CN109551193A - A kind of prestressing force intermediate plate attaches together topping stand automatically - Google Patents

A kind of prestressing force intermediate plate attaches together topping stand automatically Download PDF

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Publication number
CN109551193A
CN109551193A CN201710885375.4A CN201710885375A CN109551193A CN 109551193 A CN109551193 A CN 109551193A CN 201710885375 A CN201710885375 A CN 201710885375A CN 109551193 A CN109551193 A CN 109551193A
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CN
China
Prior art keywords
intermediate plate
ring
station
feeding
plug
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Granted
Application number
CN201710885375.4A
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Chinese (zh)
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CN109551193B (en
Inventor
吴晶华
杨烈
赵旋
蒋永健
路志勇
周平
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HUAI'AN ZHONGKE KECHUANG PREXISION MACHINERY TECHNOLOGY Co Ltd
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HUAI'AN ZHONGKE KECHUANG PREXISION MACHINERY TECHNOLOGY Co Ltd
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Priority to CN201710885375.4A priority Critical patent/CN109551193B/en
Publication of CN109551193A publication Critical patent/CN109551193A/en
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Publication of CN109551193B publication Critical patent/CN109551193B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)
  • Adornments (AREA)

Abstract

The invention discloses a kind of prestressing force intermediate plates to attach together topping stand automatically, the automatic charging including intermediate plate and combination mechanism, the feeding of O-ring and loop taker, finished product blanking mechanical hand, four station rotary tooling platforms.The intermediate plate of half is sent into slideway by two vibration feeding machines, pass through guiding mechanism, realize that the intermediate plate in the slideway of both sides is in attach together state, by the push rod cylinder for being placed on two sides, shift intermediate plate onto middle position, it really attaches together together, under self gravity and top compression bar cylinder action, the intermediate plate after attaching together is entered in the fixture on tooling platform;Using feeder, single O-ring is successively sent to and is taken in ring recess, double-station takes circle gripper, after O-ring is taken, be moved on the intermediate plate attached together in fixture, and apron is inserted in the apron groove on intermediate plate;Rotary table, one minor tick of every execution, rotation is primary, and in discharge station, blanking mechanical hand takes out the intermediate plate for packaging O-ring.The present invention successfully solve intermediate plate attach together and the technological difficulties of single feeding of O-ring, whole system is high-efficient, stability is good, and device structure is ingenious in design, compact layout, is suitable for promoting the use of.

Description

A kind of prestressing force intermediate plate attaches together topping stand automatically
Technical field
The present invention relates to the productions of prestressing force intermediate plate more particularly to a kind of prestressing force intermediate plate to attach together lasso dress automatically It sets.
Background technique
Prestressing force intermediate plate is the important component in prestress engineering, in the pre- of the buildings such as highway, railway, bridge, dam In the design of prestressed concrete structure, intermediate plate and anchorage cooperate, and realize stretch-draw anchor.Intermediate plate is in cone shape, and there is threaded hole in centre, It needs to cut in half intermediate plate in production, after surface treatment, to attach together together, be packed again, after attaching together, use O-ring It entangles, forms one group of intermediate plate.For the course of work at present using being accomplished manually, productive labor intensity is big, due to surface meeting oiling, trembles with fear It when cold Seasonal Production, is affected to worker joint, therefore, automated production replaces manual assembly that will become inexorable trend.
Summary of the invention
It is an object of the invention to overcome the shortcomings of existing prestressing force intermediate plate lasso production technology, a kind of prestressing force is provided Intermediate plate attaches together topping stand automatically, to achieve the purpose that automated production and assembly.
The present invention is achieved by the following technical solutions:
A kind of prestressing force intermediate plate attaches together topping stand automatically, the automatic charging including intermediate plate and combination mechanism, O-ring it is upper Material and loop taker, finished product blanking mechanical hand, four station rotary tooling platforms.
The automatic charging of the intermediate plate and combination mechanism include the rotary loading machine of intermediate plate and the combination mechanism of intermediate plate, described Intermediate plate can be arranged and be sent out in certain direction by rotary loading machine, and the feeder docks place with intermediate plate, contain one section of bending Intermediate plate can be become vertical drop state from the direction that feeder level is sent out by slideway, and the intermediate plate combination mechanism contains folder Piece caches chamber, and caching below chamber has baffle, therefore, when intermediate plate is fallen into wherein, can exist wherein, caching chamber two sides have level to push away Bar connects, and push rod is mobile to centre, is close to containing intermediate plate caching chamber to centre, two half intermediate plates will be close to the shape of merging State, the plate washer below middle position are provided with circular trough, and therefore, intermediate plate can fall under the effect of gravity, to prevent from falling naturally It falling, is equipped with down-pressed pole above, down-pressed pole guarantees that intermediate plate is fallen downwards, and the rotary table is equipped with intermediate plate frock clamp, Two half intermediate plates can just be fallen into wherein, and under the action of lower air cylinder, intermediate plate can be completely integrated and be inserted into clip groove;
The feeding and loop taker of the O-ring, including O-ring feeder, including rotation charging tray, feeding vibrate slideway, Single lasso separating mechanism, lasso feeding slot, double-station swivel ferrule mechanism, the feeding, which vibrates, contains anti-lasso weight on slideway Folded partition, the single lasso separating mechanism, including sliding slot, prevent the thimble for repeating to enter pusher area, the O-ring feeding Slot is the temporary tank for taking O-ring, there is M shape twine among feeding slot, prevents lasso from falling and positional shift, described double Station rotary loop taker includes rotating mechanism, and feeding plug, binder intermediate plate, lasso transition cone stick, it is mechanical that stick pick-and-place is bored in transition Hand;
The finished product blanking mechanical hand includes rotating mechanism, the feeding handgrip of two said functions.
The rotary table includes rotating table top, above four stations, each station has intermediate plate accommodating tool folder Tool.
Embodiment as a preferred embodiment of the above technical solution, the intermediate plate combination mechanism, two sides push rod and intermediate pushing Bar, using cylinder as power implementation.
Embodiment as a preferred embodiment of the above technical solution, the double-station O-ring loop taker, using rotary cylinder reality The mutual switching of existing two stations.
Embodiment as a preferred embodiment of the above technical solution, the O-ring feeding slot are designed to M shape, and enclose with taking Plug realizes cross-coincidence.
Embodiment as a preferred embodiment of the above technical solution, the finished product blanking mechanical hand realize work using rotary cylinder Position mutually switching, feeding use magnechuck.
Embodiment as a preferred embodiment of the above technical solution, the finished product blanking mechanical hand realize work using rotary cylinder Position mutually switching, feeding use magnechuck.
Embodiment as a preferred embodiment of the above technical solution, rotary table realize indexing using four station dividers Revolution.
The present invention has the advantage that compared with prior art
1, intermediate plate provided by the invention attaches together and topping stand automatically, attaches together station automatically, is able to achieve the automatic of intermediate plate Reason material, feeding, by the effect of cache slot, guarantee can have a pair of of intermediate plate to attach together every time, using the design of down-pressed pole, guarantee a pair of Intermediate plate can be successfully entered in intermediate plate tooling slot, and position is placed accurately.
2, intermediate plate provided by the invention attaches together and topping stand automatically, using lasso separating mechanism, guarantees every time only one Lasso reaches in feeding groove, in the way of the twine insertion of feeding mandrel tip fluting and feeding groove, it is ensured that can take every time To a lasso.
3, intermediate plate provided by the invention attaches together and topping stand automatically, after taking circle plug to be depressed on middle transition cone stick, It can be retracted automatically, the O-ring taken on plug can be subdued, be passed through using several round steel sheets being wrapped in outside plug Stick is bored in transition, and lasso can cover in the groove of intermediate plate, and this mode is simple and reliable, compared to the cylinder gripper for taking flexible apron, Low cost, and feeding is accurate.
4, intermediate plate provided by the invention attaches together and topping stand automatically, takes circle and lasso, using double-station rotary form, Improve production efficiency.
Detailed description of the invention
Fig. 1 is general structure schematic diagram of the invention.
Fig. 2 is structure of the invention top view.
Fig. 3 is that intermediate plate of the invention attaches together station schematic diagram.
Fig. 4 is lasso station schematic diagram of the invention.
Figure label: 1 intermediate plate reason material feeder, 2 lassos reason material feeder, 3 attach together station mechanism, and 31 left and right sides pneumatically push away Bar, 32 intermediate plates cache chamber, 33 intermediate plate blanking slideways, and 34 centres push push rod, 35 work support plates, 36 intermediate plate moulds of industrial equipment, work Fill 4 lasso station mechanisms, 41 push slide units, 42 rotary cylinders, and stick parallel cylinder is bored in 43 transition, and 44 take circle plug outer tube, and 45 Transition cone stick clamping jaw, 46 feeding plug external splints, 47 feeding plugs, 48 pressing plates, 49 lasso relay boxes, 410 thimble cylinders, 411 Lasso feeding frid, 412 separation lasso push rod cylinders, 5 discharge station mechanisms, 6 frames, 7 control operator control panels, 8 rotary tables, 9 detection stations.
Specific embodiment
It elaborates below to the embodiment of the present invention, the present embodiment carries out under the premise of the technical scheme of the present invention Implement, the detailed implementation method and specific operation process are given, but protection scope of the present invention is not limited to following implementation Example.
Referring to Fig. 1 to Fig. 4, present embodiment discloses a kind of prestressing force intermediate plates to attach together topping stand, including intermediate plate reason automatically Expect that feeder 1, O-ring reason material feeder 2 attach together station mechanism 3, lasso station mechanism 4, discharge station mechanism 5 turns round work Platform 8 forms.
Attaching together station mechanism 3 includes left and right sides air-leg 31, and intermediate plate caches chamber 32, intermediate plate blanking slideway 33, under intermediate Push rod 34 is pressed, work support plate 35, intermediate plate moulds of industrial equipment 36.
Lasso station mechanism 4 includes pushing slide unit 41, and rotary cylinder 42, transition bores stick parallel cylinder 43, takes circle mandrel outer Stick clamping jaw 45, feeding plug external splint 46, feeding plug 47, pressing plate 48, O-ring relay box 49, thimble gas are bored in casing 44, transition Cylinder 410, lasso feeding frid 411 separate lasso push rod cylinder 412.
The course of work of Full-automatic welding equipment disclosed in the present embodiment is as follows:
Two intermediate plates reason material feeders 1 realize the feeding of half intermediate plate, and consistent (small upside down) intermediate plate in direction is successively arranged It is listed in blanking slideway 33, and falls into intermediate plate caching chamber 32, when having intermediate plate in the caching chamber for detecting two sides, be divided in The air-leg 31 of two sides shifts centre onto for chamber is cached, and through-hole is arranged in the middle position of work support plate, then two sides intermediate plate It can fall, can just fall into intermediate plate moulds of industrial equipment 36 under the effect of gravity.So far, a pair of of intermediate plate has attached together completion.
After intermediate plate attaches together, rotary table 8 rotates a station, attaches together intermediate plate and reaches lasso station, the work of lasso station It is that O-ring is arranged in order submitting by arranging machine 2 as process, enters in O-ring relay box 49, when separation lasso push rod gas When the drawing of cylinder 412 arrives maximum, the O-ring material taking mouth of lasso feeding frid 411, just to connecting, pushes up at this time with O-ring relay box 49 Needle cylinder ejects vertical bar upwards, can block the O-ring in the feeding slideway of arranging machine and be directly entered in O-ring relay box 49, Through that can be entered there are the O-ring in relay box 49 in the material path of lasso feeding frid 411, under the promotion of cylinder 412, O Type circle can be pulled in feeding slot.
The plug 47 that pushing slide unit 41 will drive two sides is downward simultaneously, takes wherein taking the plug of O-ring side that will be inserted into In hopper, bottom is placed with a meter font iron net in feeding slot, and 47 end of plug is provided with M shape slot, and plug has certain taper, this Sample has just been got O-ring set on plug after plug 47 is inserted into feeding slot.
The lasso plug 47 of the other side has taken an O-ring above, also in push slide unit 41 drive under, Transition cone stick is pushed and encounters, plug 47, which is retracted into, to be taken in circle plug outer tube 44, the feeding mandrel outer being wrapped in around plug Clamping plate 46 O-ring can be pushed, and by transition cone stick after, reach in the O-ring groove of intermediate plate.
The intermediate plate for having covered O-ring is taken away using magnechuck in feeding station 5.
In detection station 9, using sensor, the intermediate plate not taken out is detected whether.
Using rotating platform 8, above-mentioned action process constantly repeats, and whole productive temp is that rotation is primary, has assembled Intermediate plate in a pair.
The above is merely preferred embodiments of the present invention, be not intended to limit the invention, it is all in spirit of the invention and Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within principle.

Claims (8)

1. a kind of prestressing force intermediate plate attaches together topping stand automatically, the feeding of the automatic charging including intermediate plate and combination mechanism, O-ring With loop taker, finished product blanking mechanical hand, four station rotary tooling platforms.
The intermediate plate automatic charging machine is made of vibration rotary loading machine and intermediate plate guiding delivery pipe, which guarantees The conveying direction of half intermediate plate, the intermediate plate are oriented to delivery pipe, realize the feeding between from rotary loading machine to combination mechanism;
The intermediate plate combination mechanism, the caching type cavity mould including intermediate plate, the transfer bar mechanism of two sides, intermediate lower channel, on The lower air cylinder mechanism in portion middle position etc.;
The O-ring feeder may be implemented O-ring list and only send out, the separating mechanism including single lasso, and lasso is sent To the mechanism in feeding slot;
The O-ring lasso gripper, including take lasso plug, pressing sleeve loop mechanism takes loop taker using both hands pawl structure, and one While taking, another gripper is in pressing sleeve circle;
The finished product blanking mechanical hand, is designed using double-station, a feeding, a blowing
The revolution station platform, tool have an intermediate plate accommodating tool, are attaching together station there are four station, press from both sides on each station Piece can smoothly enter into moulds of industrial equipment, realize the lasso of O-ring in lasso station, and feeding station is realized and picks and places material, the last one Station is detection station, and whether there is or not material the failures such as not to take away for detection system.
2. a kind of prestressing force intermediate plate as described in claim 1 attaches together topping stand automatically, it is characterised in that: half intermediate plate is by upper The conveying of material machine, and entered in die cavity by guide pipe, then by merging mechanism, be pushed into attach together state, the press mechanism on top Effect is lower to be fallen in the tooling hole on rotary table.
3. a kind of prestressing force intermediate plate as described in claim 1 attaches together topping stand automatically, it is characterised in that: O-ring is utilized and is put Rotation arranging machine carries out reason material, and the state for forming single only conveying once takes out an O-ring by separating mechanism, and will be O-shaped Circle is sent to feeding slot.
4. feeding slot as claimed in claim 3, it is characterised in that: be in M shape shape, open M shape slot on feeding plug, this is just In, take circle plug that can pass through M shape cable, and O-ring is guaranteed O-ring in this way and is taken away by the barrier of rice font cable.
5. a kind of prestressing force intermediate plate as described in claim 1 attaches together topping stand automatically, it is characterised in that: it is described to take circle gripper For double-station, it is a plug inside gripper, is machined with wire casing among the end of plug, is in the M shape twine in feeding slot Cooperate shape, when putting in feeding slot every time, downwards more than the twine in feeding slot, with tapered on plug, plug is more downward, with set Circle contact is closer, and circle plug is taken O-ring can be taken out in this way.
6. a kind of prestressing force intermediate plate as described in claim 1,5 attaches together topping stand automatically, it is characterised in that: the lasso is Plug is depressed into intermediate transition and bores stick, plug top is spring, under pressure, retraction, while the fan outside plug Clevis plate, which goes down the O-ring extruding on plug, bores stick by transition, until in the O-ring groove for being expressed to intermediate plate.
7. a kind of prestressing force intermediate plate as described in claim 1,5,6 attaches together topping stand automatically, it is characterised in that: take circle plug It is designed using double-station, a circle side-draw, side lasso, repeats to realize the movement taken with set by rotation exchange mechanism.
8. a kind of prestressing force intermediate plate as described in claim 1 attaches together topping stand automatically, it is characterised in that: finished product blanking mechanical Hand has double-station, realizes that feeding and blowing action, feeding draw either gripper crawl using electromagnetism respectively.
CN201710885375.4A 2017-09-26 2017-09-26 Automatic lasso device that attaches together of prestressing force clamping piece Active CN109551193B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710885375.4A CN109551193B (en) 2017-09-26 2017-09-26 Automatic lasso device that attaches together of prestressing force clamping piece

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Application Number Priority Date Filing Date Title
CN201710885375.4A CN109551193B (en) 2017-09-26 2017-09-26 Automatic lasso device that attaches together of prestressing force clamping piece

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CN109551193B CN109551193B (en) 2021-06-01

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110421337A (en) * 2019-07-17 2019-11-08 深圳市泽宇智能工业科技有限公司 A kind of O-ring automatic assembling device
CN114515946A (en) * 2022-02-21 2022-05-20 东风柳州汽车有限公司 Worm press-fitting system

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101232415B1 (en) * 2011-06-17 2013-02-12 김재용 Assembly apparatus for a anchor bolt set
CN103273314A (en) * 2013-06-09 2013-09-04 宁波奥亿达自动化有限公司 Ring installing mechanism of clamp assembling machine
CN203317022U (en) * 2013-06-09 2013-12-04 宁波奥亿达自动化有限公司 Clamp assembling machine
CN103978401A (en) * 2013-10-30 2014-08-13 襄阳中铁宏吉工程技术有限公司 Prestress anchorage device clamping piece mechanical processing automatic transportation line
CN106217014A (en) * 2016-08-30 2016-12-14 苏州博众精工科技有限公司 A kind of sealing ring assembling device
CN206316711U (en) * 2016-11-09 2017-07-11 苏州迈威斯精密机械有限公司 Magnetic valve core assembly assembly machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101232415B1 (en) * 2011-06-17 2013-02-12 김재용 Assembly apparatus for a anchor bolt set
CN103273314A (en) * 2013-06-09 2013-09-04 宁波奥亿达自动化有限公司 Ring installing mechanism of clamp assembling machine
CN203317022U (en) * 2013-06-09 2013-12-04 宁波奥亿达自动化有限公司 Clamp assembling machine
CN103978401A (en) * 2013-10-30 2014-08-13 襄阳中铁宏吉工程技术有限公司 Prestress anchorage device clamping piece mechanical processing automatic transportation line
CN106217014A (en) * 2016-08-30 2016-12-14 苏州博众精工科技有限公司 A kind of sealing ring assembling device
CN206316711U (en) * 2016-11-09 2017-07-11 苏州迈威斯精密机械有限公司 Magnetic valve core assembly assembly machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110421337A (en) * 2019-07-17 2019-11-08 深圳市泽宇智能工业科技有限公司 A kind of O-ring automatic assembling device
CN110421337B (en) * 2019-07-17 2024-03-29 深圳市晟宇精机科技有限公司 Automatic O-shaped ring assembling device
CN114515946A (en) * 2022-02-21 2022-05-20 东风柳州汽车有限公司 Worm press-fitting system
CN114515946B (en) * 2022-02-21 2023-04-11 东风柳州汽车有限公司 Worm press-fitting system

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