CN109518356A - 抛光皮应用的基布 - Google Patents

抛光皮应用的基布 Download PDF

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CN109518356A
CN109518356A CN201710833780.1A CN201710833780A CN109518356A CN 109518356 A CN109518356 A CN 109518356A CN 201710833780 A CN201710833780 A CN 201710833780A CN 109518356 A CN109518356 A CN 109518356A
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base fabric
terylene
polished leather
viscose glue
polyamide fibre
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不公告发明人
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Dongguan Aifa Grinding Technology Co Ltd
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Dongguan Aifa Grinding Technology Co Ltd
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4382Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/425Cellulose series
    • D04H1/4258Regenerated cellulose series
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326Condensation or reaction polymers
    • D04H1/4334Polyamides
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326Condensation or reaction polymers
    • D04H1/435Polyesters
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/72Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
    • D04H1/732Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by fluid current, e.g. air-lay

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

本发明公开的抛光皮应用的基布,由涤纶、粘胶及锦纶组成,其中按照以下质量分数设定组分:涤纶:65~75%,粘胶:15~25%,锦纶:5~15%;可保障抛光皮的使用寿命大大增强,尤其是便于添加聚氨酯及氧化铈,有效实现高精度的抛光效果,获得更好的抛光效果,成分简单,可有效节约成本。

Description

抛光皮应用的基布
技术领域
本发明涉及抛光皮制造技术领域,尤其涉及一种抛光皮应用的基布。
背景技术
根据镜片的磨耗度的不同选择相应的肖式硬度的聚胺酯抛光皮,肖式硬度数值越大越硬。聚胺酯抛光皮里的填充物(氧化铈、氧化锆)的添加是微量加入,填充物的种类不决定所用的抛光粉,例如氧化铈可以与含有氧化锆填充剂的抛光皮配合使用或者相反。含有氧化铈的抛光皮---主要表现为提高抛光速率含有氧化锆的抛光皮---主要表现为提高光洁度不含有填充物的抛光皮---主要表现为抛光过程中的光圈稳定。抛光皮发泡孔多利于抛光粉的流动性、抛光速率要好。抛光皮发泡少的在亲水性能上要强。
要实现高精度抛光效果且保障使用寿命的抛光皮设计,基布为其中的重要元素之一。
发明内容
为有效解决上述技术问题,本发明提供的抛光皮应用的基布,可满足技术需求,具体技术方案如下所述:
抛光皮应用的基布,该方法包括以下步骤:
所述基布由涤纶、粘胶及锦纶组成,其中按照以下质量分数设定组分:
涤纶 65~75%
粘胶 15~25%
锦纶 5~15%;
优选方案之一,该方法包括以下步骤:
所述基布由涤纶、粘胶及锦纶组成,其中按照以下质量分数设定组分:
涤纶 68~72%
粘胶 16~24%
锦纶 6~14%;
优选方案之一,该方法包括以下步骤:
所述基布由涤纶、粘胶及锦纶组成,其中按照以下质量分数设定组分:
涤纶 70%
粘胶 20%
锦纶 10%。
本发明有益效果:
本发明提供的基布可保障抛光皮的使用寿命大大增强,尤其是便于添加聚氨酯及氧化铈,有效实现高精度的抛光效果,获得更好的抛光效果,成分简单,可有效节约成本。
具体实施方式
实施例1:
该实施例中抛光皮应用的基布,该方法包括以下步骤:
所述基布由涤纶、粘胶及锦纶组成,其中按照以下质量分数设定组分:
涤纶 65~75%
粘胶 15~25%
锦纶 5~15%;
其中,聚酰胺基布纤维加工步骤:
原材料按照上述配比准备好,开松—即将上述三种原材料充分融合,给纤维进行梳理-利用单锡林双道夫机利用气流成网,铺网牵伸-成网之后,由生产线牵引向前,预刺成型-利用特殊针板进行上下左右针刺使其比普通无纺布有更好的结构力,主刺加固-根据所需产品厚度不同进行二次针刺复合,收卷分切。
本实施例加工条件:
开松机,单锡林双道夫,无纺针刺机,复合加固针刺机
制作工艺描述:
先根据上述基布纤维配方准备三种原料,进行均匀开松使其分布均匀。进入单锡林双道夫机器利用气流使纤维成网使其每平方米重量要相同。随后进入成网牵引使产品进入到预刺成型机械利用特殊针板进行上下左右针刺使其比普通无纺布有更好的结构力。最后进入主刺加固根据所需产品厚度不同进行二次针刺复合,最终基布收卷分切完成基布生产。
实施例2:
该实施例中抛光皮应用的基布,该方法包括以下步骤:
所述基布由涤纶、粘胶及锦纶组成,其中按照以下质量分数设定组分:
涤纶 68~72%
粘胶 16~24%
锦纶 6~14%;
其中,聚酰胺基布纤维加工步骤:
原材料按照上述配比准备好,开松—即将上述三种原材料充分融合,给纤维进行梳理-利用单锡林双道夫机利用气流成网,铺网牵伸-成网之后,由生产线牵引向前,预刺成型-利用特殊针板进行上下左右针刺使其比普通无纺布有更好的结构力,主刺加固-根据所需产品厚度不同进行二次针刺复合,收卷分切。
本实施例加工条件:
开松机,单锡林双道夫,无纺针刺机,复合加固针刺机
制作工艺描述:
先根据上述基布纤维配方准备三种原料,进行均匀开松使其分布均匀。进入单锡林双道夫机器利用气流使纤维成网使其每平方米重量要相同。随后进入成网牵引使产品进入到预刺成型机械利用特殊针板进行上下左右针刺使其比普通无纺布有更好的结构力。最后进入主刺加固根据所需产品厚度不同进行二次针刺复合,最终基布收卷分切完成基布生产。
实施例3:
该实施例中抛光皮应用的基布,步骤如下:
所述基布由涤纶、粘胶及锦纶组成,其中按照以下质量分数设定组分:
涤纶 70%
粘胶 20%
锦纶 10%。
其中,聚酰胺基布纤维加工步骤:
原材料按照上述配比准备好,开松—即将上述三种原材料充分融合,给纤维进行梳理-利用单锡林双道夫机利用气流成网,铺网牵伸-成网之后,由生产线牵引向前,预刺成型-利用特殊针板进行上下左右针刺使其比普通无纺布有更好的结构力,主刺加固-根据所需产品厚度不同进行二次针刺复合,收卷分切。
本实施例加工条件:
开松机,单锡林双道夫,无纺针刺机,复合加固针刺机
制作工艺描述:
先根据上述基布纤维配方准备三种原料,进行均匀开松使其分布均匀。进入单锡林双道夫机器利用气流使纤维成网使其每平方米重量要相同。随后进入成网牵引使产品进入到预刺成型机械利用特殊针板进行上下左右针刺使其比普通无纺布有更好的结构力。最后进入主刺加固根据所需产品厚度不同进行二次针刺复合,最终基布收卷分切完成基布生产。
本发明相对于传统加工工艺的不同之处在于:
可保障抛光皮的使用寿命大大增强,尤其是便于添加聚氨酯及氧化铈,有效实现高精度的抛光效果,获得更好的抛光效果,成分简单,可有效节约成本。,具体如下:
1、耐磨性﹕聚酰胺纤维之耐磨性是所有纺织纤维中最好的,同条件下,其耐磨性为棉花之10倍,羊毛之20倍,嫘萦(rayon)之50倍,如在毛纺或棉纺中掺入15%之聚酰胺纤维,则其耐磨度比纯羊毛料或棉料提高3倍。
2、断裂强度:衣料用途聚酰胺纤维长纤其断裂强度为5.0~6.4g/d,产业用之高强力丝则为7~9.5g/d甚至更高,其湿润状态之断裂强度约为干燥状态之85%~90%。
3、断裂伸度:聚酰胺纤维之断裂伸度依品种之不同而有所差异,强力丝之伸度较低在10~25%间,一般衣料用丝25~40%,其湿润状态之断裂伸度约较干燥状态高3~5%。
4、弹性回复率:聚酰胺纤维之回弹性极佳﹐长纤之伸度10%时,其弹性回复率为99%,而聚酯在相同状况下为67%,嫘萦则仅32%。
5、耐疲劳性:由于聚酰胺纤维之弹性回复率好,因此其耐疲功性也佳,其耐疲劳性与聚酯丝接近而高于其它化学纤维及天然纤维,在相同之试验条件下聚酯酰胺纤维之耐疲劳性比棉纤维高7~8倍,比嫘萦高几拾倍。
6、染色性:聚酰胺纤维之染色性较天然纤维及嫘萦困难,但仍较其它合成纤维易染色,一般以酸性染料染色。
本发明不限于上述实施,凡采用相同原理及其方法实现相同技术效果的多种实施方式均与本专利雷同。

Claims (3)

1.抛光皮应用的基布,其特征在于,该方法包括以下步骤:
所述基布由涤纶、粘胶及锦纶组成,其中按照以下质量分数设定组分:
涤纶 65~75%
粘胶 15~25%
锦纶 5~15%。
2.如权利要求1所述的抛光皮应用的基布,其特征在于,该方法包括以下步骤:
所述基布由涤纶、粘胶及锦纶组成,其中按照以下质量分数设定组分:
涤纶 68~72%
粘胶 16~24%
锦纶 6~14%。
3.如权利要求1-2所述的抛光皮应用的基布,其特征在于,该方法包括以下步骤:
所述基布由涤纶、粘胶及锦纶组成,其中按照以下质量分数设定组分:
涤纶 70%
粘胶 20%
锦纶 10%。
CN201710833780.1A 2017-09-15 2017-09-15 抛光皮应用的基布 Pending CN109518356A (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115233466A (zh) * 2021-04-25 2022-10-25 苏州三鼎纺织科技有限公司 光学玻璃抛光用复层磨皮及其制备方法
CN115246101A (zh) * 2021-04-25 2022-10-28 苏州三鼎纺织科技有限公司 光学玻璃抛光用磨皮及其制备方法

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EP1424139A1 (en) * 2002-11-27 2004-06-02 Massimo Guarducci S.r.l. Method for the surface treatment of a flat-structured material
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115233466A (zh) * 2021-04-25 2022-10-25 苏州三鼎纺织科技有限公司 光学玻璃抛光用复层磨皮及其制备方法
CN115246101A (zh) * 2021-04-25 2022-10-28 苏州三鼎纺织科技有限公司 光学玻璃抛光用磨皮及其制备方法
CN115233466B (zh) * 2021-04-25 2024-01-26 苏州三鼎纺织科技有限公司 光学玻璃抛光用复层磨皮及其制备方法

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