CN109554822A - A kind of multifunction quilt tyre forming machine - Google Patents
A kind of multifunction quilt tyre forming machine Download PDFInfo
- Publication number
- CN109554822A CN109554822A CN201811257227.9A CN201811257227A CN109554822A CN 109554822 A CN109554822 A CN 109554822A CN 201811257227 A CN201811257227 A CN 201811257227A CN 109554822 A CN109554822 A CN 109554822A
- Authority
- CN
- China
- Prior art keywords
- dust
- cotton
- roller
- rack
- setting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/02—Cotton wool; Wadding
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/76—Stripping or cleaning carding surfaces; Maintaining cleanliness of carding area
- D01G15/82—Arrangements for confining or removing dust, fly or the like
- D01G15/825—Arrangements for confining or removing dust, fly or the like by suction or blowing
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The present invention discloses a kind of multifunction quilt tyre forming machine, including cotton carding device and cotton receiving device, the cotton carding device include rack and be set in sequence on the rack first into cotton roller component, first licker-in, first dust cage, second into cotton roller component, second licker-in, second dust cage and the first help roll, power device is set in the rack, the dust compartment that setting is fixedly connected with rack in first dust cage, dust collecting opening of the dust compartment upper end setting towards the first licker-in direction, the first dust mouth is arranged in the both ends of the dust compartment, dust gathering arrester is set above second dust cage, second dust mouth is set on the dust gathering arrester, extractor fan is arranged in first dust removal port and the second dust removal port.The degree of automation of the application is higher, for the finished product comforter batt of different size, may be implemented quickly, be processed and formed at one time, efficiency greatly improves.
Description
Technical field
The invention belongs to technical field of textile equipment, especially a kind of multifunction quilt tyre forming machine.
Background technique
With the continuous progress of technology, in animal and plant fiber comforter batt processing technique field, via original semi-automation
Machinery is converted into the current automatic equipment being processed and formed at one time, the Authorization Notice No. applied a few days ago referring specifically to applicant
For the patent of invention document of CN105040169B, specifically a kind of efficient cotton fluffer includes to feed cotton device, cotton carding device automatically
With cotton receiving device, cotton device is fed automatically compared with the prior art and more tends to mechanization, reduce artificial investment, cotton carding device is with double thorns
Roller and double dust cage device, carrying out a process to cotton, cotton carding and dedusting twice realize that high quality requires and high-cleanness, high is wanted twice
It asks, is driven using product cotton cylinder by driving belt in the cotton receiving device of least significant end and carry out automatic cotton receiving；
Cotton carding, the scheme of dedusting twice twice are used in the structure, but only improve the clean of single layer comforter batt in carding process
Only, specific: most sundries is fallen directly into the first dust cage, can rotate and then reenter finished product quilt with the first dust cage
In tire, so need to carry out dust suction using high-power blower, but in view of the structure feature of dust cage, hole, air leakage phenomena everywhere
Seriously, pick-up performance basically can not be reached especially proximate to the wind-force at position among dust cage, so sundries directly falls in ground,
And then leads to the secondary pollution of finished product comforter batt and influence the air quality of workshop；In addition, can not be to finished product quilt in the device
The long generous specification of tire control effectively, and needs secondary operation.
It is the direct hand for reducing enterprise's production cost so being improved to the existing technical problem in above-mentioned patent
Section.
Summary of the invention
In view of this, in view of the deficiencies of the prior art, it is an object of the present invention to provide a kind of multifunction quilt tyre forming machine, this
The degree of automation of application is higher, for the finished product comforter batt of different size, may be implemented quickly, be processed and formed at one time, efficiency is big
It is big to improve.
In order to achieve the above objectives, the invention adopts the following technical scheme:
A kind of multifunction quilt tyre forming machine, including cotton carding device and cotton receiving device, the cotton carding device include rack and sequentially
First be arranged on the rack is into cotton roller component, the first licker-in, the first dust cage, second into cotton roller component, the second licker-in,
Power device is arranged in the rack for two dust cages and the first help roll, and setting is fixedly connected with rack in first dust cage
Dust compartment, towards the dust collecting opening in the first licker-in direction, the both ends of the dust compartment are arranged first and go out for the dust compartment upper end setting
Dust gathering arrester is arranged above second dust cage in dirt mouth, is arranged the second dust mouth on the dust gathering arrester, first dust removal port and the
Extractor fan is arranged by pipeline in two dust removal ports.
Further, comforter batt width adjustment mechanism, the comforter batt width adjustment mechanism is arranged in front on first dust cage
Including the arc panel to match with the first dust cage, it is solid that the upper end of the arc panel is integrally formed level board, the outside bolt of lower end
Surely there is pinboard, adjusting nut is fixedly connected on the pinboard, bearing is set in the rack, rotation setting in the bearing
It is to be slidably connected between the arc panel and rack, the first dust cage with the screw rod of adjusting nut screw-driven.
Further, pressure roller, setting and pressure roller in the rack is arranged in the upper end of first dust cage and/or the second dust cage
The strip-shaped groove that matches of central axis.
Further, described second into cotton roller component include the pressing plate of gap setting and into two components of cotton roller, institute
It states pressing plate to be located at into the top of cotton roller, the lower end surface of the pressing plate includes and the arcwall face and horizontal plane two into cotton roller matching
Part-structure.
Further, the cotton receiving device includes the cotton outlet roller component that the first help roll back lower place is arranged in, the cotton out
Setting cuts component below roll assembly, cotton receiving plate is arranged below the cutting component, the cotton receiving plate is under the drive of motor
Back and forth movement.
Further, the cutting component includes horizontally disposed two cuttings roller, the company of fixed setting on the cutting roller
Fishplate bar, the outer edge of the connecting plate are arranged clipboard, pass through the incorgruous rotation of gear synchronous between described two cutting rollers, wherein
One cutting roller drives rotation by the second motor.
Further, two the second help rolls are set between cutting component and the cotton receiving plate.
The beneficial effects of the present invention are:
To solve the problems, such as background technique, applicant carefully studies and many experiments, by the way of built-in dust compartment,
The collection of centrality is carried out to the effective coverage that sundries falls, and is directly excluded by extractor fan, is reduced impurity in raw material and is dissipated
The problem of falling, can not cleaning out prevents the secondary pollution of finished product comforter batt, ensure that the clean effect in workshop；In addition, being arranged to
Product comforter batt width adjustment mechanism can effectively control the width of finished product comforter batt, reduce the manpower and material resources loss of secondary operation, drop
Low production cost；In addition, can directly produce certain thickness by the moving distance and back and forth movement number of control cotton receiving plate
The finished product comforter batt of degree, certain length.
In conclusion the degree of automation of the application is higher, for the finished product comforter batt of different size, may be implemented quickly,
It is processed and formed at one time, efficiency greatly improves.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of cotton carding device and cotton receiving device in embodiment；
Fig. 2 is the arc panel of comforter batt width adjustment mechanism and the structural schematic diagram of adjusting nut in embodiment；
Fig. 3 is in embodiment second into the structural schematic diagram in cotton roller component into cotton roller and pressing plate；
Fig. 4 is the structural schematic diagram of clipboard in embodiment.
Figure label: 1- rack, 2- first is into cotton roller component, the first licker-in of 3-, the first dust cage of 4-, and 5- second is into cotton sieve
Drawing component, the second licker-in of 6-, the second dust cage of 7-, the first help roll of 8-, 9- third motor, 10- speed reducer, 11- dust compartment,
12- dust collecting opening, the first dust mouth 13-, 14- dust gathering arrester, the second dust mouth 15-, 16- arc panel, 17- level board, 18- switching
Plate, 19- adjusting nut, 20- screw rod, 21- cotton outlet roller component, 22- cutting roller, 23- connecting plate, 24- clipboard, 25- cotton receiving plate,
26- fastener, the first motor of 27-, 28- sliding rail, the second help roll of 29-, 30- pressure roller, 31- pressing plate.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and examples.Limit equal all around used in this application
Determine word and be under structure in attached drawing or real use state for foundation.
A kind of multifunction quilt tyre forming machine disclosed by the invention, including cotton carding device and cotton receiving device, before cotton carding device
Station uses Authorization Notice No. and carries out feeding cotton automatically for the cotton device of feeding recorded in the patent of invention document of CN105040169B,
It can be using manually hello cotton；
As shown in Figure 1, cotton carding device include rack 1 and be sequentially arranged in rack 1 first into cotton roller component 2, first
Licker-in 3, the first dust cage 4, second are set in rack 1 into cotton roller component 5, the second licker-in 6, the second dust cage 7 and the first help roll 8
Set power device, power device includes third motor 9 and two speed reducers 10 positioned at third motor two sides, and first into cotton
Roller component 2 is four into cotton roller, setting up and down two into cotton roller be one group, positioned at two of lower row into cotton roller
A driven wheel is respectively provided on the axis of end, driven wheel and power device transmission connection (this be existing, be not shown in the figure), between every group
Two by gear engaged transmission, i.e., lower two arranged drive arrange two into cotton respectively into cotton roller between cotton roller
Roller synchronizes incorgruous rotation, realizes leveling, into cotton；
The application's focuses on: the dust compartment 11 that setting is fixedly connected with rack 1 in the first dust cage 4,11 upper end of dust compartment is set
The dust collecting opening 12 towards 3 direction of the first licker-in is set, dust collecting opening 12 carries out at the first time the sundries being directly entered in the first dust cage 4
, it is effective collect, avoid the problem that sundries be scattered, secondary pollution, the first dust mouth 13 is arranged in the both ends of dust compartment 11, due to
Fall in the first dust cage 4 that sundries amount is more, the sundries fallen in the second dust cage 7 is less, the directly fixation of 7 top of the second dust cage
Dust gathering arrester 14 is installed, second dust mouth 15 is set on dust gathering arrester 14, the first dust removal port 13 and the second dust removal port 15 pass through pipe
Road is connected with exhaust fan (not shown)；Comforter batt width adjustment mechanism is arranged in front on first dust cage 4, and shown in Figure 2, comforter batt is wide
Degree regulating mechanism includes the arc panel 16 to match with the first dust cage 4, and the upper end of arc panel 16 is integrally formed level board 17, lower end
Outside bolt be fixed with pinboard 18, adjusting nut 19 is fixedly connected on pinboard 18, bearing is set in rack 1, in bearing
The screw rod 20 of rotation setting and 19 screw-driven of adjusting nut is that sliding connects between arc panel 16 and rack 1, the first dust cage 4
It connects, the through-hole to match with arc panel 16, level board 17, pinboard 18, arc panel 16, water can be specifically opened up in rack 1
Plate 17, pinboard 18 are inserted into through-hole.
First into cotton roller component 2, the first licker-in 3, the first dust cage 4, second into cotton roller component 5, the second licker-in 6,
The driving wheel that the driven wheel being arranged on two dust cages 7 and the first help roll 8 passes through the output shaft of speed reducer 10 drives rotation, this is
The prior art is not shown specifically the kind of drive in figure, can use belt or chain drive, the biography of screw rod 20 in actual use
Flowing mode can be adjusted using lever hand.First passes through screw thread into cotton roller component 5 into cotton roller component 2 and second
Bar, briquetting, spring are fixed in the u-bracket of rack 1, as shown in figure 3, wherein second setting into cotton roller component 5 including gap
The pressing plate 31 set and into two components of cotton roller, pressing plate 31 is located at into the top of cotton roller, the lower end surface of pressing plate 31 include with into
The arcwall face and horizontal plane two parts that cotton roller matches.
In the present embodiment, the upper end of the first dust cage 4 and the second dust cage 7 is respectively provided with pressure roller 30, can be in machine specifically when installation
The strip-shaped groove to match with the central axis of pressure roller 30 is set on frame 1, pressure roller 30 respectively with the first dust cage 4 and the second dust cage 7
It connects.
Cotton receiving device includes the cotton outlet roller component 21 that 8 back lower place of the first help roll is arranged in, and is set below cotton outlet roller component 21
Cutting component is set, as shown in figure 4, cutting component includes horizontally disposed two cuttings roller 22, cuts the company of fixed setting on roller 22
Fishplate bar 23, the outer edge of connecting plate 23 are arranged clipboard 24, by gear synchronous rotation (not shown) between two cuttings rollers 22,
One of roller 22 that cuts passes through the drive rotation of the second motor.It cuts and two 29 Hes of the second help roll is once set below component
Driven wheel is arranged on second help roll 29 in one cotton receiving plate 25, is sequentially connected with speed reducer 10, and fastener is arranged on cotton receiving plate 25
26, fastener 26 is fixed on the chain of the first motor 27, the back and forth movement on sliding rail 28.
The present invention is when in use:
1. the cotton after the first licker-in carries out first time combing to cotton and combs first time is transported to the first dust cage, it is located at the
Sundries between one licker-in and the first dust cage is directly fallen in dust compartment, and is sucked out by extractor fan, and sundries is avoided to be scattered
Cause secondary pollution；
2. being subtracted by the area that the adjustable arc panel of rotary screw rod covers the first dust cage to control the width of finished product comforter batt
The manpower and material resources loss for having lacked secondary operation, reduces production cost；
3. pressure roller is arranged on dust cage, single layer comforter batt is squeezed twice between pressure roller and two dust cages, and effective guarantee is single
The flatness of layer comforter batt, to ensure that the quality of finished product comforter batt.
4. second includes the pressing plate of gap setting and into two components of cotton roller into cotton roller component, pressing plate is located at into cotton
The top of roller, the lower end surface of pressing plate include with into cotton roller match arcwall face and horizontal plane two parts, this structure design in,
The end of pressing plate can be by one backing plate of welding and into cotton roller gap setting below spring, this category is existing, does not repeat；
5. can directly produce certain thickness, certain length by the moving distance and back and forth movement number of control cotton receiving plate
Finished product comforter batt；
6. (usually calculate according to the number of plies) after reaching the spare tyre of specific thickness, the cutting roller in left side rotated clockwise, right side
Clipboard synchronous high-speed counterclockwise rotation (going out cotton speed higher than single layer comforter batt), when two clipboards are clamped in single layer comforter batt
Single layer comforter batt is simultaneously broken in two sides, realizes and cuts purpose.Clipboard can be using flexible materials such as rubber, when the two being avoided to contact
Rigidity damage occurs；
7. the second help roll for being located at left side rotates clockwise, second help roll on right side is rotation counterclockwise, when cotton receiving plate exists
During back and forth movement, the design of the second help roll is first is that can provide position-limiting action for single layer comforter batt, second is that working as single layer comforter batt
When contacting one of them second help roll, the lower cotton efficiency for reaching comforter batt is can be improved in rotation status.
Finally, it is stated that the above examples are only used to illustrate the technical scheme of the present invention and are not limiting, this field is common
Other modifications or equivalent replacement that technical staff makes technical solution of the present invention, without departing from technical solution of the present invention
Spirit and scope, be intended to be within the scope of the claims of the invention.
Claims (7)
1. a kind of multifunction quilt tyre forming machine, including cotton carding device and cotton receiving device, the cotton carding device include rack and according to
Sequence be arranged on the rack first into cotton roller component, the first licker-in, the first dust cage, second into cotton roller component, the second licker-in,
Power device is arranged in the rack in second dust cage and the first help roll, it is characterised in that: setting and machine in first dust cage
The dust compartment that frame is fixedly connected, the dust collecting opening in the first licker-in direction of the dust compartment upper end setting direction, the two of the dust compartment
Dust gathering arrester is arranged above second dust cage in end the first dust mouth of setting, is arranged the second dust mouth on the dust gathering arrester, and described the
Extractor fan is arranged by pipeline in one dust removal port and the second dust removal port.
2. a kind of multifunction quilt tyre forming machine according to claim 1, it is characterised in that: front is set on first dust cage
Comforter batt width adjustment mechanism is set, the comforter batt width adjustment mechanism includes the arc panel to match with the first dust cage, the arc
The upper end of plate is integrally formed level board, the outside bolt of lower end is fixed with pinboard, and adjusting spiral shell is fixedly connected on the pinboard
Bearing is arranged in the rack by mother, the screw rod of rotation setting and adjusting nut screw-driven in the bearing, the arc panel with
It is to be slidably connected between rack, the first dust cage.
3. a kind of multifunction quilt tyre forming machine according to claim 1, it is characterised in that: first dust cage and/or
Pressure roller is arranged in the upper end of two dust cages, the strip-shaped groove that the central axis of setting and pressure roller matches in the rack.
4. a kind of multifunction quilt tyre forming machine according to claim 1, it is characterised in that: described second into cotton roller component
Pressing plate including gap setting and into two components of cotton roller, the pressing plate are located at into the top of cotton roller, under the pressing plate
End face includes and the arcwall face and horizontal plane two-part structure into cotton roller matching.
5. a kind of multifunction quilt tyre forming machine according to claim 1, it is characterised in that: the cotton receiving device includes setting
Cotton outlet roller component in the first help roll back lower place, the cotton outlet roller component lower section, which is arranged, cuts component, under the cutting component
Side's setting cotton receiving plate, cotton receiving plate back and forth movement under the drive of motor.
6. a kind of multifunction quilt tyre forming machine according to claim 5, it is characterised in that: the cutting component includes level
Connecting plate is fixedly installed on the cutting roller for two cutting rollers being arranged, and clipboard is arranged in the outer edge of the connecting plate, described
By the incorgruous rotation of gear synchronous between two cutting rollers, one of roller that cuts passes through the drive rotation of the second motor.
7. a kind of multifunction quilt tyre forming machine according to claim 5, it is characterised in that: the cutting component and cotton receiving plate
Between be arranged two the second help rolls.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811257227.9A CN109554822A (en) | 2018-10-26 | 2018-10-26 | A kind of multifunction quilt tyre forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811257227.9A CN109554822A (en) | 2018-10-26 | 2018-10-26 | A kind of multifunction quilt tyre forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109554822A true CN109554822A (en) | 2019-04-02 |
Family
ID=65865324
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811257227.9A Pending CN109554822A (en) | 2018-10-26 | 2018-10-26 | A kind of multifunction quilt tyre forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109554822A (en) |
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| CN2429539Y (en) * | 2000-06-09 | 2001-05-09 | 山西临猗雪云棉机有限公司 | Reciprocal cotton collecting mechanism |
| CN2533140Y (en) * | 2002-04-04 | 2003-01-29 | 殷新民 | Cotton discharging mechanism capable of widening and adjusting sheet wadding width |
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| CN103668568A (en) * | 2013-12-05 | 2014-03-26 | 郭占省 | Intelligent folding wiredrawing surface cotton fluffer |
| CN104294415A (en) * | 2014-10-08 | 2015-01-21 | 张家港市圣美隆羊绒制品有限公司 | Dust-removing cotton fluffer |
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| CN105040169A (en) * | 2015-07-28 | 2015-11-11 | 卞常坤 | Highly-efficient cotton fluffer |
| CN205223455U (en) * | 2015-12-12 | 2016-05-11 | 郭海涛 | Open combing cotton fluffer |
| CN207391622U (en) * | 2017-11-01 | 2018-05-22 | 眉山阳泰工贸有限公司 | It is a kind of to carry out current-controlled fine cotton fluffer using cylinder coaming plate |
| CN207452323U (en) * | 2017-11-10 | 2018-06-05 | 眉山阳泰工贸有限公司 | A kind of thousand layers of cotton cotton fluffer comprising one group of working roll and transferring roller |
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| CN2429539Y (en) * | 2000-06-09 | 2001-05-09 | 山西临猗雪云棉机有限公司 | Reciprocal cotton collecting mechanism |
| CN2533140Y (en) * | 2002-04-04 | 2003-01-29 | 殷新民 | Cotton discharging mechanism capable of widening and adjusting sheet wadding width |
| CN2734783Y (en) * | 2004-06-28 | 2005-10-19 | 杨三 | Flip cotton machine |
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| CN104294415A (en) * | 2014-10-08 | 2015-01-21 | 张家港市圣美隆羊绒制品有限公司 | Dust-removing cotton fluffer |
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| CN205223455U (en) * | 2015-12-12 | 2016-05-11 | 郭海涛 | Open combing cotton fluffer |
| CN207391622U (en) * | 2017-11-01 | 2018-05-22 | 眉山阳泰工贸有限公司 | It is a kind of to carry out current-controlled fine cotton fluffer using cylinder coaming plate |
| CN207452323U (en) * | 2017-11-10 | 2018-06-05 | 眉山阳泰工贸有限公司 | A kind of thousand layers of cotton cotton fluffer comprising one group of working roll and transferring roller |
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Application publication date: 20190402 |