CN212051137U - Continuous automatic negative pressure plate production line - Google Patents
Continuous automatic negative pressure plate production line Download PDFInfo
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- CN212051137U CN212051137U CN202020460259.5U CN202020460259U CN212051137U CN 212051137 U CN212051137 U CN 212051137U CN 202020460259 U CN202020460259 U CN 202020460259U CN 212051137 U CN212051137 U CN 212051137U
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Abstract
The utility model relates to a continuous automatic negative pressure plate production line in the technical field of plate processing, which comprises a raw material sheet bin, a sheet feeding station, a sheet discharging station, a shelf bin, a transfer robot, a sheet combining robot, a fixing station, a loading and unloading rail, a transfer rail, a sheet feeding robot, an exhaust rail, a transfer rail, a sheet discharging robot, a dismounting station, a loading and unloading roller way, a lifting robot and a control module, wherein the raw material sheet bin is internally provided with the sheet feeding bin, the sheet discharging bin, a bin entering robot, a sheet discharging robot and a sheet discharging robot; a feeding piece conveying roller way is arranged on the feeding piece station, and a vertical film removing machine and a vertical cleaning machine are sequentially arranged on the feeding piece conveying roller way; the lower piece station is provided with the turning robot and the lower piece conveying roller way, the lower piece horizontal cleaning machine and the assembling station are sequentially arranged on the lower piece conveying roller way, a continuous automatic negative pressure plate production line is established, manual intervention is reduced, the rejection rate and the manual operation intensity are reduced, and the product quality and the production efficiency are improved.
Description
Technical Field
The utility model belongs to the technical field of the panel processing, specifically, relate to a continuous automatic negative pressure panel production line.
Background
With the development of science and technology, negative pressure plates (such as vacuum glass, vacuum metal plates, vacuum ceramic plates, vacuum composite plates, vacuum plastic plates and the like) are widely applied to industries such as buildings, automobiles and the like, the traditional negative pressure plate production line has low automation degree, more manual intervention, high labor intensity and high rejection rate, the production efficiency and the product quality of products are required to be improved, and the ever-increasing social requirements are difficult to meet.
Therefore, it is desirable to provide a continuous automatic negative pressure plate production line to break through the bottleneck of the prior art.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a continuous automatic negative pressure panel production line, include:
raw material sheet storage: an upper sheet bin, a lower sheet bin, a bin entering robot, an upper sheet discharging robot and a lower sheet discharging robot are arranged in the raw material sheet bin; and the warehouse entering robot erects the raw material upper pieces and then sends the raw material upper pieces to the upper piece warehouse, and erects the raw material lower pieces and then sends the raw material lower pieces to the lower piece warehouse.
A loading station; the feeding station is provided with a feeding conveying roller way, the feeding delivery robot vertically takes and places the raw material feeding in the feeding bin onto the feeding conveying roller way, and a feeding vertical film removing machine and a feeding vertical cleaning machine are sequentially arranged along the conveying direction of the feeding conveying roller way; the upper piece vertical film removing machine is used for cleaning the film coating on the periphery of the upper piece of the raw material, and the upper piece vertical cleaning machine is used for cleaning the upper piece of the raw material after the film removal and drying the raw material.
A sheet discharging station: the lower sheet discharging robot moves the lower sheet of the raw material in the lower sheet bin to the overturning robot, the overturning robot overturns the lower sheet of the raw material and then flatly places the lower sheet of the raw material on the lower sheet conveying roller, a lower sheet horizontal cleaning machine and an assembling station are sequentially arranged in the conveying direction of the lower sheet conveying roller, a support distributing device, a seal distributing device, an exhaust pipe distributing device and a getter distributing device are sequentially arranged on the assembling station, and the support distributing device is used for uniformly distributing support points on the lower sheet of the raw material; the sealing strip distributing device is used for distributing the sealing strips at the periphery of the lower sheet of the raw material; the exhaust pipe distributing device and the getter distributing device are respectively used for distributing the exhaust pipe and the getters on the raw material lower sheet.
Shelf bins: a shelf robot and a turnover vehicle are arranged in the shelf bin, and the shelf robot horizontally places a new shelf or an old shelf which is used and temporarily not used into the shelf bin; taking out the required shelves from the shelf bin and placing the shelves on a turnover vehicle; the turnover vehicle turnover required layer frames to the tail end of the assembling station.
Transfer robot: and the transfer robot transfers the lower pieces of the raw materials assembled on the assembly station to corresponding shelves on the transfer vehicle.
The piece combining robot: the sheet combining robot vertically overturns the upper raw material sheets cleaned by the vertical upper sheet cleaning machine, and then flatly places the upper raw material sheets on a layer frame on the turnover vehicle, wherein the lower raw material sheets are placed on the layer frame, and the upper raw material sheets on the layer frame correspond to the lower raw material sheets in position.
Fixing a station: the upper raw material sheet and the lower raw material sheet on the shelf are fixed into an integral assembly by a fixing device in a manual auxiliary mode and are fixed on the shelf, and the inspection and the confirmation are carried out. The fixing means is by means of a conventional technique in the art, such as a fixing clip.
Loading and unloading the track: the loading and unloading track is sequentially provided with a plurality of exhaust trolleys, the exhaust trolleys sequentially move forwards on the loading and unloading track, and the exhaust trolleys can be loaded with a plurality of layers of shelves, so that the production efficiency of products is improved.
The robot on the shelf: the racking robot corresponds to the loading position of the loading and unloading track, the rack with the integral assembly is transferred from the turnover vehicle to the corresponding layer of the exhaust trolley at the loading position, and the exhaust pipe on the integral assembly is connected with the exhaust pipe seat on the exhaust trolley, so that the integral assembly on the exhaust trolley is conveniently subjected to centralized exhaust.
An exhaust track: the vacuum furnace is arranged on the exhaust track, the exhaust track penetrates through the bottom of the vacuum furnace, the exhaust trolley sequentially enters the vacuum furnace along the exhaust track, the exhaust trolley sequentially leaves the vacuum furnace after exhaust operation is completed, and the whole assembly is manufactured into the negative-pressure plate. And the whole assembly is heated at the working temperature after being exhausted in a vacuum furnace, and all parts are bonded and cured to form the negative pressure plate integrally.
Transferring a track: the both ends of loading and unloading track all are equipped with the transportation track, the transportation track transports the exhaust platform truck between loading and unloading track and exhaust track.
Lower robot: and transferring the layer frame with the negative pressure plate from the corresponding layer of the exhaust trolley to a turnover trolley.
Disassembling the station: the fixing device is taken down from the layer frame on which the negative pressure plate is arranged on the turnover vehicle in a manual auxiliary mode.
Loading and unloading the roller way: an activation station, a protection station, a film coating station and a loading and unloading station are sequentially arranged on the loading and unloading roller way along the conveying direction, a getter activation device is arranged on the activation station, and a protection sleeve is arranged on an exhaust pipe of the negative-pressure plate by the protection station in a manual assistance mode; a film laminating machine is arranged on the film laminating station; the loading and unloading station is provided with a loading and unloading robot, a finished product conveying area and a waste product conveying area, the loading and unloading robot loads the negative pressure plates on the finished product conveying area into the finished product packaging box, and loads the negative pressure plates on the waste product conveying area into an L-shaped frame for recycling waste products.
Hoisting the robot: and hoisting the negative-pressure plate on the disassembly station to a loading and unloading roller way from the layer frame on the turnover vehicle.
A control module: the continuous automatic negative pressure plate production line is controlled to automatically run, and the control module is a control center which controls all components of the automatic production line to run and can be operated.
Preferably, the upper film cabin and the lower film cabin are arranged in parallel side by side, and the warehouse entry robot runs between the upper film cabin and the lower film cabin; the warehousing robot puts the lower pieces of the raw materials into vacant positions of the lower piece bins and sends corresponding relation signals of the sizes of the lower pieces of the raw materials and the bin positions to the control center; the warehousing robot randomly places the raw material loading pieces into vacant positions of the loading bin and sends corresponding relation signals of the size of the raw material loading pieces and the bin positions to the control center; the lower piece delivery robot runs at one side of the lower piece bin, which is far away from the warehouse entry robot, and the upper piece delivery robot runs at one side of the upper piece bin, which is far away from the warehouse entry robot; and the lower piece delivery robot and the upper piece delivery robot respectively take out the required lower piece of raw materials from the corresponding position of the lower piece bin and the required upper piece of raw materials from the corresponding position of the upper piece bin according to the instruction of the control center. Through setting up piece storehouse and lower piece storehouse to send the corresponding relation of size and position in a storehouse of piece or lower piece on the raw materials to control center through advancing the storehouse robot, realize that the piece is gone up to the raw materials and the quick pairing of piece under the raw materials, thereby improved production efficiency.
Preferably, the shelf bin at least comprises two rows of multi-layer bin frames, and the bin frames are arranged in parallel side by side; the layer frame robot runs between the bin frames and takes out or stores the layer frames to the bin frames, and the bin frames are arranged in parallel side by arranging the multiple layers of bin frames, so that the floor is saved, the working stroke of the layer frame robot is reduced, and the production efficiency is improved.
Preferably, the shelf robot puts the shelves into the vacant positions of the shelf bins and sends the corresponding relation signals of the shelf sizes and the bin positions to the control center; the layer frame robot takes out required layer frames from the corresponding positions of the layer frame bins according to instructions of the control center, and matches the information of the layer frames and the bin positions through the control center, so that the work efficiency of a production line is improved.
Preferably, the continuous automatic negative pressure plate production line further comprises a raw material conveying roller way, a glass cutting machine, an edge grinding machine, a blank cleaning machine and a toughening furnace; the raw material conveying roller way is used for processing a blank of an upper raw material sheet or a lower raw material sheet through the glass cutting machine, the edge grinding machine, the blank cleaning machine and the toughening furnace and then conveying the processed blank to the raw material sheet bin, and the blank of the upper raw material sheet or the lower raw material sheet is subjected to primary processing through the glass cutting machine, the edge grinding machine, the blank cleaning machine and the toughening furnace, so that the production line configuration is perfected, and the production cost is saved.
Preferably, this continuous automation negative pressure panel production line still includes the glass coating machine, the glass coating machine is established between blank cleaning machine and tempering furnace to wear to establish on the raw materials rollgang, conveniently carry out the coating film to the blank of raw materials upper segment and raw materials lower segment.
Preferably, this continuous automatic negative pressure panel production line still includes colored glaze printing machine or colored glaze printer, colored glaze printing machine or colored glaze printer establish between blank cleaning machine and tempering furnace to wear to establish on the raw materials rollgang, be used for carrying out the information mark to the blank of piece or raw materials lower piece on the raw materials through setting up colored glaze printing machine or colored glaze printer, discern when making things convenient for the robot operation on each station.
Preferably, the getter activating device is used for activating the getter in the negative pressure plate cavity in a vacuum environment, and the getter activating device adopts the conventional technical means in the field.
Preferably, the support distribution device, the seal distribution device, the exhaust pipe distribution device and the getter distribution device are all distributed through distribution manipulators, and automatic control is conveniently realized through a control module by arranging the distribution manipulators.
Preferably, the upper piece conveying roller way and the lower piece conveying roller way are arranged in parallel side by side, so that the production line is reasonable in layout structure, the site is saved, and the working strokes of the piece combining robot and the turnover vehicle are reduced.
The utility model discloses still including enabling this continuous automation negative pressure panel production line normal use's other subassemblies, be the conventional technical means in this field.
The utility model discloses an operating principle is, combines advanced logistics technology and multiple storage technology and negative pressure panel's innovation mechanization line organically to improve negative pressure panel's production efficiency, guarantee the processingquality of product, reduce rejection rate and artifical intensity of labour.
The beneficial effects of the utility model are that, establish one set of perfect continuous automation negative pressure panel production line, broken through current technical bottleneck to reduce the artificial intervention in the negative pressure panel production process, reduced rejection rate and manual work intensity, improved the production efficiency and the product quality of negative pressure panel, be favorable to satisfying people to the social demand of negative pressure panel increase day by day.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a schematic view of the overlooking structure of the continuous automatic negative pressure plate production line of the present invention.
Detailed Description
The present invention will be described more clearly with reference to the accompanying drawings and specific embodiments in the embodiments of the present invention, and the description herein is only for explaining the present invention, but not for limiting the present invention. Based on the embodiments of the present invention, any modifications, equivalent replacements, improvements, etc. made by other embodiments obtained by those skilled in the art without creative efforts should be included in the protection scope of the present invention.
Examples
As shown in fig. 1, the utility model provides a continuous automatic negative pressure panel production line for preparation vacuum glass negative pressure panel, include:
raw material sheet bin 1: an upper sheet bin 2, a lower sheet bin 3, a bin entering robot 4, an upper sheet discharging robot 5 and a lower sheet discharging robot 6 are arranged in the raw material sheet bin 1; and the warehouse entering robot 4 erects the upper pieces of the raw materials and then sends the upper pieces of the raw materials into the upper piece warehouse 2, and erects the lower pieces of the raw materials and then sends the lower pieces of the raw materials into the lower piece warehouse 3.
A loading station 7; an upper piece conveying roller way 8 is arranged on the upper piece station 7, the upper piece discharging robot 5 vertically takes and places the upper pieces of the raw materials in the upper piece bin 2 onto the upper piece conveying roller way 8, and an upper piece vertical film removing machine 9 and an upper piece vertical cleaning machine 10 are sequentially arranged along the conveying direction of the upper piece conveying roller way 8; the upper piece vertical film removing machine 9 is used for cleaning the film coating on the periphery of the upper piece of the raw material, and the upper piece vertical cleaning machine 10 is used for cleaning the upper piece of the raw material after the film removal and drying the upper piece of the raw material.
A sheet unloading station 11: the lower sheet discharging robot 6 is used for moving the lower sheet of the raw material in the lower sheet bin 3 to the overturning robot 12, the overturning robot 12 is used for overturning the lower sheet of the raw material and then flatly placing the lower sheet of the raw material on the lower sheet conveying roller 13, a lower sheet horizontal cleaning machine 14 and an assembling station 15 are sequentially arranged in the conveying direction of the lower sheet conveying roller 13, a support distributing device 16, a seal distributing device 17, an exhaust pipe distributing device 18 and a getter distributing device 19 are sequentially arranged on the assembling station 15, and the support distributing device 16 is used for uniformly distributing support points on the lower sheet of the raw material; the seal strip laying device 17 is used for laying the seal strips on the periphery of the lower sheet of the raw material; the exhaust pipe arranging device 18 and the getter arranging device 19 are respectively used for arranging the exhaust pipe and the getters on the raw material lower sheet. The support distributing device 16, the seal distributing device 17, the exhaust pipe distributing device 18 and the getter distributing device 19 are distributed through distributing manipulators, and automatic control is conveniently achieved through the control module 20 through arrangement of the distributing manipulators.
Shelf bin 21: a shelf robot 22 and a turnover vehicle 23 are arranged in the shelf bin 21, and the shelf robot 22 horizontally places a new shelf or an old shelf which is used for a while and is not used into the shelf bin 21; taking out the required shelves from the shelf bin 21 and placing the shelves on a turnover vehicle 23; the turnaround vehicle 23 transfers the required shelves to the end of the assembly station 15.
The relay robot 24: the transfer robot 24 transfers the raw material pieces assembled at the assembly station 15 to the corresponding shelves of the transfer cart 23.
The sheet combining robot 25: the laminating robot 25 vertically overturns the upper raw material piece cleaned by the upper vertical cleaning machine 19 and then horizontally places the upper raw material piece on the layer frame on the turnover vehicle 23, wherein the lower raw material piece is placed on the layer frame, and the upper raw material piece on the layer frame corresponds to the lower raw material piece.
Fixing station 26: the upper raw material sheet and the lower raw material sheet on the shelf are fixed into an integral assembly and fixed on the shelf by a fixing device (such as a fixing clamp) in a manual auxiliary mode, and the inspection and the confirmation are carried out.
The loading and unloading rail 27: the loading and unloading rail 27 is sequentially provided with a plurality of exhaust trolleys 28, the exhaust trolleys 28 move forwards on the loading and unloading rail 27 in sequence, and the exhaust trolleys 28 can be loaded with a plurality of layers of shelves, so that the production efficiency of products is improved.
The racking robot 29: the racking robot 29 corresponds to the loading position of the loading and unloading rail 27, transfers the racks with the integral components from the transfer cart 23 to the corresponding layer of the exhaust trolley 28 at the loading position, and connects the exhaust pipe on the integral components with the exhaust pipe seat on the exhaust trolley 28, thereby facilitating the centralized exhaust of the integral components on the exhaust trolley.
Exhaust rail 30: the exhaust rail 30 is provided with a vacuum furnace 31, the exhaust rail 30 penetrates through the bottom of the vacuum furnace 31, the exhaust trolley 28 sequentially enters the vacuum furnace 31 along the exhaust rail 30, the exhaust trolley sequentially exits the vacuum furnace 31 after exhaust operation is completed, and the whole assembly is made into a negative-pressure plate.
The transfer track 32: the loading and unloading rails 27 are provided at both ends thereof with transfer rails 32, and the transfer rails 32 transfer the exhaust trolleys 28 between the loading and unloading rails 27 and the exhaust rails 30.
Lower robot 33: the shelves with the negative pressure panels are transferred from the corresponding level of the discharge trolley 28 to the transfer trolley 23.
Disassembling the station 34: the fixing device is taken down from the layer frame on which the negative pressure plate is arranged on the turnover vehicle 23 in a manual auxiliary mode.
Loading and unloading the roller way 35: an activation station 36, a protection station 37, a film coating station 38 and a loading and unloading station 39 are sequentially arranged on the loading and unloading roller way 35 along the conveying direction, a getter activation device 40 is arranged on the activation station, and the getter activation device 40 is used for activating getters in the negative-pressure plate cavity under the vacuum environment. The protection station 37 adopts a manual auxiliary mode to install a protection sleeve on the exhaust pipe of the negative pressure plate; a film laminating machine 41 is arranged on the film laminating station 38; the loading and unloading station 39 is provided with a loading and unloading robot 42, a finished product conveying area 43 and a waste product conveying area 44, the loading and unloading robot 42 loads the negative-pressure plates on the finished product conveying area 43 into a finished product packing box 45, and loads the negative-pressure plates on the waste product conveying area 44 into an L-shaped frame 46 for recycling waste products.
The hoisting robot 47: and (4) hoisting the negative-pressure plate on the disassembling station 34 to a loading and unloading roller way 35 from the layer frame on the turnover vehicle 23.
The control module 20: the continuous automatic negative pressure plate production line is controlled to automatically run, and the control module 20 is a control center which can control the running of each component of the automatic production line and can be operated.
The upper film cabin 2 and the lower film cabin 3 are arranged in parallel side by side, and the warehouse entry robot 4 runs between the upper film cabin 2 and the lower film cabin 3; the warehousing robot 4 puts the lower pieces of the raw materials into the vacant positions of the lower piece warehouse 3 and sends the corresponding relation signals of the sizes of the lower pieces of the raw materials and the warehouse positions to the control center; the warehousing robot 4 randomly places the raw material loading pieces into vacant positions of the loading bin 2 and sends corresponding relation signals of the size of the raw material loading pieces and bin positions to a control center; the lower piece delivery robot 6 runs at one side of the lower piece bin 3 far away from the bin entering robot 4, and the upper piece delivery robot 5 runs at one side of the upper piece bin 2 far away from the bin entering robot 4; and the lower piece delivery robot 6 and the upper piece delivery robot 5 take out the required lower pieces of raw materials from the corresponding positions of the lower piece bin 3 and the required upper pieces of raw materials from the corresponding positions of the upper piece bin 3 according to instructions of the control center respectively. Through setting up film feeding bin 2 and lower film feeding bin 3 to send the corresponding relation of size and position in storehouse of film feeding or lower piece of raw materials for control center through advancing storehouse robot 4, realize that the film feeding of raw materials and the quick of raw materials lower piece pair, thereby improved production efficiency.
The shelf bin 21 comprises two rows of multi-layer bin frames 48, and the bin frames 48 are arranged in parallel; the layer frame robot 22 runs between the bin frames 48 and takes out or stores the layer frames to the bin frames 48, and the bin frames 48 are arranged in parallel side by arranging the multiple layers of bin frames 48, so that the utilization field is saved, the working stroke of the layer frame robot 22 is reduced, and the production efficiency is improved.
The shelf robot 22 puts the shelves into the vacant positions of the shelf bins 21 and sends the corresponding relation signals of the shelf sizes and the bin positions to the control center; the layer frame robot 22 takes out the required layer frame from the corresponding position of the layer frame bin 21 according to the instruction of the control center, and matches the information of the layer frame and the bin position through the control center, so that the work efficiency of the production line is improved.
The continuous automatic negative pressure plate production line also comprises a raw material conveying roller table 49, a glass cutting machine 50, an edge grinding machine 51, a blank cleaning machine 52 and a toughening furnace 53; the raw material conveying roller table 49 sequentially processes the blank of the upper raw material sheet or the lower raw material sheet through the glass cutting machine 50, the edge grinding machine 51, the blank cleaning machine 52 and the toughening furnace 53 and then conveys the processed blank to the raw material sheet bin 1, and the blank of the upper raw material sheet or the lower raw material sheet is subjected to primary processing through the glass cutting machine 50, the edge grinding machine 51, the blank cleaning machine 52 and the toughening furnace 53, so that the production line configuration is perfected, and the production cost is saved.
The upper piece conveying roller way 8 and the lower piece conveying roller way 13 are arranged in parallel side by side, so that the production line is reasonable in layout structure, the site is saved, and the working strokes of the piece combining robot 25 and the turnover vehicle 23 are reduced.
The utility model discloses an operating principle is, combines advanced logistics technology and multiple storage technology and negative pressure panel's innovation mechanization line organically to improve negative pressure panel's production efficiency, guarantee the processingquality of product, reduce rejection rate and artifical intensity of labour.
The foregoing description of the embodiments of the invention has been presented for purposes of illustration and not limitation, and is not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the illustrated embodiments.
Claims (10)
1. The utility model provides a continuous automatic negative pressure panel production line which characterized in that includes:
raw material sheet storage: an upper sheet bin, a lower sheet bin, a bin entering robot, an upper sheet discharging robot and a lower sheet discharging robot are arranged in the raw material sheet bin; the warehouse entry robot erects the upper pieces of the raw materials and then sends the upper pieces of the raw materials into the upper piece warehouse, and erects the lower pieces of the raw materials and then sends the lower pieces of the raw materials into the lower piece warehouse;
a loading station; the feeding station is provided with a feeding conveying roller way, the feeding delivery robot vertically takes and places the raw material feeding in the feeding bin onto the feeding conveying roller way, and a feeding vertical film removing machine and a feeding vertical cleaning machine are sequentially arranged along the conveying direction of the feeding conveying roller way;
a sheet discharging station: the lower sheet discharging robot moves the lower sheet of the raw material in the lower sheet bin to the overturning robot, the overturning robot overturns the lower sheet of the raw material and then flatly places the lower sheet of the raw material on the lower sheet conveying roller, a lower sheet horizontal cleaning machine and an assembling station are sequentially arranged in the conveying direction of the lower sheet conveying roller, and a support distributing device, a seal distributing device, an exhaust pipe distributing device and a getter distributing device are sequentially arranged on the assembling station;
shelf bins: a shelf robot and a turnover vehicle are arranged in the shelf bin, and the shelf robot horizontally places a new shelf or an old shelf which is used and temporarily not used into the shelf bin; taking out the required shelves from the shelf bin and placing the shelves on a turnover vehicle; the turnover vehicle turnover required shelves to the tail end of the assembling station;
transfer robot: the transfer robot transfers the lower pieces of the raw materials assembled on the assembly stations to corresponding shelves on the transfer vehicle;
the piece combining robot: the sheet combining robot vertically overturns the upper raw material sheets cleaned by the vertical upper sheet cleaning machine, and then flatly places the upper raw material sheets on a layer frame on the turnover vehicle, wherein the lower raw material sheets are placed on the layer frame, and the upper raw material sheets on the layer frame correspond to the lower raw material sheets in position;
fixing a station: fixing the upper raw material sheet and the lower raw material sheet on the shelf into an integral assembly by a fixing device in a manual auxiliary mode, fixing the integral assembly on the shelf, and checking and confirming the integral assembly;
loading and unloading the track: a plurality of exhaust trolleys are sequentially arranged on the loading and unloading track, the exhaust trolleys sequentially move forwards on the loading and unloading track, and a plurality of layers of shelves can be loaded on the exhaust trolleys;
the robot on the shelf: the racking robot corresponds to the loading position of the loading and unloading track and transfers the layer rack provided with the integral assembly from the transfer trolley to the corresponding layer of the exhaust trolley at the loading position;
an exhaust track: the vacuum furnace is arranged on the exhaust track, the exhaust track penetrates through the bottom of the vacuum furnace, the exhaust trolley sequentially enters the vacuum furnace along the exhaust track, the exhaust trolley sequentially exits the vacuum furnace after exhaust operation is completed, and the whole assembly is manufactured into a negative pressure plate;
transferring a track: the two ends of the loading and unloading rail are provided with transfer rails, and the exhaust trolleys are transferred between the loading and unloading rail and the exhaust rails by the transfer rails;
lower robot: transferring the layer frame with the negative pressure plate from the corresponding layer of the exhaust trolley to a transfer trolley;
disassembling the station: taking down the fixing device from the layer frame provided with the negative pressure plate on the turnover vehicle in a manual auxiliary mode;
loading and unloading the roller way: an activation station, a protection station, a film coating station and a loading and unloading station are sequentially arranged on the loading and unloading roller way along the conveying direction, a getter activation device is arranged on the activation station, and a protection sleeve is arranged on an exhaust pipe of the negative-pressure plate by the protection station in a manual assistance mode; a film laminating machine is arranged on the film laminating station; the loading and unloading station is provided with a loading and unloading robot, a finished product conveying area and a waste product conveying area, the loading and unloading robot loads the negative pressure plates on the finished product conveying area into the finished product packaging box and loads the negative pressure plates on the waste product conveying area into an L frame for recycling waste products;
hoisting the robot: lifting the negative-pressure plate on the disassembly station from a shelf on the turnover vehicle to a loading and unloading roller way;
a control module: the continuous automatic negative pressure plate production line is controlled to automatically run, and the control module is a control center which controls all components of the automatic production line to run and can be operated.
2. The continuous automated negative pressure sheet production line of claim 1, wherein: the upper film cabin and the lower film cabin are arranged in parallel side by side, and the feeding robot runs between the upper film cabin and the lower film cabin; the warehousing robot puts the lower pieces of the raw materials into vacant positions of the lower piece bins and sends corresponding relation signals of the sizes of the lower pieces of the raw materials and the bin positions to the control center; the warehousing robot randomly places the raw material loading pieces into vacant positions of the loading bin and sends corresponding relation signals of the size of the raw material loading pieces and the bin positions to the control center; the lower piece delivery robot runs at one side of the lower piece bin, which is far away from the warehouse entry robot, and the upper piece delivery robot runs at one side of the upper piece bin, which is far away from the warehouse entry robot; and the lower piece delivery robot and the upper piece delivery robot respectively take out the required lower piece of raw materials from the corresponding position of the lower piece bin and the required upper piece of raw materials from the corresponding position of the upper piece bin according to the instruction of the control center.
3. The continuous automated negative pressure sheet production line of claim 1, wherein: the shelf bin at least comprises two rows of multi-layer bin frames, and the bin frames are arranged in parallel side by side; the shelf robot runs among the shelf racks and takes out or stores the shelf racks onto the shelf racks.
4. The continuous automated negative pressure sheet production line of claim 1, wherein: the shelf robot puts the shelves into the vacant positions of the shelf bins and sends corresponding relation signals of the shelf sizes and the bin positions to the control center; and the shelf robot takes out the required shelves from the corresponding positions of the shelf bins according to the instruction of the control center.
5. The continuous automated negative pressure sheet production line of claim 1, wherein: the continuous automatic negative pressure plate production line also comprises a raw material conveying roller way, a glass cutting machine, an edge grinding machine, a blank cleaning machine and a toughening furnace; and the raw material conveying roller way is used for conveying the blank of the upper raw material sheet or the lower raw material sheet to the raw material sheet bin after the blank of the upper raw material sheet or the lower raw material sheet is processed by the glass cutting machine, the edge grinding machine, the blank cleaning machine and the toughening furnace in sequence.
6. The continuous automated negative pressure sheet production line of claim 5, wherein: the continuous automatic negative pressure plate production line further comprises a glass coating machine, wherein the glass coating machine is arranged between the blank cleaning machine and the toughening furnace and penetrates through the raw material conveying roller way.
7. The continuous automated negative pressure sheet production line of claim 5, wherein: the continuous automatic negative pressure plate production line further comprises a color glaze printing machine or a color glaze printing machine, wherein the color glaze printing machine or the color glaze printing machine is arranged between the blank cleaning machine and the toughening furnace and penetrates through the raw material conveying roller way.
8. The continuous automated negative pressure sheet production line of claim 1, wherein: the getter activating device is used for activating the getter in the negative pressure plate cavity under the vacuum environment.
9. The continuous automated negative pressure sheet production line of claim 1, wherein: the support distributing device, the seal distributing device, the exhaust pipe distributing device and the getter distributing device are distributed through the distributing manipulator.
10. The continuous automated negative pressure sheet production line of claim 1, wherein: the upper piece conveying roller way and the lower piece conveying roller way are arranged in parallel side by side.
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| CN202020460259.5U CN212051137U (en) | 2020-04-02 | 2020-04-02 | Continuous automatic negative pressure plate production line |
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| CN202020460259.5U CN212051137U (en) | 2020-04-02 | 2020-04-02 | Continuous automatic negative pressure plate production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111205000A (en) * | 2020-04-02 | 2020-05-29 | 上海枫湾贸易中心 | Continuous automatic negative pressure plate production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111205000A (en) * | 2020-04-02 | 2020-05-29 | 上海枫湾贸易中心 | Continuous automatic negative pressure plate production line |
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