CN109506679B - A linear level bubble filling machine - Google Patents

Abstract

The invention relates to a linear type level bubble filling machine which comprises a directional device and a filling device, wherein the directional device comprises a first base body, a first level bubble groove and a vibrating device, the vibrating device is arranged on the first base body, a power output end of the vibrating device is in transmission connection with the first level bubble groove, the first level bubble groove accommodates level bubbles and can rotate in the first level bubble groove, the filling device comprises a second base body, a second level bubble groove, a filling assembly and a packaging assembly, the second level bubble groove is fixedly arranged on the second base body and is in butt joint with the first level bubble groove, a liquid outlet of the filling assembly is arranged above the second level bubble groove, and the packaging assembly is arranged on a discharging side of the filling assembly. The linear type level bubble filling machine solves the problem that general automatic equipment is difficult to realize efficient and stable positioning of the level bubble, and has the advantages of high filling efficiency, good stability and low manufacturing cost.

Description

A linear level bubble filling machine

Technical field

The invention relates to a linear level bubble automatic processing technology, in particular to a linear level bubble filling machine.

Background technique

The spirit level is a common measuring tool that people cannot do without in their daily lives. It is often used in construction, mechanical installation, woodworking, etc. The spirit level generally includes a ruler body, a vertical level bubble seat and a horizontal level bubble seat. The level bubble is fixed on the level bubble seat, and the level bubble seat is fixedly connected to the ruler body.

With the continuous development of automation technology, customers and manufacturers have higher and higher expectations for the automation of level processing. How to greatly improve the processing efficiency of level, keep the processing quality stable, and strictly control the processing cost is what technicians must do. Not facing the problem.

The bubble of the spirit level is generally processed through turning, heat treatment, filling and other processes. During the filling process, the first problem to be solved is the orientation of the bubble. According to the general idea, the bubble can be placed on a rotating platform, and a sensor can be set at the same time. When the rotating platform drives the bubble to rotate, the sensor finds the liquid cavity. However, using this method, the bubble can only be positioned one by one, which is very inefficient, and there is a high possibility of misjudgment and poor stability.

Contents of the invention

The technical problem to be solved by the present invention is to provide a linear level bubble filling machine to solve the problem that it is difficult for general automation equipment to achieve efficient and stable positioning of the level bubble.

In order to solve the above technical problems, the technical solutions provided by the present invention are as follows:

A linear level bubble filling machine includes an orienting device and a filling device. The orienting device includes a first base, a first level bubble tank and a vibration device. The vibration device is installed on the first base. The power output of the vibration device The end is drivingly connected to the first level bubble tank. The first level bubble tank accommodates the level bubble and the level bubble can rotate in the first level bubble tank. The filling device includes a second base body, a second level bubble tank, a filling component and Packaging component, the second horizontal bubble tank is fixedly installed on the second base and docked with the first horizontal bubble tank, the liquid outlet of the filling component is arranged above the second horizontal bubble tank, and the packaging component is arranged on the outlet of the filling component material side.

Since the liquid cavity of the level bubble is set in the center of the level bubble, and one end is closed and the other end is open, this causes the center of gravity of the level bubble to be greatly biased towards the closed end, and its gravitational stress situation is similar to that of a "roly-poly". Therefore, when the vibration device is used, the third When the level tank vibrates, the level bubble also rotates. When the center of gravity finally reaches the lowest position, that is, when the closed end of the liquid cavity is directly below, the level bubble is in a stable position. At this time, the open end of the liquid cavity is just vertically upward. With such a structure, the inherent physical properties of the level bubbles are cleverly used for positioning, and there is no problem of misjudgment. It has good stability and can position multiple pairs of level bubbles at the same time, with high efficiency. At the same time, it avoids the use of precision components such as sensors, saving costs. .

Further, the linear level bubble filling machine also includes an air blowing device. The air blowing device is arranged on the feed side of the filling assembly. The air blowing device includes an air source and a trachea. One end of the trachea is connected to the air source, and the other end of the trachea is connected. Set above the second level bubble tank. The setting of the air blowing device can remove impurities in the leveling bubble liquid cavity before filling.

Further, the linear level bubble filling machine also includes a pushing device. The pushing device is arranged on the feed side of the filling assembly. The pushing device includes a first lifting part and a pushing part. The first lifting part is installed upside down on the second Above the level bubble tank, the power output end of the first lifting part is provided with a pin rod. When the power output end of the first lifting part moves, the pin rod can be inserted downward or recovered. The first lifting part is installed on the power output end of the pushing part. When the power output end of the component moves, it drives the first lifting component to move. Relying on the vibration device to vibrate the first level bubble tank, the level bubble can also move forward slowly, but the movement is unstable. The setting of the pushing device can solve this problem.

Further, the linear level bubble filling machine also includes a liquid suction device. The liquid suction device is arranged between the filling component and the packaging component. The liquid suction device includes a second lifting part and a first negative pressure part. The second lifting part is inverted. Installed above the second horizontal bubble tank, the first negative pressure component is installed at the power output end of the second lifting component. A general filling device can control the amount of liquid filled, but it is difficult to control it accurately. The level bubble has high requirements on the liquid filling amount. The liquid suction device is set up to suck out excess liquid at a designated position.

Further, the second lifting member is an adjustable cylinder. The use of an adjustable cylinder can realize the liquid suction operation of different types of level bubbles, and the adjustment is convenient and accurate.

Further, the packaging component includes a vibration plate, a discharging mechanism and a welding machine. The discharging mechanism is arranged above the vibrating plate and the second horizontal bubble tank. The welding head of the welding machine is arranged at the discharge end of the second horizontal bubble tank.

Further, the discharging mechanism includes a moving part, a third lifting part and a second negative pressure part. The third lifting part is installed at the power output end of the moving part. The third lifting part can be driven by the moving part to and from the vibration plate. Between the top of the discharge port and the top of the second horizontal bubble tank, the third lifting part is installed upside down, and the second negative pressure part is installed on the power output end of the third lifting part. When the power output end of the third lifting part moves, the second negative pressure part Pressed parts can be inserted or recycled.

With such a structure, the level bubble cover is placed on the vibration disk, the vibration disk arranges the level bubble cover and transports it to the discharge port, the moving part moves the third lifting part to above the discharge port, the third lifting part is actuated to cause the second negative pressure part to descend and suck up the level bubble cover, then the third lifting part is actuated to cause the second negative pressure part to rise, the moving part moves the third lifting part to above the second level bubble groove, the third lifting part is actuated again to cause the second negative pressure part to descend and place the level bubble cover on the opening of the linear level bubble, finally the level bubble and the level bubble cover are welded into one by a welding machine, and the cycle is repeated.

Further, the third lifting member is an adjustable cylinder. Similarly, the use of an adjustable cylinder can realize the capping operation of different types of level bubbles, and the adjustment is convenient and accurate.

Further, the discharge end of the second level bubble tank has openings on both sides, and the openings on both sides are respectively provided with a blanking piece and a leveling bubble guide slot. The power output end of the blanking piece can be ejected or retracted, and the leveling bubble can be pushed out or retracted. A collecting frame is provided at one end of the guide groove away from the second horizontal bubble tank. Using such a structure, orderly blanking of level bubbles is achieved.

In summary, such a linear level bubble filling machine solves the problem that general automated equipment is difficult to achieve efficient and stable positioning of the level bubble. It has high filling efficiency, good stability and low manufacturing cost.

Description of drawings

Figure 1 is a schematic front structural view of the linear level bubble filling machine of this embodiment;

Figure 2 is a schematic top view of the linear level bubble filling machine of this embodiment;

Among them, the level bubble-0, the orientation device-1, the first base body-11, the first level bubble tank-12, the vibration device-13, the filling device-2, the second base body-21, the second level bubble tank-12 -22, filling component-23, packaging component-24, vibration plate-241, welding machine-242, moving part-243, third lifting part-244, second negative pressure part-245, blowing device-3, Pushing device-4, first lifting part-41, pushing part-42, pin rod-43, liquid suction device-5, second lifting part-51, first negative pressure part-52, blanking part-6, Level bubble guide groove-7, collecting frame-8.

Detailed ways

In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention and are not intended to limit the present invention.

A linear level bubble filling machine includes an orientation device 1 and a filling device 2. The orientation device 1 includes a first base 11, a first level bubble tank 12 and a vibration device 13. The vibration device 13 is installed on the first base 11, the power output end of the vibration device 13 is transmission connected with the first level bubble tank 12, the first level bubble tank 12 accommodates the level bubble 0 and the level bubble 0 can rotate in the first level bubble tank 12, the filling device 2 It includes a second base body 21, a second horizontal bubble tank 22, a filling component 23 and a packaging component 24. The second horizontal bubble tank 22 is fixedly installed on the second base body 21 and docked with the first horizontal bubble tank 12. Filling The liquid outlet of the component 23 is disposed above the second horizontal bubble tank 22 , and the packaging component 24 is disposed on the discharge side of the filling component 23 .

Since the liquid cavity of the level bubble 0 is set at the center of the level bubble 0, and one end is closed and the other end is open, this causes the center of gravity of the level bubble 0 to be greatly biased toward the closed end, and its gravity force condition is similar to that of a "tumbler". Therefore, when the vibration device 13 makes the first level bubble groove 12 vibrate, the level bubble 0 also rotates. When the center of gravity finally reaches the lowest position, that is, when the closed end of the liquid cavity is directly below, the level bubble 0 is in a stable position, and the open end of the liquid cavity is just vertically upward. With such a structure, the inherent physical properties of the level bubble 0 are cleverly used for positioning, and there is no problem of misjudgment; it has good stability, and multiple levels 0 can be positioned at the same time, with high efficiency; at the same time, it avoids the use of precision components such as sensors, saving costs.

In this embodiment, the level bubble filling machine also includes an air blowing device 3. The air blowing device 3 is provided on the feed side of the filling assembly 23. The air blowing device 3 includes an air source and an air pipe. One end of the air pipe is connected to the air source. The other end of the air pipe is arranged above the second horizontal bubble tank 22 . The arrangement of the air blowing device 3 can remove impurities in the vial liquid cavity before filling.

At the same time, the level bubble filling machine also includes a pushing device 4, which is arranged on the feeding side of the filling component 23. The pushing device 4 includes a first lifting member 41 and a pushing member 42. The first lifting member 41 is inverted and installed above the second level bubble groove 22. The power output end of the first lifting member 41 is provided with a pin 43. When the power output end of the first lifting member 41 is actuated, the pin 43 can be inserted or recovered. The first lifting member 41 is installed at the power output end of the pushing member 42. When the power output end of the pushing member 42 is actuated, the first lifting member 41 is driven to move. Relying on the vibration of the first level bubble groove 12 by the vibration device 13, the level bubble 0 can also move forward slowly, but the movement is unstable. The setting of the pushing device 4 can solve this problem.

Preferably, the linear level bubble filling machine also includes a liquid suction device 5, which is disposed between the filling component 23 and the packaging component 24. The liquid suction device 5 includes a second lifting component 51 and a first negative pressure component. 52. The second lifting member 51 is installed upside down above the second horizontal bubble tank 22, and the first negative pressure member 52 is installed at the power output end of the second lifting member 51. A general filling device can control the amount of liquid filled, but accurate control is difficult. However, the leveling bubble 0 has high requirements for the liquid filling amount. The liquid suction device 5 is set up to absorb excess liquid at a designated position. Among them, the second lifting member 51 is an adjustable cylinder. The use of an adjustable cylinder can realize the liquid suction operation of different types of level bubbles, and the adjustment is convenient and accurate.

In addition, the packaging component 24 includes a vibration plate 241, a discharging mechanism and a welding machine 242. The discharging mechanism is arranged above the vibrating plate 241 and the second horizontal bubble tank 22. The welding head of the welding machine 242 is arranged on the second horizontal bubble tank 22. Discharge end.

Among them, as shown in Figures 1 and 2, the discharging mechanism includes a moving part 243, a third lifting part 244 and a second negative pressure part 245. The third lifting part 244 is installed at the power output end of the moving part 243. The member 244 can be driven by the moving member 243 to and from the top of the discharge port of the vibration plate 241 and the top of the second horizontal bubble tank 22. The third lifting member 244 is installed upside down, and the second negative pressure member 245 is installed on the third lifting member 244. When the power output end of the third lifting member 244 moves, the second negative pressure member 245 can be inserted downward or recovered.

With such a structure, the horizontal bubble caps are placed in the vibrating plate 241. The vibrating plate 241 arranges and transports the horizontal bubble caps to the discharge port. The moving part 243 moves the third lifting part 244 above the discharge port. The third lifting part The action of 244 causes the second negative pressure part 245 to drop to suck up the level bubble cap, and then the third lifting part 244 moves to make the second negative pressure part 245 rise, and the moving part 243 moves the third lifting part 244 to above the second level bubble tank 22 , the third lifting member 244 moves again to lower the second negative pressure member 245 and place the leveling bubble cover on the opening of the leveling bubble 0. Finally, a welding machine is used to weld the leveling bubble and the leveling bubble cover into one body, and the cycle continues. In this embodiment, the third lifting member 244 is an adjustable cylinder. Similarly, the use of an adjustable cylinder can realize the cap placing operation of different types of level bubbles, and the adjustment is convenient and accurate.

At the same time, the discharge end of the second horizontal bubble tank 22 has openings on both sides. The openings on both sides are respectively provided with a blanking part 6 and a horizontal bubble guide groove 7. The power output end of the blanking part 6 can be ejected or retracted. , the end of the horizontal bubble guide groove 7 away from the second horizontal bubble groove 22 is provided with a collecting frame 8 . Using such a structure, orderly blanking of linear level bubbles is achieved.

In addition, in this embodiment, the first lifting member 41, the pushing member 42, the moving member 243 and the blanking member 6 are all standard cylinders.

To sum up, such a linear level bubble filling machine solves the problem that it is difficult for general automation equipment to achieve efficient and stable positioning of the level bubble. It has high filling efficiency, good stability, and low manufacturing cost.

In short, the above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection.

Claims (7)

1. A linear type bubble filling machine, its characterized in that: the device comprises a orienting device and a filling device, wherein the orienting device comprises a first base body, a first bubble tank and a vibrating device, the vibrating device is arranged on the first base body, a power output end of the vibrating device is in transmission connection with the first bubble tank, the first bubble tank is used for accommodating a bubble and can rotate in the first bubble tank, the filling device comprises a second base body, a second bubble tank, a filling assembly and a packaging assembly, the second bubble tank is fixedly arranged on the second base body and is in butt joint with the first bubble tank, a liquid outlet of the filling assembly is arranged above the second bubble tank, and the packaging assembly is arranged on a discharging side of the filling assembly; the air blowing device is arranged on the feeding side of the filling assembly and comprises an air source and an air pipe, one end of the air pipe is communicated with the air source, and the other end of the air pipe is arranged above the second level bubble groove; still include blevile of push, blevile of push sets up the feed side at the filling subassembly, blevile of push includes first lifter and impeller, first lifter is invertedly installed in second bubble groove top, the power take off end of first lifter is equipped with the pin, the pin can insert down or retrieve when the power take off end of first lifter acts, the power take off end at the impeller is installed to first lifter, the power take off end of impeller drives first lifter displacement when acting.

2. The linear vial filling machine of claim 1, wherein: the liquid suction device is arranged between the filling assembly and the packaging assembly and comprises a second lifting piece and a first negative pressure piece, the second lifting piece is inversely arranged above the second level bubble groove, and the first negative pressure piece is arranged at the power output end of the second lifting piece.

3. The linear vial filling machine of claim 2, wherein: the second lifting member is an adjustable cylinder.

4. A linear level filling machine according to any one of claims 1-3, characterized in that: the packaging assembly comprises a vibration disc, a discharging mechanism and a welding machine, wherein the discharging mechanism is arranged above the vibration disc and the second level bubble groove, and a welding head of the welding machine is arranged at the discharge end of the second level bubble groove.

5. The linear vial filling machine of claim 4, wherein: the discharging mechanism comprises a moving part, a third lifting part and a second negative pressure part, wherein the third lifting part is arranged at the power output end of the moving part, the third lifting part can reciprocate between the upper part of a discharge hole of the vibration disc and the upper part of the second bubble groove under the driving of the moving part, the third lifting part is inversely arranged, the second negative pressure part is arranged at the power output end of the third lifting part, and the second negative pressure part can be inserted or recovered when the power output end of the third lifting part acts.

6. The linear vial filling machine of claim 5, wherein: the third lifting member is an adjustable cylinder.

7. The linear vial filling machine of claim 1, wherein: the discharging end of the second level bubble groove is provided with two side openings, the two side openings are respectively provided with a blanking piece and a level bubble guide groove, the power output end of the blanking piece can be ejected or retracted, and one end of the level bubble guide groove, which is far away from the second level bubble groove, is provided with a collecting frame.