CN109573154B - Laminating machine and laminating method - Google Patents

Laminating machine and laminating method Download PDF

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Publication number
CN109573154B
CN109573154B CN201811401514.2A CN201811401514A CN109573154B CN 109573154 B CN109573154 B CN 109573154B CN 201811401514 A CN201811401514 A CN 201811401514A CN 109573154 B CN109573154 B CN 109573154B
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China
Prior art keywords
film
lifting mechanism
thin film
breaking
driving
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CN201811401514.2A
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Chinese (zh)
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CN109573154A (en
Inventor
吴文宝
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Shanghai Lanyue Intelligent Technology Co ltd
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Shanghai Lanyue Intelligent Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00Packaging other articles presenting special problems
    • B65B25/14Packaging paper or like sheets, envelopes, or newspapers, in flat, folded, or rolled form
    • B65B25/146Packaging paper or like sheets, envelopes, or newspapers, in flat, folded, or rolled form packaging rolled-up articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/06Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths
    • B65B11/08Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in a single straight path
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B41/00Supplying or feeding container-forming sheets or wrapping material
    • B65B41/12Feeding webs from rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/04Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
    • B65B61/06Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting

Abstract

The invention discloses a film laminating machine and a film laminating method, wherein the film laminating machine comprises: the winding device comprises a winding support, a film clamping lifting mechanism, a material penetrating shaft, a film breaking mechanism, a film ejecting mechanism, a driving device and a winding device for bearing and driving a cable reel to rotate; the material penetrating shaft, the film breaking mechanism and the film ejecting mechanism are sequentially arranged on the winding support; the reel device is arranged on one side of the winding support; the film clamping lifting mechanism is controlled to lift through the driving device; when the material penetrating shaft unreels the thin film, the film clamping lifting mechanism clamps the thin film to descend, the film ejecting mechanism ejects the thin film onto the cable disc, the film clamping lifting mechanism releases the thin film, the cable disc automatically rolls the film, the film ejecting mechanism retracts, the film clamping lifting mechanism ascends to the position above the film breaking mechanism to clamp the thin film, and the film breaking mechanism cuts the thin film. By adopting the film laminating machine provided by the invention, the packaging working efficiency is improved, and the labor cost is reduced.

Description

Laminating machine and laminating method
Technical Field
The invention relates to the technical field of film covering and packaging equipment, in particular to a film covering machine and a film covering method.
Background
The core of the fourth industrial revolution is to promote the manufacturing industry to be transformed to intellectuality, and in the process, the automatic production replaces the traditional manual production and becomes the development trend, and the appearance of automatic packaging special plane equipment will effectively save the cost of labor, increase packing efficiency, promote market demand. The existing automatic packaging special machine equipment does not have an automatic film coating function, the film coating operation is basically realized by manpower in the cable reel packaging production, the manual packaging operation time is long, and the labor intensity is high. The utility model provides a laminating machine for cable dish tectorial membrane packing designs, realizes the automatic tectorial membrane packing of the cable dish of different specifications, improves packing work efficiency, and it is the problem that awaits a urgent need to solve to reduce labour cost.
Disclosure of Invention
The invention aims to provide a film laminating machine and a film laminating method, which aim to improve the packaging work efficiency and reduce the labor cost.
In order to achieve the above object, the present invention provides a laminator comprising: the winding device comprises a winding support, a film clamping lifting mechanism, a material penetrating shaft, a film breaking mechanism, a film ejecting mechanism, a driving device and a winding device for bearing and driving a cable reel to rotate; the winding support comprises an upright post and a beam structure connected with the upright post; the material penetrating shaft, the film breaking mechanism and the film ejecting mechanism are sequentially arranged on the winding support; the reel device is arranged on one side of the winding support; the film clamping lifting mechanism is arranged on the winding support through the driving device and is controlled to lift by the driving device; when the material penetrating shaft unreels the thin film, the film clamping lifting mechanism clamps the thin film to descend below the center of the cable disc, the film jacking mechanism jacks the thin film onto the cable disc, the film clamping lifting mechanism releases the thin film, the cable disc automatically rolls the thin film, the film jacking mechanism returns, the film clamping lifting mechanism ascends to the position above the film breaking mechanism to clamp the thin film, and the film breaking mechanism cuts off the thin film.
Optionally, the material passing shaft comprises an inflatable shaft.
Optionally, the film ejection mechanism includes a film ejection cylinder and a film ejection wheel capable of rotating, the film ejection wheel and the cable tray are arranged oppositely, the film ejection cylinder is arranged on the winding support, the film ejection wheel is mounted on the film ejection cylinder, and the film ejection cylinder telescopically controls the film ejection wheel to approach or leave the cable tray.
Optionally, the film breaking mechanism comprises a film breaking cylinder and a film breaking heating wire, the film breaking cylinder is arranged on the winding support, the film breaking heating wire is installed on the film breaking cylinder, and the film breaking cylinder is controlled in a telescopic mode to enable the film breaking heating wire to be close to or far away from the film.
Optionally, the reel device includes a first driving motor, a pair of first driving wheels and a pair of first driven wheels, the first driving motor is connected to and drives the first driving wheels to rotate, and the cable reel is disposed on the first driving wheels and the first driven wheels.
Optionally, the driving device includes a second driving motor, a second driving wheel, a second driven wheel and a transmission belt, which are mounted on the column of the winding support, the second driving wheel and the second driven wheel are connected through the transmission belt, the second driving motor is connected with and drives the second driving wheel to rotate, and the film clamping lifting mechanism is connected to the transmission belt.
Optionally, the film laminating machine further includes a moving platform, the moving platform is disposed on the beam structure of the winding support and moves along the extending direction of the beam structure, the material passing shaft is disposed on the moving platform, and the film clamping lifting mechanism is movably connected with the moving platform, so that the film clamping lifting mechanism and the material passing shaft do not move relatively in the extending direction of the beam structure.
Optionally, a third driving motor is arranged on the moving platform, a rack is arranged on the beam structure, and the third driving motor is matched with the rack to drive the moving platform to move along the extending direction of the beam structure.
Optionally, the film laminating machine further comprises a film pulling guide wheel, and the film pulling guide wheel is arranged on the moving platform and used for guiding the direction of the film in the moving process.
The invention also provides a film laminating method, which adopts the film laminating machine and specifically comprises the following steps: the method comprises the steps that a cable disc is placed on a winding device, a material penetrating shaft unreels a thin film, a film clamping and lifting mechanism clamps the thin film to descend, a film ejecting mechanism ejects the thin film onto the cable disc, the film clamping and lifting mechanism releases the thin film, the winding device drives the cable disc to rotate to wind the film, the film ejecting mechanism retracts, the film clamping and lifting mechanism ascends to the position above a film breaking mechanism to clamp the thin film, the film breaking mechanism cuts the thin film, and after the end of the thin film is wound up by the cable disc in a rotating mode, the other cable disc is placed on the winding device to be covered with the film.
In a film laminating machine and a film laminating method provided by the present invention, the film laminating machine includes: the winding device comprises a winding support, a film clamping lifting mechanism, a material penetrating shaft, a film breaking mechanism, a film ejecting mechanism, a driving device and a winding device for bearing and driving a cable reel to rotate; the winding support comprises an upright post and a beam structure connected with the upright post; the material penetrating shaft, the film breaking mechanism and the film ejecting mechanism are sequentially arranged on the winding support; the reel device is arranged on one side of the winding support; the film clamping lifting mechanism is arranged on the winding support through the driving device and is controlled to lift by the driving device; when the material penetrating shaft unreels the thin film, the film clamping lifting mechanism clamps the thin film to descend below the center of the cable disc, the film jacking mechanism jacks the thin film onto the cable disc, the film clamping lifting mechanism releases the thin film, the cable disc automatically rolls the thin film, the film jacking mechanism returns, the film clamping lifting mechanism ascends to the position above the film breaking mechanism to clamp the thin film, and the film breaking mechanism cuts off the thin film. The invention realizes automatic packaging, improves the packaging work efficiency and reduces the labor cost.
Drawings
FIG. 1 is a schematic three-dimensional structure diagram of a laminator provided in accordance with an embodiment of the present invention;
FIG. 2 is a view showing the structure of a reel unit of a laminator according to an embodiment of the present invention;
FIG. 3 is a schematic view of a partial three-dimensional structure of a laminator according to an embodiment of the present disclosure;
wherein: 1-winding support, 2-film clamping lifting mechanism, 21-lifting guide rail, 3-reeling device, 31-first driving motor, 32-first driving wheel, 33-first driven wheel, 4-driving device, 41-second driving motor, 42-second driving wheel, 43-second driven wheel, 5-material passing shaft, 6-film breaking mechanism, 61-film breaking cylinder, 62-film breaking heating wire, 7-film pushing mechanism, 71-film pushing cylinder, 72-film pushing wheel, 8-film pulling guide wheel, 9-moving platform, 91-third driving motor, 92-rack, 10-film and 11-cable reel.
Detailed Description
The following describes in more detail embodiments of the present invention with reference to the schematic drawings. The advantages and features of the present invention will become more apparent from the following description. It is to be noted that the drawings are in a very simplified form and are not to precise scale, which is merely for the purpose of facilitating and distinctly claiming the embodiments of the present invention.
An embodiment of the invention provides a laminating machine which is used for product laminating packaging including a cable reel. Fig. 1 is a schematic three-dimensional structure diagram of a laminator provided in an embodiment of the present invention, fig. 2 is a structural diagram of a reel device of the laminator provided in an embodiment of the present invention, fig. 3 is a schematic partial three-dimensional structure diagram of the laminator provided in an embodiment of the present invention, as shown in fig. 1 to 3, the laminator includes: winding support 1, film clamping lifting mechanism 2, coiling device 3 and drive arrangement 4. The winding support 1 is a support formed by combining two upright post and beam structures, the beam structures are respectively a first beam, a second beam and a third beam from top to bottom, a material passing shaft 5, a film breaking mechanism 6 and a film jacking mechanism 7 are sequentially arranged on the winding support 1 from top to bottom, a winding device 3 for bearing and driving a cable drum 11 to rotate is arranged on one side of the winding support 1, the film clamping lifting mechanism 2 is installed on the winding support 1 through the driving device 4 and is controlled to lift by the driving device 4, when the material passing shaft 5 unwinds a film 10, the film clamping lifting mechanism 2 clamps the film 10 to descend below the center of the cable drum 11, the film jacking mechanism 7 jacks the film 10 onto the cable drum 11, the film clamping lifting mechanism 2 is released, the cable drum 11 automatically coils the film, and when the film 10 covers the cable drum 11, the film pushing mechanism 7 retracts, the film clamping lifting mechanism 2 ascends to the position above the film breaking mechanism 6 to clamp the film 10, the film breaking mechanism 6 cuts the film 10, and finally the cable disc 11 rotates to roll the cut residual film 10 onto the cable disc 11 to complete film covering.
The material penetrating shaft 5 can adopt an inflatable shaft, the coiled film 10 is installed on the inflatable shaft, then the inflatable shaft is inflated, so that the coiled film 10 is fixed on the inflatable shaft, and only air is required to be discharged when the film is detached. The material passing shaft 5 can also adopt a common roll shaft, and the invention is not limited.
As shown in fig. 1 to 3, the film-ejecting mechanism 7 includes, for example, a film-ejecting cylinder 71 and a film-ejecting wheel 72, the film-ejecting wheel 72 is disposed opposite to the cable tray 11, the film-ejecting cylinder 71 is disposed on the third cross member, the film-ejecting wheel 72 is a roller shaft that can rotate around its axis, the film-ejecting wheel 72 is mounted on the film-ejecting cylinder 71, and the film-ejecting cylinder 71 extends and retracts to control the film-ejecting wheel 72 to approach or separate from the cable tray 11. When the film 10 is pushed up to the drum 11 by the film pushing wheel 72, the film 10 is wound up to the drum 11 as the drum 11 rotates.
As shown in fig. 1 and 3, the film breaking mechanism 6 includes, for example, a film breaking cylinder 61 and a film breaking heating wire 62, the film breaking cylinder 61 is disposed on the second cross beam, the film breaking heating wire 62 is mounted on the film breaking cylinder 61, and the expansion and contraction of the film breaking cylinder 61 controls the film breaking heating wire 62 to approach or separate from the film 10. After the film 10 is covered on the cable tray 11, the film breaking cylinder 61 is extended to enable the film breaking heating wire 62 to be in contact with the film 10, and the film breaking heating wire 62 generates heat to fuse the film 10.
As shown in fig. 2, the winding device 3 includes, for example, a first driving motor 31, a pair of first driving wheels 32, and a pair of first driven wheels 33, the pair of first driving wheels 32 are connected by a shaft, the first driving motor 31 is connected to drive the first driving wheels 32 to rotate, the cable tray 11 is disposed on the first driving wheels 32 and the first driven wheels 33, so that the outer circle of the cable tray 11 is tangent to the outer circle of the first driving wheels 32 and the outer circle of the first driven wheels 33, and the first driving wheels 32 are driven by the first motor to rotate, thereby driving the cable tray 11 to rotate.
Further, as shown in fig. 1 and 2, the driving device 4 includes a second driving motor 41, a second driving wheel 42, a second driven wheel 43 and two transmission belts, which are installed on the two columns of the winding support 1, the number of the two columns is two, the number of the second driving wheel 42 and the number of the second driven wheel 43 are two, the number of the transmission belts is two, a pair of driving wheels are respectively installed on the two columns, the two driving wheels are connected through a shaft, correspondingly, a pair of driven wheels are respectively installed on the two columns, the two driven wheels are also connected through a shaft, the second driving wheel 42 and the second driven wheel 43 are connected through the transmission belts, the second driving motor 41 is connected to drive the second driving wheel 42 to rotate, and the film clamping lifting mechanism 2 is connected to the transmission belts.
Further, as shown in fig. 1 and 2, the film laminating machine further includes a moving platform 9, the moving platform 9 is disposed on the first cross beam of the winding support 1 and moves along the extending direction of the first cross beam, the material passing shaft 5 is disposed on the moving platform 9, and the film clamping lifting mechanism 2 is movably connected with the moving platform 9, so that the film clamping lifting mechanism 2 and the material passing shaft 5 do not move relatively in the extending direction of the first cross beam. A third driving motor 91 is arranged on the moving platform 9, a rack 92 is arranged on the first cross beam, and the third driving motor 91 is matched with the rack 92 to drive the moving platform 9 to move along the extending direction of the first cross beam.
Further, as shown in fig. 1 and 2, the film clamping lifting mechanism 2 is a pneumatic clamp, the pneumatic clamp includes a first clamping plate and a second clamping plate, the second clamping plate slides upwards in the direction opposite to the direction in which the first clamping plate extends, the first clamping plate is fixedly connected with the transmission belt, a lifting guide rail 21 is arranged on the moving platform 9, and the second clamping plate can slide up and down on the lifting guide rail 21.
Further, as shown in fig. 1 and 2, the laminator further includes a film-drawing guide wheel 8, and the film-drawing guide wheel 8 is disposed on the moving platform 9 and used for guiding the direction of the film 10 during moving.
An embodiment of the present invention further provides a film coating method, where the film coating method uses the film coating machine, and specifically includes:
the method comprises the steps that a cable disc 11 is placed on a winding device 3, a material penetrating shaft 5 unreels a thin film, a film clamping and lifting mechanism 2 clamps the thin film to descend, a film ejecting mechanism 7 ejects the thin film onto the cable disc 11, the film clamping and lifting mechanism 2 releases the thin film, the winding device 3 drives the cable disc 11 to roll the film in a self-rotating mode, the film ejecting mechanism 7 retracts, the film clamping and lifting mechanism 2 ascends to the position above a film breaking mechanism 6 to clamp the thin film, the film breaking mechanism 6 cuts the thin film, and after the cable disc 11 automatically rotates to wind the end of the thin film, the other cable disc 11 is placed on the winding device 3 to be covered with the film.
When the width of the film 10 is greater than or equal to the width of the cable tray 11, the moving platform 9 moves to the middle position of the first beam, and the film laminating machine is used for laminating the cable tray 11 for 1.5 circles; when the width of the film 10 is smaller than the width of the cable drum 11, the moving platform 9 moves to one end of the first beam, the laminating machine is used for laminating the cable drum 11 for 1.5 circles, then the moving platform 9 moves to the other end of the first beam, and the laminating machine is used for laminating the cable drum 11 for 1.5 circles.
In summary, in a laminating machine and a laminating method provided by an embodiment of the present invention, the laminating machine includes: the winding device comprises a winding support, a film clamping lifting mechanism, a material penetrating shaft, a film breaking mechanism, a film ejecting mechanism, a driving device and a winding device for bearing and driving a cable reel to rotate; the winding support comprises an upright post and a beam structure connected with the upright post; the material penetrating shaft, the film breaking mechanism and the film ejecting mechanism are sequentially arranged on the winding support; the reel device is arranged on one side of the winding support; the film clamping lifting mechanism is arranged on the winding support through the driving device and is controlled to lift by the driving device; when the material penetrating shaft unreels the thin film, the film clamping lifting mechanism clamps the thin film to descend below the center of the cable disc, the film jacking mechanism jacks the thin film onto the cable disc, the film clamping lifting mechanism releases the thin film, the cable disc automatically rolls the thin film, the film jacking mechanism returns, the film clamping lifting mechanism ascends to the position above the film breaking mechanism to clamp the thin film, and the film breaking mechanism cuts off the thin film.
The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any way. It will be understood by those skilled in the art that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (9)

1. A laminator, comprising: the winding device comprises a winding support, a film clamping lifting mechanism, a material penetrating shaft, a film breaking mechanism, a film ejecting mechanism, a driving device and a winding device for bearing and driving a cable reel to rotate;
the winding support comprises an upright post and a beam structure connected with the upright post; the material penetrating shaft, the film breaking mechanism and the film ejecting mechanism are sequentially arranged on the winding support; the reel device is arranged on one side of the winding support; the film clamping lifting mechanism is arranged on the winding support through the driving device and is controlled to lift by the driving device; when the material penetrating shaft unreels the thin film, the film clamping lifting mechanism clamps the thin film and descends to a position below the center of the cable disc, the film ejecting mechanism ejects the thin film onto the cable disc, the film clamping lifting mechanism releases the thin film, the cable disc automatically rolls the film, the film ejecting mechanism retreats, the film clamping lifting mechanism ascends to a position above the film breaking mechanism to clamp the thin film, and the film breaking mechanism cuts off the thin film;
the moving platform is arranged on the beam structure of the winding support and moves along the extending direction of the beam structure, the material penetrating shaft is arranged on the moving platform, and the film clamping lifting mechanism is movably connected with the moving platform, so that the film clamping lifting mechanism and the material penetrating shaft do not move relatively in the extending direction of the beam structure.
2. The laminator according to claim 1, wherein the feed shaft includes an inflatable shaft.
3. The laminating machine of claim 1, wherein the film ejection mechanism comprises a film ejection cylinder and a rotatable film ejection wheel, the film ejection wheel and the cable drum are oppositely arranged, the film ejection cylinder is arranged on the winding support, the film ejection wheel is mounted on the film ejection cylinder, and the film ejection cylinder telescopically controls the film ejection wheel to be close to or far away from the cable drum.
4. The laminating machine according to claim 1, wherein the film breaking mechanism comprises a film breaking cylinder and a film breaking heating wire, the film breaking cylinder is arranged on the winding support, the film breaking heating wire is mounted on the film breaking cylinder, and the film breaking cylinder telescopically controls the film breaking heating wire to be close to or far away from the film.
5. A laminator according to claim 1, wherein the reel arrangement includes a first drive motor, a pair of first drive wheels and a pair of first driven wheels, the first drive motor being connected to and driving the first drive wheels to rotate, the cable reels being provided on the first drive wheels and the first driven wheels.
6. The laminator according to claim 1, wherein the driving device includes a second driving motor, a second driving wheel, a second driven wheel and a transmission belt, the second driving motor, the second driven wheel and the transmission belt are mounted on the upright of the winding support, the second driving motor is connected with the second driven wheel and drives the second driving wheel to rotate, and the film clamping lifting mechanism is connected to the transmission belt.
7. A laminator according to claim 1, wherein a third drive motor is provided on the movable platform, a rack is provided on the beam structure, and the third drive motor cooperates with the rack to drive the movable platform to move along the extension direction of the beam structure.
8. The laminator according to claim 1, further comprising a film pulling guide wheel disposed on the moving platform for directional guidance during movement of the film.
9. A film covering method is characterized in that the film covering method adopts the film covering machine according to any one of claims 1 to 8, and specifically comprises the following steps:
the method comprises the steps that a cable disc is placed on a winding device, a material penetrating shaft unreels a thin film, a film clamping and lifting mechanism clamps the thin film to descend, a film ejecting mechanism ejects the thin film onto the cable disc, the film clamping and lifting mechanism releases the thin film, the winding device drives the cable disc to rotate to wind the film, the film ejecting mechanism retracts, the film clamping and lifting mechanism ascends to the position above a film breaking mechanism to clamp the thin film, the film breaking mechanism cuts the thin film, and after the end of the thin film is wound up by the cable disc in a rotating mode, the other cable disc is placed on the winding device to be covered with the film.
CN201811401514.2A 2018-11-22 2018-11-22 Laminating machine and laminating method Active CN109573154B (en)

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Publication number Priority date Publication date Assignee Title
CN109353615A (en) * 2018-11-13 2019-02-19 西安利辉自动化设备有限公司 A kind of device twining film automatically for bar outer wall
CN110254806A (en) * 2019-05-11 2019-09-20 佛山市南海耀龙管业科技有限公司 A kind of flagpole storage protective film cladding system

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KR101298749B1 (en) * 2011-09-29 2013-08-21 현대제철 주식회사 Packing apparatus for rolling product
CN104192345B (en) * 2014-08-20 2016-05-18 北京机械工业自动化研究所 A kind of laminating machine for catalyst end overlay film and film covering method thereof
CN205045027U (en) * 2015-09-06 2016-02-24 巨石集团有限公司 Automatic cladding device of coating film
CN206050279U (en) * 2016-08-30 2017-03-29 江苏小黄蜂智能科技有限公司 A kind of new online wrapping machine
CN107416259A (en) * 2017-05-31 2017-12-01 中国重型机械研究院股份公司 Sheet material upper and lower surface film covering device
CN207791246U (en) * 2017-12-15 2018-08-31 长飞光纤光缆股份有限公司 A kind of reel is packed for laminating machine automatically
CN108584002B (en) * 2017-12-20 2023-09-08 紫光日东科技(深圳)有限公司 Film packaging sealing and cutting machine

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