CN106044416B - A kind of polycyclic heat-generating disc coil winding machine - Google Patents

A kind of polycyclic heat-generating disc coil winding machine Download PDF

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Publication number
CN106044416B
CN106044416B CN201610605682.8A CN201610605682A CN106044416B CN 106044416 B CN106044416 B CN 106044416B CN 201610605682 A CN201610605682 A CN 201610605682A CN 106044416 B CN106044416 B CN 106044416B
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CN
China
Prior art keywords
lower template
generating disc
heat
workbench
cylinder
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CN201610605682.8A
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Chinese (zh)
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CN106044416A (en
Inventor
林宏华
张俊
冯秋明
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Anhui Aston Electric Co.,Ltd.
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Yangzhou Defendi Intelligent Equipment Co Ltd
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Priority to CN201610605682.8A priority Critical patent/CN106044416B/en
Publication of CN106044416A publication Critical patent/CN106044416A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H81/00Methods, apparatus, or devices for covering or wrapping cores by winding webs, tapes, or filamentary material, not otherwise provided for
    • B65H81/02Covering or wrapping annular or like cores forming a closed or substantially closed figure

Abstract

The invention discloses a kind of polycyclic heat-generating disc coil winding machine.The polycyclic heat-generating disc coil winding machine, including workbench, gantry mould frame is installed on workbench, lower air cylinder is installed on the upside of gantry mould frame, the telescopic end of lower air cylinder is connected with platen, lower template is installed on workbench on the downside of platen, rotating shaft is provided with the downside of lower template, rotating shaft is connected with drive device driving lower template rotation, the centered cylinder of projection is provided with the center of lower template, lower template interlocking has the inner ring plate and outer ring plate concentric with rotating shaft that can be stretched up and down, it is interior, the top of outer ring plate flushes with lower template, it is interior, the bottom of outer ring plate is projected into the downside of lower template, two are provided with the table in jacking up, the upper ejection device of outer ring plate, described upper ejection device includes vertical cylinder and the jacking block at the top of vertical cylinder.Manual coiling heat-generating disc, coiling efficiency high are replaced using machine, and the heat-generating disc quality produced is unified.

Description

A kind of polycyclic heat-generating disc coil winding machine
Technical field
The present invention relates to a kind of manufacturing equipment of heat-generating disc, more particularly to polycyclic heat-generating disc coil winding machine.
Background technology
Heat-generating disc is a kind of coil using enamel-covered wire coiling, and coil is from first to last using one group of whole line.Polycyclic hair Hot plate includes the ring plate three by enamel-covered wire coiling from the inside to the outside, gap is left between ring plate and ring plate, using the hair of this structure On the one hand hot plate can reduce cost, while be advantageous to heat-generating disc radiating, improve the heating efficiency of heat-generating disc.Lead in the prior art The manually coiling heat-generating disc in frock is crossed, less efficient, quality also disunity.
The content of the invention
The purpose of the present invention is that quality is united in view of the deficienciess of the prior art, providing a kind of coiling heat-generating disc efficiency high One polycyclic heat-generating disc coil winding machine.
To achieve the above object, the technical scheme of the polycyclic heat-generating disc coil winding machine use of the present invention is:
A kind of polycyclic heat-generating disc coil winding machine, including workbench, gantry mould frame, the upside of gantry mould frame are installed on workbench Lower air cylinder is installed, the telescopic end of lower air cylinder is connected with platen, and lower template, lower mould are provided with the workbench on the downside of platen Rotating shaft is provided with the downside of plate, rotating shaft is connected with drive device driving lower template rotation, projection is provided with the center of lower template Centered cylinder, the side of centered cylinder is provided with the fixing-line device for clamping heat-generating disc enamel-covered wire, and lower template interlocking has can The flexible inner ring plate and outer ring plate concentric with rotating shaft, the top of inside and outside ring flat-plate flush with lower template up and down, inside and outside ring flat-plate Bottom is projected into the downside of lower template, is provided with two upper ejection devices for being used to jack up inside and outside ring flat-plate on the table, described Upper ejection device includes vertical cylinder and the jacking block at the top of vertical cylinder, is also equipped with being used to convey heat-generating disc on workbench The enamel-cover lines conveying equipment of enamel-covered wire.The termination of enamel-covered wire is plugged in fixing-line device, and pressing plate presses in the presence of lower air cylinder In the upside of centered cylinder, lower template produces rotation under the drive of drive device, and enamel-covered wire is wound around centered cylinder, winding To after the setting number of turns, inner ring plate is jacked up and contacted with pressing plate by upper ejection device, and the outside that enamel-covered wire jumps to inner ring plate surrounds inner ring Plate is rotated, and after rotating to the setting number of turns, outer ring plate is jacked up and contacted with pressing plate by upper ejection device, and enamel-covered wire jumps to the outer of outer ring plate Gusset is rotated around outer ring plate, after being wound into the setting number of turns, cuts enamel-covered wire, and pressing plate moves up, and one is formd in lower template completely Heat-generating disc, heat-generating disc is taken out using pallet and the glue that is attached on pallet.
The side pressure disk from side extruding heat-generating disc is also equipped with described workbench, is provided with the downside of side pressure disk Side pressure disk rotary rotating shaft, side pressure rotating shaft bottom of spiraling are provided with sliding block, and sliding block is slidably connected with the guide rail installed on the table, Sliding block is provided with sprocket wheel, and sprocket wheel is combined with chain, and one end of chain and workbench are affixed, and the other end of chain is connected with counterweight Block, the fixing end of chain is away from lower template, and balancing weight is close to lower template.
Sliding block is provided with ball-screw apparatus, and leading screw and the table spindle of described ball-screw apparatus connect, and the one of leading screw End is connected with stepper motor, and the ball nut coordinated with leading screw is connected with sliding block.
The lower template includes two semicircle flat boards, is provided with supporting plate on the downside of lower template, and supporting plate is by two semicircle flat boards Be combined into complete lower template, centered cylinder is arranged at the center of lower template and is fixedly connected with supporting plate, two semicircle flat boards it Between gap as tension disk be used for clamp enamel-covered wire, supporting plate is fixedly connected with rotating shaft.Using two semicircle flat sheet combinations under Template, manufacture difficulty is reduced, be easy to assemble, while simplify the structure of tension disk, be easy to the initial end of stuck enamel-covered wire.
Thread cutter is installed, thread cutter includes the trimming branch being fixedly connected with workbench beside enamel-cover lines conveying equipment Frame, trimming pedestal upper end are fixed with cutting edge, and trimming support also slidably connects the lower cutting edge coordinated with upper cutting edge, lower cutting edge with The telescopic end of trimming cylinder is fixedly connected, and is provided with trimming support for being oriented to the reeded directive wheel of enamel-covered wire side face band. After heat-generating disc coiling terminates, lower cutting edge coordinates under the promotion of trimming cylinder with upper cutting edge realizes shear action, simple in construction, Directive wheel on the one hand be oriented to enamel-covered wire to lower template direction convey, on the other hand ensure that enamel-covered wire all the time upper and lower cutting edge it Between move, be easy to accurately shear.
Described upper ejection device includes vertical cylinder, and the bottom of vertical cylinder is provided with movable block, and movable block is with being fixed on Moving guide rail on workbench is slidably connected, and movable block is provided with ball screw arrangement, and leading screw is connected with power set, and driving is perpendicular Straight cylinder moves on the table.
The present invention compared with prior art, has advantages below:
Centered cylinder is used for the ring plate for the most inner side for winding heat-generating disc, and inner ring plate is used for the ring plate in coiling centre position, outside Ring flat-plate is used for the outermost ring plate of coiling, and inside and outside ring flat-plate is projected into the upside of lower template by upper ejection device, and automation realizes The coiling of three ring flat-plates of heat-generating disc, instead of manual coiling, improve production efficiency, and the heat-generating disc quality system produced One stabilization.
Brief description of the drawings
Fig. 1 is the structural representation of polycyclic heat-generating disc coil winding machine.
Fig. 2 is Fig. 1 top view.
Fig. 3 is the schematic diagram of thread cutter.
Fig. 4 is the structural representation of lower template.
Fig. 5 is the schematic diagram of upper ejection device.
Fig. 6 is Fig. 5 top view.
Fig. 7 is the structural representation of side pressure disk.
Fig. 8 is Fig. 7 top view.
Embodiment
With reference to the accompanying drawings and detailed description, the present invention is furture elucidated, it should be understood that these embodiments are only used for Illustrate the present invention rather than limitation the scope of the present invention, after the present invention has been read, those skilled in the art are to the present invention The modifications of the various equivalent form of values fall within the application appended claims limited range.
As shown in Figures 1 to 8:A kind of polycyclic heat-generating disc coil winding machine, including workbench 1, gantry mould is installed on workbench 2, lower air cylinder 3 is installed, the telescopic end of lower air cylinder 3 is connected with platen 31, the work of the downside of platen 31 on the upside of gantry mould frame Make that lower template 4 is installed on platform, the downside of lower template 4 is provided with rotating shaft 41, and rotating shaft 41 is connected with drive device driving lower template Rotation.The enamel-cover lines conveying equipment 5 for conveying heat-generating disc enamel-covered wire is also equipped with the workbench of the side of lower template, is painted The side of envelope curve conveying device 5 is provided with thread cutter 6, and thread cutter 6 includes the trimming support 61 being fixedly connected with workbench 1, cut The vertical installation of line bracket 61 on the table, is fixed with cutting edge 62 in the upper end of trimming support 61, upper cutting edge be it is skewed, Trimming support 61 also slidably connects the lower cutting edge 63 coordinated with upper cutting edge, and lower cutting edge is also to be skewed, lower cutting edge and upper cutting edge Moving towards realizes shearing, and lower cutting edge is fixedly connected with the telescopic end of trimming cylinder 64, and trimming cylinder drives lower cutting edge movement It is moved together to shear enamel-covered wire with upper cutting edge, the upper end of trimming support 61 is provided with to be carried for being oriented to enamel-covered wire side face On the one hand the directive wheel 65 of groove, directive wheel are oriented to enamel-covered wire and conveyed to lower template direction, on the other hand ensure that enamel-covered wire begins Moved eventually between upper and lower cutting edge, be easy to accurately shear enamel-covered wire.
Such as Fig. 4, lower template 4 includes two semicircle flat boards, and the downside of lower template 4 is provided with supporting plate 42, and supporting plate 42 is by two Semicircle flat sheet combination is provided with centered cylinder 43 into complete lower template 4, at the center of lower template and is fixedly connected with supporting plate 42, and two Gap between individual semicircle flat board is used to clamp enamel-covered wire as tension disk, and supporting plate 42 is fixedly connected with rotating shaft 41, using two Semicircle flat sheet combination reduces manufacture difficulty, is easy to assemble into lower template, while simplifies the structure of tension disk, is easy to stuck The initial end of enamel-covered wire.Each semi-circular plate, which is rabbeted, the semicircle inner ring plate 44 and semicircle concentric with rotating shaft that can be stretched up and down Outer ring plate 45, the semicircle inner ring plate of two semicircle flat boards are combined into the inner ring plate concentric with rotating shaft, the semicircle of two semicircle flat boards Outer ring plate is combined into the outer ring plate concentric with rotating shaft, and the top of outer ring plate flushes with lower template, the bottom 46 of inner ring plate and outer shroud The bottom 47 of plate is projected into the downside of lower template.
Such as Fig. 5 and Fig. 6, two upper ejection devices 7 for being used to jack up inside and outside ring flat-plate are installed on workbench, upper ejection device 7 wraps Vertical cylinder 71 and the jacking block 72 at the top of vertical cylinder are included, the bottom of vertical cylinder 71 is provided with movable block 73, mobile Block 73 is slidably connected with fixed moving guide rail 74 on the table, and movable block 73 is provided with ball screw arrangement, leading screw connection Dynamic device, driving vertical cylinder move on the table.In the course of work, two upper ejection devices 7 are first simultaneously by two and half Circle inner ring plate jacks up, and the inner ring plate for forming projection is used to wind the ring plate being in the middle part of heat-generating disc, and so ejection device 7 is same on latter two When two semicircle inner ring plates are jacked up simultaneously, form prominent outer ring plate and be used to wind the outermost ring plate of heat-generating disc.Jacking block It can on the table move freely for jacking up inner ring plate or outer ring plate, realize Automated condtrol.
Such as Fig. 7 and Fig. 8, the side for extruding disc side of being generated heat in winding process is installed on the workbench beside lower template Press disk 8, the downside of side pressure disk 8 is provided with side pressure disk rotary rotating shaft 81, and side pressure rotating shaft bottom of spiraling is provided with sliding block 82, sliding Block 82 is slidably connected with the guide rail 83 installed on the table, and sliding block is provided with sprocket wheel 84, and sprocket wheel can freely revolve on sliding block Turn, sprocket wheel is combined with chain 85, and one end of chain 85 and workbench are affixed, and the other end of chain is connected with balancing weight 86, chain Away from lower template, balancing weight 86 naturally droops and lower template, sliding block 82 is provided with ball-screw apparatus 85 fixing end, Leading screw 87 and the table spindle of described ball-screw apparatus connect, and one end of leading screw is connected with stepper motor 88, coordinate with leading screw Ball nut be connected with sliding block.Stepper motor produce driving force, drive ball-screw on sliding block 82 and side pressure disk around Lateral pressure is produced during line, balancing weight band movable sprocket and chain move on guide rail 83, side pressure disk is produced side pressure in coiling The coil diameter of coiling while power can also move retrogressing along guide rail when becoming big, side pressure disk can be applied to the paint in winding The good lateral pressure of envelope curve so that it is closer between adjacent enamel-covered wire, improve the quality of heat-generating disc.
The termination of enamel-covered wire is plugged in fixing-line device, and pressing plate is pressed together on the upper of centered cylinder in the presence of lower air cylinder Side, lower template produce rotation under the drive of drive device, and enamel-covered wire is wound around centered cylinder, after being wound into the setting number of turns, Inner ring plate is jacked up and contacted with pressing plate by upper ejection device, and the outside that enamel-covered wire jumps to inner ring plate rotates around inner ring plate, rotates to After setting the number of turns, outer ring plate is jacked up and contacted with pressing plate by upper ejection device, and the outside that enamel-covered wire jumps to outer ring plate surrounds outer ring plate Rotation, lower template is stopped the rotation after being wound into the setting number of turns, and thread cutter cuts enamel-covered wire, and pressing plate is moved up, formd in lower template One complete heat-generating disc, heat-generating disc is taken out using pallet and the glue being attached on pallet, in the process of coiling heat-generating disc The side that middle side pressure disk presses coil all the time improves, the tight ness rating of heat-generating disc coil.
Thread cutter and enamel-cover lines conveying equipment are mounted on workbench at left and right sides of lower template, it is left to be respectively used to production The heat-generating disc of rotation or the heat-generating disc of dextrorotation.

Claims (5)

  1. A kind of 1. polycyclic heat-generating disc coil winding machine, it is characterised in that:Including workbench, gantry mould frame, gantry are installed on workbench Lower air cylinder is installed, the telescopic end of lower air cylinder is connected with platen, is provided with the workbench on the downside of platen on the upside of mould bases Lower template, is provided with rotating shaft on the downside of lower template, and rotating shaft is connected with drive device driving lower template rotation, at the center of lower template The centered cylinder of projection is provided with, the side of centered cylinder is provided with the fixing-line device for clamping heat-generating disc enamel-covered wire, lower template Interlocking has the inner ring plate and outer ring plate concentric with rotating shaft that can be stretched up and down, and the top of inside and outside ring flat-plate flushes with lower template, The bottom of inside and outside ring flat-plate is projected into the downside of lower template, is provided with two upper tops for being used to jack up inside and outside ring flat-plate on the table Device, described upper ejection device include vertical cylinder and the jacking block at the top of vertical cylinder, are also equipped with using on workbench In the side for being also equipped with extruding heat-generating disc on the enamel-cover lines conveying equipment of conveying heat-generating disc enamel-covered wire, described workbench from side Disk is pressed, side pressure disk rotary rotating shaft is installed on the downside of side pressure disk, side pressure rotating shaft bottom of spiraling is provided with sliding block, sliding block and peace The guide rail of dress on the table is slidably connected, and sliding block is provided with sprocket wheel, and sprocket wheel is combined with chain, and one end and the workbench of chain are consolidated Connect, the other end of chain is connected with balancing weight, and the fixing end of chain is away from lower template, and balancing weight is close to lower template.
  2. 2. polycyclic heat-generating disc coil winding machine according to claim 1, it is characterised in that:Sliding block is provided with ball-screw apparatus, The leading screw of described ball-screw apparatus connects with table spindle, and one end of leading screw is connected with stepper motor, the rolling coordinated with leading screw Pearl nut is connected with sliding block.
  3. 3. polycyclic heat-generating disc coil winding machine according to claim 1, it is characterised in that:The lower template is put down including two semicircles Plate, supporting plate is installed on the downside of lower template, two semicircle flat sheet combinations are arranged on by supporting plate into complete lower template, centered cylinder It is fixedly connected at the center of lower template with supporting plate, the gap between two semicircle flat boards is used to clamp enamel-covered wire as tension disk, Supporting plate is fixedly connected with rotating shaft.
  4. 4. polycyclic heat-generating disc coil winding machine according to claim 1, it is characterised in that:The side installation of enamel-cover lines conveying equipment There is thread cutter, thread cutter includes the trimming support being fixedly connected with workbench, and trimming pedestal upper end is fixed with cutting edge, trimming branch Frame also slidably connects the lower cutting edge coordinated with upper cutting edge, and lower cutting edge is fixedly connected with the telescopic end of trimming cylinder, trimming support On be provided with for being oriented to the reeded directive wheel of enamel-covered wire side face band.
  5. 5. polycyclic heat-generating disc coil winding machine according to claim 1, it is characterised in that:Described upper ejection device includes vertical gas Cylinder, the bottom of vertical cylinder are provided with movable block, and movable block is slidably connected with fixed moving guide rail on the table, movable block Ball screw arrangement is installed, leading screw is connected with power set, and driving vertical cylinder moves on the table.
CN201610605682.8A 2016-07-28 2016-07-28 A kind of polycyclic heat-generating disc coil winding machine Active CN106044416B (en)

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CN106044416B true CN106044416B (en) 2017-12-08

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109067115B (en) * 2018-09-28 2020-08-11 江苏金丰机电有限公司 Wire binding machine for permanent magnet motor production and use method thereof

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU983774A1 (en) * 1981-07-08 1982-12-23 Предприятие П/Я В-8177 Device for turning ring core at winding
CN101266880A (en) * 2008-01-10 2008-09-17 迪斯曼戴克 Fully automatic loop winder
CN201185376Y (en) * 2008-03-27 2009-01-21 重庆市灵龙电子有限公司 Micromotor coil coiling machine with automatic cavetto apparatus
CN202332573U (en) * 2011-08-26 2012-07-11 深圳市双环全新机电股份有限公司 Automatic winding machine
CN202394700U (en) * 2011-12-02 2012-08-22 美的集团有限公司 Automatic winding processor for coil panels
CN202940124U (en) * 2012-12-04 2013-05-15 宜昌瑞英机电有限公司 Polyhedron electromagnetic coil winding die
CN202940996U (en) * 2012-12-04 2013-05-15 宜昌瑞英机电有限公司 Mold for winding multiple electromagnetic coils
CN205932774U (en) * 2016-07-28 2017-02-08 扬州德芬迪智能装备有限公司 Multiple ring wire winding machine that generates heat

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU983774A1 (en) * 1981-07-08 1982-12-23 Предприятие П/Я В-8177 Device for turning ring core at winding
CN101266880A (en) * 2008-01-10 2008-09-17 迪斯曼戴克 Fully automatic loop winder
CN201185376Y (en) * 2008-03-27 2009-01-21 重庆市灵龙电子有限公司 Micromotor coil coiling machine with automatic cavetto apparatus
CN202332573U (en) * 2011-08-26 2012-07-11 深圳市双环全新机电股份有限公司 Automatic winding machine
CN202394700U (en) * 2011-12-02 2012-08-22 美的集团有限公司 Automatic winding processor for coil panels
CN202940124U (en) * 2012-12-04 2013-05-15 宜昌瑞英机电有限公司 Polyhedron electromagnetic coil winding die
CN202940996U (en) * 2012-12-04 2013-05-15 宜昌瑞英机电有限公司 Mold for winding multiple electromagnetic coils
CN205932774U (en) * 2016-07-28 2017-02-08 扬州德芬迪智能装备有限公司 Multiple ring wire winding machine that generates heat

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Effective date of registration: 20211012

Address after: 239300 No. 168, Qianqiu Avenue, Tianchang City, Chuzhou City, Anhui Province

Patentee after: Anhui Aston Electric Co.,Ltd.

Address before: 225008 intersection of Yangzi River North Road and Heye West Road, Hanjiang District, Yangzhou City, Jiangsu Province

Patentee before: YANGZHOU DEFENDI INTELLIGENT EQUIPMENT Co.,Ltd.