CN109585627A - The patch device and method of LED chip - Google Patents

The patch device and method of LED chip Download PDF

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Publication number
CN109585627A
CN109585627A CN201811081651.2A CN201811081651A CN109585627A CN 109585627 A CN109585627 A CN 109585627A CN 201811081651 A CN201811081651 A CN 201811081651A CN 109585627 A CN109585627 A CN 109585627A
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CN
China
Prior art keywords
conducting wire
led chip
chip
fixing base
sticked
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811081651.2A
Other languages
Chinese (zh)
Inventor
蔡乃成
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kosmo Lighting Co
Cosmo Lighting Inc
Original Assignee
Kosmo Lighting Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kosmo Lighting Co filed Critical Kosmo Lighting Co
Publication of CN109585627A publication Critical patent/CN109585627A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S4/00Lighting devices or systems using a string or strip of light sources
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/12Moulds or cores; Details thereof or accessories therefor with incorporated means for positioning inserts, e.g. labels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/362Laser etching
    • B23K26/364Laser etching for making a groove or trench, e.g. for scribing a break initiation groove
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • B23K26/382Removing material by boring or cutting by boring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/42Moulds or cores; Details thereof or accessories therefor characterised by the shape of the moulding surface, e.g. ribs or grooves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/02Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
    • B29C39/10Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. casting around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/10Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers
    • B65H54/14Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers on tubes, cores, or formers having generally parallel sides, e.g. cops or packages to be loaded into loom shuttles
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/04Kinds or types
    • B65H75/08Kinds or types of circular or polygonal cross-section
    • B65H75/14Kinds or types of circular or polygonal cross-section with two end flanges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/50Methods of making reels, bobbins, cop tubes, or the like by working an unspecified material, or several materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/90Methods of manufacture
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    • F21S4/10Lighting devices or systems using a string or strip of light sources with light sources attached to loose electric cables, e.g. Christmas tree lights
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S4/00Lighting devices or systems using a string or strip of light sources
    • F21S4/20Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports
    • F21S4/22Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports flexible or deformable, e.g. into a curved shape
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S4/00Lighting devices or systems using a string or strip of light sources
    • F21S4/20Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports
    • F21S4/22Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports flexible or deformable, e.g. into a curved shape
    • F21S4/26Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports flexible or deformable, e.g. into a curved shape of rope form, e.g. LED lighting ropes, or of tubular form
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/04Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages the fastening being onto or by the light source
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • F21V19/001Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • F21V19/001Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • F21V19/0015Fastening arrangements intended to retain light sources
    • F21V19/0025Fastening arrangements intended to retain light sources the fastening means engaging the conductors of the light source, i.e. providing simultaneous fastening of the light sources and their electric connections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/001Arrangement of electric circuit elements in or on lighting devices the elements being electrical wires or cables
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F1/00Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
    • G06F1/26Power supply means, e.g. regulation thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/02Disposition of insulation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
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    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
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    • F21Y2103/10Elongate light sources, e.g. fluorescent tubes comprising a linear array of point-like light-generating elements
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    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008Processes
    • H01L2933/0033Processes relating to semiconductor body packages
    • H01L2933/005Processes relating to semiconductor body packages relating to encapsulations
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008Processes
    • H01L2933/0033Processes relating to semiconductor body packages
    • H01L2933/0066Processes relating to semiconductor body packages relating to arrangements for conducting electric current to or from the semiconductor body
    • H02J2007/0067
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B20/00Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
    • Y02B20/40Control techniques providing energy savings, e.g. smart controller or presence detection
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

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Abstract

The present invention provides the patch device and method of a kind of LED chip.Pasting method includes step: the first conducting wire of winding and the second conducting wire are on each fixing base;Multiple fixing bases are installed on workbench;The image of workbench is captured by video capture device;The image and coordinate position of fixing base, the first conducting wire and the second conducting wire are shown using electronic device;Input is intended to the LED chip amount being sticked on the first conducting wire and the second conducting wire to electronic device;The coordinate position of the second line segment of the first line segment and the second conducting wire of first conducting wire of the two sides by electronic device based on fixing base analyzes the coordinate position of other LED chips according to the quantity of multiple LED chips;And LED chip is sticked on the first conducting wire and the second conducting wire by chip mounter.

Description

The patch device and method of LED chip
Technical field
The invention relates to a kind of patch device and methods, and in particular to a kind of patch device of LED chip And method.
Background technique
Currently, as the big step of hyundai electronics component develops to micromation, integrated and high reliability direction, especially face To increasingly fierce market competition, the production of electronic product and manufacturing equipment are just towards high speed, high-precision, intelligence, multi-functional The equal direction Quan Zihua is developed.In recent years, with the development of LED industry, new challenge is brought to the overall performance of LED chip mounter. Existing LED chip mounter, the patch process executed substantially need to assist just being able to achieve by manpower, and working efficiency is low, cannot Meet large-scale production.
Summary of the invention
For the missing for solving background technique, it to include work that the purpose of the present invention is to provide a kind of patch devices of LED chip Make platform, multiple fixing bases, multiple conducting wires, video capture device, multiple LED chips, electronic device and chip mounter.Multiple fixings Seat is mounted on workbench.Multiple fixing bases are mounted on workbench.Multiple conducting wires include multiple first conducting wires and more A second conducting wire.Multiple first line segments of each first conducting wire are wound around along the longitudinal direction of each fixing base with a predetermined space each solid It holds on seat.Multiple second line segments of each second conducting wire are wound around each fixing base along the longitudinal direction of each fixing base at a predetermined interval On.Video capture device is arranged above workbench.Video capture device configuration is with towards workbench pick-up image.Each LED chip It is sticked between the first conducting wire and the second conducting wire on corresponding fixing base.One between second conducting wire and the first conducting wire is predetermined Distance depends on each LED core chip size.Electronic device connects video capture device, and configuration is to provide first on each fixing base of input The quantity for the multiple LED chips to be sticked between conducting wire and the second conducting wire shows image and is based on video capture device pick-up image Position analysis, record and show two the first line segments and second in the first conducting wire of each fixing base two sides respectively Multiple coordinate positions of two second line segments in conducting wire, according to multiple coordinate positions, predetermined space, preset distance and quantity, Analyze other multiple LED chips other multiple coordinate positions to be sticked.Chip mounter connects electronic device.Chip mounter configuration with according to According to the coordinate position of each LED chip, each LED chip is sticked between the first line segment and adjacent second line segment.
Preferably, the display screen of the electronic device is configured to show graphical user interface, is connect in the graphical user Image area in mouthful shows the image that the video capture device is captured;The display screen configuration in the graphical user to connect The segment area of mouth shows multiple segments with the first color, respectively represents described in not being sticked above the multiple fixing base The multiple LED chip between first conducting wire and second conducting wire.
Preferably, a processor of the electronic device is configured to be sticked in each LED chip in the fixing base When between first conducting wire and second conducting wire of top, the segment area that the display screen changes display is controlled First color of the middle each segment for representing each LED chip is the second color;Wherein second color and institute State the first color difference.
Preferably, the patch device of the LED chip also includes platform conveying device, connects the workbench, described The configuration of platform conveying device is arranged with first conducting wire and second conducting wire but is not sticked the multiple will install The workbench of the multiple fixing base of LED chip is delivered in the chip mounter from an outside of the chip mounter Multiple spray gun directions below;The platform conveying device configuration has been sticked described in the multiple LED chip with that will be equipped with The workbench of multiple fixing bases is delivered to the chip mounter below the multiple spray gun direction in the chip mounter Another outside.
Preferably, the chip mounter also includes actuator, connects multiple spray guns, the actuator configuration is with the multiple material of movement Rifle, by each spray gun mouth be aligned wait first conducting wire for the multiple LED chip that is sticked and second conducting wire it Between;The actuator configuration is to pass through the multiple spray gun of the actuator activation close to first conducting wire and described second Conducting wire, with the dispensing on each first conducting wire and each second conducting wire wait the multiple LED chip that is sticked, Yi Ji Dispensing completes to activate the multiple spray gun far from first conducting wire and second conducting wire.
Preferably, the chip mounter also includes multiple chip conveying devices and actuator, the multiple chip conveying dress Set adjacent with the chip mounter, the actuator connects multiple spray guns of the chip mounter, the multiple chip conveying device point It Pei Zhi not be respectively to have multiple bands of the multiple LED chip towards the conveying of the direction of the multiple spray gun of the chip mounter; The actuator, which is configured such that move the multiple spray gun and be moved to, respectively there is the multiple item of the multiple LED chip to take Side, the multiple spray gun obtain the multiple LED chip respectively, and the actuator then activates the multiple spray gun and moves back to institute It states above the first conducting wire and second conducting wire;The actuator, which is configured such that, moves the multiple spray gun, by each material Muzzle is aligned between first conducting wire and second conducting wire wait the LED chip that is sticked, and each spray gun pastes respectively If each LED chip is between first conducting wire and second conducting wire on the fixing base.
The present invention provides a kind of pasting method of LED chip comprising the steps of: along each fixing base of multiple fixing bases Longitudinal direction, with multiple first line segments of first conducting wire of predetermined space winding, and the second conducting wire of winding at a predetermined interval Multiple second line segments on each fixing base, wherein the preset distance that each second line segment and adjacent every one first line segment are separated by Depending on LED core chip size;Multiple fixing bases are installed on workbench;By video capture device, shadow is captured towards workbench Picture;Using electronic device, respectively near two of each fixing base two sides in the image of recording and displaying fixing base, the first conducting wire In the coordinate position of first line segment and the second conducting wire respectively near each fixing base two sides two second line segments coordinate bit It sets;The quantity of each fixing base multiple LED chips to be sticked above the chip mounter is inputted to electronic device;It is filled by electronics It sets, based near two the first line segments of the two sides of each fixing base and coordinate position, the predetermined space of two second line segments And preset distance, according to the quantity of multiple LED chips, analyze other multiple LED chips be intended to be sticked on each fixing base Coordinate position between one conducting wire and the second conducting wire;And by chip mounter, according to the coordinate position of multiple LED chips, patch If each LED chip is between the adjacent second line segment of the first line segment of the first conducting wire and the second conducting wire.
Preferably, the pasting method of the LED chip, which is also comprised the steps of:, shows that figure is used by the electronic device Family interface, the image area in the graphical user interface show the image that the video capture device is captured;By described Electronic device shows multiple segments with the first color in the segment area of the graphical user interface, respectively represents and be not sticked The multiple LED chip between first conducting wire and second conducting wire above the multiple fixing base.
Preferably, the pasting method of the LED chip is also comprised the steps of: when the LED chip has been sticked described When between first conducting wire and second conducting wire above fixing base, the electronic device changes the shown figure Block Qu Zhong represents first color of each segment of each LED chip as the second color;Wherein second color It is different from first color.
Preferably, the pasting method of the LED chip is also comprised the steps of: through platform conveying device, will have been installed It is arranged with the institute of first conducting wire and second conducting wire but the multiple fixing base for the multiple LED chip that is not sticked Workbench is stated, is delivered to below multiple spray gun directions in the chip mounter from an outside of the chip mounter;And pass through The platform conveying device will be equipped with the workbench of the multiple fixing base for the multiple LED chip that has been sticked Another outside of the chip mounter is delivered to below the multiple spray gun direction in the chip mounter.
Preferably, the pasting method of the LED chip also comprises the steps of: the actuator by the chip mounter, moves The multiple spray guns for moving the chip mounter, by each spray gun mouth be aligned first line segment wait the LED chip that is sticked with And between the second line segment;And by the actuator, the multiple spray gun is activated close to first conducting wire and institute The second conducting wire is stated, with the dispensing on each first conducting wire and each second conducting wire wait the LED chip that is sticked, and Complete to activate the multiple spray gun far from first conducting wire and second conducting wire in dispensing.
Preferably, the pasting method of the LED chip is also comprised the steps of: by multiple chip conveying devices, respectively Respectively there are multiple bands of multiple LED chips towards the direction conveying of multiple spray guns of the chip mounter;Pass through the chip mounter Actuator activates the multiple spray gun and is moved to above respectively multiple bands with multiple LED chips, to pass through the multiple material Rifle obtains multiple LED chips respectively;By the actuator of the chip mounter, activates the multiple spray gun and move back to described first and lead Above line and second conducting wire, by each spray gun mouth be aligned first conducting wire wait the LED chip that is sticked with And between second conducting wire;And by the multiple spray gun, the multiple LED chip is sticked the multiple solid respectively It holds between first conducting wire and second conducting wire on seat.
Preferably, the pasting method of the LED chip is also comprised the steps of: through each chip conveying device, according to According to the anode for the LED chip for being intended to be sticked between first conducting wire and second conducting wire and the configuration side of cathode To decision is placed on anode and the configuration direction of cathode for each LED chip that the item takes.
As described above, the present invention provides the patch device and method of LED chip, use automation control chip mounter with reality Existing patch operation replaces the manpower operation for the LED chip that is sticked manually, with effectively improve the LED chip that is sticked position precision and The efficiency of production realizes the effect of the lamp string of mass production high quality to reduce the processing time of each LED chip.
Detailed description of the invention
Fig. 1 is the outer of the workbench of the patch device of the LED chip of the embodiment of the present invention, electronic device and chip mounter See schematic diagram.
Fig. 2A is the internal structure chart of the chip mounter of the patch device of the LED chip of the embodiment of the present invention.
Fig. 2 B is the first configuration of multiple LED chips that the item of the patch device of the LED chip of the embodiment of the present invention takes Schematic diagram.
Fig. 2 C is the second configuration of multiple LED chips that the item of the patch device of the LED chip of the embodiment of the present invention takes Schematic diagram.
Fig. 3 is winding with guiding-wire and the LED core that is sticked above the fixing base of the patch device of the LED chip of the embodiment of the present invention The schematic diagram of piece.
Fig. 4 is that the electronic device of the patch device of the LED chip of the embodiment of the present invention shows in graphical user interface have The schematic diagram of fixing base image.
Fig. 5 is the electronic device input LED chip coordinate to be sticked of the patch device of the LED chip of the embodiment of the present invention The schematic diagram of amount.
Fig. 6 is that the electronic device of the patch device of the LED chip of the embodiment of the present invention shows the generation in graphical user interface Table has been sticked or the segment for the LED chip that is not sticked.
Fig. 7 is the first pass figure of the pasting method of the LED chip of the embodiment of the present invention.
Fig. 8 is the second flow chart of the pasting method of the LED chip of the embodiment of the present invention.
Fig. 9 is the third flow chart of the pasting method of the LED chip of the embodiment of the present invention.
Specific embodiment
It is to illustrate that disclosed herein embodiment for the present invention, abilities by particular specific embodiment below Field technique personnel can understand advantages of the present invention and effect by content disclosed by this specification.The present invention can pass through other differences Specific embodiment implemented or applied, the various details in this specification may be based on different viewpoints and application, be not contrary to From carrying out various modifications and change under design of the invention.In addition, attached drawing of the invention is only simple schematically illustrate, not according to reality The description of border size is stated in advance.The relevant technologies content of the invention, but institute will be explained in further detail in the following embodiments and the accompanying drawings The protection scope that the content of exposure is not intended to limit the invention.
It should be understood that although various assemblies or signal may be described using term first, second, third, etc. herein, But these components or signal should not be limited by these terms.These terms are mainly to distinguish a component and another group Part or a signal and another signal.In addition, term "or" used herein, should may include correlation depending on actual conditions Connection lists any of project or multiple combinations.
In order to get across, in some cases, this technology can be rendered as including the separate functional blocks comprising functional block, It includes the steps or routing or the combination of hardware and software in the method implemented in device, device assembly, software.
Implement to may include hardware, firmware and/or software according to the device that these disclose method, and can take any each Kind body.The typical example of this body includes laptop, smart phone, small sized personal computer, personal digital assistant Etc..The function being described herein also can be implemented in peripheral equipment or internal card.By further illustrating, this function can also be with Implement in different chips or the circuit board of the distinct program executed on single device.
The instruction, the medium for transmitting such instruction, the computing resource for executing it or such for supporting The other structures of computing resource are for for providing the means of the function described in disclosing at these.
It please refers to Fig.1 to Fig.3, wherein Fig. 1 is the workbench of the patch device of the LED chip of the embodiment of the present invention, electricity The appearance diagram of sub-device and chip mounter, Fig. 2A are the chip mounters of the patch device of the LED chip of the embodiment of the present invention Internal structure chart, Fig. 3 are the fixing base top winding with guiding-wire of the patch device of the LED chip of the embodiment of the present invention and are sticked The schematic diagram of LED chip.As shown in figure 1 and 2 a, the patch device of LED chip 51 includes workbench 10, platform conveying dress Set 12, multiple fixing bases 20, multiple conducting wires 31,32, video capture device 40, multiple LED chips 51, electronic device and chip mounter 70.Electronic device includes the processor in input module 61, display screen 62 and host 63.
As shown in figure 3, multiple first line segments of the first conducting wire 31 can along each fixing base 20 longitudinal direction at a predetermined interval It is wound around on each fixing base 20, i.e., every two adjacent first line segment is separated by same distance.Multiple the of second conducting wire 32 Two line segments are wound around on each fixing base 20 along the longitudinal direction of each fixing base 20 with identical predetermined space, i.e., every two adjacent Second line segment is separated by same distance, and separated by a distance between multiple second line segments is separated by between multiple first line segments Apart from identical.In addition, what is be separated by between the first line segment of the first conducting wire 31 and the second line segment of the second adjacent conducting wire 32 is predetermined Distance depends on each 51 size of LED chip, more specifically, depending on the first line segment and second wait be connected across the first conducting wire 31 The width of LED chip 51 between the second line segment of conducting wire 32.
As shown in Figure 1, being arranged with multiple fixing bases 20 of the first conducting wire 31 and the second conducting wire 32 can arrange with being separated Column are mounted on the workbench 10 in 70 outside of chip mounter.Workbench 10 can be placed on platform conveying together with fixing base 20 On device 12, with the workbench 10 by the conveying carrying fixing base 20 of platform conveying device 12 from chip mounter as shown in Figure 1 70 outside enters in chip mounter 70 as shown in Figure 2 A.
Chip mounter 70 may include multiple spray guns 71, actuator 72 and multiple chip conveying devices 52.Multiple chip conveyings Device 52 may be provided at the downside of spray gun 71.Each chip conveying device 52 can be defeated towards the direction of multiple spray guns 71 of chip mounter 70 The band 50 with multiple LED chips 51 is sent, and actuator 72 may be actuated multiple spray guns 71 and move toward the direction of multiple LED chips 51 It is dynamic.The present embodiment is that have 6 spray guns 71 with chip mounter 70, and correspond to 6 chip conveying device 52 and 6 LED cores For the band 50 of piece 51, but invention is not limited thereto.LED chip 51 on a section of band 50 is taken away by spray gun 71 Afterwards, chip conveying device 52 can furl the section of band 50, and have the another of the band 50 of LED chip 51 towards the conveying of spray gun 71 One section.
Configuration direction below for multiple LED chips on band 50 is the present invention for example, please refer to Fig. 2 B First configuration schematic diagram of multiple LED chips that the item of the patch device of the LED chip of embodiment takes.As shown in Figure 2 B, it shows One of band 50 in six bands 50 in diagram 2A, it is pre- that multiple LED chips 51 on this band 50 are separated by one respectively Set a distance, and the cathode of multiple LED chips 51 is all towards left, i.e., the side of the positioning region 22 towards fixing base 20 shown in Fig. 2A To;And multiple LED chips 51 anode towards right, i.e., the direction of the positioning region 21 towards fixing base 20 shown in Fig. 2A.? In the present embodiment, anode and cathode the configuration direction of multiple LED chips 51 of each band 50 are all identical, but in practice, multiple The mutual configuration direction of LED chip 51 also can be difference.
Further, multiple LED chips 51 on other one or more bands 50 anode and cathode configuration direction also Configuration same as described above can be used, or reverse configuration can be used.Additionally or alternatively, Fig. 2 C is please referred to, is of the invention real Apply the second configuration schematic diagram of multiple LED chips that the item of the patch device of the LED chip of example takes.As shown in Figure 2 C, it shows The alternative in vitro test 50 in six bands 50 in Fig. 2A, the anode of multiple LED chips 51 on this band 50 all towards left, The direction of positioning region 22 i.e. towards fixing base 20 shown in Fig. 2A;And the cathode of multiple LED chips 51 is towards right, i.e., towards The direction of the positioning region 21 of fixing base 20 shown in Fig. 2A.
In practice, the anode for the multiple LED chips 51 placed on each band 50 and the configuration direction of cathode are depended on (being identical to) is intended to anode and the configuration of cathode for the multiple LED chips 51 being crossed between the first conducting wire 31 and the second conducting wire 32 Direction is so then not required to activate multiple 71 rotation directions of spray gun by actuator 72 or be not required to through platform conveying device 12 or volume Outer actuating assembly actuating fixing base 10 carries out patch after overturning again, can save the patch activity duration whereby, and then promote patch Efficiency.
Referring to please referring to Fig.1 to Fig.3, actuator 72 may be provided at 71 top of multiple spray guns of chip mounter 70, even Connect multiple spray guns 71 of chip mounter 70.Actuator 72 can synchronously or asynchronously control multiple 71 levels of spray guns, vertically or along other Direction is mobile.For example, multiple spray guns 71 of the horizontally moveable chip mounter 70 of actuator 72, by the muzzle pair of each spray gun 71 One of them first line segment of first conducting wire 31 of standard LED chip 51 to be sticked and the adjacent second line segment of the second conducting wire 32 Between.Actuator 72 can then activate multiple spray guns 71 towards mobile, the example close to the direction of the first conducting wire 31 and the second conducting wire 32 Such as multiple spray guns 71 that vertically move down.At this point, multiple spray guns 71 can be simultaneously or sequentially respectively wait multiple LED chips 51 that are sticked Multiple first line segments of the first conducting wire 31 and multiple second line segments of the second conducting wire 32 on dispensing, such as coating electric conductivity is glutinous Glue.When implementation, also above-mentioned dispensing operation can be executed by other additional assemblies with the similar functions such as dispensing or gluing.
After the completion of dispensing, multiple spray guns 71 are may be actuated towards far from the first conducting wire 31 and the second conducting wire 32 in actuator 72 Direction is mobile, such as actuator 72 can drive multiple spray guns 71 to be moved on respectively multiple bands 50 with multiple LED chips 51 Side.Each spray gun 71 can obtain a LED chip 51 from the chip conveying device 52 being correspondingly arranged.For example, the material of chip mounter 70 The muzzle front end of rifle 71 may be provided with suction nozzle, and suction nozzle connects air extractor.When implementation, it is separated by one in spray gun 71 and LED chip 51 Apart from when can obtain LED chip 51 by suction, and LED chip 51 be sticked to the first conducting wire 31 and the second conducting wire 32 it Preceding maintenance is adsorbed at the muzzle of spray gun 71.
Multiple spray guns 71 that actuator 72 can then activate chip mounter 70 move back to the first conducting wire 31 and the second conducting wire 32 The muzzle for being adsorbed with each spray gun 71 of LED chip 51 is directed at the First Line of the first conducting wire 31 of LED chip 51 to be sticked by top Between section and the second line segment of the second conducting wire 32.Then, the positive pin of LED chip 51 can be placed on the first conducting wire by spray gun 71 On 31 electric conductivity viscose, while the negative pin of LED chip 51 being placed on the electric conductivity viscose of the second conducting wire 32, otherwise also It can.By that can be attached on LED chip 51 on first conducting wire 31 and the second conducting wire 32 on electric conductivity viscose, make LED chip 51 It is connected across between the first line segment of the first conducting wire 31 and the second line segment of the second conducting wire 32 securely.In LED chip to be sticked During 51, except through the mobile spray gun 71 of actuator 72, also can by 12 mobile working platform 10 of platform conveying device, with Change the work of the multiple fixing bases 20 of the spray gun 71 for obtaining LED chip 51 and carrying with the first conducting wire 31 and the second conducting wire 32 Make the relative position of platform 10, to improve the efficiency for the LED chip 51 that is sticked.
Further, to make the be sticked achievement of LED chip 51 of chip mounter 70 more meet actual demand, using electronic device Such as the image according to the acquisition such as camera of video capture device 40 such as computer, to control the running of chip mounter 70.Specifically Ground, video capture device 40 can be other components with pick-up image function such as camera, may be provided on workbench 10 Side includes the first conducting wire 31 and the on multiple fixing bases 20 and each fixing base 20 to capture the image of workbench 10 The image of two conducting wires 32.Then, the processor in the host 63 of electronic device can analyze the image that video capture device 40 is captured 41, and image 41 and analysis can be shown as a result, being described as follows by the display screen 62 of electronic device.
Referring to Figure 4 together, be the embodiment of the present invention LED chip patch device electronic device show figure use With the schematic diagram of fixing base image in the interface of family.As shown in figure 4, the display screen 62 of electronic device shows graphical user interface 621.In the image area of graphical user interface 621, the image that real-time display video capture device 40 takes, such as shown in Fig. 2A Fixing base 20 positioning region 21 image 41.
For example, the button in image 41 or graphical user interface 621 shown by graphical user interface 621 can be clicked, with Open window W1, have in window W1 upwards, downwards, to the left, right-hand arrow schema button, pass through these button adjustable images The range of 40 filmed image 41 of acquisition device.And before or during movable image acquisition device 40, it can be by this window W1 The movement speed of slider adjustment video capture device 40.
During movable image acquisition device 40, the image 41 of the display of graphical user interface 621 can refer to, first find solid Hold the positioning region 21 of 20 two sides of seat.It then, will be in the image area of graphical user interface 621 by the input module of electronic device 61 Reticle alignment positioning region 21 image 41 nearly center at, then pressing in this window W1 has " obtain coordinate " text Button, to obtain the coordinate position of the positioning region 21 of fixing base 20, and 22 positioning method of positioning region of fixing base 20 can also Same mode is realized.
The host of processor such as computer in the host 63 of electronic device can store the coordinate position of fixing base 20, with When as each progress patch operation, difference can be quickly found out by the coordinate position of the positioning region 21,22 of 20 two sides of fixing base Respectively near fixing in two the first line segments and the second conducting wire 32 of two positioning regions 21,22 of fixing base 20 Two second line segments of two positioning regions 21,22 of seat 20.However, it should be understood that can also omit the positioning of fixing base 20 on implementing The positioning step in portion 21,22.
Further, please refer to fig. 5, it is the electronic device of the patch device of the LED chip of the embodiment of the present invention Input the schematic diagram for the LED chip coordinate amount to be sticked.As shown in figure 5, can be by window W1 as shown in Figure 4 by image capture Device 40 is moved to wherein one of the first conducting wire 31 near the positioning region of fixing base 20 21 from the positioning region of fixing base 20 21 A wherein second line segment for one line segment and the second conducting wire 32.At this point, graphical user interface 621 will be from the positioning region of fixing base 20 21 image 41 switchs to the image 42 that display has the first line segment and second line segment.
In addition, can be according to the grade line segments relative to the position of the spray gun 71 of chip mounter 70 and the LED chip 51 to be sticked Specification, manually or the processor of the host 63 of electronic device is automatically from multiple material by the input module 61 of electronic device It selects to wait the spray gun 71 of line matchs with each this in the menu of 71 specification option of rifle.
Finally, pressing the button in window to obtain the coordinate position of the grade line segments respectively.Then, the display of electronic device Screen 62 shows that graphical user interface 621 shows the XY coordinate position of the first label and the second label.The XY of first label Coordinate position represents LED chip 51 and is intended to be connected across wherein one first of the first conducting wire 31 near the positioning region of fixing base 20 21 The coordinate position of a wherein second line segment for line segment and the second conducting wire 32.The XY coordinate position of second label represents LED chip 51 are intended to be connected across another first line segment of the first conducting wire 31 near the positioning region of fixing base 20 22 and the second conducting wire 32 The coordinate position of another second line segment.
Optionally, be manually pressed by with the first marker recognition button or the second marker recognition button (or in practice by Processor in the host 63 of electronic device executes operations described below automatically), to pass through the processor in the host 63 of electronic device The image of positioning and the standard of the first line segment of the first conducting wire 31 in advance stored and the second line segment of the second conducting wire 32 are shone Piece compares, to judge whether the image of positioning is correct according to matching rate.For example, if matching rate is too low, in the image of positioning Object may not be the first conducting wire 31 and the second conducting wire 32, then aforesaid way can be followed to relocate.
After positioning, the controllable display screen 62 of the processor in the host 63 of electronic device is in graphical user interface 621 Segment area show two segments 6211 with the first color.The representative of segment 6211 on right side is intended to be connected across near fixing base A LED chip between first line segment of the first conducting wire 31 of 20 positioning region 21 and the second line segment of the second conducting wire 32 51.The segment 6211 in left side represent be intended to be connected across the first line segment of the first conducting wire 31 near the positioning region of fixing base 20 22 with And second conducting wire 32 second line segment between another LED chip 51.
Determine in the second line segment of the first line segment and second conducting wire 32 of completing the first conducting wire 31 of 20 two sides of fixing base After position, then LED chip can be inputted in the window W2 in graphical user interface 621 by the input module 61 of electronic device 51 coordinate amount, that is, the quantity for the LED chip 51 above each fixing base 20 that is intended to be sticked, include or practice on for not comprising having determined The quantity of the LED chip 51 of position.
Processor in the host 63 of electronic device can be based on the first line segment and second of oriented first conducting wire 31 Predetermined space between multiple line segments of the coordinate position of the second line segment of conducting wire 32, the first conducting wire 31 or the second conducting wire 32, with And it is more to analyze other according to the quantity of multiple LED chips 51 for the first preset distance between conducting wire 31 and the second conducting wire 32 First line segment and second conducting wire 32 of a LED chip 51 wait oriented first conducting wire 31 above fixing base 20 that is sticked Coordinate position between second line segment.
When the deviation correcting button of graphical user interface 621 is triggered, the processor in the host 63 of electronic device can The error of calibration coordinate position.In addition, can select to be intended to be sticked with what chip code indicated by the input module 61 of electronic device LED chip 51, the quantity according to each LED chip 51 chooses the spray gun that uses and selects the specification of each spray gun, and can The selection starting spray gun from multiple such as six spray guns, the LED that starting spray gun is for example represented for the segment 6211 in the left side that is sticked Be sticked mode and the sequence of LED chip 51 then may be selected in chip 51.
Further, referring to Figure 6 together, be the embodiment of the present invention LED chip patch device electronic device Display screen show that the representative in graphical user interface has been sticked or the segment for the LED chip that is not sticked.
After the quantity for inputting the LED chip 51 to be sticked by the input module 61 of electronic device, as shown in fig. 6, Processor in the host 63 of electronic device can control display screen 62 in the first segment area A1 of graphical user interface 621 accordingly Show have the first color multiple segments, respectively represent be not connected across it is multiple between the first conducting wire 31 and the second conducting wire 32 LED chip 51.
Between the adjacent second line segment of each of multiple first line segments of first conducting wire 31 and the second conducting wire 32 Bridge LED chip 51.Alternatively, only adjacent second of the first line segment of most first conducting wire 31 and the second conducting wire 32 LED chip 51 is set between line segment, and is then not provided with LED chip 51 between the first line segment and second line segment of rest part.
For example, installation respectively corresponds as shown in Figure 6 there are four fixing base 20 on workbench 10 as shown in Figure 2 A Graphical user interface 621 the first segment area A1 or four row segments in the second segment area A2.In the host 63 of electronic device Processor can be according to spray gun quantity such as six of chip mounter 70 as shown in Figure 2 A, with multiple figures to each fixing base 20 Block grouping, such as every six one group.The actuator 72 of chip mounter 70 may be actuated multiple such as six spray guns 71 and be respectively aligned to every group The corresponding coordinate position of first segment, then control spray gun 71 towards fixing base 20 direction vertically move, with sequentially or together When be sticked multiple such as six LED chips 51 bridge 20 top of each fixing base the first conducting wire 31 multiple first line segments and Between multiple second line segments between second conducting wire 32.
First segment area A1 of graphical user interface 621 shows the shape that is sticked of the LED chip 51 in first time patch process State.When as shown in fig. 6, the segment 6211 of the first segment area A1 in the graphical user interface 621 that display screen 62 is shown from the When one color such as white is changed into the second color such as black, it is meant that fill up 24 segments of the second color such as black 6211 24 LED chips 51 represented have been sticked completion, wherein each fixing base 20, which has been sticked, 6 LED chips 51.First When all segments 6211 in segment area A1 all fill up the second color, the operation that is sticked of 144 LED chips 51 is completed.
Make in the first time patch process for multiple LED chips 51 that the multiple segments 6211 for completing the first segment area A1 represent After industry, the platform conveying device 12 of workbench 10 can will be equipped with the workbench 10 of multiple fixing bases 20, from chip mounter 70 70 outside of chip mounter is delivered to below interior 71 direction of multiple spray guns.It then, can be by multiple fixing bases 20 from workbench 10 It unloads, and by each lamp string being made of the first conducting wire 31, the second conducting wire 32 and multiple LED chips 51 from corresponding fixing base It is unloaded on 20.
There is single led chip by each LED light that lamp string is completed in above-mentioned operation.If the part of lamp string to be made is every A LED light has dual chip, then can rotate work by the actuator of workbench 10 before lamp string is unloaded from fixing base 20 Make platform 10, repeat above-mentioned patch operation using chip mounter, then be sticked a LED chip to lamp string each LED light.Often Double LED chips 51 of a LED light back-to-back can mutually be sticked together.
Second segment area A2 shows the state that is sticked of multiple LED chips 51 in second of patch process.When the second segment When all segments 6222 of area A2 also all fill up the second color, 288 LED chips 51 that are sticked are completed altogether.It should be understood that LED chip 51 patch quantity and corresponding patch operation can adjust according to actual demand, and invention is not limited thereto.
Referring to Fig. 7, it is the first pass figure of the pasting method of the LED chip of the embodiment of the present invention.As shown in fig. 7, The pasting method of the LED chip of the embodiment of the present invention comprises the steps of S701~S713, is applicable to above-mentioned LED chip Patch device.
Step S701: along the longitudinal direction of each fixing base of multiple fixing bases, the first conducting wire of winding at a predetermined interval Multiple first line segments, and multiple second line segments of the second conducting wire of winding are on each fixing base at a predetermined interval, wherein every 1 The preset distance that two line segments and adjacent every one first line segment are separated by depends on LED core chip size.
Step S703: multiple fixing bases are installed on workbench.
Step S705: by video capture device, capturing the image on workbench, includes multiple fixing bases, multiple first The image of conducting wire and multiple second conducting wires.
Step S707: utilizing electronic device, in the images of recording and displaying fixing base two sides, the first conducting wire respectively near Respectively near the two of each fixing base two sides in the coordinate position and the second conducting wire of two the first line segments of each fixing base two sides The coordinate position of a second line segment.
Step S709: the quantity of the LED chip that each fixing base to be sticked is inputted to electronic device.
Step S711: by electronic device, of the first line segment and the second conducting wire based on oriented first conducting wire Predetermined space and the first conducting wire between multiple line segments of the coordinate position of two line segments, the first conducting wire or the second conducting wire and Preset distance between second conducting wire analyzes other multiple LED chips and waits being connected across fixing according to the quantity of multiple LED chips The coordinate position between the first conducting wire and the second conducting wire on seat/be sticked position.
Step S713: by chip mounter, according to the coordinate position of multiple LED chips, the LED chip that is sticked is connected across first and leads Between the adjacent second line segment of the first line segment and the second conducting wire of line.
Single led chip is only arranged in each LED light of S701~S713 through the above steps, lamp string.If lamp string to be made Part or each LED light have dual chip, and the pasting method of the LED chip of the embodiment of the present invention, which comprises the steps of:, passes through work Make the actuator rotation work platform of platform, or the first conducting wire and the second conducting wire removed from fixing base and after turn-over further around If returning on fixing base;Above-mentioned steps S705~S713 is repeated using chip mounter, with the LED chip that is sticked again, two LED Chip can be adjacent to each other or back-to-back be mutually sticked together.
Referring to Fig. 8, it is the second flow chart of the pasting method of the LED chip of the embodiment of the present invention.As shown in figure 8, The pasting method of the LED chip of the embodiment of the present invention comprises the steps of S801~S809, can be with above-mentioned all or part of step Suddenly it is combined according to mode appropriate, the patch device suitable for above-mentioned LED chip.
Step S801: by video capture device, each fixing base, each first conducting wire and each second on workbench are captured The image of conducting wire.
Step S803: graphical user interface is shown by electronic device, the image area in graphical user interface shows shadow The image captured as acquisition device.
Step S805: by electronic device, multiple figures with the first color are shown in the segment area of graphical user interface Block respectively represents the multiple LED chips not being sticked between the first conducting wire and the second conducting wire on the surface of multiple fixing bases.
Step S807: by chip mounter, according to the coordinate position of multiple LED chips, the LED chip that is sticked is connected across first and leads Between the adjacent second line segment of the first line segment and the second conducting wire of line.
Step S809: electronic device changes first that shown segment Qu Zhong represents the segment for the LED chip being sticked Color is the second color, and multiple segments until representing all LED chips to be sticked all switch to the second color from the first color.
Referring to Fig. 9, it is the third flow chart of the pasting method of the LED chip of the embodiment of the present invention.As shown in figure 9, The pasting method of the LED chip of the embodiment of the present invention comprises the steps of S901~S911, can be with above-mentioned all or part of step Suddenly it is combined according to mode appropriate, the patch device suitable for above-mentioned LED chip.
Step S901: chip mounter is moved horizontally above multiple fixing bases of workbench by the actuator of chip mounter Multiple spray guns, each spray gun mouth is aligned between the first line segment and second line segment of LED chip to be sticked.
Step S903: by actuator, multiple spray guns are activated close to the first conducting wire and the second conducting wire, wait be sticked Dispensing on each first line segment of LED chip and each second line segment, and complete the multiple spray guns of actuating in dispensing and led far from first Line and the second conducting wire.
Step S905: by multiple conveying devices, respectively have towards the conveying of the direction of multiple spray guns of chip mounter respectively multiple Multiple bands of LED chip.
Step S907: by the actuator of chip mounter, activating multiple spray guns and being moved to respectively has the multiple of multiple LED chips Above band, to obtain multiple LED chips respectively by multiple spray guns.
Step S909: by actuator, activating multiple spray guns and move back to above the first conducting wire and the second conducting wire, will be each Spray gun mouth is aligned between the first line segment of the first conducting wire of LED chip to be sticked and the second line segment of the second conducting wire.
Step S911: by multiple spray guns, the first conducting wire that multiple LED chips that are sticked respectively are connected across on multiple fixing bases Multiple first line segments and the second conducting wire multiple second line segments between.
In conclusion the beneficial effects of the present invention are, the patch device and method of LED chip provided by the invention, Automation control chip mounter is used to realize patch operation, replaces the manpower operation for the LED chip that is sticked manually, to effectively improve patch If the position precision of LED chip and the efficiency of production, to reduce the processing time of each LED chip, mass production is realized The effect of the lamp string of high quality.
Must be explanatorily finally, in preceding description, although by the concept of the technology of the present invention with multiple exemplary implementations Example is specifically illustrated in and illustrates, however it will be understood by those skilled in the art that being defined without departing substantially from by following claims The technology of the present invention concept range under conditions of, the various change in form and details can be made to it.

Claims (14)

1. a kind of patch device of LED chip, which is characterized in that the patch device of the LED chip includes:
Workbench;
Multiple fixing bases, installation is on the working platform;
Multiple conducting wires include multiple first conducting wires and multiple second conducting wires, multiple first line segments edge of each first conducting wire The longitudinal direction of each fixing base is wound around at a predetermined interval on each fixing base, and multiple the second of each second conducting wire Line segment is wound around on each fixing base along the longitudinal direction of each fixing base with the predetermined space;
Video capture device, setting is square on the working platform, and configuration is to capture an image towards the workbench;
Multiple LED chips, each LED chip are sticked first conducting wire and described on the corresponding fixing base Between two conducting wires, wherein the preset distance between second conducting wire and first conducting wire depends on each LED chip ruler It is very little;
Electronic device, connects the video capture device, configuration with provide first conducting wire inputted on each fixing base and The quantity for the multiple LED chip to be sticked between second conducting wire shows the image and based on the image capture Device captures the position analysis of the image, record and shows respectively in first conducting wire of each fixing base two sides Described two first line segments and described two second line segments in second conducting wire multiple coordinate positions, according to described in Multiple coordinate positions, the predetermined space, the preset distance and the quantity analyze other the multiple LED chips and are intended to paste If other multiple coordinate positions;And
One chip mounter, connects the electronic device, and configuration according to other the multiple coordinate positions to be sticked each LED chip Between first conducting wire and second conducting wire.
2. the patch device of LED chip according to claim 1, which is characterized in that the display screen of the electronic device To show graphical user interface, the image area in the graphical user interface shows what the video capture device was captured for configuration Image;
The display screen configuration shows multiple segments with the first color with the segment area in the graphical user interface, point It does not represent the multiple between first conducting wire and second conducting wire not being sticked above the multiple fixing base LED chip.
3. the patch device of LED chip according to claim 2, which is characterized in that a processor of the electronic device Configuration in each LED chip to be sticked between first conducting wire and second conducting wire above the fixing base When, the segment Qu Zhong that the control display screen changes display represents the described of each segment of each LED chip First color is the second color;
Wherein second color is different from first color.
4. the patch device of LED chip according to claim 1, which is characterized in that the patch device of the LED chip is also Comprising platform conveying device, the workbench is connected, the platform conveying device configuration is arranged with described the will install The workbench of one conducting wire and second conducting wire but the multiple fixing base for the multiple LED chip that is not sticked, It is delivered to below multiple spray gun directions in the chip mounter from an outside of the chip mounter;
The platform conveying device configuration has been sticked described in the multiple fixing base of the multiple LED chip with that will be equipped with Workbench is delivered to another outside of the chip mounter below the multiple spray gun direction in the chip mounter.
5. the patch device of LED chip according to claim 1, which is characterized in that the chip mounter also includes actuator, Multiple spray guns are connected, each spray gun mouth is aligned the multiple wait be sticked by the actuator configuration with the multiple spray guns of movement Between first conducting wire and second conducting wire of LED chip;
Actuator configuration with by the multiple spray gun of the actuator activation close to first conducting wire and described the Two conducting wires, with the dispensing on each first conducting wire and each second conducting wire wait the multiple LED chip that is sticked, and Complete to activate the multiple spray gun far from first conducting wire and second conducting wire in dispensing.
6. the patch device of LED chip according to claim 1, which is characterized in that the chip mounter also includes multiple cores Piece conveying device and actuator, the multiple chip conveying device is adjacent with the chip mounter, described in the actuator connection Multiple spray guns of chip mounter, the multiple chip conveying device are respectively configured with towards the side of the multiple spray gun of the chip mounter To conveying respectively with multiple bands of the multiple LED chip;
The actuator is configured such that moving the multiple spray gun is moved to the multiple band respectively with the multiple LED chip Top, the multiple spray gun obtain the multiple LED chip respectively, and the actuator then activates the multiple spray gun and moves back to Above first conducting wire and second conducting wire;
The actuator, which is configured such that, moves the multiple spray gun, and each spray gun mouth is aligned wait the LED chip that is sticked Between first conducting wire and second conducting wire, each spray gun is sticked each LED chip in the fixing base respectively On first conducting wire and second conducting wire between.
7. the patch device of LED chip according to claim 6, which is characterized in that be placed on each item take it is each The anode of the LED chip and the configuration direction of cathode depend on being intended to be sticked first conducting wire and second conducting wire it Between each LED chip anode and cathode configuration direction.
8. a kind of pasting method of LED chip, which is characterized in that the pasting method of the LED chip comprises the steps of:
Along the longitudinal direction of each fixing base of multiple fixing bases, multiple First Lines of the first conducting wire of winding at a predetermined interval Section, and with multiple second line segments of second conducting wire of predetermined space winding on each fixing base, wherein each described The preset distance that second line segment and adjacent each first line segment are separated by depends on LED core chip size;
The multiple fixing base is installed on workbench;
By video capture device, towards the workbench pick-up image;
Using electronic device, respectively near each institute in the image of the multiple fixing base of recording and displaying, first conducting wire It states in the coordinate position and second conducting wire of described two first line segments of fixing base two sides respectively near each described solid Hold the coordinate position of described two second line segments of a two sides;
Quantity to the electronics that each fixing base is inputted in face of the multiple LED chip to be sticked above chip mounter fills It sets;
By the electronic device, based near described two first line segments of the two sides of each fixing base and described two The coordinate position of a second line segment, the predetermined space and the preset distance, according to the quantity of the multiple LED chip, Analyze other the multiple LED chips be intended to be sticked first conducting wire on each fixing base and second conducting wire it Between coordinate position;And
By the chip mounter, according to the coordinate position of the multiple LED chip, each LED chip that is sticked is described first Between conducting wire and second conducting wire.
9. the pasting method of LED chip according to claim 8, which is characterized in that the pasting method of the LED chip is also It comprises the steps of:
Graphical user interface is shown by the electronic device, and the image area in the graphical user interface shows the shadow The image captured as acquisition device;
By the electronic device, multiple segments with the first color are shown in the segment area of the graphical user interface, point It does not represent the multiple between first conducting wire and second conducting wire not being sticked above the multiple fixing base LED chip.
10. the pasting method of LED chip according to claim 8, which is characterized in that the pasting method of the LED chip Also comprise the steps of:
When the LED chip has been sticked between first conducting wire and second conducting wire above the fixing base, The electronic device changes first face that the shown segment Qu Zhong represents each segment of each LED chip Color is the second color;
Wherein second color is different from first color.
11. the pasting method of LED chip according to claim 8, which is characterized in that the pasting method of the LED chip Also comprise the steps of:
By platform conveying device, it will install and be arranged with first conducting wire and second conducting wire but be not sticked described more The workbench of the multiple fixing base of a LED chip is delivered to the chip mounter from an outside of the chip mounter Below interior multiple spray gun directions;And
By the platform conveying device, it has been sticked being equipped with described in the multiple fixing base of the multiple LED chip Workbench is delivered to another outside of the chip mounter below the multiple spray gun direction in the chip mounter.
12. the pasting method of LED chip according to claim 8, which is characterized in that the pasting method of the LED chip Also comprise the steps of:
By the actuator of the chip mounter, each spray gun mouth is aligned wait paste by multiple spray guns of the mobile chip mounter If between first line segment of the LED chip and the second line segment;And
By the actuator, the multiple spray gun is activated close to first conducting wire and second conducting wire, wait paste If dispensing on each first conducting wire and each second conducting wire of the LED chip, and completed described in actuating in dispensing Multiple spray guns are far from first conducting wire and second conducting wire.
13. the pasting method of LED chip according to claim 8, which is characterized in that the pasting method of the LED chip Also comprise the steps of:
By multiple chip conveying devices, respectively there are multiple LED cores towards the conveying of the direction of multiple spray guns of the chip mounter respectively Multiple bands of piece;
By the actuator of the chip mounter, activates the multiple spray gun and be moved to multiple bands respectively with multiple LED chips Top, to obtain multiple LED chips respectively by the multiple spray gun;
By the actuator of the chip mounter, activates the multiple spray gun and move back to first conducting wire and second conducting wire Each spray gun mouth is aligned between first conducting wire and second conducting wire wait the LED chip that is sticked by top; And
By the multiple spray gun, the multiple LED chip is sticked described first on the multiple fixing base leads respectively Between line and second conducting wire.
14. the pasting method of LED chip according to claim 13, which is characterized in that the pasting method of the LED chip Also comprise the steps of:
Through each chip conveying device, described in being intended to be sticked between first conducting wire and second conducting wire The anode of LED chip and the configuration direction of cathode determine the anode and cathode that are placed on each LED chip that the item takes Configuration direction.
CN201811081651.2A 2017-09-29 2018-09-17 The patch device and method of LED chip Pending CN109585627A (en)

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US62/565,327 2017-09-29
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CN201810312731.8A Active CN109586141B (en) 2017-09-29 2018-04-09 Wire, wire stripping method and lamp
CN201810311959.5A Pending CN109611711A (en) 2017-09-29 2018-04-09 Lamp bar manufacturing method and bobbin winder bracket for manufacturing lamp bar
CN201810415874.1A Active CN109587870B (en) 2017-09-29 2018-05-03 Single-point control lamp string circuit and method thereof
CN201811008510.8A Pending CN109586352A (en) 2017-09-29 2018-08-31 Power supply device
CN201811044271.1A Pending CN109570997A (en) 2017-09-29 2018-09-07 Lamp string and its automatic assembly equipment and method
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CN201810311959.5A Pending CN109611711A (en) 2017-09-29 2018-04-09 Lamp bar manufacturing method and bobbin winder bracket for manufacturing lamp bar
CN201810415874.1A Active CN109587870B (en) 2017-09-29 2018-05-03 Single-point control lamp string circuit and method thereof
CN201811008510.8A Pending CN109586352A (en) 2017-09-29 2018-08-31 Power supply device
CN201811044271.1A Pending CN109570997A (en) 2017-09-29 2018-09-07 Lamp string and its automatic assembly equipment and method

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