Novel dust suction Cotton fluffer
Technical field
The invention belongs to a kind of cotton for wadding machine-shaping machinery in the cotton processing machinery technical field.
Background technology
Along with the continuous development of cotton industry and the raising day by day of people's living standard, also increasingly high to the technical requirements of cotton for wadding machine-shaping machinery, because the performance level of processing equipment is directly linked to the quality of institute's converted products.In known technology; It mainly is that the cotton curtain rear portion of feeding of on frame, installing connects cotton feeding roller that existing cotton for wadding removal of impurities bullet is processed type quilt cover machinery; The cotton feeding roller rear portion is connecting the burr roller, and burr roller rear portion connects dust cage by the wind courage, joins above the dust cage to be connected with cotton roller; And by carrying motor bonded assembly transmission device power to be provided, the cotton wool flake cutting knife of ining succession behind the back road dust cage.But limit by its structure, particularly material loading mainly leans on hand fed, the effort of both having taken a lot of work; Labour intensity is big, and production efficiency is low again, and the end product quality of being processed is unstable; Like the meticulous combing of common needs, removal of impurities processing; Must the loom of two one removal of impurities combings be arranged in order series connection and carry out the meticulous removal of impurities combing of twice, its structure is clumsy, uses inconvenience.
Summary of the invention
In order to overcome the deficiency of prior art, it is clumsy to solve existing cotton for wadding machine-shaping machinery structure, leans on hand fed, the end product quality problem of unstable of being processed.The present invention's purpose provides a kind of simple and practical, saves labor, and production efficiency is high, and the end product quality of being processed is stable, new-type cotton for wadding machine-shaping machinery safe and convenient to use.
The present invention addresses the above problem the technical scheme that is adopted:
A kind of novel dust suction Cotton fluffer; It is provided with: the present invention is provided with: frame, wind suct material mechanism, one removal of impurities mechanism, two road removal of impurities mechanisms, conveying transmission device and part rolling mechanism; On frame, be equiped with wind successively and suct material mechanism, one removal of impurities mechanism, two road removal of impurities mechanisms, part rolling mechanism and carry transmission device, wind sucts material mechanism rear portion and connects removal of impurities mechanism one, and one removal of impurities mechanism rear portion connects two road removal of impurities mechanisms; Two road removal of impurities mechanism rear portions connect part rolling mechanism; And power is provided by the conveying transmission device that comprises buncher, power motor, the twice compound type removal of impurities cotton fluffer of being formed, wherein:
1., wind sucts and expects that mechanism comprises: material loading blower fan, feeding tube, collection hopper, return air amount control push-pull valve, defeated cotton roller group, backwind tube; The sucking hole of material loading blower fan is equipped with blower fan feeding hopper, delivery port are connected the collection hopper by feeding tube case cap; And backwind tube is housed on the case cap of collection hopper connects the blower fan feeding hopper; And on backwind tube, be equiped with return air amount control push-pull valve, and collection hopper bottom discharge mouth place is connecting defeated cotton roller group, and defeated cotton roller group connects the cotton feeding roller of one removal of impurities mechanism;
2., two road removal of impurities mechanisms comprise: dial cotton axle, cotton feeding palte, cotton feeding palte roller, two road burr rollers, two road wind courages, two road dust cages, the assorted impurity-discharging knife of two road collection, two road cotton rollers; Dust cage and cotton roller, the rear portion of dialling the anterior one removal of impurities mechanism in succession of cotton axle connect cotton feeding palte; The cotton feeding palte roller is equipped with at the cotton feeding palte rear portion; Cotton feeding palte roller rear portion is two road burr rollers in succession, and two road burr rollers are installed in the two roads thorn jacket, and thorn jacket bottom, two roads is fitted with the assorted impurity-discharging knife of two road collection; Two road wind courages, two road dust cages are in succession passed through at burr roller rear portion, two roads; Two road dust cages are fitted with the dust delivering tube road with dust cage, cooperate on the two road dust cages to be equiped with two road cotton rollers, and the rear portion of two road dust cages and two road cotton rollers is part rolling mechanism in succession;
3., part rolling mechanism comprises: defeated cotton axle, part axle, go out cotton rolling load-transfer device, part transmission motor; Connect the part axle at defeated cotton axle rear portion; Part axle rear portion is connecting cotton rolling load-transfer device; On the frame of rear portion, be equiped with part and transmit motor, the outputting power sprocket wheel that part transmits motor is connected the sprocket wheel of part axle and is gone out the driving chain wheel on the cotton rolling load-transfer device transmission shaft by chain respectively.
Above-mentioned novel dust suction Cotton fluffer, the burr roller of said one removal of impurities mechanism is fitted with the assorted impurity-discharging knife of collection one in its thorn jacket bottom,, cotton feeding roller is connected with buncher.
Above-mentioned novel dust suction Cotton fluffer, the change speed motor of said material loading blower fan, cotton feeding roller, power motor and part transmit speed and the thin and thick that motor all has the industrial control computer control comforter batt of processing.
Above-mentioned novel dust suction Cotton fluffer, said industrial control computer are that PLC adds the touch screen type industrial control computer, and the industrial control computer of other type.
Above-mentioned novel dust suction Cotton fluffer, said defeated cotton roller group is substituted by oblique slide carriage.
Above-mentioned novel dust suction Cotton fluffer; Said part rolling mechanism is that the cotton sheet behind two road dust cages and the two road cotton rollers flows to the cut-out axle of the cut-out driven by motor that is connected by oblique input board, and the coaster that oblique input board is carried and the cotton sheet bottom that cuts off has folding motor band to connect in succession in correspondence.
Above-mentioned novel dust suction Cotton fluffer, said part rolling mechanism is that the part axle carries the lapping axle to press net spool cotton sheet to be interlocked net by bonded assembly cutting knife and lapping motor bonded assembly in disconnected cotton sheet, is exported by load-transfer device at last.
When the present invention uses, this later-model dust suction Cotton fluffer (also being by tyre forming machine) is attached to desired location, energized; Starting wind successively sucts the material blower fan, carries driving motor and part to transmit motor; Cotton to be processed is transported to the collection hopper by the blower fan feeding hopper 7 that wind sucts material mechanism through blower fan feeding tube 3, gets into removal of impurities mechanism by collection hopper bottom side mouth one through cotton feeding roller again, after the removal of impurities combing; Again by dialling cotton axle and cotton feeding palte and cotton feeding palte roller automatic transport to two road removal of impurities mechanisms; Through after the further meticulous removal of impurities combing, be transported to part rolling mechanism and carry out part and output rolling, promptly be processed into cotton-wool comforter batt (quilt cover).
Because the present invention designs and adopted technique scheme, it is clumsy to have solved existing cotton for wadding machine-shaping machinery structure effectively, leans on hand fed, the end product quality problem of unstable of being processed.Also show that advantage such as it compared with prior art has simple in structurely, saves labor, and production efficiency is high, and the end product quality of being processed is stable, and is safe and convenient to use is applicable to the bullet system processing of cotton through for several times testing result on trial.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is described in further detail.
Fig. 1 is the structure diagram of the embodiment of the invention.
Fig. 2 is that the B-B of Fig. 1 is to view.
Fig. 3 is a computer control principle block scheme of the present invention.
Fig. 4 is the structure diagram of the multilayer of the present invention dust suction Cotton fluffer of amounting to comforter batt (also for by tyre forming machine) embodiment.
Fig. 5 is the structure diagram that the present invention overlaps net dust suction Cotton fluffer (also being by tyre forming machine) embodiment.
Each label is in the accompanying drawing: 1 material loading blower fan; 2 return air amounts control push-pull valve; 3 feeding tubes; 4 backwind tubes; 5 casees caps; 6 collection hoppers; 7 defeated cotton roller groups; 8 one assorted impurity-discharging knife of collection; 9 frames; 10 cotton feeding rollers; 11 burr rollers; 12 wind courages; 13 dust cages; 14 cotton rollers; 15 groups of cotton axles; 16 cotton feeding paltes; 17 cotton feeding palte rollers; 18 2 road burr rollers; 19 2 road dust cages; 20 2 road wind courages; 21 2 road cotton rollers; 22 defeated cotton axles; 23 part axles; 24 go out cotton rolling load-transfer device; 25 parts transmit motor; The 26 2 way collection impurity-discharging knife of mixing; 27 power motors; 28 feed cotton motor; 29 dust delivering tube roads; 30 blower fan feeding hoppers; 31 cut off motor; 32 cut off axle; 33 coasters; 34 coaster motors; 35 oblique input boards; 36 cutting knifes; 37 press the net axle; 38 lapping motors; 39 carry the lapping axle.
The specific embodiment
Like accompanying drawing 1, embodiment illustrated in fig. 2; The present invention is provided with: frame, wind suct material mechanism, one removal of impurities mechanism, two road removal of impurities mechanisms, conveying transmission device and part rolling mechanism; On frame, be equiped with wind successively and suct material mechanism, one removal of impurities mechanism, two road removal of impurities mechanisms, part rolling mechanism and carry transmission device, wind sucts material mechanism rear portion and connects removal of impurities mechanism one, and one removal of impurities mechanism rear portion connects two road removal of impurities mechanisms; Two road removal of impurities mechanism rear portions connect part rolling mechanism; And power is provided by the conveying transmission device that comprises buncher 28, power motor 27, the twice compound type removal of impurities cotton fluffer of being formed, wherein:
1., wind sucts and expects that mechanism comprises: material loading blower fan 1, feeding tube 3, collection hopper 6, return air amount control push-pull valve 2, defeated cotton roller group 7, backwind tube 4; The sucking hole of material loading blower fan 1 is equipped with blower fan feeding hopper 28, delivery port are connected the collection hopper by feeding tube 3 case cap 5; And backwind tube 4 is housed on the case cap 5 of collection hopper connects blower fan feeding hoppers 28; And on backwind tube 4, be equiped with return air amount control push-pull valve 2; Collection hopper 6 bottom discharge mouth places are connecting defeated cotton roller group 7, and defeated cotton roller group 7 connects the cotton feeding roller 10 of one removal of impurities mechanism;
2., one removal of impurities mechanism comprises: cotton feeding roller 10, burr roller 11, wind courage 12, dust cage 13, cotton roller 14, one assorted impurity-discharging knife 8 of collection; Cotton feeding roller 10 is connected with buncher 28, and cotton feeding roller 10 rear portions are burr roller 11 in succession, and burr roller 11 rear portions connect dust cage 13 through wind courage 12; The cotton roller 14 that is being connected on the dust cage 13, burr roller 11 is fitted with the assorted impurity-discharging knife 8 of collection one in its thorn jacket bottom;
3., two road removal of impurities mechanisms comprise: dial cotton axle 15, cotton feeding palte 16, cotton feeding palte roller 17, two road burr rollers 18, two road wind courages 20, two road dust cages 19, the assorted impurity-discharging knife 26 of two road collection, two road cotton rollers 21; Dust cage and cotton roller, the rear portion of one removal of impurities mechanism connect cotton feeding palte 16 in succession to dial cotton axle 15 front portions; Cotton feeding palte roller 17 is equipped with at cotton feeding palte 16 rear portions; Cotton feeding palte roller 17 rear portions two road burr rollers, 18, two road burr rollers 18 in succession are installed in the two roads thorn jacket, and thorn jacket bottom, two roads is fitted with the assorted impurity-discharging knife 26 of two road collection; Two road wind courages 20, two road dust cages 19 are in succession passed through at burr roller 18 rear portions, two roads; Two road dust cages 19 are fitted with on dust delivering tube road 29, the two road dust cages 19 with dust cage 13 and cooperate the rear portion part rolling mechanism in succession that is equiped with two road cotton rollers, 21, two road dust cages 19 and two road cotton rollers 21;
4., part rolling mechanism comprises: defeated cotton axle 22, part axle 23, go out cotton rolling load-transfer device 24, part transmits motor 25; Connect part axle 23 at defeated cotton axle 22 rear portions; Part axle 23 rear portions are connecting cotton rolling load-transfer device 24; On the frame of rear portion, be equiped with part and transmit motor 25, the outputting power sprocket wheel that part transmits motor 25 is connected the sprocket wheel of part axle and is gone out the driving chain wheel on cotton rolling load-transfer device 24 transmission shafts by chain respectively.
Referring to accompanying drawing 3 embodiment; The change speed motor 28 of material loading blower fan of the present invention 1, cotton feeding roller, power motor 27 and part transmit speed and the thin and thick that motor 25 all has the industrial control computer control comforter batt of processing, and industrial control computer is that PLC adds the touch screen type industrial control computer.
With reference to accompanying drawing 4 embodiment; Part rolling of the present invention mechanism be behind two road dust cages 19 and the two road cotton rollers 21 cotton sheet by oblique input board 35 flow to connect and cut off the cut-out axle 32 that motor 31 drives, and the coaster 33 that oblique input board 35 is carried and the cotton sheet bottom that cuts off has coaster motor 34 bands to connect in succession in correspondence.
With reference to accompanying drawing 5 embodiment, part rolling of the present invention mechanism is that part axle 23 carries lapping axle 39 to press net axle 37 that cotton sheet is interlocked net by bonded assembly cutting knife 36 and lapping motor 38 bonded assemblys in disconnected cotton sheet, at last by load-transfer device 24 outputs.