vertical sliding table, and the vertical driver drives the sliding table to move up and down on the vertical track so that an adhesive tape at the clamping part can be attached to the adhesive tape. The rubberizing device also adds a rotational drive coordinate system to accommodate changes in the rubberizing direction, as compared to a slitting device having both transverse and vertical drive coordinate systems. It can be understood that the "mounting to the transverse sliding table after the rotating base is disposed on the vertical sliding table" and the "mounting to the transverse sliding table after the vertical track is disposed on the rotating block" are basically the same technical means, and are all driving coordinate systems capable of realizing transverse, vertical and rotation.
The pressing driving assembly of the pressing device comprises an upper rail, a lower rail, an upper driver and a lower driver, the upper driver and the lower driver drive the pressing strip to move up and down along the upper rail and the lower rail, and in other embodiments, independent pressing strips and pressing driving assemblies are respectively arranged above the feeding roller of the feeding device, above the middle material transferring roller of the material belt transferring device and above the distributing roller of the tapping device. When the corresponding pressing action is needed at each position, the pressing bar at the corresponding position can be pressed down.
In other embodiments, the slitting device, the rubberizing device and the pressing device can be arranged and operated independently of each other. In this embodiment, in order to further compress the occupied space of the device and improve the split charging efficiency, a manner of sharing driving among the slitting device, the rubberizing device and the material pressing device is adopted, which is specifically as follows.
The upper portion of the frame 1 is provided with a transverse sliding rail 101 along the left-right direction, the transverse sliding rail 101 is provided with a transverse sliding table 102, the frame 1 is provided with a sliding table driver 103 for driving the transverse sliding table 102 to move left and right along the transverse sliding rail 101, the sliding table driver adopts a mode of matching a driving motor with a transmission crawler, the transverse sliding table 102 is provided with a rotary driver 104, a rotary cylinder can be adopted, the rotary driver 104 drives a mounting plate 105 to rotate relative to the transverse sliding table 102, the mounting plate 105 is provided with a vertical sliding rail 106, a lifting plate 107 capable of sliding up and down along the vertical sliding rail 106, the lifting plate driver 108 is used for driving the lifting plate 107 to slide along the vertical sliding rail 106, the supporting part 81 of the rubberizing device is arranged on the lifting plate 107, the clamping part 82 is arranged on the lower part of the lifting plate 107, the lifting plate 107 is also provided with a vertical track 72, the vertical sliding table 73 and the vertical drivers 74 and 71 are arranged on the vertical sliding table, and the cutter 74 drives the vertical sliding table 73 to move up and down on the vertical track 72 so as to cut off a material belt or an adhesive tape.
The supporting part 81 is a circular bracket, which is used for rotatably releasing the adhesive tape after the installation of the circular adhesive tape is sleeved, the clamping part 82 comprises a circular rolling element 821 which is rotatably installed and a clamping element 822 which is installed in a swinging way, the clamping element is opposite to the rolling element, one side of the clamping element 822, which is close to the rolling element, is provided with an arc surface which is matched with the rolling element, so that an arc gap for the adhesive tape to pass through is formed between the rolling element and the clamping element, the other side of the clamping element 822 is provided with an arc surface and inclines from top to bottom to one side of the rolling element, the arc surfaces on two sides of the clamping element 822 are connected at a position close to the rolling element to form a smooth pressing part, and the clamping element 822 enables one end (namely the lower end) of the clamping part, which is provided with the pressing part, to press the rolling element 821 through an elastic element 823. A transition rod 824 is arranged at the upper part between the rolling member and the clamping member, and the adhesive tape is released from the supporting part, and the adhesive tape enters an arc-shaped gap formed between the rolling member 821 and the clamping member 822 after the adhesive tape winds the transition rod 824 to be clamped. The adhesive surface of the adhesive tape is contacted with the pressing part of the clamping piece, the non-adhesive surface of the adhesive tape is contacted with the rolling piece, and the pressing part of the clamping piece is in a pointed design, so that the contact area with the adhesive surface is greatly reduced, the detachment of the adhesive tape is facilitated, the rolling piece is designed into a round shape, the back surface of the adhesive tape can be pressed by rolling, and the adhesive tape is adhered more stably. The design of the transition rod can ensure that the supporting part 81 can not directly influence the adhesive tape in the gap of the clamping part to influence the rubberizing effect when the adhesive tape is rubberized, so that the adhesive tape can be smoothly released.
A fixed group of pressing strips 91 for pressing the residual tape or adhesive tape down to the central shaft of the tray to be separated on the feeding roller and a pressing driving component 92 for driving the pressing strips to move up and down are arranged above the feeding device 2, another group of pressing driving components 94 for pressing the residual tape or adhesive tape down to the central shaft of the tray at the positions of the tape transfer device 4 and the tapping device 6 and driving the pressing strips 93 to move up and down are also arranged on the transverse sliding table 102, and the laying range of the transverse sliding rail 101 is covered from the upper part of the tapping device 6 to the upper part of the tape transfer device 4. The pressing driving assembly of the pressing device can adopt a mode of matching a driving cylinder with the sliding rail sliding table. The lower extreme design of layering is the pivot that the cambered surface end is favorable to adapting to the charging tray, avoids influencing the normal operating of charging tray.
It is seen that cutting device, rubberizing device and swager among this embodiment are the shared slide rail on lateral movement, very big saving installation space, cutting device and rubberizing device can share upper and lower slide rail on vertical movement, and cutter and rubberizing also can rotate together, have further shared installation space, and the space design of cutter and rubberizing is immediately adjacent simultaneously, also can increase rubberizing and the process cooperation of cutting off, promotes the efficiency of cutting off rubberizing. The independent layering is arranged above the feeding device, the laying range of the transverse sliding rail is further reduced, the layering at the fixed position and the movable layering are matched with each other, and the working efficiency of pressing the material belt to the material tray is improved, so that the combination of the cutting device, the rubberizing device and the layering at the fixed and movable positions in the embodiment is an optimal implementation mode, the installation space can be saved, and the working efficiency can be improved.
In other embodiments, the above-mentioned designs of the slitting device, the rubberizing device and the pressing device, which are independently operated, are not excluded, however, that other combinations may be made, for example:
for the left feeding device or the right material belt transfer device, a pressing bar with a fixed design is selected, and the pressing bar is matched with the movable pressing material, specifically: the material pressing driving assembly comprises an upper rail, a lower rail and an upper driver and a lower driver, the upper driver and the lower driver drive the pressing strips to move up and down along the upper rail and the lower rail, at least an independent pressing strip and a material pressing driving assembly are arranged above a feeding roller of the feeding device or above a transfer roller of the material belt transfer device, a transverse rail is arranged on the frame, a transverse sliding table and a sliding table driver driving the sliding table to slide along the transverse rail are arranged on the transverse rail, another material pressing driving assembly and another pressing strip are arranged on the transverse sliding table, when the independent pressing strips are arranged above the feeding roller of the feeding device, the other pressing strip can be correspondingly driven to press down above the distributing roller of the distributing device and above the middle transfer roller of the material belt transfer device, and when the independent pressing strips are arranged above the transfer roller of the material belt transfer device, the other pressing strip can be correspondingly driven to press down above the feeding roller of the feeding device and above the distributing roller of the distributing device.
In another embodiment, the upper portion of the frame is provided with a transverse sliding rail along the left-right direction, the transverse sliding rail is provided with a transverse sliding table, the frame is provided with a sliding table driver for driving the transverse sliding table to move left and right along the transverse sliding rail, the transverse sliding table is provided with a rotary driver, the rotary driver drives a mounting plate to rotate relative to the transverse sliding table, the mounting plate is provided with a vertical sliding rail, a lifting plate capable of sliding up and down along the vertical sliding rail, the lifting plate is driven to slide along the vertical sliding rail, the supporting portion is mounted on the lifting plate, the clamping portion is mounted on the lower portion of the lifting plate, the mounting plate is further provided with a vertical rail, a vertical sliding table and a vertical driver, the cutter is mounted on the vertical sliding table, and the vertical driver drives the vertical sliding table to move up and down along the vertical rail so as to cut off a material belt or an adhesive tape. Compared with the embodiment, the upper and lower mechanisms of the slitting device and the rubberizing device are mutually independently arranged on the rotary mounting plate, and the functions of cutting and rubberizing can be realized, but the upper and lower strokes of the slitting device are increased, and the upper and lower mechanisms of the slitting device in the embodiment are arranged on the upper and lower mechanisms of the rubberizing device, so that the strokes of the upper and lower mechanisms of the slitting device can be further reduced.
Returning to the embodiment, the material belt sub-packaging machine system in the embodiment can be used singly when in use, or the control module can be connected with a server of a user (client) through the network communication module, so that the control module can acquire the stored material information of the user. After preparation work is done, an operator obtains a charging tray to be separated, installs the charging tray to be separated on a feeding roller of a feeding device, scans bar code information on the charging tray to be separated by a bar code reader to obtain material belt information, then manually places a material belt end into a material guide channel of a material guide device according to the material belt information or manually inputs corresponding material belt information, starts a starting procedure, at the moment, a moving channel and the material guide channel are in a butt joint state, the material belt enters the material guide channel through driving of the material guide device and is detected by a first material detection sensor, after confirming an effective material belt, a counting sensor starts counting so as to accurately control the split charging amount of the material belt, the material belt enters the moving channel from the material guide channel, after being detected by a second material detection sensor arranged on the moving channel, the material belt is indicated to be stably entered into the moving channel, the moving platform starts to move rightwards, approaches the material belt transfer device, the moving channel is basically connected with the material belt transfer disc, the material belt is driven forwards in the moving channel, approaches a specific position in front of the right end of the moving channel, the adhesive tape pasting device enables the clamping part to downwards paste the adhesive tape on the end of the material belt, then pulls rightwards to enable the right end of the material belt to be provided with an adhesive tape residual part, then the cutting device enables the cutter to downwards cut off the adhesive tape, then a second guide wheel in the moving channel continues to drive the adhesive tape forwards to enter the material belt transfer disc, the material pressing device enables a pressing strip on the material belt transfer disc to be pressed downwards, the material belt residual part is attached to the central shaft of the material belt transfer disc, the material belt transfer disc rotates clockwise to wind the material belt, when a specific split amount is reached, the material belt is stopped to be conveyed, the cutting device enables the cutter to cut off the material belt at the specific position, and the material belt connected with the material belt to be split is driven backwards for a certain distance, the clamping part pastes the end downwards and pulls the end to the right, then the cutting device enables the cutter to cut off the adhesive tape at a proper position downwards, the material belt connected with the material disc to be separated continuously retreats into the material disc to be separated, and the material pressing device enables the pressing bar above the feeding device to be pressed downwards, so that the adhesive tape residual part is attached in the material disc to be separated; the rubberizing device needs rubberizing the end of the material belt connected with the transfer material disc, therefore, the rubberizing device rotates the clamping part by 180 degrees, the rubber surface of the rubber belt is left, the clamping part is rubberized and pulled leftwards at the end of the material belt, the rubber belt residual part is arranged at the end of the material belt, the cutting device cuts the rubber belt downwards at a proper position, the material belt connected with the transfer material disc is retracted leftwards, at the moment, the distributing roller of the tapping device can be controlled to ascend, the distributed material disc can be connected with the material belt which is withdrawn leftwards in the moving channel, the pressing device presses the rubber belt residual part at the end of the material belt connected with the transfer material disc onto the central shaft (namely the rotating shaft) of the distributed material disc, the distributed material disc starts to rotate anticlockwise to wind the material belt, at the moment, the distributing roller can descend to a certain specific position as required until the material belt on the transfer material disc is recovered into the distributed material disc, the bar code is printed by a printer according to the split-charging quantity, and the bar code is attached onto the corresponding material disc, and the split charging of the bar code is completed. The above-described sorting process enables a process of sorting one tray to be sorted into two trays (the tray to be sorted also eventually serves as the tray to be sorted). If one to-be-split charging tray needs to be split into more than three charging trays, after the charging strips are cut off, the charging strips connected with the to-be-split charging tray do not need to be rubberized at the end, the charging strips only need to be retracted to the material guide channel, the charging strips in the to-be-split charging tray do not need to be retracted to the feeding device, after the charging strips in the to-be-split charging tray are completely recycled to the split charging tray, workers replace one empty split charging tray to the split charging roller, the charging strips at the material guide channel continue to be driven to enter the moving channel forwards, and the next procedure is carried out, so that the split charging work of a plurality of charging trays is circularly completed. The material belts in the separated charging trays processed by the material belt split charging machine are kept in the same direction with the sequence of the material belts in the initial charging tray to be separated, namely the material belt ends in the separated charging tray are the material belt ends in the initial charging tray to be separated. Is beneficial to direct use in production operation.
By introducing the material belt split charging machine system in the embodiment, the introduction of the material belt split charging machine in the embodiment can break through the design thought that the whole number of the material sealing charging discs are not split in the past and the material allowance of the tail disc is counted by improving the intelligence of an automatic system, the material belt split charging machine in the embodiment redesigns the whole number of the material sealing charging discs to split the whole number of the material sealing charging discs according to the actual production requirement, so that one whole number of the material sealing charging discs can be split into two or more split charging discs, the step of counting the material allowance of the tail disc is thoroughly abandoned, the effective management of materials is greatly improved, the material management time is saved, and the material management and control in the production process and the cost reduction are obvious; from the structural design of the material belt racking machine, the feeding device, the material belt transfer device and the tapping device all adopt material rollers for installing the material plates, so that the racking machine can be adapted to various material plates, has higher market product compatibility, and the moving platform is in sliding fit between the material guide device and the material belt transfer device to form a moving material belt track, so that the material belt can be efficiently and stably transported, the precision of the racking is improved, in addition, the material belt is rotationally adjusted from the material belt to the material belt transfer device between the material plates to be partitioned, the material belt head part originally positioned in the material belt to be partitioned is still the material belt head part of the material belt to be partitioned, and the material belt in the material belt is directly used in the production process, so that the production efficiency is improved, and a large amount of labor cost is saved. When the slitting device, the rubberizing device and the pressing device are assembled with other parts, the end or the tail of the material belt can be guaranteed to be stuck with adhesive tape before or after cutting, and the material belt is pressed towards the material tray, so that the material belt is reliably wound in the material tray, the matching of all parts of the whole material belt split charging machine is compact and reasonable, the space design is compact and reasonable, the running efficiency of equipment can be greatly improved, and the split charging of the material belt can be completed quickly and accurately.
Example 2:
the present embodiment provides a material tape sub-packaging method based on the hardware base of the material tape sub-packaging machine system in the above embodiment 1, and specific method steps are as follows with reference to fig. 8.
Step 1001: and acquiring bar code data of the charging tray to be separated, which is read by a bar code reader, uploading the bar code data to a server, and receiving the material belt information fed back by the server according to the bar code data.
In this step, the bar code reader scans the bar code data on the charging tray to be separated, and then uploads the bar code data to a central server (MES system) of the producer, and the server can take information (i.e. material separating information) according to the bar code data, for example: the number of trays, the number of material belts per tray, the types of materials, work order information, warehouse returning information if the number of the material belts per tray is remained, and the like. The material belt quantity which is actually required to be split can be determined according to the material belt information, and the material belt quantity is uniformly managed through the server, so that accurate and efficient control of a producer on materials is facilitated. The charging tray to be separated can be mounted on the feeding device before the step, or mounted on the feeding device after the step, so that the same effect is achieved, and the mounting sequence of the charging tray to be separated does not influence the reading of the bar code by the bar code reader.
Step 1002: the material belt in the to-be-separated charging tray arranged on the feeding device is fed into the material belt transfer device through the material guiding device and the moving platform, so that the front end of the material belt starts to be wound into the transfer tray through the material belt transfer device.
In the step, after the end of the material belt is manually placed in the material guide channel, at the moment, the moving channel and the material guide channel are in a butt joint state, the material belt enters the material guide channel through the driving of the material guide device, the material belt is detected by the first material detection sensor, after the effective material belt is confirmed, the counting sensor starts counting so as to accurately control the split charging amount of the material belt, the material belt enters the moving channel through the material guide channel, after the material belt is detected by the second material detection sensor arranged on the moving channel, the material belt is indicated to stably enter the moving channel, the moving platform starts to move the material belt rightwards, the material belt is close to the material belt transfer device, the moving channel is basically connected with the transfer disc, the material belt is driven forwards in the moving channel, the material belt is stopped at a specific position before the right end of the moving channel, the adhesive tape pasting device enables the clamping part to downwards paste the end of the material belt, then the right end of the material belt is pulled rightwards to enable the adhesive tape retaining part to be arranged, then the device enables the adhesive tape to cut downwards, the second guide wheel in the moving channel continuously drives the adhesive tape forwards to enter the transfer disc, the material belt is enabled to enter the transfer disc to rotate forwards, the material belt is enabled to rotate clockwise, the material belt is enabled to remain in the transfer disc to rotate, and the material belt is enabled to rotate clockwise, and the material belt is enabled to rotate, and the material belt is retained to rotate, and the material tape is enabled to rotate and the material disc to rotate.
Step 1003: according to the read material belt information of the material belt to-be-divided charging tray, the cutting device is controlled to cut off the material belt at a specific position of the material belt, and the rubberizing device is controlled to separately rubberize the adhesive tapes at the cutting position of the material belt.
In the step, the control module determines the split charging amount according to the previously read material belt information of the to-be-split charging tray, and controls the slitting device to cut off the material belt at a specific position by the cutter. In other embodiments the two cut lengths of tape may be driven a distance to each of the left and right to leave a rubberizing location, then the rubberizing device rubberizes the ends of the two ends of tape, respectively, and then the cutter cuts Duan Jiaodai in place. In order to improve the rubberizing efficiency in this embodiment, after the material area is cut off, the material area that is connected with the charging tray that waits to divide is driven to fall back a section distance, and the clamping part is to this end rubberizing downwards and to pulling to the right, then cuts the device and makes the cutter cut off the sticky tape downwards at suitable position, and this material area that is connected with the charging tray that waits to divide continues to fall back to waiting to divide in the charging tray, and the pressing device makes the layering that is located the feed arrangement top push down, makes this sticky tape remainder attached in waiting to divide the charging tray. At this time, the rubberizing device needs to rubberize the end of the material belt connected with the transfer material tray, so that the rubberizing device enables the clamping part to rotate 180 degrees, the adhesive surface of the adhesive tape faces to the left, the clamping part downwards rubberizes the end of the material belt and pulls the adhesive tape to the left, the end of the material belt is provided with an adhesive tape residual part, and the cutting device enables the cutter to cut off the adhesive tape at a proper position downwards. At this time, the rubberizing at the end of the two sections of material belts is completed.
Step 1004: and controlling the material belt in the material belt transfer device to rotate, and feeding the material belt to the separated charging tray of the tapping device through the moving platform until the material belt on the middle-rotating charging tray is completely fed into the separated charging tray, and pressing the pressing bar of the pressing device to press the adhesive tape residual part at the tail end of the material belt in the separated charging tray to finish the split charging of the separated charging tray.
In the step, after the end of the material belt is rubberized, the material belt connected with the middle-rotating material tray is retracted leftwards in a moving channel of a moving platform, at the moment, a material distributing roller of a tapping device can be controlled to ascend, the material distributing tray can be connected to the material belt which is retracted leftwards in the moving channel, a pressing bar above the tapping device is downwards pressed by a material pressing device, a tape remaining part at the end of the material belt connected with the middle-rotating material tray is pressed onto a central shaft (namely a rotating shaft) of the material distributing tray, the material distributing tray starts to rotate anticlockwise to wind the material belt, at the moment, the material distributing roller can be lowered to a certain specific position as required until the material belt on the middle-rotating material tray is recovered into the material distributing tray, a bar code is printed by a bar code printer through a control module according to the split charging amount, and then the bar code is attached to the corresponding material tray by workers, and the material belt split charging is completed.
In this embodiment, the basic operation steps of sub-packaging the material strips in one tray into two trays are provided, if the material strips in one tray need to be sub-packaged into more than three trays, after the material strips are cut off, the material strips connected with the trays to be sub-packaged need not to be glued at the ends, and the material strips need only to be retracted to the guide channels, need not to be retracted to the feeding device, after the material strips in the middle-rotating tray are completely recycled to the separated trays, a worker replaces an empty separated tray on the distributing roller, and the material strips at the guide channels continue to be driven forward into the moving channels for the next procedure, so that the sub-packaging work of the plurality of trays is circularly completed.
After each separated charging tray completes the sub-packaging process, the control module controls the printer to print out corresponding bar codes according to the belt information fed back by the server, so that workers can attach the bar codes to the sub-packaged charging trays, and further management is facilitated.
The above describes in detail a material belt sub-packaging machine system and a material belt sub-packaging method provided by the embodiment of the present invention, and specific examples are applied to illustrate the principle and implementation of the present invention, and the above description of the embodiment is only used to help understand the core idea of the present invention; also, as will be apparent to those skilled in the art in light of the present teachings, the present disclosure should not be limited to the specific embodiments and applications described herein.
Claims (26)
1. The material area racking machine, its characterized in that includes:
the feeding device is provided with a feeding roller for mounting a charging tray to be separated and a feeding roller driver for driving the feeding roller to rotate so that the charging tray mounted on the feeding roller rotates along with the feeding roller to realize the output or recovery of the material belt;
the material guiding device is provided with a material guiding channel corresponding to the to-be-separated charging tray, a first guiding wheel and a first guiding driver, wherein the first guiding wheel is arranged on the material guiding channel, and the first guiding driver drives the first guiding wheel to rotate;
The material belt transfer device is provided with a transfer material roller for installing a transfer material tray and a transfer driver for driving the transfer material roller to rotate so that the transfer material tray can receive the material belt output by the material tray to be separated;
the moving platform is provided with a moving channel corresponding to the feeding track, a second guide wheel arranged on the moving channel, a second guide driver for driving the second guide wheel to rotate and a moving driving assembly for driving the moving channel to move between the guide channel and the transfer tray, and the second guide wheel is in contact with the material belt and rotates to enable the material belt to be transmitted in the moving channel;
the tapping device is provided with a distributing roller driver used for installing a distributing roller of the distributed charging tray and driving the distributing roller to rotate so that the charging tray installed on the distributing roller rotates along with the distributing roller to realize the recovery of the material belt output by the middle-rotating charging tray;
the cutting device is provided with a cutter for cutting the material belt or the adhesive tape and a cutter driving assembly for driving the cutter to move so as to cut the material belt or the adhesive tape on the moving platform;
the rubberizing device is provided with a supporting part for installing the adhesive tape, a clamping part for clamping the end part of the adhesive tape and a rubberizing driving component for driving the clamping part to move up and down and left and right so as to lead the adhesive tape to be pressed on the material tape and drag left and right to form a residual adhesive tape part;
The pressing device is provided with a pressing bar for pressing the residual part of the material belt or the adhesive tape onto the central shaft of the material tray and a pressing driving assembly for driving the pressing bar to move up and down;
the rack is used for providing installation and operation space for the feeding device, the material guiding device, the material belt transfer device, the moving platform, the tapping device, the slitting device, the rubberizing device and the material pressing device;
the control module is used for providing control signals for the feeding device, the material guiding device, the material belt transfer device, the moving platform, the tapping device, the slitting device, the rubberizing device and the material pressing device;
the material guiding device is provided with a first material detecting sensor for detecting whether the material belt in the material guiding channel is empty or not;
the guide device comprises two guide strips which are oppositely arranged to form a guide channel, at least one of the guide strips is provided with a track bottom plate for supporting a material belt, and the guide device further comprises an adjusting track arranged along the width direction of the guide channel and a width adjusting driving assembly for driving one of the guide strips to move on the adjusting track so as to adjust the width of the guide channel.
2. The web dispensing machine of claim 1 wherein the guide means further comprises a first auxiliary pinch roller disposed opposite the first guide roller for effecting pinch feed of the web, the first auxiliary pinch roller being rotatably mounted on a support bar swingably mounted on the guide means, the support bar urging the first auxiliary pinch roller toward the first guide roller via an elastic member.
3. The material tape dispenser according to claim 1, wherein the first guide wheel is a gear, a counting sensor for detecting the number of teeth of the gear is provided at a position of the guide device corresponding to the first guide wheel, and the counting sensor is connected to the control module.
4. The tape dispenser of claim 1, wherein the transfer roller of the tape transfer device is provided with a coaxial drum, and the front and rear ends of the coaxial drum are provided with retaining trays, and the retaining trays and the coaxial drum form a transfer tray capable of accommodating the maximum width tape.
5. The tape dispenser of claim 1, wherein the moving platform is provided with a second sensor for detecting whether the tape is fed into the moving path.
6. The tape dispenser of claim 1, wherein the movable platform includes two opposing guide bars defining the movement path, at least one of the guide bars having a track floor for supporting the tape, an adjustment track disposed along a width of the movement path, and a width adjustment drive assembly for driving one of the guide bars to move on the adjustment track to adjust the width of the movement path.
7. The web dispensing machine of claim 1 wherein the moving platform further comprises a second auxiliary pinch roller disposed opposite the second guide roller for effecting pinch feed of the web, the second auxiliary pinch roller being rotatably mounted on a support bar swingably mounted on the moving platform, the support bar pressing the second auxiliary pinch roller against the second guide roller.
8. The tape dispenser of claim 1, wherein the second guide wheel is a gear, and a groove adapted to the tape is formed in a circumferential surface of the second auxiliary wheel.
9. The tape dispenser of claim 1, wherein a stop bar for blocking tape downward into the transfer tray is provided on a side of the transfer tray adjacent to the transfer tray.
10. The tape dispenser of claim 1, wherein the movable drive assembly includes a platform slide rail, a movable slide for carrying the movable tunnel and the second indexing drive, and a slide drive for driving the movable slide along the platform slide rail to slide between the indexing tunnel and the transfer tray.
11. The tape dispenser of claim 1, wherein the tapping device is located on a lower side between the guide device and the moving platform, the tapping device further comprising a tapping rail for sliding the tapping roller up and down with the tapping roller driver and a tapping drive assembly for driving the tapping roller to slide on the tapping rail.
12. The tape dispenser according to claim 1 or 11, wherein the side of the guide channel and the moving channel, respectively, adjacent to the dispensing roller is provided with inclined surfaces inclined inwardly from top to bottom to form an "eight" shaped space corresponding to the dispensed tray.
13. The tape dispenser of claim 1, wherein the cutter drive assembly comprises a transverse rail disposed above the travel path, a transverse slide table sliding along the transverse rail, and a transverse driver driving the transverse slide table to slide along the transverse rail, the transverse slide table having a vertical rail, a vertical slide table, and a vertical driver mounted thereon, the cutter being mounted thereon, the vertical driver driving the vertical slide table to move up and down on the vertical rail to sever the tape or the adhesive tape.
14. The web dispensing machine of claim 1 wherein said tape application drive assembly of the tape application device comprises: the automatic adhesive tape attaching device comprises a transverse track arranged above a moving channel, a transverse sliding table sliding along the transverse track and a transverse driver for driving the transverse sliding table to slide along the transverse track, wherein a rotating base, a rotating block and a rotating driver are arranged on the transverse sliding table, the rotating block is arranged on the rotating base and driven to rotate by the rotating driver, a vertical track, a vertical sliding table and a vertical driver are arranged on the rotating block, a supporting part and a clamping part are arranged on the vertical sliding table, and the vertical driver drives the sliding table to move up and down on the vertical track so that an adhesive tape at the clamping part can be attached to the adhesive tape.
15. The tape dispenser of claim 1, wherein the press drive assembly comprises an upper and lower rail and an upper and lower driver, the upper and lower driver driving the press bar to move up and down along the upper and lower rail, and independent press bar and press drive assemblies are respectively arranged above the feed roller of the feed device, above the middle-turn roll of the tape transfer device, and above the dispensing roller of the tapping device.
16. The tape dispenser of claim 1, wherein the press drive assembly comprises upper and lower rails and upper and lower drivers, the upper and lower drivers drive the press bars to move up and down along the upper and lower rails, the independent press bars and the press drive assembly are arranged at least above the feed roller of the feed device or above the transfer roller of the tape transfer device, a transverse rail is arranged on the frame, a transverse sliding table and a sliding table driver which drives the sliding table to slide along the transverse rail are arranged on the transverse rail, and when the independent press bars are arranged above the feed roller of the feed device, the other press bars can be correspondingly driven to press down above the feed roller of the feed device and above the transfer roller of the tape transfer device, and when the independent press bars are arranged above the feed roller of the feed device and above the transfer roller of the feed device, the other press down.
17. The material tape dispenser according to claim 1, wherein the upper portion of the frame is provided with a transverse slide rail along a left-right direction, the transverse slide rail is provided with a transverse slide table, the frame is provided with a slide table driver for driving the transverse slide table to move left and right along the transverse slide rail, the transverse slide table is provided with a rotary driver for driving a mounting plate to rotate relative to the transverse slide table, the mounting plate is provided with a vertical slide rail, a lifting plate capable of sliding up and down along the vertical slide rail, the lifting plate is driven to slide up and down along the vertical slide rail, the supporting portion is mounted on the lifting plate, the clamping portion is mounted on the lower portion of the lifting plate, the mounting plate is further mounted with a vertical rail, the vertical slide table and the vertical driver, and the cutter is mounted on the vertical slide table, and the vertical driver drives the vertical slide table to move up and down along the vertical rail so as to cut the material tape or the adhesive tape.
18. The material tape dispenser according to claim 1, wherein the upper portion of the frame is provided with a transverse slide rail along a left-right direction, the transverse slide rail is provided with a transverse slide table, the frame is provided with a slide table driver for driving the transverse slide table to move left and right along the transverse slide rail, the transverse slide table is provided with a rotary driver for driving a mounting plate to rotate relative to the transverse slide table, the mounting plate is provided with a vertical slide rail, a lifting plate capable of sliding up and down along the vertical slide rail, the lifting plate is driven to slide along the vertical slide rail, the supporting portion is mounted on the lifting plate, the clamping portion is mounted on the lower portion of the lifting plate, the lifting plate is further mounted with a vertical rail, the vertical slide table and the vertical driver, and the cutter is mounted on the vertical slide table, and the vertical driver drives the vertical slide table to move up and down along the vertical rail so as to cut the material tape or the adhesive tape.
19. The tape dispenser of claim 17 or 18, wherein the transverse slide is further provided with a pressing bar for pressing the tape or the remaining tape down onto the central shaft of the tray and a pressing driving assembly for driving the pressing bar to move up and down, and the laying range of the transverse slide rail covers from above the feeding device to above the tape transfer device.
20. The tape dispenser of claim 17 or 18, wherein a fixed set of press driving assemblies for pressing the tape or tape residue down onto the central shaft of the tray to be dispensed on the feed roller and driving the press bar to move up and down is provided above the feed device, and a further set of press driving assemblies for pressing the tape or tape residue down onto the central shaft of the tray at the tape transfer device and the tapping device and driving the press bar to move up and down is provided on the transverse sliding table, and the laying range of the transverse track is covered from above the tapping device to above the tape transfer device.
21. The tape dispenser of claim 1, 13, 17 or 18, wherein the bottom edge of the cutter is beveled to provide a side edge for the tape or tape to be cut, the edge contacting the side edge of the tape or tape, and the moving path is provided with an opening matching the edge.
22. The tape dispenser of claim 1, 14, 17 or 18, wherein the support is a circular bracket for rotatably releasing the tape after the annular tape is sleeved and mounted, the clamping part comprises a rotatably mounted circular rolling element and a swingably mounted clamping element, the clamping element is arranged opposite to the rolling element, one side of the clamping element, which is close to the rolling element, is provided with an arc-shaped surface adapted to the rolling element so as to form an arc-shaped gap for the tape to pass through between the rolling element and the clamping element, the other side of the clamping element is provided with an arc-shaped surface and is inclined from top to bottom to one side of the rolling element, the arc-shaped surfaces on both sides of the clamping element are connected at a position close to the rolling element so as to form a smooth pressing part, and the clamping element presses one end of the clamping part, which is provided with the pressing part, against the rolling element through an elastic element.
23. The tape dispenser of claim 22, wherein a transition bar is provided at an upper portion between the rolling member and the holding member, and the adhesive tape is released from the support portion and enters an arc-shaped gap formed between the rolling member and the holding member after the non-adhesive surface thereof is wound around the transition bar, and is clamped.
24. The material belt sub-packaging machine system is characterized by comprising the material belt sub-packaging machine according to any one of claims 1 to 23, further comprising a bar code reader and a network communication module which are electrically connected with the control module, wherein the control module is connected to a server through the network communication module to acquire material data, and the control module is further connected with a bar code printer for printing the information of the material discs after the sub-discs are printed.
25. The material belt sub-packaging method for the material belt sub-packaging machine system according to claim 24, comprising the following steps:
a: acquiring bar code data of a charging tray to be separated, which is read by a bar code reader, uploading the bar code data to a server, and receiving the material belt information fed back by the server according to the bar code data;
b: feeding a material belt in a to-be-separated charging tray arranged on a feeding device into a material belt transfer device through a material guiding device and a moving platform, so that the front end of the material belt starts to be wound into a transfer material tray through the material belt transfer device;
c: according to the material belt information, controlling the slitting device to cut off the material belt at a specific position of the material belt, and controlling the rubberizing device to separately rubberize the adhesive tapes at the cutting position of the material belt;
d: and controlling the material belt in the material belt transfer device to rotate, and feeding the material belt to the separated charging tray of the tapping device through the moving platform until the material belt on the middle-rotating charging tray is completely fed into the separated charging tray, and pressing the pressing bar of the pressing device to press the adhesive tape residual part at the tail end of the material belt in the separated charging tray to finish the split charging of the separated charging tray.
26. The web dispensing method of claim 25, further comprising the steps of:
And controlling the printer to print out the corresponding bar code according to the information of the material belt fed back by the server.
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| CN201811437361.7A CN109607290B (en) | 2018-11-28 | 2018-11-28 | Material belt split charging machine, material belt split charging machine system and material belt split charging method |
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| CN201811437361.7A CN109607290B (en) | 2018-11-28 | 2018-11-28 | Material belt split charging machine, material belt split charging machine system and material belt split charging method |
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| CN111039061B (en) * | 2019-12-27 | 2021-09-07 | 中国电子科技集团公司第十三研究所 | SMD material distributing machine |
| WO2021142689A1 (en) * | 2020-01-16 | 2021-07-22 | 深圳市蓝眼科技有限公司 | Electronic component inspection method and device, and computer readable storage medium |
| CN113780512A (en) * | 2021-09-17 | 2021-12-10 | 杭州捷配信息科技有限公司 | Material counting machine and control method thereof |
| CN113955437B (en) * | 2021-11-04 | 2022-05-17 | 肇庆高峰机械科技有限公司 | Double-station magnetic sheet arranging machine and working method thereof |
| CN114572737B (en) * | 2022-02-15 | 2023-04-28 | 苏州俊宇自动化科技有限公司 | Automatic feeding system and feeding method for SMT (surface mounted technology) material tray material belts |
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