CN109403030A - 一种防霉变纯棉纱纺织工艺 - Google Patents

一种防霉变纯棉纱纺织工艺 Download PDF

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CN109403030A
CN109403030A CN201811205350.6A CN201811205350A CN109403030A CN 109403030 A CN109403030 A CN 109403030A CN 201811205350 A CN201811205350 A CN 201811205350A CN 109403030 A CN109403030 A CN 109403030A
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mildew
textile technology
cotton yarn
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刘玉涛
高立新
杨吉
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Yicheng Tianshu Textile Co Ltd
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Abstract

本发明涉及棉纱纺织技术领域，尤其是一种防霉变纯棉纱纺织工艺，包括清梳联工序、精梳工序、并条工序、粗纱工序、细纱工序、络筒工序、包装工序，粗砂工序之后、细纱工序之前，将粗纱浸入碱性溶液中，取出烘干清洗后浸入弱酸溶液中，再次取出烘干清洗并使用抗菌溶剂浸润，随后进行超声处理，将处理后的粗纱离心脱水并转入密封舱室内，使用254nm紫外线照射杀菌后再进行后续纺织步骤；抗菌溶剂包括三聚氰胺8‑13份、聚丙烯酸钠5‑8份、甘油1‑3份、聚乙烯醇15‑20份、淀粉1‑3份、纳米二氧化硅10‑18份、水40‑50份。本发明采用酸碱溶液和抗菌溶剂对原料进行杀菌和改性，能够提高成品纱线的抗菌效果，防止霉变。

Description

一种防霉变纯棉纱纺织工艺
技术领域
本发明涉及棉纱纺织技术领域，尤其涉及一种防霉变纯棉纱纺织工艺。
背景技术
纯棉纱线是以棉花为原料，通过纺机生产而得，包括普梳纱线和精梳纱线，主要用于生产纯棉制品，纯棉制品具有以下优点：①良好的吸湿性；②具有良好的保湿性；③耐热性能良好；④对碱的抵抗能力较大；⑤与肌肤接触无任何刺激，无负作用，久穿对人体有益无害，卫生性能良好。因此纯棉制品深受人们的喜爱，用途广泛，从而导致纯棉纱线的需求比较旺盛。传统工艺纺织的棉纱不具有良好的抗菌效果，从而导致棉纱容易发生霉变。
发明内容
本发明的目的是为了解决现有技术中存在的缺点，而提出的一种防霉变纯棉纱纺织工艺。
为了实现上述目的，本发明采用了如下技术方案：
设计一种防霉变纯棉纱纺织工艺，包括清梳联工序、精梳工序、并条工序、粗纱工序、细纱工序、络筒工序、包装工序，粗砂工序之后、细纱工序之前，将粗纱浸入碱性溶液中，取出烘干清洗后浸入弱酸溶液中，再次取出烘干清洗并使用抗菌溶剂浸润，随后进行超声处理，将处理后的粗纱离心脱水并转入密封舱室内，使用254nm紫外线照射杀菌后再进行后续纺织步骤；
抗菌溶剂包括三聚氰胺8-13份、聚丙烯酸钠5-8份、甘油1-3份、聚乙烯醇15-20份、淀粉1-3份、纳米二氧化硅10-18份、水40-50份。
优选的，所述碱性溶液为质量分数5％的碳酸钠溶液，浸入过程中保持温度35-40℃，浸入时间10-15min。
优选的，所述弱酸溶液为PH值在3-5之间的次氯酸或碳酸溶液，浸入过程中保持温度33-37℃，浸入时间10-15min。
优选的，烘干过程中，温度为70-85℃，烘干时间在40-60min。
优选的，超声处理过程中采用功率为650-700W，频率为40kHz，处理时间1-2h。
优选的，抗菌溶剂包括三聚氰胺10份、聚丙烯酸钠6份、甘油2份、聚乙烯醇16份、淀粉2份、纳米二氧化硅12份、水42份。
优选的，抗菌溶剂包括三聚氰胺12份、聚丙烯酸钠7份、甘油2份、聚乙烯醇18份、淀粉2份、纳米二氧化硅15份、水47份。
优选的，在紫外线照射之前通过高温蒸汽对粗纱进行处理，蒸汽温度在90-100℃，处理时间为10-15min。
优选的，清梳联工序为：
A1、将紧压原棉松解成小的棉块或棉束，以方便混合除杂；
A2、清除原棉中的大部分杂质、疵点及不宜纺纱的短纤维；
A3、将不同成分的原棉进行充分而均匀地混合；
A4、对清棉工序加工处理的原棉经过刺辊、锡林盖板、道夫工序进行分梳、除杂、混合成棉条入筒。
本发明提出的一种防霉变纯棉纱纺织工艺，有益效果在于：本发明采用酸碱溶液和抗菌溶剂对原料进行杀菌和改性，能够提高成品纱线的抗菌效果，防止霉变。
具体实施方式
下面对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。
实施例1
一种防霉变纯棉纱纺织工艺，包括清梳联工序、精梳工序、并条工序、粗纱工序、细纱工序、络筒工序、包装工序，粗砂工序之后、细纱工序之前，将粗纱浸入碱性溶液中，取出烘干清洗后浸入弱酸溶液中，再次取出烘干清洗并使用抗菌溶剂浸润，随后进行超声处理，将处理后的粗纱离心脱水并转入密封舱室内，使用254nm紫外线照射杀菌后再进行后续纺织步骤；
抗菌溶剂包括三聚氰胺8份、聚丙烯酸钠5份、甘油1份、聚乙烯醇15份、淀粉1份、纳米二氧化硅10份、水40份。
碱性溶液为质量分数5％的碳酸钠溶液，浸入过程中保持温度35℃，浸入时间10min。
弱酸溶液为PH值在3的次氯酸或碳酸溶液，浸入过程中保持温度33℃，浸入时间10min。
烘干过程中，温度为70℃，烘干时间在40min。
超声处理过程中采用功率为650W，频率为40kHz，处理时间1h。
在紫外线照射之前通过高温蒸汽对粗纱进行处理，蒸汽温度在90℃，处理时间为10min。
清梳联工序为：
A1、将紧压原棉松解成小的棉块或棉束，以方便混合除杂；
A2、清除原棉中的大部分杂质、疵点及不宜纺纱的短纤维；
A3、将不同成分的原棉进行充分而均匀地混合；
A4、对清棉工序加工处理的原棉经过刺辊、锡林盖板、道夫工序进行分梳、除杂、混合成棉条入筒。
实施例2
一种防霉变纯棉纱纺织工艺，包括清梳联工序、精梳工序、并条工序、粗纱工序、细纱工序、络筒工序、包装工序，粗砂工序之后、细纱工序之前，将粗纱浸入碱性溶液中，取出烘干清洗后浸入弱酸溶液中，再次取出烘干清洗并使用抗菌溶剂浸润，随后进行超声处理，将处理后的粗纱离心脱水并转入密封舱室内，使用254nm紫外线照射杀菌后再进行后续纺织步骤；
抗菌溶剂包括三聚氰胺10份、聚丙烯酸钠6份、甘油2份、聚乙烯醇16份、淀粉2份、纳米二氧化硅12份、水42份。
碱性溶液为质量分数5％的碳酸钠溶液，浸入过程中保持温度36℃，浸入时间12min。
弱酸溶液为PH值在4的次氯酸或碳酸溶液，浸入过程中保持温度34℃，浸入时间12min。
烘干过程中，温度为75℃，烘干时间在45min。
超声处理过程中采用功率为660W，频率为40kHz，处理时间1h。
在紫外线照射之前通过高温蒸汽对粗纱进行处理，蒸汽温度在95℃，处理时间为12min。
清梳联工序为：
A1、将紧压原棉松解成小的棉块或棉束，以方便混合除杂；
A2、清除原棉中的大部分杂质、疵点及不宜纺纱的短纤维；
A3、将不同成分的原棉进行充分而均匀地混合；
A4、对清棉工序加工处理的原棉经过刺辊、锡林盖板、道夫工序进行分梳、除杂、混合成棉条入筒。
实施例3
一种防霉变纯棉纱纺织工艺，包括清梳联工序、精梳工序、并条工序、粗纱工序、细纱工序、络筒工序、包装工序，粗砂工序之后、细纱工序之前，将粗纱浸入碱性溶液中，取出烘干清洗后浸入弱酸溶液中，再次取出烘干清洗并使用抗菌溶剂浸润，随后进行超声处理，将处理后的粗纱离心脱水并转入密封舱室内，使用254nm紫外线照射杀菌后再进行后续纺织步骤；
抗菌溶剂包括三聚氰胺12份、聚丙烯酸钠7份、甘油2份、聚乙烯醇18份、淀粉2份、纳米二氧化硅15份、水47份。
碱性溶液为质量分数5％的碳酸钠溶液，浸入过程中保持温度38℃，浸入时间14min。
弱酸溶液为PH值在4的次氯酸或碳酸溶液，浸入过程中保持温度35℃，浸入时间14min。
烘干过程中，温度为80℃，烘干时间在50min。
超声处理过程中采用功率为680W，频率为40kHz，处理时间2h。
在紫外线照射之前通过高温蒸汽对粗纱进行处理，蒸汽温度在98℃，处理时间为14min。
清梳联工序为：
A1、将紧压原棉松解成小的棉块或棉束，以方便混合除杂；
A2、清除原棉中的大部分杂质、疵点及不宜纺纱的短纤维；
A3、将不同成分的原棉进行充分而均匀地混合；
A4、对清棉工序加工处理的原棉经过刺辊、锡林盖板、道夫工序进行分梳、除杂、混合成棉条入筒。
实施例4
一种防霉变纯棉纱纺织工艺，包括清梳联工序、精梳工序、并条工序、粗纱工序、细纱工序、络筒工序、包装工序，粗砂工序之后、细纱工序之前，将粗纱浸入碱性溶液中，取出烘干清洗后浸入弱酸溶液中，再次取出烘干清洗并使用抗菌溶剂浸润，随后进行超声处理，将处理后的粗纱离心脱水并转入密封舱室内，使用254nm紫外线照射杀菌后再进行后续纺织步骤；
抗菌溶剂包括三聚氰胺13份、聚丙烯酸钠8份、甘油3份、聚乙烯醇20份、淀粉3份、纳米二氧化硅18份、水50份。
碱性溶液为质量分数5％的碳酸钠溶液，浸入过程中保持温度40℃，浸入时间15min。
弱酸溶液为PH值在5的次氯酸或碳酸溶液，浸入过程中保持温度37℃，浸入时间15min。
烘干过程中，温度为85℃，烘干时间在60min。
超声处理过程中采用功率为700W，频率为40kHz，处理时间2h。
在紫外线照射之前通过高温蒸汽对粗纱进行处理，蒸汽温度在100℃，处理时间为15min。
清梳联工序为：
A1、将紧压原棉松解成小的棉块或棉束，以方便混合除杂；
A2、清除原棉中的大部分杂质、疵点及不宜纺纱的短纤维；
A3、将不同成分的原棉进行充分而均匀地混合；
A4、对清棉工序加工处理的原棉经过刺辊、锡林盖板、道夫工序进行分梳、除杂、混合成棉条入筒。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。

Claims (9)

1.一种防霉变纯棉纱纺织工艺，包括清梳联工序、精梳工序、并条工序、粗纱工序、细纱工序、络筒工序、包装工序，其特征在于：
粗砂工序之后、细纱工序之前，将粗纱浸入碱性溶液中，取出烘干清洗后浸入弱酸溶液中，再次取出烘干清洗并使用抗菌溶剂浸润，随后进行超声处理，将处理后的粗纱离心脱水并转入密封舱室内，使用254nm紫外线照射杀菌后再进行后续纺织步骤；
抗菌溶剂包括三聚氰胺8-13份、聚丙烯酸钠5-8份、甘油1-3份、聚乙烯醇15-20份、淀粉1-3份、纳米二氧化硅10-18份、水40-50份。
2.根据权利要求1所述的一种防霉变纯棉纱纺织工艺，其特征在于：所述碱性溶液为质量分数5％的碳酸钠溶液，浸入过程中保持温度35-40℃，浸入时间10-15min。
3.根据权利要求1所述的一种防霉变纯棉纱纺织工艺，其特征在于：所述弱酸溶液为PH值在3-5之间的次氯酸或碳酸溶液，浸入过程中保持温度33-37℃，浸入时间10-15min。
4.根据权利要求1所述的一种防霉变纯棉纱纺织工艺，其特征在于：烘干过程中，温度为70-85℃，烘干时间在40-60min。
5.根据权利要求1所述的一种防霉变纯棉纱纺织工艺，其特征在于：超声处理过程中采用功率为650-700W，频率为40kHz，处理时间1-2h。
6.根据权利要求1所述的一种防霉变纯棉纱纺织工艺，其特征在于：抗菌溶剂包括三聚氰胺10份、聚丙烯酸钠6份、甘油2份、聚乙烯醇16份、淀粉2份、纳米二氧化硅12份、水42份。
7.根据权利要求1所述的一种防霉变纯棉纱纺织工艺，其特征在于：抗菌溶剂包括三聚氰胺12份、聚丙烯酸钠7份、甘油2份、聚乙烯醇18份、淀粉2份、纳米二氧化硅15份、水47份。
8.根据权利要求1所述的一种防霉变纯棉纱纺织工艺，其特征在于：在紫外线照射之前通过高温蒸汽对粗纱进行处理，蒸汽温度在90-100℃，处理时间为10-15min。
9.根据权利要求1所述的一种防霉变纯棉纱纺织工艺，其特征在于，清梳联工序为：
A1、将紧压原棉松解成小的棉块或棉束，以方便混合除杂；
A2、清除原棉中的大部分杂质、疵点及不宜纺纱的短纤维；
A3、将不同成分的原棉进行充分而均匀地混合；
A4、对清棉工序加工处理的原棉经过刺辊、锡林盖板、道夫工序进行分梳、除杂、混合成棉条入筒。
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