CN109590763B - Automatic production line of wall body subassembly - Google Patents
Automatic production line of wall body subassembly Download PDFInfo
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- CN109590763B CN109590763B CN201811650692.9A CN201811650692A CN109590763B CN 109590763 B CN109590763 B CN 109590763B CN 201811650692 A CN201811650692 A CN 201811650692A CN 109590763 B CN109590763 B CN 109590763B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 42
- 239000000463 material Substances 0.000 claims abstract description 50
- 230000007306 turnover Effects 0.000 claims abstract description 44
- 238000005520 cutting process Methods 0.000 claims abstract description 43
- 238000003860 storage Methods 0.000 claims abstract description 38
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 22
- 239000002994 raw material Substances 0.000 claims abstract description 9
- 239000003292 glue Substances 0.000 claims description 19
- 230000000712 assembly Effects 0.000 claims description 9
- 238000000429 assembly Methods 0.000 claims description 9
- 238000012545 processing Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 5
- 238000010073 coating (rubber) Methods 0.000 abstract description 4
- 238000004080 punching Methods 0.000 abstract description 2
- 238000003892 spreading Methods 0.000 description 10
- 238000010276 construction Methods 0.000 description 3
- 238000005034 decoration Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention relates to the field of novel wall processing, and provides an automatic production line of wall components. The automated production line of wall body subassembly includes: the material circulation system comprises a rail, a material circulation system for realizing the material circulation of the whole production line and at least six stations arranged along the rail. The first station is equipped with the cutting equipment that is used for cutting the unloading to the raw materials, and the second station is equipped with the frame upset equipment that is used for overturning the material, and the third station is equipped with the laying equipment that is used for laying the material, and the fourth station is equipped with the nailing equipment that is used for the nailing, and the fifth station is equipped with the rubber coating equipment that is used for the rubber coating, and the sixth station is equipped with the finished product of temporary storage product and equips. Each equipment on six stations replaces manual operation, a series of processing such as punching and gluing are performed on the wall body assembly, the six stations are arranged along the track, the logistics system can realize material turnover among the stations along the track, a complete process flow is formed, and automation of the whole production line is realized.
Description
[ field of technology ]
The invention relates to the field of novel wall processing, in particular to an automatic production line of wall components.
[ background Art ]
In the current construction and construction of buildings, high requirements are put on the assembly rate of the buildings, so that a novel wall body formed by compounding a steel structure and other materials is developed. In the production process of the novel wall body, the decoration capable of being directly used as the appearance surface is adopted, so that a decoration object cannot be fixed by nailing on the front surface of the decoration surface, and the structures such as plates are fixed to a frame structure by adopting a reverse nailing mode aiming at the type of wall body. At present, the production of the novel wall body is still blank in the current industrial production, and no effective technological equipment is available for realizing the production of the novel wall body, so an automatic production line for realizing the reverse nailing of the novel wall body is needed.
[ invention ]
In order to solve the technical problems, the embodiment of the invention provides an automatic production line of a wall body assembly with reverse nailing.
The technical scheme adopted by the embodiment of the invention for solving the technical problems is as follows: an automated production line for wall components is provided, comprising:
a track;
at least six stations are arranged along the track, wherein the first station is provided with a cutting device for cutting and blanking raw materials, the second station is provided with a frame overturning device for overturning the raw materials, the third station is provided with a paving device for paving the raw materials, the fourth station is provided with a nailing device for nailing, the fifth station is provided with a gluing device for gluing, and the sixth station is provided with a finished product temporary storage device for temporarily storing the raw materials;
and the logistics system is used for material turnover among six stations.
Optionally, the cutting equipment comprises a first support frame, a transfer robot and a cutting machine;
the transfer robot and the cutting machine are arranged on the first support frame, and the transfer robot can move relative to the first support frame;
the transfer robot is used for grabbing materials onto the cutting machine, and the cutting machine is used for cutting the materials.
Optionally, the frame tipping arrangement comprises a frame storage rack and a first tipping device;
the frame storage rack is used for storing vertically placed materials, and the first turnover device is used for turning the vertically placed materials into a horizontal state.
Optionally, the paving equipment comprises a second support frame and a paving robot;
the laying robot is arranged on the second supporting frame and can move relative to the second supporting frame;
the laying robot is used for laying materials.
Optionally, the nailing device comprises a third support frame, a nailing robot and a turnover platform;
the nailing robot and the overturning platform are both arranged on the third supporting frame, and the nailing robot can move relative to the third supporting frame;
the nailing robot is used for nailing on the materials, and the overturning platform is used for overturning the materials.
Optionally, the gluing device comprises a fourth support frame and a gluing robot;
the gluing robot is arranged on the fourth supporting frame and can move relative to the fourth supporting frame;
the gluing robot is used for gluing materials.
Optionally, the finished product temporary storage equipment comprises a second turnover device and a finished product storage rack;
the second overturning device is used for overturning horizontally placed materials into a vertical state, and the finished product storage rack is used for storing the materials in the vertical state.
Optionally, the logistics system comprises an AGV transferring trolley and an turnover trolley;
the turnover trolley can move along the track;
AGV moves and carries dolly with the turnover dolly all is used for the material turnover of whole production line.
Optionally, the turnover trolley comprises a base and a telescopic platform;
the base is arranged on the track and can move along the track;
the telescopic platform is arranged on the base, the telescopic platform can stretch towards the two sides of the base, and the telescopic direction of the telescopic platform is perpendicular to the track;
the telescopic platform is used for forking materials onto the base.
Optionally, the AGV is used for transferring materials between the cutting equipment and the paving equipment, and the turnover trolley is used for transferring materials between the frame overturning equipment and the paving equipment;
the AGV transfer trolley is used for conveying the materials cut by the cutting equipment to the paving equipment;
the turnover trolley is used for conveying materials on the frame overturning equipment to the paving equipment.
Compared with the prior art, the cutting equipment on six stations, the frame overturning equipment, the laying equipment, the nailing equipment, the gluing equipment, the finished product temporary storage equipment and other machines replace manual operation, a series of processing such as punching and gluing are performed on the wall body assembly, the six stations are arranged along the track, the logistics system can realize material turnover among the stations along the track, a complete process flow is formed, and automation of the whole production line is realized.
[ description of the drawings ]
One or more embodiments are illustrated by way of example and not limitation in the figures of the accompanying drawings, in which like references indicate similar elements, and in which the figures of the drawings are not to scale, unless expressly stated otherwise.
FIG. 1 is a schematic diagram of an automated production line for wall assemblies according to one embodiment of the present invention;
FIG. 2 is a schematic view of a track and a first state turnaround cart of the automated production line of the wall assembly of FIG. 1;
FIG. 3 is a schematic view of the track and the transfer cart of FIG. 2 in a second state;
FIG. 4 is a schematic structural view of a cutting apparatus of the automated production line of the wall assembly of FIG. 1;
FIG. 5 is a schematic view of a frame storage rack of the automated production line of the wall assembly of FIG. 1;
FIG. 6 is a schematic view of a first turning device of the automated production line of the wall assembly of FIG. 1;
FIG. 7 is a schematic structural view of paving equipment of the automated production line of the wall assembly of FIG. 1;
FIG. 8 is a schematic view of the construction of the nailing device of the automated production line of the wall assembly of FIG. 1 in a first state;
fig. 9 is a schematic structural view of the nailing device shown in fig. 8 in a second state;
FIG. 10 is a schematic structural view of a glue application apparatus of the automated production line of the wall assembly of FIG. 1;
FIG. 11 is a schematic view of a second turning device of the automated production line of the wall assembly of FIG. 1;
fig. 12 is a schematic view of a finished storage rack of the automated production line of the wall assembly of fig. 1.
[ detailed description ] of the invention
In order that the invention may be readily understood, a more particular description thereof will be rendered by reference to specific embodiments that are illustrated in the appended drawings. It will be understood that when an element is referred to as being "fixed" to another element, it can be directly on the other element or one or more intervening elements may be present therebetween. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or one or more intervening elements may be present therebetween. The terms "vertical," "horizontal," "left," "right," "inner," "outer," and the like are used in this specification for purposes of illustration only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used in this specification includes any and all combinations of one or more of the associated listed items.
In addition, the technical features mentioned in the different embodiments of the invention described below can be combined with one another as long as they do not conflict with one another.
Referring to fig. 1, fig. 1 is a schematic structural diagram of an automated production line 100 for wall components according to an embodiment of the invention. The automated production line 100 for wall components includes: the work area 10 realizes the logistics system 20 of turnover on the whole production line, be equipped with six stations on the work area 10, first station is located the head end of work area 10, first station is equipped with the cutting equipment 30 that cuts the unloading, and the second station is equipped with the frame upset equipment 40 of upset material, and the third station is equipped with the laying equipment 50 of automatic laying material, and the fourth station is equipped with the nailing equipment 60 that is used for nailing fixedly, and the fifth station is equipped with the rubber coating equipment 70 that carries out the rubber coating to product seam crossing, and the sixth station is equipped with the finished product temporary storage equipment 80 of temporary storage product. It can be understood that the number of the stations can be increased or decreased in actual production, and the processes in the post-processing process are not completely the same according to different requirements of processed finished products, for example, seven stations can be arranged, and only the processing requirements are required to be met.
The working area 10 is provided with a rail 11, the rail 11 is arranged between the second station and the sixth station, one end of the rail 11 is arranged at one end of the first station towards the second station, and the other end of the rail 11 is arranged at the tail end of the working area 10. The six stations are all arranged along the rail 11, and the rail 11 is used for product transportation of the whole production line.
Referring to fig. 2 and 3, fig. 2 is a schematic structural view of the track 11 and the turnover trolley 21 in an extended state, and fig. 3 is a schematic structural view of the track 11 and the turnover trolley 21 in a contracted state. The logistics system 20 comprises an AGV transferring trolley and a turnover trolley 21, wherein the AGV transferring trolley conveys materials cut by the cutting equipment 30 to each required work station, manual intervention in the production process is reduced, and manual handling strength is reduced. The turnover trolley 21 can move along the track 11, and the turnover trolley 21 realizes material turnover of the whole production line.
The transfer trolley 21 includes a base 210, a base rail 212, and a telescoping platform 214. The base 210 is disposed on the track 11, and the base 210 can be driven to move along the track 11 by a power device such as a motor. The base 210 is provided with two base guide rails 212, and the two base guide rails 212 are parallel to each other and perpendicular to the track 11. The base guide rail 212 is provided with two telescopic platforms 214, and each telescopic platform 214 corresponds to one base guide rail 212. The telescopic platform 214 is mounted on the base rail 212, and the telescopic platform 214 can slide along the base rail 212 to two sides of the base 210. The two telescopic platforms 214 respectively extend to the outer sides of the base 210 to fork materials, then retract to the inner sides of the base 210 to move the materials to the base 210, the power equipment drives the transfer trolley 21 in a contracted state to move to the next station, and after reaching the next station, the two telescopic platforms 214 respectively extend to the outer sides to place the materials at the designated positions.
Referring to fig. 4, fig. 4 is a schematic structural view of the cutting apparatus 30. The cutting equipment 30 is arranged at the head end of the working area 10, the number of the cutting equipment 30 is four, and the four cutting equipment 30 are arranged at the head end of the working area 10 and are distributed in a rectangular shape.
The cutting equipment 30 includes a first support frame 31, a transfer robot 32, and a cutter 33. The first supporting frame 31 is provided with two supporting rails 310, and the two supporting rails 310 are located on the same horizontal plane and are parallel to each other. The transfer robots 32 are disposed between the two support rails 310, two ends of the transfer robots 32 are connected to one support rail 310, the number of the transfer robots 32 is two, and the two transfer robots 32 can move laterally along the support rail 31. The transfer robot 32 includes a transfer rail 320 and a transfer manipulator 322, both ends of the transfer rail 320 are connected to one of the support rails 310, and the transfer rail 320 is movable laterally along the support rails 310. The transfer robot 322 is disposed on the transfer rail 320, and the transfer robot 322 is movable longitudinally along the transfer rail 320. The sheet 200 is placed at one end of the first support frame 31, a cutter 33 for cutting the sheet 200 is disposed at the other end of the first support frame 31, the cutter 33 is disposed between the two support rails 310, and the cutter 33 is disposed below the transfer rail 320. The cutting machine 33 is provided with a cutting platform, the plate 200 is placed on the cutting platform, and the cutting machine 33 cuts the plate 200 according to the product specification.
The boards 200 are placed at one end of the first supporting frame 31, a transfer manipulator 322 on the transfer robot 32 grabs the boards 200 and is placed on the cutting platform of the cutting machine 33, the cutting machine 33 cuts the boards, the cut boards 200 are subjected to appearance detection by a visual detection device (not shown), the boards 200 qualified in appearance detection are grabbed by another transfer robot 32 and are placed on the AGV transfer trolley, and the AGV transfer trolley transfers the cut boards 200 to the next processing station.
Referring to fig. 5 and fig. 6 together, fig. 5 is a schematic structural view of the frame storage rack 41, and fig. 6 is a schematic structural view of the first turning device 42. The frame overturning device 40 is arranged at one end of the cutting device 30 facing the track 11, the frame overturning device 40 comprises a frame storage rack 41 and a first overturning device 42, and the frame storage rack 41 and the first overturning device 42 are respectively arranged at two sides of the track 11.
The frame storage rack 41 is provided with a plurality of first placement grooves 410, and the first placement grooves 410 are used for placing the frames 300. The bottom of the frame storage rack 41 is provided with rollers, and the rollers can drive the frame storage rack 41 to move.
The first turning device 42 includes a first turning body 420, a first cover 422, and a first turning body 424. The first turning seat 420 is provided with two first vertical frames, and the two first vertical frames are respectively arranged at two sides of the first turning seat 420 and are parallel to each other. The two sides of the first cover plate 422 are respectively connected with the two first vertical frames in a rotating way, the first cover plate 422 can rotate relative to the first overturning seat 420 around a rotation axis, and the first cover plate 422 is provided with a first accommodating groove capable of accommodating the frame 300. The number of the first flipping bodies 424 is three, and the three first flipping bodies 424 are parallel to each other and are all arranged vertically to the first cover 422. The first turning body 424 is provided with a first clamping groove, the first cover plate 422 is accommodated in the first clamping groove, and the first turning body 424 and the first cover plate 422 can rotate together relative to the first turning body 420. The first turning device 42 is used for turning the vertically placed frame 300 to a horizontal state.
The frame storage rack 41 is in butt joint with the first turning device 42, the frame 300 vertically placed on the frame storage rack 41 is transferred to the first turning device 42, the first turning device 42 turns the frame 300 into a horizontal state, and then the turnover trolley 21 transfers the frame 300 in the horizontal state to the next station.
Referring to fig. 7, fig. 7 is a schematic structural view of paving apparatus 50. The paving equipment 50 is arranged at one end of the frame overturning equipment 40 far away from the cutting equipment 30, the number of the paving equipment 50 is eight, four paving equipment 50 are arranged at one side of the track 11, and the other four paving equipment 50 are arranged at the other opposite side of the track 11.
The paving equipment 50 includes a second support frame 51 and a paving robot 52. The second supporting frame 51 is provided with two first longitudinal rails 510, and the two first longitudinal rails 510 are located on the same horizontal plane and are parallel to each other. The paving robot 52 is disposed between the two first longitudinal rails 510, two ends of the paving robot 52 are connected to one first longitudinal rail 510, and the paving robot 52 can move longitudinally along the first longitudinal rail 510. The laying robot 52 includes a first transverse rail 520 and a laying robot arm 522, both ends of the first transverse rail 520 are connected to one of the first longitudinal rails 510, and the first transverse rail 520 is longitudinally movable along the first longitudinal rail 510. The paving robot 522 is disposed on the first transverse rail 520, and the paving robot 522 can move transversely along the first transverse rail 520. The second support frame 51 has a placement platform 512 at one end thereof for placing the board 200, a laying platform 514 for laying the board 200 is disposed at the other end of the second support frame 51, the placement platform 512 and the laying platform 514 are disposed between the two first longitudinal rails 510, and the placement platform 512 and the laying platform 514 are disposed below the laying manipulator 522.
The AGV moves and carries the dolly will the panel 200 that cuts on the first station moves and carries to put on the thing platform 512, turnover dolly 21 will overturn the frame 300 of horizontal state and place in laying platform 514, lay manipulator 522 follow put on the thing platform 512 snatch panel 200 and follow the order with the panel is laid on frame 300, again by turnover dolly 21 moves frame 300 together with the panel 200 of placing on the frame to the next station.
Referring to fig. 8 and 9, fig. 8 and 9 are schematic structural views of the nailing device 60. The nailing device 60 is arranged at one end of the paving device 50 far away from the frame overturning device 40, the number of the nailing devices 60 is eight, four nailing devices 60 are arranged at one side of the track 11, and the other four nailing devices 60 are arranged at the other side of the track 11.
The nailing device 60 comprises a third support frame 61, a nailing robot 62 and a turnover platform 63. The third support frame 61 is provided with two second longitudinal rails 610, and the two second longitudinal rails 610 are disposed on the same horizontal plane and parallel to each other. The nailing robot 62 is arranged between the two second longitudinal guide rails 610, two ends of the nailing robot 62 are connected with one second longitudinal guide rail 610, and the nailing robot 62 can longitudinally move along the second longitudinal guide rail 610. The nailing robot 62 includes a second lateral rail 620 and a nailing robot arm 622, both ends of the second lateral rail 620 are connected to one of the second longitudinal rails 610, and the second lateral rail 620 is longitudinally movable along the second longitudinal rail 610. The nailing robot 622 is disposed on the second lateral rail 620, and the nailing robot 622 is laterally movable along the first lateral rail 520. The third support frame 61 is provided with a turnover platform 63, the turnover platform 63 is disposed between the two second longitudinal rails 610, and the turnover platform 63 is disposed below the second transverse rails 620. The overturning platform 63 comprises a front cover plate 630 and a back cover plate 632, the front cover plate 630 is connected with the back cover plate 632, a containing groove capable of paving the frame 300 and the plate 200 is arranged between the front cover plate 630 and the back cover plate 632, and any one of the front cover plate 630 and the back cover plate 632 can be overturned relative to the other one. The front cover plate 630 and the back cover plate 632 are connected to the third support frame 61 through a rotating device, and the front cover plate 630 and the back cover plate 632 can rotate together around a rotation axis relative to the third support frame 61.
The turnover trolley 21 places the frame 300 and the plate 200 laid on the frame 300 together in the accommodating groove between the front cover plate 630 and the back cover plate 632, the front cover plate 630 is located below the back cover plate 632, the front cover plate 630 and the back cover plate 632 drive the frame 300 and the plate 200 to rotate 180 degrees together, so that the front cover plate 630 is located above the back cover plate 632, namely, the frame 300 is placed on the plate 200, the front cover plate 630 is turned over and opened, the nailing manipulator 622 nailing the plate 200 and the frame 300, fixes the frame 300 and the plate 200, the front cover plate 630 is closed after nailing, the front cover plate 630 and the back cover plate 632 rotate 180 degrees together, and the nailed plate 200 and the frame 300 are transferred to the next station together by the turnover trolley 21.
Referring to fig. 10, fig. 10 is a schematic structural diagram of the glue coating apparatus 70. The glue spreading device 70 is arranged at one end of the nailing device 60 away from the paving device 50, the number of the glue spreading devices 70 is four, two glue spreading devices 70 are arranged at one side of the track 11, and the other two glue spreading devices 70 are arranged at the other opposite side of the track 11.
The gluing device 70 comprises a fourth support 71 and a gluing robot 72. The fourth supporting frame 71 is provided with two third longitudinal rails 710, and the two third longitudinal rails 710 are located on the same horizontal plane and are parallel to each other. The glue spreading robot 72 is disposed between the two third longitudinal rails 710, two ends of the glue spreading robot 72 are connected to one of the third longitudinal rails 710, and the glue spreading robot 72 can move longitudinally along the third longitudinal rails 710. The glue robot 72 includes a third transverse rail 720 and a glue robot 722, wherein both ends of the third transverse rail 720 are connected to one of the third longitudinal rails 710, and the third transverse rail 720 is longitudinally movable along the third longitudinal rail 710. The glue applicator manipulator 722 is disposed on the third transverse rail 720, and the glue applicator manipulator 722 can move transversely along the third transverse rail 720. The fourth supporting frame 71 is further provided with a glue spreading platform 712, the glue spreading platform 712 is disposed between the two third longitudinal rails 710, and the glue spreading platform 712 is disposed below the third transverse rails 720.
The turnover trolley 21 places the frame 300 with the nailing completed and the plate 200 on the gluing platform 712 together, and the gluing manipulator 722 glues the joint of the plate 200 to realize the sealing and waterproofing of the joint of the plate 200, and the plate 200 is transported to the next station by the turnover trolley 21 after gluing.
Referring to fig. 11 and 12 together, fig. 11 is a schematic structural view of the second turning device 81, and fig. 12 is a schematic structural view of the finished product storage rack 82. The finished product temporary storage equipment 80 is arranged at one end of the rail 11 far away from the cutting equipment 30, the finished product temporary storage equipment 80 comprises a second turning device 81 and a finished product storage rack 82, and the second turning device 81 and the finished product storage rack 82 are respectively arranged at two sides of the rail 11.
The second flipping means 81 is similar to the binding structure of the first flipping means 42. The second flipping unit 81 includes a second flipping unit 810, a second cover 812, and a second flipping unit 814. The second turning seat 810 is provided with two second vertical frames, the two second vertical frames are respectively arranged at two sides of the second turning seat 810 and are parallel to each other, two sides of the second cover plate 812 are respectively connected with the two second vertical frames in a rotating way, the second cover plate 812 can rotate relative to the second turning seat 810 around a rotation axis, and the second cover plate 812 is provided with a second accommodating groove capable of accommodating the plate 200 and the frame 300. The number of the second overturning bodies 814 is three, and the three second overturning bodies 814 are parallel to each other and are all arranged vertically to the second cover plate 812. The second overturning body 814 is provided with a second clamping groove, the second cover plate 812 is accommodated in the second clamping groove, and the second overturning body 814 and the second cover plate 812 can rotate together relative to the second overturning body 810. The second turning device 81 is used for turning the nailed frame 300 and the plate 200 from a horizontal position to a vertical position.
The finished product storage rack 82 is provided with a plurality of second placement grooves 820, and the second placement grooves 820 are used for placing finished products in a vertical state. The bottom of the product storage rack 82 is provided with a bottom roller, and the bottom roller can drive the product storage rack 82 to move.
The second turnover device 81 is in butt joint with the finished product storage rack 82, the second turnover device 81 turns the horizontally placed frame 300 and the plate 200 into a vertical state, the vertical frame 300 and the plate 200 are transferred onto the finished product storage rack 82, and the finished product storage rack 82 is uniformly transported to a warehouse after being full of materials.
It will be appreciated that in the embodiment of the present invention, the number of the AGV transferring trolleys, the transferring trolleys 21 and the equipment on the six stations may be increased or decreased according to actual demands, and the actual demands may be determined according to the material transferring efficiency of the factory.
In this embodiment, the cutting equipment 30, the frame overturning equipment 40, the laying equipment 50, the nailing equipment 60, the gluing equipment 70, the finished product temporary storage equipment 80 and other machines on the six stations replace manual operation, a series of processes such as plate cutting, frame feeding, plate laying, plate nailing, joint gluing and shipment are performed on the wall body assembly, the six stations are arranged along the track 11, and the AGV transferring trolley and the turnover trolley 21 are used for material turnover among the stations, so that automation of the whole production line is realized.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; the technical features of the above embodiments or in the different embodiments may also be combined within the idea of the invention, the steps may be implemented in any order, and there are many other variations of the different aspects of the invention as described above, which are not provided in detail for the sake of brevity; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention.
Claims (8)
1. An automated production line for wall assemblies, comprising:
a track;
at least six stations are arranged along the track, wherein the first station is provided with a cutting device for cutting and blanking raw materials, the second station is provided with a frame overturning device for overturning the raw materials, the third station is provided with a paving device for paving the raw materials, the fourth station is provided with a nailing device for nailing, the fifth station is provided with a gluing device for gluing, and the sixth station is provided with a finished product temporary storage device for temporarily storing the raw materials;
the logistics system is used for material turnover among six stations;
the frame overturning device comprises a frame storage rack and a first overturning device, wherein the frame storage rack is used for storing vertically placed materials, and the first overturning device is used for overturning the vertically placed materials to a horizontal state;
the nailing equipment comprises a third support frame, a nailing robot and a turnover platform, wherein second longitudinal guide rails are arranged on the third support frame, the number of the second longitudinal guide rails is two, the two second longitudinal guide rails are arranged on the same horizontal plane and are parallel to each other, the nailing robot is arranged between the second longitudinal guide rails, two ends of the nailing robot are connected with one second longitudinal guide rail, the nailing robot can longitudinally move along the second longitudinal guide rails, the nailing robot comprises a second transverse guide rail and a nailing manipulator, two ends of the second transverse guide rail are respectively connected with one second longitudinal guide rail, the second transverse guide rail can longitudinally move along the second longitudinal guide rail, the nailing manipulator is arranged on the second transverse guide rail, the nailing manipulator can transversely move along the second transverse guide rail, the turnover platform is arranged on the third support frame and is connected with the second longitudinal guide rail, the turnover platform can longitudinally move along the second longitudinal guide rail, the turnover platform can rotate around the second transverse guide rail, the reverse side of the cover board can rotate around the reverse side of the cover board, and the cover board can rotate around the reverse side of the cover board.
2. The automated production line of wall assemblies of claim 1, wherein the cutting equipment comprises a first support frame, a transfer robot, and a cutter;
the transfer robot and the cutting machine are arranged on the first support frame, and the transfer robot can move relative to the first support frame;
the transfer robot is used for grabbing materials onto the cutting machine, and the cutting machine is used for cutting the materials.
3. The automated production line of wall assemblies of claim 1, wherein the paving equipment comprises a second support frame and a paving robot;
the laying robot is arranged on the second supporting frame and can move relative to the second supporting frame;
the laying robot is used for laying materials.
4. The automated production line of wall assemblies of claim 1, wherein the glue application equipment comprises a fourth support frame and a glue application robot;
the gluing robot is arranged on the fourth supporting frame and can move relative to the fourth supporting frame;
the gluing robot is used for gluing materials.
5. The automated production line of wall assemblies of claim 1, wherein the finish temporary storage equipment comprises a second flipping unit and a finish storage rack;
the second overturning device is used for overturning horizontally placed materials into a vertical state, and the finished product storage rack is used for storing the materials in the vertical state.
6. The automated production line of wall assemblies of any one of claims 1-5, wherein the logistics system comprises an AGV transfer cart and an epicyclic cart;
the turnover trolley can move along the track;
AGV moves and carries dolly with the turnover dolly all is used for the material turnover of whole production line.
7. The automated production line of wall assemblies of claim 6, wherein the epicyclic trolley comprises a base and a telescoping platform;
the base is arranged on the track and can move along the track;
the telescopic platform is arranged on the base, the telescopic platform can stretch towards the two sides of the base, and the telescopic direction of the telescopic platform is perpendicular to the track;
the telescopic platform is used for forking materials onto the base.
8. The automated production line of wall assemblies of claim 7, wherein material is transferred between the cutting equipment and the paving equipment by the AGV transfer cart, and material is transferred between the frame inversion equipment and the paving equipment by the transfer cart;
the AGV transfer trolley is used for conveying the materials cut by the cutting equipment to the paving equipment;
the turnover trolley is used for conveying materials on the frame overturning equipment to the paving equipment.
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| CN111017541A (en) * | 2019-11-19 | 2020-04-17 | 哈工大机器人南昌智能制造研究院 | Plate part transferring device and transferring method thereof |
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| CN209491523U (en) * | 2018-12-31 | 2019-10-15 | 深圳市合尔为科技有限公司 | A kind of automatic production line of wall assemblies |
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| CN204869134U (en) * | 2015-08-12 | 2015-12-16 | 文登蓝岛建筑工程有限公司 | Horizontal nailing device of assembled side fascia |
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| CN109590763A (en) | 2019-04-09 |
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