CN205045027U - Automatic cladding device of coating film - Google Patents

Automatic cladding device of coating film Download PDF

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Publication number
CN205045027U
CN205045027U CN201520681995.2U CN201520681995U CN205045027U CN 205045027 U CN205045027 U CN 205045027U CN 201520681995 U CN201520681995 U CN 201520681995U CN 205045027 U CN205045027 U CN 205045027U
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film
coating film
cutting
central controller
balladeur train
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CN201520681995.2U
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Chinese (zh)
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吴伟强
杨建忠
吴森林
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Jushi Group Co Ltd
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Jushi Group Co Ltd
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Abstract

The utility model provides an automatic cladding device of coating film, includes the carousel, send membrane mechanism, the tectorial membrane roller, cut membrane mechanism, be used for driving power unit and the central controller that rotary motion was in yarn group, the power unit dress send membrane mechanism to be located on the carousel power unit top, the tectorial membrane roller, cut membrane mechanism dress and be in send membrane mechanism lower part, the cutting part of cutting membrane mechanism lies in the top that the coating film waited to cut the position, power unit's control end, the control end of cutting membrane mechanism link to each other with central controller's signal output part respectively. The beneficial effects of the utility model are that: the coating film is in time pushed away at the gaseous quilt of winding in -process, and yarn group can not be mingled with the bubble after the cladding, because the tension of coating film is more even, can not produce pincher trees simultaneously, the roughness of product has had very big improvement, central controller's control realizes that the machine just can the intelligence computation go out coating film cladding volume, realizes full -automatic diolame, reduces the error greatly, is adapted to the industrial production.

Description

The automatic coating unit of a kind of coating film
Technical field
The utility model relates to the automatic coating unit of a kind of coating film.
Background technology
At present in silvalin group technology of the package, common are coating film packaging and pyrocondensation belt packs 2 kinds of modes.The conventional coating film manner of packing used adopts manual packaging, namely adopts the mode that artificial upset, winding, partition, flanging overturn again.Adopt in the production of coating film hand-filling, because the strength of false twist is uneven, coating film inside inevitably can be mingled with air inlet bubble, and the flat appearance degree of yarn group can not get promoting all the time, affects to product design.Be unfavorable for that suitability for industrialized production is promoted.
Summary of the invention
Uneven for the false twist's strength adopting artificial coating film packaging to exist in current yarn group coating film packaging, coating film inside inevitably can be mingled with air inlet bubble, the flat appearance degree of yarn group can not get the problem promoted all the time, the utility model proposes that a kind of coating film inside is smooth, bubble-free, efficiency are high and is suitable for the automatic coating unit of coating film of suitability for industrialized production.
The automatic coating unit of a kind of coating film described in the utility model, it is characterized in that: comprise rotating disk, film feeding mechanism, overlay film roll shaft, film cutting machine structure, actuating unit and central controller for driving yarn group to do gyroscopic movement, described actuating unit is contained on rotating disk, and described film feeding mechanism is positioned at above described actuating unit; Described overlay film roll shaft, described film cutting machine structure are contained in described film feeding mechanism bottom, and the cutting part of described film cutting machine structure is in the top at coating film position to be cut; The control end of described actuating unit, the control end of described film cutting machine structure are connected with the signal output part of described central controller respectively;
Described film feeding mechanism comprises support body, motor, screw mandrel and balladeur train, described support body top is provided with the rotating shaft for installation kit overlay film, described motor is arranged on described support body, and one end of the output shaft of described motor and described screw mandrel is affixed, the other end and the described balladeur train of described screw mandrel are spirally connected; The slide rail sliding block joint of described balladeur train and described support body bottom; Described overlay film roll shaft is equipped with in the bottom of described balladeur train; The mouth that the control end of described motor is corresponding to described central controller is electrically connected;
Described actuating unit comprises drive roll, follower rollers, power wheel and drive motor, power take-off shaft and the described power wheel of described drive motor are affixed, described drive roll and described follower rollers are contained on described rotating disk respectively by installation rotating shaft, and described drive roll is connected with described follower rollers by belt; Outer round surface and the described power wheel outer round surface of described drive roll are tangent; The control end of described drive motor is electrically connected to the corresponding signal output part of described central controller.
Described drive roll and described follower rollers are installed in parallel on described rotating disk, and yarn group placed by the belt of both connections.
Described film cutting machine structure comprises to be cut membrane support, cuts film resistance silk and cylinder, described cuts membrane support and described sledge slide is dynamically connected; Described cylinder is contained on described balladeur train, and the push rod of described cylinder and described to cut membrane support affixed; Described film resistance silk both ends horizontal of cutting is fixed on the described free end cutting membrane support, and described film resistance silk of cutting is connected with central controller; The control end of described cylinder is electrically connected to the corresponding control port of described central controller.
The front apron of balladeur train is equipped with the adapter plate of bottom with raised line, fixed block is equipped with in described cutting on membrane support, and with the first chute mated with described raised line on described fixed block, described cuts membrane support by fixed block and described adapter plate sliding block joint.
The side of described balladeur train is provided with the second chute snapped in the draw runner of support body side.
The bottom of described balladeur train is provided with the bar-shaped trough of vertical direction, and the two ends of described overlay film roll shaft snap in described bar-shaped trough.
Described support body distributes multiple axis of rolling be alternately arranged, and the free end of coating film passes from the gap balladeur train and cutting resistor wire through after the corresponding axis of rolling successively.
Described support body is equipped with the sensor for measuring overlay film amount, and the signal output part of described sensor is connected with the signal input part of described central controller.
Described screw mandrel is vertically mounted on the output shaft of described motor.
Overlay film roll shaft surface is flexible material.
Principle of work: yarn group arrives the below of overlay film roll shaft under the drive of rotating disk; Motor starting subsequently, screw mandrel drives overlay film roll shaft to move downward, and the coating film on overlay film roll shaft is fitted yarn group; Now cylinder power wheel starts and drives drive roll to rotate, and is connected, drives yarn group to do gyroscopic movement together, roll into a ball surface wrap under the drive that coating film is rolled into a ball at yarn through film feeding mechanism to yarn between follower rollers with drive roll with soft belt; When yarn group turns to desired location, power wheel stops operating, and cuts the transient heating of film resistance silk, and completes under the action of cylinder and cut film work, and motor reversion simultaneously starts and drives overlay film roll shaft to rise; Again start with rear power wheel, drive yarn group to turn round, coating film is more entirely fitted yarn group, and last power wheel and drive roll depart from, and coating process completes again.
Key of the present utility model is: coating film wherein one side is sticking, must make sticking one facing to yarn group when installation kit overlay film, otherwise overlay film roll shaft cannot overlay film; When occurring detecting immediately without sensor when film or disconnected film obtaining, now system self-stopping; Overlay film roll shaft surface is flexible material, can not cause wound when roll shaft and yarn are rolled into a ball and contacted to yarn group, and roll shaft two ends bar-shaped trough is the design of vertical direction underconstrained simultaneously, plays buffer action, further protection yarn group when roll shaft will impact yarn group; Cut film resistance silk and instantaneous being heated to can require temperature in the short time, fusing cutting can be carried out to coating film timely and effectively, and trimming is neat, without burned black generation.
The beneficial effects of the utility model are: 1) during coating because rolling motion does together with cylinder in yarn group, coating film gas in the process be wound around is extruded away in time, and coated rear yarn group can not entrained air bubbles; Tension force simultaneously due to coating film is more even, and can not produce wrinkle, the planeness of product is greatly improved; 2) during traditional coating, the covering amount of coating film is completely by manually determining, the utility model, by the control of central controller, realizes machine intelligence and calculates coating film covering amount, realize full automaticity coating, greatly reduce error, be adapted to suitability for industrialized production; 3) the utility model is by the motion flow of the artificial coating of simulation, yarn group coating film can be completed preferably and pack this operation, the yarn group coating film surfacing contracted out, corrugationless, bubble-free, the requirement of commercial production and product design outward appearance can be met, for the lifting of yarn group packaging efficiency is laid a good foundation, machine substitutes manually simultaneously is also the trend complying with era development.
Accompanying drawing explanation
Fig. 1 is constructional drawing of the present utility model (arrow represents yarn group sense of motion).
Fig. 2 is front elevation of the present utility model.
Fig. 3 is lateral plan of the present utility model.
Fig. 4 is birds-eye view of the present utility model.
Detailed description of the invention
The utility model is further illustrated below in conjunction with accompanying drawing
With reference to accompanying drawing:
The automatic coating unit of embodiment 1 a kind of coating film described in the utility model, comprise rotating disk 1, film feeding mechanism 2, overlay film roll shaft 3, film cutting machine structure 4, for driving yarn to roll into a ball 6 actuating unit 5 and the central controllers doing gyroscopic movement, described actuating unit 5 fills on the turntable 1, and described film feeding mechanism 2 is positioned at above described actuating unit 5; Described overlay film roll shaft 3, described film cutting machine structure 4 are contained in described film feeding mechanism 2 bottom, and the cutting part of described film cutting machine structure 4 is in the top at coating film 7 position to be cut; The control end of described actuating unit 5, the control end of described film cutting machine structure 4 are connected with the signal output part of described central controller respectively;
Described film feeding mechanism 2 comprises support body 21, motor 22, screw mandrel 23 and balladeur train 24, described support body 21 top is provided with the rotating shaft 25 for installation kit overlay film 7, described motor 22 is arranged on described support body 21, and one end of the output shaft of described motor 22 and described screw mandrel 23 is affixed, the other end and the described balladeur train 24 of described screw mandrel 23 are spirally connected; Described balladeur train 24 and slide rail 211 sliding block joint of described support body 21 bottom; Described overlay film roll shaft 3 is equipped with in the bottom of described balladeur train 24; The mouth that the control end of described motor 22 is corresponding to described central controller is electrically connected.
Described actuating unit 5 comprises drive roll 51, follower rollers 52, power wheel 53 and drive motor, power take-off shaft and the described power wheel 53 of described drive motor are affixed, described drive roll 51 and described follower rollers 52 are contained on described rotating disk 1 respectively by installation rotating shaft, and described drive roll 51 is connected with described follower rollers 52 by belt 54; Outer round surface and described power wheel 53 outer round surface of described drive roll 51 are tangent; The control end of described drive motor is electrically connected to the corresponding signal output part of described central controller.
Described drive roll 51 and described follower rollers 52 are installed in parallel on described rotating disk 1, and the belt 54 of both connections are placed yarn group 6.
Described film cutting machine structure 4 comprises to be cut membrane support 41, cuts film resistance silk 42 and cylinder 43, and described cuts membrane support 41 and described balladeur train 24 sliding block joint; Described cylinder is contained on above-mentioned balladeur train 24, and the push rod of described cylinder 43 and described to cut membrane support 41 affixed; Described film resistance silk 42 both ends horizontal of cutting is fixed on the described free end cutting membrane support 41, and described film resistance silk 42 of cutting is connected with central controller; The control end of described cylinder 43 is electrically connected to the corresponding control port of described central controller.
The adapter plate 242 of bottom with raised line the front apron 241 of balladeur train 24 be equipped with, fixed block 411 is equipped with in described cutting on membrane support 41, with the first chute mated with described raised line on described fixed block 411, described cuts membrane support 41 by fixed block 411 and described adapter plate 242 sliding block joint.
The side of described balladeur train 24 is provided with the second chute snapped in the draw runner of support body 21 side.
The bottom of described balladeur train 24 is provided with the bar-shaped trough of vertical direction, and the two ends of described overlay film roll shaft 3 snap in described bar-shaped trough.
Described support body 21 distributes multiple axis of rolling 212 be alternately arranged, and the free end of coating film 7 passes from the gap balladeur train and cutting resistor wire through after the corresponding axis of rolling successively.
Described support body 21 is equipped with the sensor 213 for measuring overlay film amount, and the signal output part of described sensor 213 is connected with the signal input part of described central controller.
Described screw mandrel 23 is vertically mounted on the output shaft of described motor 22.
Overlay film roll shaft 3 surface is flexible material.
Principle of work: yarn group 6 arrives the below of overlay film roll shaft 3 under the drive of rotating disk 1; Motor 22 starts subsequently, and rotary screw rod 23 drives overlay film roll shaft 3 to move downward, make the coating film 7 on overlay film roll shaft 3 fit yarn group 6; Now power wheel 53 startup drives drive roll 51 to rotate, and is connected between follower rollers 52 with drive roll 51 with soft belt 54, and drive yarn group 6 to do gyroscopic movement together, coating film 7 rolls into a ball 6 surface wrap through film feeding mechanism 2 to yarn under the drive of yarn group 6; When yarn group 6 turns to desired location, power wheel 53 stops operating, and cuts film resistance silk 42 transient heating, and completes under the action of cylinder 43 and cut film work, and motor 22 reverses to start and drives overlay film roll shaft 3 to rise simultaneously; Again start with rear power wheel 53, drive yarn group 6 to turn round again, coating film 7 more entirely fit yarn group 6, and last power wheel 53 and drive roll 51 depart from, and coating process completes.
Key of the present utility model is: coating film 7 wherein one side is sticking, must make sticking one facing to yarn group 6, otherwise overlay film roll shaft 3 cannot overlay film when installation kit overlay film; When appearance can obtain immediately without sensor 213 when film or disconnected film in detection, now system self-stopping; Overlay film roll shaft 3 surface is flexible material, when roll shaft 3 and yarn roll into a ball 6 contact time can not cause wound to yarn group, roll shaft 3 two ends bar-shaped trough opening is the design of vertical direction underconstrained simultaneously, plays buffer action when roll shaft 3 will roll into a ball 6 impact to yarn, further protection yarn group 6; Cut film resistance silk 42 and instantaneous being heated to can require temperature in the short time, fusing cutting can be carried out to coating film 7 timely and effectively, and trimming is neat, without burned black generation.
Content described in this specification sheets embodiment is only enumerating the way of realization that utility model is conceived; protection domain of the present utility model should not be regarded as being only limitted to the concrete form that embodiment is stated, protection domain of the present utility model also comprises those skilled in the art and conceives the equivalent technologies means that can expect according to the utility model.

Claims (9)

1. the automatic coating unit of coating film, it is characterized in that: comprise rotating disk, film feeding mechanism, overlay film roll shaft, film cutting machine structure, actuating unit and central controller for driving yarn group to do gyroscopic movement, described actuating unit is contained on rotating disk, and described film feeding mechanism is positioned at above described actuating unit; Described overlay film roll shaft, described film cutting machine structure are contained in described film feeding mechanism bottom, and the cutting part of described film cutting machine structure is in the top at coating film position to be cut; The control end of described actuating unit, the control end of described film cutting machine structure are connected with the signal output part of described central controller respectively;
Described film feeding mechanism comprises support body, motor, screw mandrel and balladeur train, described support body top is provided with the rotating shaft for installation kit overlay film, described motor is arranged on described support body, and one end of the output shaft of described motor and described screw mandrel is affixed, the other end and the described balladeur train of described screw mandrel are spirally connected; The slide rail sliding block joint of described balladeur train and described support body bottom; Described overlay film roll shaft is equipped with in the bottom of described balladeur train; The mouth that the control end of described motor is corresponding to described central controller is electrically connected.
2. the automatic coating unit of a kind of coating film as claimed in claim 1, it is characterized in that: described actuating unit comprises drive roll, follower rollers, power wheel and drive motor, power take-off shaft and the described power wheel of described drive motor are affixed, described drive roll and described follower rollers are contained on described rotating disk respectively by installation rotating shaft, and described drive roll is connected with described follower rollers by belt; Outer round surface and the described power wheel outer round surface of described drive roll are tangent; The control end of described drive motor is electrically connected to the corresponding signal output part of described central controller.
3. the automatic coating unit of a kind of coating film as claimed in claim 2, is characterized in that: described drive roll and described follower rollers are installed in parallel on described rotating disk, and yarn group placed by the belt of both connections.
4. the automatic coating unit of a kind of coating film as claimed in claim 1, is characterized in that: described film cutting machine structure comprises to be cut membrane support, cylinder and cuts film resistance silk as cutting part, described cuts membrane support and described sledge slide is dynamically connected; Described cylinder is contained on described balladeur train, and the push rod of described cylinder and described to cut membrane support affixed; Described film resistance silk both ends horizontal of cutting is fixed on the described free end cutting membrane support, and described film resistance silk of cutting is connected with central controller; The control end of described cylinder is electrically connected to the corresponding control port of described central controller.
5. the automatic coating unit of a kind of coating film as claimed in claim 4, it is characterized in that: the front apron of balladeur train is equipped with the adapter plate of bottom with raised line, fixed block is equipped with in described cutting on membrane support, with the first chute mated with described raised line on described fixed block, described cuts membrane support by fixed block and described adapter plate sliding block joint.
6. the automatic coating unit of a kind of coating film as claimed in claim 5, is characterized in that: the side of described balladeur train is provided with the second chute snapped in the draw runner of support body side.
7. the automatic coating unit of a kind of coating film as claimed in claim 6, it is characterized in that: the bottom of described balladeur train is provided with the bar-shaped trough of vertical direction, the two ends of described overlay film roll shaft snap in described bar-shaped trough.
8. the automatic coating unit of a kind of coating film as claimed in claim 1, it is characterized in that: described support body distributes multiple axis of rolling be alternately arranged, the free end of coating film passes from the gap balladeur train and cutting resistor wire through after the corresponding axis of rolling successively.
9. the automatic coating unit of a kind of coating film as claimed in claim 8, is characterized in that: described support body is equipped with the sensor for measuring overlay film amount, and the signal output part of described sensor is connected with the signal input part of described central controller.
CN201520681995.2U 2015-09-06 2015-09-06 Automatic cladding device of coating film Active CN205045027U (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105644822A (en) * 2016-03-30 2016-06-08 邵武市天福包装彩印有限公司 Wound membrane packing machine
CN105923177A (en) * 2016-05-27 2016-09-07 德清县鑫宝蔬果专业合作社 Fresh keeping machine for wrapping fruits and vegetables
CN108408108A (en) * 2017-02-09 2018-08-17 巨石集团有限公司 A kind of packing method of glass fiber yarn ball
CN108639414A (en) * 2018-06-19 2018-10-12 苏州市翔耀精密自动化设备有限公司 A kind of PE films roll of optical fiber wind
CN109573154A (en) * 2018-11-22 2019-04-05 上海缆玥智能科技有限公司 A kind of laminating machine and film covering method
CN110934180A (en) * 2019-12-09 2020-03-31 湖南亲零嘴食品有限公司 Precooling apparatus for processing cooked meat
CN115285422A (en) * 2022-02-17 2022-11-04 泰州金顺自动化科技有限公司 Horizontal automatic film wrapping machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105644822A (en) * 2016-03-30 2016-06-08 邵武市天福包装彩印有限公司 Wound membrane packing machine
CN105923177A (en) * 2016-05-27 2016-09-07 德清县鑫宝蔬果专业合作社 Fresh keeping machine for wrapping fruits and vegetables
CN108408108A (en) * 2017-02-09 2018-08-17 巨石集团有限公司 A kind of packing method of glass fiber yarn ball
CN108639414A (en) * 2018-06-19 2018-10-12 苏州市翔耀精密自动化设备有限公司 A kind of PE films roll of optical fiber wind
CN109573154A (en) * 2018-11-22 2019-04-05 上海缆玥智能科技有限公司 A kind of laminating machine and film covering method
CN110934180A (en) * 2019-12-09 2020-03-31 湖南亲零嘴食品有限公司 Precooling apparatus for processing cooked meat
CN115285422A (en) * 2022-02-17 2022-11-04 泰州金顺自动化科技有限公司 Horizontal automatic film wrapping machine

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