CN216802335U - Device for automatically assembling rotating shaft - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及自动组装转轴的装置领域技术,尤其是指一种自动组装转轴的装置。The utility model relates to the technology in the field of devices for automatically assembling rotating shafts, in particular to a device for automatically assembling rotating shafts.
背景技术Background technique
现有塑胶壳体的上下盖的转轴的组装一般是通过人工进行组装,人工成本高,组装效率低。还有,由于人工组装,其组装精度低,继而影响后续产品的质量。The rotating shafts of the upper and lower covers of the existing plastic housing are generally assembled manually, which has high labor cost and low assembly efficiency. Also, due to manual assembly, the assembly precision is low, which in turn affects the quality of subsequent products.
因此,本实用新型专利申请中,申请人精心研究了一种自动组装转轴的装置来解决上述问题。Therefore, in the patent application for this utility model, the applicant has carefully researched a device for automatically assembling a rotating shaft to solve the above problems.
实用新型内容Utility model content
有鉴于此,本实用新型针对现有技术存在之缺失,其主要目的是提供一种自动组装转轴的装置,其实现自动化组装转轴,减少人工成本,提高组装效率和精度,确保产品的质量。In view of this, the main purpose of the present invention is to provide a device for automatically assembling a rotating shaft, which can automatically assemble a rotating shaft, reduce labor costs, improve assembly efficiency and accuracy, and ensure product quality.
为实现上述目的,本实用新型采用如下之技术方案:To achieve the above object, the present invention adopts the following technical scheme:
一种自动组装转轴的装置,包括有固定治具、第一顶轴机构、第一驱动机构以及工作台;A device for automatically assembling a rotating shaft, comprising a fixed fixture, a first top shaft mechanism, a first driving mechanism and a worktable;
所述固定治具和第一驱动机构均设置于工作台上,所述固定治具上设置有用于固定壳体的固定位;The fixing jig and the first driving mechanism are both arranged on the worktable, and the fixing jig is provided with a fixing position for fixing the casing;
所述第一驱动机构位于固定治具的一侧,所述第一驱动机构驱动连接第一顶轴机构以驱动第一顶轴机构远离壳体的转轴安装孔或将转轴往转轴安装孔内顶进。The first drive mechanism is located on one side of the fixed fixture, and the first drive mechanism drives and connects the first top shaft mechanism to drive the first top shaft mechanism away from the rotating shaft installation hole of the housing or push the rotating shaft to the inside of the rotating shaft installation hole. Enter.
作为一种优选方案,还包括有下压机构、支架以及安装于支架上的升降驱动机构,所述下压机构悬空于固定治具的上方,所述支架安装于工作台上;As a preferred solution, it also includes a push-down mechanism, a bracket and a lift drive mechanism installed on the support, the push-down mechanism is suspended above the fixed fixture, and the support is installed on the workbench;
所述升降驱动机构驱动连接下压机构以驱动下压机构往下抵接固定治具或往上远离固定治具。The elevating driving mechanism drives and connects the pressing mechanism to drive the pressing mechanism to contact the fixing jig downwards or move upwards away from the fixing jig.
作为一种优选方案,所述下压机构包括有下压块,所述下压块的下端面往上凹设有凹槽,所述凹槽对应第一驱动机构所在侧敞口,所述下压块和固定治具连接,所述凹槽和固定位共同形成有用于适配壳体的固定腔。As a preferred solution, the lower pressing mechanism includes a lower pressing block, and the lower end surface of the lower pressing block is concave with a groove upward, and the groove corresponds to the opening on the side where the first driving mechanism is located, and the lower The pressing block is connected with the fixing jig, and the groove and the fixing position together form a fixing cavity for fitting the housing.
作为一种优选方案,所述下压块和固定治具两者中,其一设有定位柱,另一设有定位槽,所述下压块和固定治具连接,所述定位柱适配于定位槽内。As a preferred solution, one of the lower pressing block and the fixing jig is provided with a positioning column and the other is provided with a positioning groove, the lower pressing block is connected with the fixing fixture, and the positioning column is adapted to in the positioning slot.
作为一种优选方案,所述工作台包括有顶盖和底座,所述底座具有上端开口的内腔,所述顶盖沿上下向贯设有通孔,所顶盖和底座连接,所述通孔连通内腔,所述固定治具装设于通孔内且伸露于顶盖外。As a preferred solution, the workbench includes a top cover and a base, the base has an inner cavity with an open upper end, and the top cover is provided with a through hole in the up and down direction, the top cover is connected with the base, and the through hole is formed. The hole communicates with the inner cavity, and the fixing fixture is installed in the through hole and protrudes out of the top cover.
作为一种优选方案,所述支架为开口向下的U型支架,所述U型支架包括有沿左右方向延伸的横向部以及分别连接横向部左、右端的第一竖向部、第二竖向部,所述第一竖向部和第二竖向部均连接工作台。As a preferred solution, the bracket is a U-shaped bracket with an opening downward, and the U-shaped bracket includes a transverse portion extending in the left-right direction, and a first vertical portion and a second vertical portion respectively connecting the left and right ends of the transverse portion. The first vertical portion and the second vertical portion are both connected to the workbench.
作为一种优选方案,还包括有第二顶轴机构和第二驱动机构;As a preferred solution, it also includes a second top shaft mechanism and a second drive mechanism;
所述第二驱动机构设置于工作台上,所述第二驱动机构位于固定治具的另一侧,所述第二驱动机构驱动连接第二顶轴机构以驱动第二顶轴机构远离壳体的另一转轴安装孔或将另一转轴往另一转轴安装孔内顶进。The second driving mechanism is arranged on the worktable, the second driving mechanism is located on the other side of the fixing fixture, and the second driving mechanism is drivingly connected with the second top shaft mechanism to drive the second top shaft mechanism away from the housing or push the other shaft into the other shaft installation hole.
作为一种优选方案,所述第一顶轴机构和第二顶轴机构分别对称设置于固定治具的左右侧,所述第一顶轴机构和第二顶轴机构分别对称设置于固定治具的左右侧As a preferred solution, the first top axis mechanism and the second top axis mechanism are symmetrically arranged on the left and right sides of the fixed fixture, respectively, and the first top axis mechanism and the second top axis mechanism are respectively symmetrically arranged on the fixed fixture left and right
作为一种优选方案,还包括有用于承载若干转轴的转轴存放治具,所述转轴存放治具位于固定治具的前方。As a preferred solution, a rotating shaft storage jig for carrying a plurality of rotating shafts is also included, and the rotating shaft storage jig is located in front of the fixed jig.
作为一种优选方案,所述转轴存放治具的上端面凹设有沿前后方向延伸的用于方便取出转轴的取出槽,所述转轴存放治具的上端面沿前后方向间距凹设有若干用于放置转轴的放置槽;As a preferred solution, the upper end surface of the rotating shaft storage jig is recessed with a removal groove extending in the front-rear direction for easy removal of the rotating shaft, and the upper end surface of the rotating shaft storage jig is recessed along the front-rear direction with a number of recessed grooves for taking out the rotating shaft. A slot for placing the shaft;
所述放置槽沿左右方向延伸设置,所述取出槽贯通每一放置槽,每一放置槽的深度均小于取出槽的深度。The placement grooves are extended along the left-right direction, the removal grooves pass through each placement groove, and the depth of each placement groove is smaller than the depth of the removal grooves.
本实用新型与现有技术相比具有明显的优点和有益效果,具体而言:Compared with the prior art, the present utility model has obvious advantages and beneficial effects, specifically:
其主要是通过第一顶轴和第一驱动机构的配合,实现自动化组装转轴,减少人工成本,提高组装效率和精度,确保产品的质量;It mainly realizes the automatic assembly of the rotating shaft through the cooperation of the first top shaft and the first driving mechanism, reduces labor costs, improves assembly efficiency and accuracy, and ensures product quality;
其次是,通过第二顶轴机构和第二驱动机构的配合,实现同时组装左右侧的转轴,进一步提高组装效率;尤其是,通过下压机构和升降驱动机构的配合,实现对壳体上下位置的限位,确保壳体不易脱离固定位;Secondly, through the cooperation of the second top shaft mechanism and the second driving mechanism, the left and right rotating shafts can be assembled at the same time, and the assembly efficiency is further improved; the limit to ensure that the shell is not easy to break away from the fixed position;
再者是,通过定位柱和定位槽的配合,对下压块和固定治具两者组装起到导向作用;以及,整体结构设计巧妙合理,各零件之间组装方便和牢固,确保转轴在组装过程的稳定性和可靠性。Furthermore, through the cooperation of the positioning column and the positioning groove, the assembly of the lower pressing block and the fixing fixture plays a guiding role; and the overall structure design is ingenious and reasonable, and the assembly between the various parts is convenient and firm, ensuring that the rotating shaft is assembled. Process stability and reliability.
为更清楚地阐述本实用新型的结构特征和功效,下面结合附图与具体实施例来对本实用新型进行详细说明。In order to illustrate the structural features and functions of the present invention more clearly, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1是本实用新型之实施例的立体组装结构示意图;Fig. 1 is the three-dimensional assembly structure schematic diagram of the embodiment of the present utility model;
图2是本实用新型之实施例的另一角度的立体组装结构示意图;2 is a schematic diagram of a three-dimensional assembly structure from another angle of the embodiment of the present utility model;
图3是本实用新型之实施例的局部分解结构示意图;Fig. 3 is the partial exploded structure schematic diagram of the embodiment of the present utility model;
图4是本实用新型之实施例的第一截面结构示意图(显示壳体和转轴);FIG. 4 is a first cross-sectional structural schematic diagram of an embodiment of the present invention (showing a housing and a rotating shaft);
图5是本实用新型之实施例的第二截面结构示意图(主要显示内腔)。FIG. 5 is a schematic view of the second cross-sectional structure of the embodiment of the present invention (mainly showing the inner cavity).
附图标识说明:Description of drawings:
10、工作台 101、内腔10. Workbench 101. Inner cavity
11、顶盖 12、底座11.
121、前侧板 122、左侧板121.
123、后侧板 124、右侧板123,
125、底板125. Bottom plate
20、固定治具20. Fixed jig
201、固定位 202、第一导向槽201,
203、第二导向槽 204、定位槽203, the
31、第一顶轴机构 32、第二顶轴机构31. The
41、第一驱动机构 42、第二驱动机构41. The
51、下压机构51. Press down mechanism
511、下压块 512、凹槽511,
513、定位柱513, positioning column
52、升降驱动机构 53、转轴存放治具52. Lifting
531、取出槽 532、放置槽531, take out
60、支架 61、横向部60.
62、第一竖向部 63、第二竖向部62, the first
71、壳体 711、转轴安装孔71.
72、转轴72. Spindle
81、第一控制手柄 82、第二控制手柄。81. A
具体实施方式Detailed ways
请参照图1至图5所示,其显示出了本实用新型之实施例的具体结构,一种自动组装转轴72的装置,包括有固定治具20、第一顶轴机构31、第一驱动机构41、工作台10、下压机构51、支架60、第二顶轴机构32、第二驱动机构42、安装于支架60上的升降驱动机构52以及用于承载若干转轴72的转轴存放治具53;Please refer to FIG. 1 to FIG. 5, which show the specific structure of the embodiment of the present invention, a device for automatically assembling the rotating
所述固定治具20和第一驱动机构41均设置于工作台10上,所述固定治具20上设置有用于固定壳体71的固定位201以及分别位于固定位201左、右侧的第一导向槽202、第二导向槽203;优选地,壳体71为塑胶壳体。The fixing
所述第一导向槽202和第二导向槽203均沿左右方向延伸设置且均连通固定位201。所述第一顶轴机构31对应第一导向槽202,所述第二顶轴机构32对应第二导向槽203,通过第一导向槽202和第二导向槽203的设计,对转轴72的组装具有导向作用,便于组装。The
所述第一驱动机构41位于固定治具20的一侧,优选地,所述第一驱动机构41为驱动气缸。所述第一驱动机构41驱动连接第一顶轴机构31以驱动第一顶轴机构31远离壳体71的转轴安装孔711或将转轴72沿第一导向槽202往转轴安装孔711内顶进。The
所述下压机构51悬空于固定治具20的上方。通过下压机构51,能够在上下方向限定壳体71的位移,确保组装的精度和组装后质量。所述支架60安装于工作台10上;所述升降驱动机构52驱动连接下压机构51以驱动下压机构51往下抵接固定治具20或往上远离固定治具20。The
在本实施例中,所述下压机构51包括有下压块511,所述下压块511的下端面往上凹设有凹槽512,所述凹槽512对应第一驱动机构41所在侧敞口,所述下压块511和固定治具20连接,所述凹槽512和固定位201共同形成有用于适配壳体71的固定腔。In this embodiment, the
所述下压块511和固定治具20两者中,其一设有定位柱513,另一设有定位槽204,所述下压块511和固定治具20连接,所述定位柱513适配于定位槽204内。通过定位柱513和定位槽204的配合,便于下压块511和固定治具20组装的安装定位和牢固。Among the lower
所述工作台10包括有顶盖11和底座12,所述底座12具有上端开口的内腔101,所述顶盖11沿上下向贯设有通孔,所顶盖11和底座12连接,所述通孔连通内腔101,所述固定治具20装设于通孔内且伸露于顶盖11外。优选地,所述底座12包括有前侧板121、左侧板122、后侧板123、右侧板124以及底板125。The workbench 10 includes a
所述支架60为开口向下的U型支架,所述U型支架包括有沿左右方向延伸的横向部61以及分别连接横向部61左、右端的第一竖向部62、第二竖向部63,所述第一竖向部62和第二竖向部63均连接工作台10。优选地,所述第一竖向部62一体连接左侧板122,所述第二竖向部63一体连接右侧板124。The
所述第二驱动机构42设置于工作台10上,所述第二驱动机构42位于固定治具20的另一侧,所述第二驱动机构42驱动连接第二顶轴机构32以驱动第二顶轴机构32远离壳体71的另一转轴安装孔711或将另一转轴沿第二导向槽203往另一转轴安装孔711内顶进。所述第一顶轴机构31和第二顶轴机构32分别对称设置于固定治具20的左右侧,所述第一顶轴机构31和第二顶轴机构32分别对称设置于固定治具20的左右侧。The
所述转轴存放治具53位于固定治具20的前方。所述转轴存放治具53的上端面凹设有沿前后方向延伸的用于方便取出转轴72的取出槽531,优选地,所述取出槽531设置有两且左右对称设置于转轴存放治具53的上端面。The rotating
所述转轴存放治具53的上端面沿前后方向间距凹设有若干用于放置转轴72的放置槽532;所述转轴存放治具53的上端面设置有10行两列的放置槽532 。The upper end surface of the rotating
所述放置槽532沿左右方向延伸设置,所述取出槽531贯通每一放置槽532,每一放置槽532的深度均小于取出槽531的深度。通过取出槽531的设计,便于取出相应转轴72,有利于提高组装效率。The
在本实施例中,所述转轴存放治具53设置有两个且均位于固定治具20的前方。所述工作台10上还设置有第一控制手柄81和第二控制手柄82,所述第一控制手柄81和第二控制手柄82分别对称设置于固定治具20的左右侧,两转轴存放治具53位于第一控制手柄81和第二控制手柄82之间。所述第一控制手柄81用于控制升降驱动机构52,所述第二控制手柄82用于同时控制第一驱动机构41和第二驱动机构42。In this embodiment, there are two rotating shaft storage jigs 53 and both are located in front of the fixing
以组装左侧的转轴72为例,接下来进行大致工作原理的说明,其中,两转轴存放治具53上均相应存放有转轴72。包括有如下步骤:Taking the assembly of the left
1、将转轴72预放置于第一导向槽202内且转轴72的一部分伸入壳体71转轴安装孔711;1. Pre-place the rotating
2、操作第一控制手柄81以控制升降驱动机构52驱动下压机构51往下抵接固定治具20;2. Operate the first control handle 81 to control the elevating
3、操作第二控制手柄82以控制第一驱动机构41驱动第一顶轴机构31将转轴72沿第一导向槽202往转轴安装孔711内顶进。3. Operate the second control handle 82 to control the
本实用新型的设计重点在于,其主要是通过第一顶轴和第一驱动机构的配合,实现自动化组装转轴,减少人工成本,提高组装效率和精度,确保产品的质量;The key point of the design of the utility model is that it mainly realizes the automatic assembly of the rotating shaft through the cooperation of the first top shaft and the first driving mechanism, reduces labor costs, improves assembly efficiency and accuracy, and ensures product quality;
其次是,通过第二顶轴机构和第二驱动机构的配合,实现同时组装左右侧的转轴,进一步提高组装效率;尤其是,通过下压机构和升降驱动机构的配合,实现对壳体上下位置的限位,确保壳体不易脱离固定位;Secondly, through the cooperation of the second top shaft mechanism and the second driving mechanism, the left and right rotating shafts can be assembled at the same time, and the assembly efficiency is further improved; the limit to ensure that the shell is not easy to break away from the fixed position;
再者是,通过定位柱和定位槽的配合,对下压块和固定治具两者组装起到导向作用;以及,整体结构设计巧妙合理,各零件之间组装方便和牢固,确保转轴在组装过程的稳定性和可靠性。Furthermore, through the cooperation of the positioning column and the positioning groove, the assembly of the lower pressing block and the fixing fixture plays a guiding role; and the overall structure design is ingenious and reasonable, and the assembly between the various parts is convenient and firm, ensuring that the rotating shaft is assembled. Process stability and reliability.
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型的技术范围作任何限制,故凡是依据本实用新型的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention , all still belong to the scope of the technical solution of the present invention.
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CN202123226430.XU Active CN216802335U (en) | 2021-12-21 | 2021-12-21 | Device for automatically assembling rotating shaft |
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