CN209811716U - Automatic production line for wall assembly - Google Patents

Automatic production line for wall assembly Download PDF

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Publication number
CN209811716U
CN209811716U CN201822278927.8U CN201822278927U CN209811716U CN 209811716 U CN209811716 U CN 209811716U CN 201822278927 U CN201822278927 U CN 201822278927U CN 209811716 U CN209811716 U CN 209811716U
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China
Prior art keywords
platform
station
equipment
transfer
robot
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CN201822278927.8U
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Chinese (zh)
Inventor
吴忠江
黄金
龙洪
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Shenzhen Heerwei Technology Co Ltd
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Shenzhen Heerwei Technology Co Ltd
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Abstract

The utility model relates to a novel wall body processing field provides a wall body subassembly's automation line. The automation line of wall body subassembly includes: the track, realize the logistics system of the material turnover of whole production line and seven stations that set up along the track. The first station is equipped with the cutting equipment that is used for cutting the unloading to the raw materials, and the second station is equipped with the frame upset equipment that is used for the upset material, and the third station is equipped with the nailing equipment of nailing, and the fourth station is equipped with the shaping equipment that is used for surface machining processes such as formwork, slip casting, and the fifth station is equipped with the storage vertical warehouse that is used for the ageing of product to stew, and the sixth station is equipped with the aftertreatment platform that is used for finished product aftertreatment processes such as form removal, annex installation, and the seventh station is equipped with the finished product equipment of keeping in, logistics system can realize the material turnover between each station, has formed a complete automation line. The equipment on the seven stations respectively replaces the manual work to finish a series of wall body processing operations, and the production efficiency is improved.

Description

Automatic production line for wall assembly
[ technical field ] A method for producing a semiconductor device
The utility model relates to a novel wall body processing field, in particular to wall body subassembly's automation line.
[ background of the invention ]
In the current building construction, the assembly rate to the building has proposed higher requirement, therefore has developed a novel wall body that adopts steel construction and other materials complex to form, and this novel wall body adopts the mode of positive nailing to fix panel isotructure to steel mechanism. At present, various processes of the novel wall body are realized in an artificial mode in industrial production, and the process is realized manually, so that the defects of unstable product quality, low efficiency, high labor intensity, harsh working environment and the like exist, the production cost is high, and the market popularization of the novel wall body is not facilitated.
[ Utility model ] content
In order to solve the technical problem, the embodiment of the utility model provides a wall body subassembly's that production efficiency is high automation line is provided.
The embodiment of the utility model provides a solve its technical problem and adopt following technical scheme: an automated production line for wall assemblies is provided, comprising:
a track;
the device comprises at least seven stations arranged along a track, wherein a first station is provided with cutting equipment for cutting and blanking raw materials, a second station is provided with frame overturning equipment for overturning materials, a third station is provided with nailing equipment for nailing and fixing materials, a fourth station is provided with forming equipment for processing the surface of a product, a fifth station is provided with a storage vertical warehouse for aging standing of the product, a sixth station is provided with a post-treatment platform for a post-treatment process of a finished product, and a seventh station is provided with finished product temporary storage equipment for temporarily storing the materials;
the logistics system comprises a turnover trolley, and the turnover trolley is used for material turnover among seven stations.
Optionally, the cutting equipment comprises a first support frame, a transfer robot and a cutting machine;
the transfer robot and the cutting machine are both arranged on the first support frame, and the transfer robot can move relative to the first support frame;
move and carry the robot and be used for snatching the material to on the cutting machine, the cutting machine is used for cutting the material.
Optionally, the frame turning equipment comprises a frame storage rack and a first turning device;
the frame storage rack is used for storing vertically placed materials, and the first turnover device is used for turning the vertically placed materials into a horizontal state.
Optionally, the nailing equipment comprises a second support frame, a nailing robot and a laying platform;
the nailing robot and the laying platform are both arranged on the second support frame, and the nailing robot can move relative to the second support frame;
the nailing robot is used for nailing on the material, lay the platform and be used for laying the material.
Optionally, the forming equipment comprises a third support frame, a forming robot and a forming platform;
the molding robot and the molding platform are both arranged on the third support frame, and the molding robot can move relative to the third support frame;
the forming robot is used for carrying out surface dust removal, coating an interface agent, formwork erecting and grouting processes, and the forming platform is used for laying materials.
Optionally, the storage vertical warehouse comprises a storage shelf and at least two transfer platforms, and the two transfer platforms are arranged at two ends of the storage shelf;
one of the two transfer platforms is used for transferring the materials on the transfer trolley to the storage goods shelf, and the other transfer platform of the two transfer platforms is used for transferring the materials on the storage goods shelf to the transfer trolley.
Optionally, the post-processing platform comprises a platform base and a platform guide rail, and the platform guide rail is arranged on the platform base;
the post-processing platform is used for completing the processes of removing a mold and installing accessories of a product, and the platform guide rail is used for realizing the turnover of materials between the platform guide rail and the turnover trolley.
Optionally, the finished product temporary storage equipment comprises a second turnover device and a finished product storage rack;
the second turnover device is used for turning the horizontally placed materials into a vertical state, and the finished product storage rack is used for storing the materials in the vertical state.
Optionally, the logistics system comprises an AGV transfer trolley;
the turnaround trolley is movable along the track;
the AGV moves and carries the material turnover that the dolly is used for between the seven stations.
Optionally, the turnaround cart comprises a cart base and a transfer rail;
the trolley base is arranged on the track and can move along the track, the conveying guide rail is arranged on the trolley base,
the conveying guide rail is provided with a first roller, and the first roller can roll relative to the trolley base;
the first roller is used for transferring the materials to the trolley base.
Compared with the prior art, the cutting equipment, the frame overturning equipment, the nailing equipment, the forming equipment, the storage vertical warehouse, the post-processing platform, the finished product temporary storage equipment and other machines on the seven stations replace manual operation, the seven stations are arranged along the rail, the logistics system can achieve material turnover among the stations along the rail, a complete automatic production line is formed, the equipment on the seven stations respectively replace manual operation to complete a series of processing operations such as nailing, wall surface processing, formwork supporting and grouting, and the production efficiency is improved.
[ description of the drawings ]
One or more embodiments are illustrated in drawings corresponding to, and not limiting to, the embodiments, in which elements having the same reference number designation may be represented as similar elements, unless specifically noted, the drawings in the figures are not to scale.
Fig. 1 is a schematic structural diagram of an automatic production line for wall assemblies according to an embodiment of the present invention;
FIG. 2 is a schematic structural view of a track and a transfer cart of the automated production line of wall assemblies shown in FIG. 1;
FIG. 3 is a schematic view of the cutting assembly of the automated production line of wall assemblies of FIG. 1;
FIG. 4 is a schematic view of a frame storage rack of the automated production line of wall assemblies shown in FIG. 1;
FIG. 5 is a schematic view of a first flipping mechanism of the automated manufacturing line for wall assemblies shown in FIG. 1;
FIG. 6 is a schematic view of the nailing apparatus of the automated manufacturing line of wall assemblies shown in FIG. 1;
FIG. 7 is a schematic view of the nailing platform of the nailing apparatus shown in FIG. 6;
FIG. 8 is a schematic view of the molding equipment of the automated production line for wall assemblies shown in FIG. 1;
FIG. 9 is a schematic diagram of a storage closet of the automated production line of wall assemblies of FIG. 1;
FIG. 10 is a schematic structural diagram of a transfer platform of the storage vertical library shown in FIG. 9;
FIG. 11 is a schematic view of the post-processing platform of the automated production line for wall assemblies of FIG. 1;
FIG. 12 is a schematic view of a second turning apparatus of the automated manufacturing line for wall assemblies shown in FIG. 1;
fig. 13 is a schematic structural view of a finished product storage rack of the automated production line of wall assemblies shown in fig. 1.
[ detailed description ] embodiments
In order to facilitate understanding of the present invention, the present invention will be described in more detail with reference to the accompanying drawings and specific embodiments. It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may be present. The terms "vertical," "horizontal," "left," "right," "inner," "outer," and the like as used herein are for descriptive purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Furthermore, the technical features mentioned in the different embodiments of the invention described below can be combined with each other as long as they do not conflict with each other.
Referring to fig. 1, fig. 1 is a diagram illustrating an automatic production line 100 for wall assemblies according to an embodiment of the present invention. The automated production line 100 of wall assemblies comprises: the working area 10 realizes the logistics system 20 of product turnover on the whole production line, be equipped with seven stations on the working area 10, first station is located the head end of working area 10, first station is equipped with the cutting of carrying out the cutting unloading and equips 30, and the second station is equipped with the frame upset of upset material and equips 40, and the third station is equipped with automatic material of laying and accomplishes the fixed nailing of product nailing and equips 50, and the fourth station is equipped with the shaping of realizing the surface finish of product and equips 60, and the fifth station is equipped with the storage vertical warehouse 70 that realizes the ageing of product and stews, and the sixth station is equipped with the aftertreatment platform 80 of finished product aftertreatment technology, and the seventh station is equipped with the finished product of the product of keeping in and keeps in equipment 90. It can be understood that the number of the stations can be increased or decreased in actual production, and the processes in the post-processing process are not completely the same according to different requirements of the processed finished products, for example, eight stations can be set, and only the processing requirements need to be met.
A rail 11 is arranged on the working area 10, the rail 11 is arranged between the second station and the seventh station, namely, one end of the rail 11 is arranged at one end of the first station facing the second station, and the other end of the rail 11 is arranged at the tail end of the working area 10. The six stations are all arranged along the rail 11, and the rail 11 is used for transporting products of the whole production line.
Referring to fig. 2, fig. 2 is a schematic structural diagram of the track 11 and the transfer trolley 21. Logistics system 20 includes that AGV moves and carries dolly and turnover dolly 21, AGV move carry the dolly with turnover dolly 21 all is used for the material between each station to move and carries. The AGV moves and carries the dolly will the material that the cutting of cutting equipment 30 was accomplished is transported to each required worker station, reduces artificial intervention in the production process, reduces artificial transport intensity simultaneously. The turnover trolley 21 can move along the track 11, and the turnover trolley 21 realizes material turnover of the whole production line.
The turnaround cart 21 includes a cart base 210 and a transfer rail 212. The trolley base 210 is arranged on the track 11, and the trolley base 210 can be driven to move along the track 11 by power equipment such as a motor. The trolley base 210 is provided with four conveying guide rails 212, and the four conveying guide rails 212 are sequentially arranged on the trolley base 210 along the direction of the track 11. The conveying guide rail 212 is provided with a plurality of first rollers, the rotating axis directions of the first rollers are all consistent with the length direction of the track 11, and the first rollers can rotate around the rotating axis relative to the trolley base 210. The rollers on the conveying rails 212 rotate to transfer the materials to the trolley base 210, and the trolley base 210 conveys the materials to a designated station along the rails 11. It can be understood that the number of the conveying rails 212 may be set according to actual requirements, for example, two or three conveying rails may be set, and only the transfer of the material is required.
Referring to fig. 3, fig. 3 is a schematic structural diagram of the cutting apparatus 30. The cutting devices 30 are arranged at the head end of the working area 10, the number of the cutting devices 30 is four, and the four cutting devices 30 are arranged at the head end of the working area 10 and are distributed in a rectangular shape.
The cutting equipment 30 includes a first support frame 31, a transfer robot 32, and a cutter 33. The first support frame 31 is provided with two support rails 310, and the two support rails 310 are located on the same horizontal plane and are arranged in parallel. The transfer robot 32 is arranged between the two support rails 310, two ends of the transfer robot 32 are connected with one support rail 310, the number of the transfer robots 32 is two, and the two transfer robots 32 can move along the support rails 31 in the transverse direction. The transfer robot 32 includes a transfer rail 320 and a transfer robot 322, both ends of the transfer rail 320 are connected to one of the support rails 310, and the transfer rail 320 is laterally movable along the support rails 310. The transfer robot 322 is disposed on the transfer rail 320, and the transfer robot 322 is movable in the longitudinal direction along the transfer rail 320. A plate 200 is placed at one end of the first support frame 31, a cutter 33 for cutting the plate 200 is arranged at the other end of the first support frame 31, the cutter 33 is arranged between the two support rails 310, and the cutter 33 is arranged below the transfer rail 320. A cutting platform is arranged on the cutting machine 33, the plate 200 is placed on the cutting platform, and the cutting machine 33 cuts the plate 200 according to the product specification.
Panel 200 place in the one end of first support frame 31, one move and move on the robot 32 and move the manipulator 322 and snatch panel 200 and place in cutting machine 33 on the cutting platform, cutting machine 33 cuts panel, and panel 200 that the cutting was accomplished will be carried out outward appearance by visual inspection device (not shown) and detect, and outward appearance detects qualified panel 200 by another move and move robot 32 and grab and put extremely on the AGV moves the dolly, the AGV moves and moves the dolly and move panel 200 that the cutting was accomplished and move extremely nailing equipment 50 department.
Referring to fig. 4 and 5, fig. 5 is a schematic structural view of the frame storage rack 41, and fig. 6 is a schematic structural view of the first flipping unit 42. The frame turning device 40 is disposed at one end of the cutting device 30 facing the rail 11, the frame turning device 40 includes a frame storage rack 41 and a first turning device 42, and the frame storage rack 41 and the first turning device 42 are respectively disposed at two sides of the rail 11.
The frame storage rack 41 is provided with a plurality of first placing grooves 410, and the first placing grooves 410 are used for placing the frame 300. The bottom of the frame storage rack 41 is provided with a roller, and the roller can drive the frame storage rack 41 to move.
The first flipping unit 42 includes a first flipping base 420, a first cover 422, and a first flipping body 424. Two first vertical frames are arranged on the first overturning seat 420, and the two first vertical frames are respectively arranged on two sides of the first overturning seat 420 and are parallel to each other. Two sides of the first cover plate 422 are respectively rotatably connected to the two first vertical frames, the first cover plate 422 can rotate relative to the first flipping base 420 around a rotation axis, and the first cover plate 422 is provided with a first receiving groove capable of receiving the frame 300. The number of the first turning bodies 424 is three, and the three first turning bodies 424 are parallel to each other and are all vertically arranged relative to the first cover plate 422. The first flipping body 424 is provided with a first clamping groove, the first cover plate 422 is accommodated in the first clamping groove, and the first flipping body 424 and the first cover plate 422 can rotate together relative to the first flipping base 420. The first turnover device 42 is used for turning the vertically placed frame 300 to a horizontal state.
The frame storage rack 41 is butted with the first turnover device 42, the frame 300 vertically placed on the frame storage rack 41 is transferred to the first turnover device 42, the first turnover device 42 turns over the frame 300 to be in a horizontal state, and the turnover trolley 21 transfers the frame 300 in the horizontal state to the next station.
Referring to fig. 6 and 7 together, fig. 6 is a schematic structural view of the nailing device 50, and fig. 7 is a schematic structural view of the nailing platform 53. The nailing equipment 50 is arranged at one end of the frame overturning equipment 40 far away from the cutting equipment 30, the quantity of the nailing equipment 50 is eight, the nailing equipment 50 is arranged at one side of the track 11, and the other four nailing equipment 50 are arranged at the other side of the track 11.
The nailing equipment 50 includes a second support frame 51, a nailing robot 52, and a laying platform 53. Two first longitudinal guide rails 510 are arranged on the second support frame 51, and the two first longitudinal guide rails 510 are located on the same horizontal plane and are arranged in parallel. Two be equipped with between the first longitudinal rail 510 nailing robot 52, nailing robot 52's both ends all with one first longitudinal rail 510 links to each other, nailing robot 52 can along first longitudinal rail 510 longitudinal movement. The nailing robot 52 includes a first cross rail 520 and a nailing manipulator 522, both ends of the first cross rail 520 are connected to one of the first longitudinal rails 510, and the first cross rail 520 is longitudinally movable along the first longitudinal rails 510. The nailing manipulator 522 is disposed on the first cross rail 520, and the nailing manipulator 522 is laterally movable along the first cross rail 520. The laying platform 53 is disposed between the two first longitudinal rails 510, and the laying platform 53 is disposed below the first transverse rail 520. The laying platform 53 comprises a laying base 530 and a plurality of laying guide rails 532, and the laying guide rails 532 are arranged on the laying base 530. The structure of the laying guide rail 532 is similar to that of the conveying guide rail 212, a plurality of second rollers are arranged on the laying guide rail 532, the rotating axis directions of the plurality of second rollers are all consistent with the length direction of the track 11, and the plurality of second rollers can rotate around the rotating axis relative to the laying base 530.
Turnover dolly 21 with frame 300 move to with lay the relative position of platform 53, first cylinder with the second cylinder rotates towards same direction, frame 300 on the turnover dolly 21 along transfer rail 212 with it moves extremely to lay on the platform 53 to lay the guide rail 532, nailing manipulator 522 is moved from the AGV and is carried on the dolly and snatch the panel 200 that the cutting was accomplished and lay on frame 300, by nailing manipulator 522 carries out the nailing to panel 200 and frame 300, makes panel 200 fixed with frame 300, first cylinder with the second cylinder rotates panel 200 and the frame 300 that the nailing was accomplished towards another direction simultaneously again and conveys in on the turnover dolly 21, turnover dolly 21 moves panel 200 and frame 300 to next processing station.
Referring to fig. 8, fig. 8 is a schematic structural diagram of the forming equipment 60. The forming equipment 60 is arranged at one end of the nailing equipment 50 far away from the frame overturning equipment 40, the forming equipment 60 is ten in number, five nailing equipment 50 is arranged at one side of the track 11, and the other five nailing equipment 50 is arranged at the other side of the track 11.
The moulding rig 60 comprises a third support frame 61, a moulding robot 62 and a moulding platform 63. The third supporting frame 61 is provided with two second longitudinal guide rails 610, and the two second longitudinal guide rails 610 are located on the same horizontal plane and are arranged in parallel. The molding robot 62 is disposed between the two second longitudinal rails 610, both ends of the molding robot 62 are connected to one of the second longitudinal rails 610, and the molding robot 62 is movable longitudinally along the second longitudinal rail 610. The molding robot 62 includes a second cross rail 620 and a molding robot 622, both ends of the second cross rail 620 are connected to one of the second longitudinal rails 610, and the second cross rail 620 is movable longitudinally along the second longitudinal rail 610. The molding robot 622 is disposed on the second cross rail 620, and the molding robot 622 is laterally movable along the second cross rail 620. The forming platform 63 is disposed between the two second longitudinal rails 610, and the forming platform 63 is disposed below the second transverse rail 620. The structure of the forming platform 63 is similar to that of the laying platform 53, the forming platform 63 includes a forming base 630 and a plurality of forming guide rails 632, and the forming guide rails 632 are arranged on the forming base 630. The structure of the forming guide rail 632 is similar to that of the conveying guide rail 212, a plurality of third rollers are arranged on the forming guide rail 632, the rotating axis directions of the plurality of third rollers are all consistent with the length direction of the track 11, and the plurality of third rollers can rotate around the rotating axis relative to the forming base 630.
The processing on the fourth station adopts a man-machine combination mode, the turnover trolley 21 conveys the nailed plate 200 and the frame 300 to the forming platform 63, the forming robot 62 and the people complete a series of surface processing of surface dedusting, interface agent coating, product periphery formwork supporting, surface lapping, grouting and the like of the plate 200, and then the turnover trolley 21 transfers the plate 200 and the frame 300 to the next station together.
Referring to fig. 9 and 10, fig. 9 is a schematic structural diagram of the storage vertical library 70, and fig. 10 is a schematic structural diagram of the transfer platform 72. The storage stand 70 is provided at an end of the forming equipment 60 remote from the nailing equipment 50.
The storage vertical 70 includes a storage rack 71 and a transfer platform 72. The number of the storage shelves 71 is two, the two storage shelves 71 are respectively arranged on two opposite sides of the track 11, and the storage shelves 71 are used for aging and standing of products after grouting to ensure the stability of product quality. The number of the transfer platforms 72 is four, two of the transfer platforms 72 are disposed at the front end of the storage shelf 71, that is, the storage shelf 71 is close to one end of the molding equipment 60, the other two of the transfer platforms 72 are disposed at the rear end of the storage shelf 71, that is, one end of the storage shelf 71 away from the molding equipment 60, two of the transfer platforms 72 disposed at the front end of the storage shelf 71 are respectively located at two opposite sides of the track 11, and two of the transfer platforms 72 disposed at the rear end of the storage shelf 71 are respectively located at two opposite sides of the track 11. The transfer platform 72 includes a transfer base 720 and three transfer rails 722, the number of the transfer rails 722 is three, and the three transfer rails 722 are all disposed on the transfer base 720. The structure of the transfer guide rail 722 is similar to that of the conveying guide rail 212, a plurality of third rollers are arranged on the transfer guide rail 722, the rotating axis directions of the plurality of third rollers are all consistent with the length direction of the track 11, and the plurality of third rollers can rotate around the rotating axis relative to the transfer base 720. The transfer base 720 is further provided with two spacing slots 724, and each spacing slot 724 is located between two transfer guide rails 722. The storage vertical warehouse 70 is also provided with a stacker crane, and the materials between the storage shelf 71 and the transfer platform 72 are transferred. A fork is arranged on the stacking machine and can be inserted into the spacing groove 724 to lift the materials on the transfer platform 72. It is understood that the number of the storage shelves 71 and the transfer platforms 72 can be increased or decreased according to actual needs, for example, four storage shelves 71 and eight transfer platforms 72 are provided.
The transferring trolley 21 conveys the plates 200 and the frames 300 which are subjected to grouting to the transferring platform 72 positioned at the front end of the storage shelf 71, the stacking machine forks the plates 200 and the frames 300 on the transferring platform 72 at the front end of the storage shelf 71 to the storage shelf 71, the grouted products are aged and stood, the plates 200 and the frames 300 which are stood are forked to the transferring platform 72 positioned at the rear end of the storage shelf 71 by the stacking machine, and then the plates 200 and the frames 300 are conveyed to the next station by the transferring trolley 21.
Referring to fig. 11, fig. 11 is a schematic structural diagram of the post-processing platform 80. The post-processing platforms 80 are arranged at one ends, far away from the forming equipment 60, of the storage vertical warehouse 70, the number of the post-processing platforms 80 is four, two post-processing platforms 80 are arranged at one side of the track 11, and the other two post-processing platforms 80 are arranged at the other side of the track 11.
The post-processing platform 80 comprises a platform base 81 and a plurality of platform guide rails 82, wherein the platform guide rails 82 are arranged on the platform base 81. The structure of the platform guide rail 82 is similar to that of the conveying guide rail 212, a plurality of fourth rollers are arranged on the platform guide rail 82, the rotating axis directions of the plurality of fourth rollers are all consistent with the length direction of the track 11, and the plurality of fourth rollers can rotate around the rotating axis relative to the platform base 81. The post-processing platform 80 is used for completing a series of finished product post-processing processes such as product form removal, accessory installation and the like, and the processes such as product form removal, accessory installation, quality detection and the like are completed through manual operation.
The turnover trolley 21 conveys the plate 200 and the frame 300 which are formed in a standing mode to the post-processing platform 80, people finish processes of maintenance, form removal, accessory installation, quality detection and the like on the post-processing platform 80 for the plate 200 and the frame 300, and then the turnover trolley 21 transfers the plate 200 and the frame 300 to the next station.
Referring to fig. 12 and 13 together, fig. 12 is a schematic structural view of the second flipping unit 91, and fig. 13 is a schematic structural view of the finished product storage rack 92. The finished product temporary storage device 90 is arranged at one end, far away from the cutting device 30, of the rail 11, the finished product temporary storage device 90 comprises a second turnover device 91 and a finished product storage rack 92, and the second turnover device 91 and the finished product storage rack 92 are respectively arranged at two sides of the rail 11.
The second flipping mechanism 91 is similar in structure to the first flipping mechanism 42. The second flipping unit 91 comprises a second flipping base 910, a second cover plate 912 and a second flipping body 914. The second turnover seat 910 is provided with two second vertical frames, the two second vertical frames are respectively arranged on two sides of the second turnover seat 910 and are parallel to each other, two sides of the second cover plate 912 are respectively connected with the two second vertical frames in a rotating manner, the second cover plate 912 can rotate relative to the second turnover seat 910 around a rotating axis, and the second cover plate 912 is provided with a second accommodating groove capable of accommodating the plate 200 and the frame 300. The number of the second flip bodies 914 is three, and the three second flip bodies 914 are parallel to each other and are all vertically disposed with respect to the second cover plate 912. The second flip body 914 is provided with a second clamping groove, the second cover plate 912 is contained in the second clamping groove, and the second flip body 914 and the second cover plate 912 can rotate together relative to the second flip base 910. The second turnover device 91 is used for turning the processed frame 300 and the processed plate 200 from a horizontal position to a vertical position.
A plurality of second placing grooves 920 are formed in the finished product storage rack 92, and the second placing grooves 920 are used for placing finished products in a vertical state. The bottom of the finished product storage rack 92 is provided with bottom rollers, and the bottom rollers can drive the finished product storage rack 92 to move.
The second turnover device 91 is abutted against the finished product storage rack 92, the second turnover device 91 turns the horizontally placed frame 300 and the horizontally placed plate 200 into a vertical state, the frame 300 and the plate 200 in the vertical state are transferred to the finished product storage rack 92, and the finished product storage rack 92 stores full materials and then is conveyed to a warehouse in a unified manner.
It should be noted that, in the embodiment of the present invention, the AGV moves the carrying trolley, the number of the turnover trolley 21 and the equipment on the seven stations can be increased or decreased according to the actual demand, and the actual demand can be determined according to the material turnover efficiency of the factory.
In this embodiment, on seven stations cutting equipment 30 frame upset equipment 40 the nailing equipment 50 the shaping equipment 60 the storage is found storehouse 70 aftertreatment platform 80 with finished product is kept in and is equipped 90 etc. and is replaced manual work, has carried out panel cutting, frame pan feeding, laying and nailing of panel, panel surface dust removal, coating interface agent, product periphery formwork, surface lapping and slip casting, product maintenance, form removal, annex installation etc. a series of process flow to the wall body subassembly, and seven stations are followed track 11 sets up, move and carry the dolly with turnover dolly 21 is used for the material turnover between each station AGV, has realized the automation of whole production line, replaces manual work through mechanized equipment, has improved the stability of production efficiency and product quality.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; within the idea of the invention, also technical features in the above embodiments or in different embodiments can be combined, steps can be implemented in any order, and there are many other variations of the different aspects of the invention as described above, which are not provided in detail for the sake of brevity; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.

Claims (10)

1. An automated production line of wall assemblies, comprising:
a track;
the device comprises at least seven stations arranged along a track, wherein a first station is provided with cutting equipment for cutting and blanking raw materials, a second station is provided with frame overturning equipment for overturning materials, a third station is provided with nailing equipment for nailing and fixing materials, a fourth station is provided with forming equipment for processing the surface of a product, a fifth station is provided with a storage vertical warehouse for aging standing of the product, a sixth station is provided with a post-treatment platform for a post-treatment process of a finished product, and a seventh station is provided with finished product temporary storage equipment for temporarily storing the materials;
the logistics system comprises a turnover trolley, and the turnover trolley is used for material turnover among seven stations.
2. The automated production line of wall assemblies as claimed in claim 1, wherein the cutting equipment comprises a first support frame, a transfer robot and a cutting machine;
the transfer robot and the cutting machine are both arranged on the first support frame, and the transfer robot can move relative to the first support frame;
move and carry the robot and be used for snatching the material to on the cutting machine, the cutting machine is used for cutting the material.
3. The automated production line of wall assemblies as claimed in claim 1, wherein said frame turning apparatus comprises a frame storage rack and a first turning device;
the frame storage rack is used for storing vertically placed materials, and the first turnover device is used for turning the vertically placed materials into a horizontal state.
4. The automated production line of wall assemblies of claim 1, wherein the nailing equipment comprises a second support frame, a nailing robot and a laying platform;
the nailing robot and the laying platform are both arranged on the second support frame, and the nailing robot can move relative to the second support frame;
the nailing robot is used for nailing on the material, lay the platform and be used for laying the material.
5. The automated production line of wall assemblies as claimed in claim 1, wherein the forming equipment comprises a third support frame, a forming robot and a forming platform;
the molding robot and the molding platform are both arranged on the third support frame, and the molding robot can move relative to the third support frame;
the forming robot is used for carrying out surface dust removal, coating an interface agent, formwork erecting and grouting processes, and the forming platform is used for laying materials.
6. The automated production line of wall assemblies according to claim 1, wherein the storage vertical comprises a storage shelf and at least two transfer platforms, and the two transfer platforms are disposed at two ends of the storage shelf;
one of the two transfer platforms is used for transferring the materials on the transfer trolley to the storage goods shelf, and the other transfer platform of the two transfer platforms is used for transferring the materials on the storage goods shelf to the transfer trolley.
7. The automated production line for wall assemblies according to claim 1, wherein the post-processing platform comprises a platform base and a platform guide rail, the platform guide rail being disposed on the platform base;
the post-processing platform is used for completing the processes of removing a mold and installing accessories of a product, and the platform guide rail is used for realizing the turnover of materials between the platform guide rail and the turnover trolley.
8. The automated production line of wall assemblies according to claim 1, wherein the finished product staging apparatus comprises a second turnover device and a finished product storage rack;
the second turnover device is used for turning the horizontally placed materials into a vertical state, and the finished product storage rack is used for storing the materials in the vertical state.
9. The automated production line of wall assemblies according to any one of claims 1 to 8, wherein said logistics system comprises an AGV transfer trolley;
the turnaround trolley is movable along the track;
the AGV moves and carries the material turnover that the dolly is used for between the seven stations.
10. The automated production line of wall assemblies according to claim 9, wherein said turnaround cart comprises a cart base and a transfer rail;
the trolley base is arranged on the track and can move along the track, the conveying guide rail is arranged on the trolley base,
the conveying guide rail is provided with a first roller, and the first roller can roll relative to the trolley base;
the first roller is used for transferring the materials to the trolley base.
CN201822278927.8U 2018-12-31 2018-12-31 Automatic production line for wall assembly Active CN209811716U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109773486A (en) * 2018-12-31 2019-05-21 深圳市合尔为科技有限公司 A kind of automatic production line of wall assemblies

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109773486A (en) * 2018-12-31 2019-05-21 深圳市合尔为科技有限公司 A kind of automatic production line of wall assemblies
CN109773486B (en) * 2018-12-31 2024-03-26 深圳市合尔为科技有限公司 Automatic production line of wall body subassembly

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