CN109500596B - Automatic assemblage machine of atomizing jar - Google Patents
Automatic assemblage machine of atomizing jar Download PDFInfo
- Publication number
- CN109500596B CN109500596B CN201811570774.2A CN201811570774A CN109500596B CN 109500596 B CN109500596 B CN 109500596B CN 201811570774 A CN201811570774 A CN 201811570774A CN 109500596 B CN109500596 B CN 109500596B
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- atomizing
- feeding device
- seat
- clamping
- workbench
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- 238000000889 atomisation Methods 0.000 claims abstract description 29
- 238000007599 discharging Methods 0.000 claims abstract description 10
- 230000006698 induction Effects 0.000 claims abstract description 6
- 230000001174 ascending effect Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000003028 elevating effect Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Nozzles (AREA)
Abstract
The invention provides an automatic assembling machine for an atomization tank, which comprises an assembling workbench, a turntable, an atomization seat feeding device, an atomization core feeding device, an atomization cover feeding device, a discharging device and an automatic screwing device, wherein the assembling workbench is provided with a rotary table; the turntable is provided with a rotating shaft seat for fixing the atomizing seat and is arranged on the assembly workbench; the feeding device of the atomizing seat, the feeding device of the atomizing core and the feeding device of the atomizing cover are sequentially arranged around the turntable and fixed on the assembly workbench; the automatic tightening device comprises a positioning mechanism, a power and induction mechanism and a clamping mechanism, and is arranged and fixed on a workbench below the atomizing cover feeding device; the invention quickens the efficiency of assembling the atomizing tank on an automatic production line, ensures that the atomizing cover can be rotatably installed in place and avoid over-tightening when the atomizing tank is assembled, and effectively improves the yield.
Description
Technical Field
The invention relates to an automatic assembling machine for an atomization tank.
Background
The current assembly of the atomizing tank is to adopt a manual or automatic production line for production, the atomizing tank consists of an atomizing seat, an atomizing core and an atomizing cover, and the assembly of the atomizing tank is to put the atomizing core into the atomizing seat, cover the atomizing cover and rotate the atomizing cover at the same time so as to screw the atomizing cover on the atomizing seat; the manual installation efficiency is lower, and the following problems exist in the production of an automatic production line: 1. each station can only be assembled with one atomizing seat, so that the efficiency is low; 2. the clamping position for the relative rotation of the atomizing seat and the atomizing cover sometimes generates dislocation, so that the atomizing cover only covers the atomizing seat and fails to rotate relatively, and assembly fails; 3. every time the atomizing seat and the atomizing cover are inconsistent in relative rotation initial positions, the atomizing cover is not installed in place in a rotating mode, or the atomizing cover is damaged due to too tight installation.
Disclosure of Invention
The invention aims to overcome the defects and provide an automatic assembling machine for an atomization tank.
The invention adopts the following technical scheme:
the utility model provides an automatic kludge of atomizing jar, includes assembly workbench, carousel, atomizing seat loading attachment, atomizing core loading attachment, atomizing lid loading attachment, discharging device, automatic screwing up device.
The turntable is provided with a rotating shaft seat for fixing the atomizing seat and is arranged on the assembly workbench; the feeding device of the atomizing seat, the feeding device of the atomizing core and the feeding device of the atomizing cover are sequentially arranged around the turntable and fixed on the assembly workbench; the automatic tightening device comprises a positioning mechanism, a power and induction mechanism and a clamping mechanism, and is installed and fixed on a workbench below the atomizing cover feeding device.
The automatic assembling machine for the atomization tank comprises a positioning column, an inverted triangle positioning block, a position sensor, a horizontal cylinder, a bracket, a positioning rod arranged at the lower end of a rotating shaft seat and a protruding seat clamp arranged at the upper end of the rotating shaft seat, wherein the positioning rod is arranged at the lower end of the rotating shaft seat; the power and induction mechanism comprises a servo motor and an ascending cylinder, is connected with the positioning mechanism through a connecting structure and is fixed on the workbench through the two ascending cylinders; the clamping mechanism comprises a protruding block fixed on the rotating shaft of the servo motor and a groove arranged at the lower end of the rotating shaft seat.
An automatic assemblage machine of atomizing jar, connection structure be: the two lifting cylinders are arranged on the workbench, the bracket is arranged on the two lifting cylinders, and the servo motor is arranged at the middle position below the bracket; two ends of the upper part of the bracket are respectively provided with a horizontal cylinder, and the horizontal cylinders are respectively connected with a control inverted triangle positioning block; the positioning column is positioned at the outer side of the inverted triangle positioning block in the rotating direction of the turntable and is fixed on the bracket; the position sensor is arranged on the inner side of the inverted triangle positioning block and the rotating shaft of the servo motor.
An automatic assembling machine for an atomization tank is characterized in that an atomization seat feeding device, an atomization core feeding device and an atomization cover feeding device are all provided with discharge plates, a feeding track, a clamping table, a clamping device and a clamping device, the discharge devices are provided with clamping devices, and the discharge plates are connected with the feeding track; the feeding track is connected with the clamping table; the clamping table is arranged on the workbench through a cargo table bracket; the clamping device is arranged on the workbench through a clamping bracket; the clamping device is provided with an air cylinder, a rotary lifting frame and a clamp.
The utility model provides an automatic assemblage machine of atomizing jar, press from both sides and get the device all be equipped with two anchor clamps, the carousel corresponds the position of pressing from both sides and getting the device, is equipped with eight pivot seats.
An automatic assembling machine for an atomization tank, wherein a clamp of an atomization seat feeding device is a supporting cylinder column.
The utility model provides an automatic assemblage machine of atomizing jar, atomizing core loading attachment, atomizing lid loading attachment, discharging device's anchor clamps are mechanical clamp.
Drawings
Fig. 1 is an overall schematic of the present invention.
Fig. 2 is a schematic perspective view of the feeding device of the atomizing base.
Fig. 3 is a schematic perspective view of the feeding device for the atomizing core according to the present invention.
Fig. 4 is a schematic perspective view of the feeding device for the atomizing cover of the present invention.
Fig. 5 is a schematic perspective view of the discharge device of the present invention.
Fig. 6 is a perspective view of the automatic tightening device of the present invention.
Fig. 7 is a partial schematic view of the automatic tightening device of the present invention.
Fig. 8 is a schematic view of an atomizing tank of the present invention.
Detailed Description
In order to make the purpose and technical scheme of the present invention more clear, the present invention is further described below with reference to the accompanying drawings and examples:
the automatic assembling machine for the atomization tank, as shown in fig. 1-7, comprises an assembling workbench 1, a turntable 2, an atomization seat feeding device 3, an atomization core feeding device 4, an atomization cover feeding device 5, a discharging device 6 and an automatic screwing device 7.
The atomizing tank shown in fig. 8 includes an atomizing base 81, an atomizing core 82, and an atomizing cover 83.
As shown in fig. 1, 6 and 7, the turntable 2 is provided with a rotating shaft seat 21 for fixing the atomizing seat, and the turntable 2 is mounted on the assembly workbench 1; the atomizing seat feeding device 3, the atomizing core feeding device 4, the atomizing cover feeding device 5 and the discharging device 6 are sequentially arranged and fixed on the assembly workbench 1 around the turntable 2; the automatic tightening device 7 comprises a positioning mechanism 71, a power and induction mechanism 72 and a clamping mechanism 73, and the tightening device 7 is fixedly arranged on the workbench 1 below the atomizing cover feeding device 5.
As shown in fig. 1 to 5, the atomizing base feeding device 3, the atomizing core feeding device 4 and the atomizing cover feeding device 5 are respectively provided with discharge trays 31, 41 and 51, feeding rails 32, 42 and 52, clamping tables 33, 43 and 53, clamping devices 34, 44 and 54, and the discharging device 6 is provided with a clamping device 64, and the discharge trays 31, 41 and 51 are respectively connected with the feeding rails 32, 42 and 52; the feeding tracks 32, 42, 52 are respectively connected with the clamping tables 33, 43, 53; the clamping tables 33, 43 and 53 are respectively arranged on the workbench 1 through the cargo table brackets 35, 45 and 55; the gripping devices 34, 44, 54, 64 are mounted on the table 1 by gripping brackets 36, 46, 56, 66, respectively.
The gripping devices 34, 44, 54, 64 are respectively provided with air cylinders 341, 441, 541, 641, rotary lifters 342, 442, 542, 642, and clamps 343, 443, 543, 643; the clamp 343 is a support cylinder column, and 443, 543, 643 are mechanical clamps.
The clamping devices 34, 44, 54, 64 are respectively provided with two clamps 343, 443, 543, 643, and the turntable 2 is provided with eight turntable bases 21 corresponding to the positions of the clamping devices 34, 44, 54, 64.
As shown in fig. 6 and 7, the positioning mechanism 71 comprises a positioning column 711, an inverted triangle positioning block 712, a position sensor 713, a horizontal cylinder 714, a bracket 715, a positioning rod 211 arranged at the lower end of the rotating shaft seat 21, and a protruding seat clamp 213 arranged at the upper end of the rotating shaft seat 21 and used for clamping the bottom of the atomizing seat 81; the power and sense mechanism 72 includes a servo motor 721, a lift cylinder 722; the clamping mechanism 73 comprises a protruding block 731 fixed on the rotating shaft of the servo motor 721 and a groove 212 arranged at the lower end of the rotating shaft seat 21; the two lifting cylinders 722 are arranged on the workbench 1, the bracket 715 is arranged on the two lifting cylinders 722, and the servo motor 721 is arranged at the middle position below the bracket 715; two ends above the bracket 715 are respectively provided with a horizontal cylinder 714, and the horizontal cylinders 714 are respectively connected with a control inverted triangle positioning block 712; the positioning column 711 is positioned at the outer side of the inverted triangle positioning block 712 in the feeding direction of the turntable 2, and is fixed on the bracket 715; the position sensor 713 is provided on the inner side of the inverted triangle 712 and the rotation shaft of the servo motor 721 for the servo motor 721 to return to the origin to ensure that the protrusion 731 is in the correct position to be engaged with the groove 212.
The invention is controlled by a PLC controller, and the operation steps are as follows:
Step one, the discharging discs 31, 41 and 51 respectively supply an atomization seat 81, an atomization core 82 and an atomization cover 83 to the clamping tables 33, 43 and 53 through the feeding tracks 32, 42 and 52; the cylinder 341 of the gripping device 34 controls the rotary elevating frame 342 to descend, the clamp 343 extends into the atomizing base 81, the atomizing base 81 is supported tightly from the inside, the rotary elevating frame 342 ascends and rotates 180 degrees to descend, the atomizing base 81 is lifted and put into the rotating shaft base 21, the cylinder clamp 343 is separated from the inside of the atomizing base 81, and the rotary elevating frame 342 ascends.
Step two, the rotation of the turntable 2 stops when the atomizing base 81 is sent to the station of the atomizing core feeding device 4, meanwhile, the cylinder 441 of the clamping device 44 controls the rotary lifting frame 442 to descend, the clamp 443 clamps the atomizing core 82, the rotary lifting frame 442 ascends and rotates 180 degrees to descend, the atomizing core 82 is lifted and put above the atomizing base 81 on the rotating shaft base 21, the clamp 443 is loosened, the atomizing core 82 falls into the atomizing base 81, the rotary lifting frame 442 ascends, and the next working signal is waited.
Step three, stopping when the turntable 2 rotates to send the atomizing base 81 with the atomizing core 82 to the station of the atomizing cover feeding device 5, controlling the rotary lifting frame 542 to descend by the air cylinder 541 of the clamping device 54, clamping the atomizing cover 83 by the clamp 543, lifting the rotary lifting frame 542 and rotating for 180 degrees to descend, and lifting the atomizing cover 83 to be placed on the atomizing base 81 on the rotating shaft base 21 for fixing; during the rotation of the turntable 2, the positioning rod 211 at the lower end of the rotating shaft seat 21 will touch the positioning post 711 and rotate a certain angle if the angle deviation is too large, so as to be positioned at a later stage.
Step four, the lifting cylinder 722 lifts the support 715, in the lifting process, the inverted triangle positioning block 712 completes positioning the positioning rod 211, finally, the protruding block 731 is clamped into the groove 212, the horizontal cylinder 714 controls the inverted triangle positioning block 712 to separate and retract outwards from the positioning rod 211, the servo motor 721 is started, the rotating shaft seat 21 drives the atomizing seat 81 to rotate relative to the atomizing cover 83, meanwhile, the servo driver of the servo motor 721 senses the output torque of the current servo motor 721, when the preset torque is reached, the rotation is stopped, the atomization tank is installed, and the clamp 543 releases the atomizing cover 83; the lifting cylinder 722 retracts to drive the bracket 715 to return downwards, the horizontal cylinder 714 pushes the inverted triangle positioning block 712 to return, meanwhile, the position sensor 713 controls the servo motor 721 to return to the original point, after the original point is returned, the servo motor can deviate by an angle (preset) to enable the direction of the protruding block 731 to be consistent with the direction of the final positioning groove 212 of the positioning block 712, and meanwhile, the point is used as a working starting point of an electric motor; after each cap screwing, the servo can be stopped at any angle, the PLC can record the angle of the servo, and after the cap screwing is finished, the PLC can control the servo to go back to the correct angle so as to be used for next positioning.
Step five, stopping when the turntable 2 rotates to send the atomization tank to the station of the discharging device 6, controlling the rotary lifting frame 642 to descend by the air cylinder 641 of the clamping device 64, clamping the atomization cap 83 by the clamp 643, lifting the rotary lifting frame 642 and rotating 180 degrees, loosening the clamp 643, and enabling the atomization tank to fall and be sent out.
The reason why four sets of the rotating shaft seats 21 are provided is that, in the above-described steps, when the next station assembles the atomizing tank, the previous station can simultaneously assemble the next atomizing tank accordingly.
The beneficial effects of the invention are as follows: 1. two atomizing tanks can be assembled at the same time at one station, so that the efficiency of assembling the atomizing tanks in an automatic production line is greatly improved; 2. the positioning column is arranged to enable the positioning rod with overlarge angle deviation to rotate for a certain angle, so that the problem that the positioning rod cannot be positioned by the inverted triangular positioning block, so that an atomization cover only covers an atomization seat and cannot rotate relatively, and assembly fails is solved; 3. when the setting of power and response mechanism makes atomizing seat and atomizing lid relative rotation initial position inconsistent, the atomizing lid also can rotate the installation and put in place and avoid too tight, has effectively improved the yields.
The foregoing description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical spirit of the present invention still fall within the scope of the present invention.
Claims (4)
1. An automatic assemblage machine of atomizing jar which characterized in that: the device comprises an assembly workbench, a turntable, an atomization seat feeding device, an atomization core feeding device, an atomization cover feeding device, a discharging device and an automatic screwing device; the turntable is provided with a rotating shaft seat for fixing the atomizing seat and is arranged on the assembly workbench; the feeding device of the atomizing seat, the feeding device of the atomizing core and the feeding device of the atomizing cover are sequentially arranged around the turntable and fixed on the assembly workbench; the automatic tightening device comprises a positioning mechanism, a power and induction mechanism and a clamping mechanism, and is arranged and fixed on a workbench below the atomizing cover feeding device;
The positioning mechanism comprises a positioning column, an inverted triangle positioning block, a position sensor, a horizontal cylinder, a bracket, a positioning rod arranged at the lower end of the rotating shaft seat, and a protruding seat clamp arranged at the upper end of the rotating shaft seat; the power and induction mechanism comprises a servo motor and an ascending cylinder, is connected with the positioning mechanism through a connecting structure and is fixed on the workbench through the two ascending cylinders; the clamping mechanism comprises a protruding block fixed on the rotating shaft of the servo motor and a groove arranged at the lower end of the rotating shaft seat;
The feeding device of the atomizing seat, the feeding device of the atomizing core and the feeding device of the atomizing cover are all provided with discharge plates, a feeding track, a clamping table and a clamping device, the discharge devices are provided with clamping devices, and the discharge plates are connected with the feeding track; the feeding track is connected with the clamping table; the clamping table is arranged on the workbench through a cargo table bracket; the clamping device is arranged on the workbench through a clamping bracket; the clamping device is provided with an air cylinder, a rotary lifting frame and a clamp;
The two lifting cylinders are arranged on the workbench, the bracket is arranged on the two lifting cylinders, and the servo motor is arranged at the middle position below the bracket; two ends of the upper part of the bracket are respectively provided with a horizontal cylinder, and the horizontal cylinders are respectively connected with a control inverted triangle positioning block; the positioning column is positioned at the outer side of the inverted triangle positioning block in the rotating direction of the turntable and is fixed on the bracket; the position sensor is arranged on the inner side of the inverted triangle positioning block and the rotating shaft of the servo motor.
2. An automatic atomizer according to claim 1, wherein: the clamping device is provided with two clamps, and the turntable is provided with eight rotating shaft seats corresponding to the clamping device.
3. An automatic atomizer according to claim 1, wherein: the clamp of the atomizing seat feeding device is a supporting cylinder column.
4. An automatic atomizer according to claim 1, wherein: the clamps of the atomizing core feeding device, the atomizing cover feeding device and the discharging device are mechanical clamps.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811570774.2A CN109500596B (en) | 2018-12-21 | 2018-12-21 | Automatic assemblage machine of atomizing jar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811570774.2A CN109500596B (en) | 2018-12-21 | 2018-12-21 | Automatic assemblage machine of atomizing jar |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109500596A CN109500596A (en) | 2019-03-22 |
| CN109500596B true CN109500596B (en) | 2024-04-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811570774.2A Active CN109500596B (en) | 2018-12-21 | 2018-12-21 | Automatic assemblage machine of atomizing jar |
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| Country | Link |
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| CN (1) | CN109500596B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112247551B (en) * | 2019-06-24 | 2021-07-20 | 上海谷森医药有限公司 | Automatic assembling device for nozzle atomization chip of soft aerosol atomizer and using method of automatic assembling device |
| CN112971221B (en) * | 2021-02-04 | 2023-03-31 | 惠州市新泓威科技有限公司 | Atomizing core assembly mechanism |
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| JP3086563U (en) * | 2001-09-10 | 2002-06-28 | 台精科技股▲分▼有限公司 | Optical fiber connector automatic assembly equipment |
| DE10216907A1 (en) * | 2001-04-27 | 2002-11-21 | Matthias Auer | Assembling and packing device has five assembly devices and holding device operated by conveying motion of conveyor |
| CN101290205A (en) * | 2008-06-25 | 2008-10-22 | 廊坊智通机器人系统有限公司 | Primer automatic screwing device |
| CN103801933A (en) * | 2012-11-06 | 2014-05-21 | 厦门展科电子科技有限公司 | Full-automatic assembling machine for medical atomization pot |
| CN105499992A (en) * | 2016-01-15 | 2016-04-20 | 宁波新邦工具有限公司 | Multi-station quick coupling assembling machine |
| CN108015536A (en) * | 2017-10-25 | 2018-05-11 | 广东顺事德智能科技有限公司 | A kind of angle valve full automatic assembly machine |
| CN209349848U (en) * | 2018-12-21 | 2019-09-06 | 厦门帮众科技有限公司 | A kind of atomization tank automatic assembling machine |
-
2018
- 2018-12-21 CN CN201811570774.2A patent/CN109500596B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10216907A1 (en) * | 2001-04-27 | 2002-11-21 | Matthias Auer | Assembling and packing device has five assembly devices and holding device operated by conveying motion of conveyor |
| JP3086563U (en) * | 2001-09-10 | 2002-06-28 | 台精科技股▲分▼有限公司 | Optical fiber connector automatic assembly equipment |
| CN101290205A (en) * | 2008-06-25 | 2008-10-22 | 廊坊智通机器人系统有限公司 | Primer automatic screwing device |
| CN103801933A (en) * | 2012-11-06 | 2014-05-21 | 厦门展科电子科技有限公司 | Full-automatic assembling machine for medical atomization pot |
| CN105499992A (en) * | 2016-01-15 | 2016-04-20 | 宁波新邦工具有限公司 | Multi-station quick coupling assembling machine |
| CN108015536A (en) * | 2017-10-25 | 2018-05-11 | 广东顺事德智能科技有限公司 | A kind of angle valve full automatic assembly machine |
| CN209349848U (en) * | 2018-12-21 | 2019-09-06 | 厦门帮众科技有限公司 | A kind of atomization tank automatic assembling machine |
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| Publication number | Publication date |
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| CN109500596A (en) | 2019-03-22 |
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