CN109396161A - The quick volume reduction decrement of crude waste and the method for comprehensive resource processing - Google Patents
The quick volume reduction decrement of crude waste and the method for comprehensive resource processing Download PDFInfo
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- CN109396161A CN109396161A CN201811545028.8A CN201811545028A CN109396161A CN 109396161 A CN109396161 A CN 109396161A CN 201811545028 A CN201811545028 A CN 201811545028A CN 109396161 A CN109396161 A CN 109396161A
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/20—Waste processing or separation
Landscapes
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a kind of quick volume reduction decrement of crude waste and the methods of comprehensive resource processing, it is characterised in that the following steps are included: the broken primary election 1 of one, pretreatment) march into the arena, discharging 2) the broken 3) biological deodorizing of broken bag, temporary and draining 4) rubbish synthesis sorts two, quick Aerobic biological process three, garbage as resource is utilized as the utilization realized according to the type and its self-value of rubbish using the garbage as resource;Four, stain disease processing cycle is collected processing above step using five, foul smell and is completed indoors or in greenhouse, remains that micro-vacuum state, the foul smell of collection enter deodorization unit and centrally dispose in workshop, reduces the influence to environment.The quick volume reduction of crude waste is saved landfill storage capacity by this method, reduces landfill stabilization cost, and realizes the full dose resource utilization of renewable rubbish.
Description
Technical field
The present invention relates to the methods that a kind of quick volume reduction decrement of crude waste and comprehensive resource are handled.
Background technique
Currently, the rubbish in China does not have to carry out categorised collection, but mixed collection and mixed transportation in source substantially.Locating
In reason mode, the overwhelming majority is based on filling.By the end of the year 2015, Chinese garbage loading embeading treating capacity accounts about rubbish total amount
70%.But the landfill of crude waste brings numerous problems, the landfill of crude waste brings numerous problems, such as: right
Land seizure, the influence to surrounding enviroment, the pollution etc. to underground water.In rubbish, waste fabric, post-consumer glass, waste and old modeling
The recyclings such as material have higher value.Old and useless battery not classification processing, can cause very big pollution to environment.China city
Rubbish is mainly based on household garbage, mainly by structures such as perishable organic matter, dirt, brick and tile, wood bamboo, fabric, plastics, stationeries
At water content is high and complicated component, structure change are big again extremely uneven.Life in China rubbish carries out mixing and receives ingredient caused by fortune
Complicated and kitchen component is mostly the key factor for influencing technology of garbage disposal, and house refuse to be made to realize it by innoxious means
The target of minimizing and recycling can not be realized effectively by single processing technique.Therefore, city may be implemented in exploitation a new generation
The comprehensive treatment technique of city's solid waste reduction, recycling and innoxious use becomes extremely urgent.
Summary of the invention
The technical problem to be solved in the present invention is to provide one kind, technical problem to be solved by the present invention lies in for China
The characteristics of high content of organics of rubbish, high-moisture percentage, high fabric plastic content, develops and is suitble to the one of Chinese rubbish actual conditions
The method of kind application of city life garbage quick volume reduction and resource utilization, with biological fermentation engineering and mechanical combination sorting technology main body
Msw water content and the content of organic matter is effectively reduced in technique, by the quick volume reduction of crude waste, saves landfill storage capacity, reduces landfill
Cost of disposal, and realize the full dose resource utilization of renewable rubbish.
In order to achieve the above-mentioned object of the invention, the present invention adopts the following technical solutions:
To solve the above problems, handled the invention proposes a kind of quick volume reduction decrement of crude waste and comprehensive resource
Method, comprising the following steps:
One, broken primary election is pre-processed
1) it marches into the arena, discharging
Primary domestic waste collection marched into the arena by haulage vehicle or transport device between entering dummy car after weighing, and
Rubbish receiving hopper is poured under micro-vacuum state, it is excessive to prevent foul smell, dust when discharging;
2) broken bag is broken
The rubbish receiving hopper outlet is connect with high-frequency vibration rubbish inclined ramp, and the house refuse in rubbish receiving hopper passes through
High-frequency vibration rubbish inclined ramp is transported to bag-broken breaker, by the broken broken machine of broken bag by refuse bag broken bag therein, bulk rubbish
It is sent into that garbage pool is temporary and draining after broken;
3) biological deodorizing, temporary and draining
After rubbish after being crushed broken bag enters garbage pool, starts automatic spraying device toward rubbish surface and uniformly spray first
Complex microbial inoculum;Rubbish residence time in garbage pool is 24-48 hours;The bottom of the garbage pool is equipped with rubbish
Landfill leachate is simultaneously transported to sewage and wastewater treatment system to be further processed by leachate collection pipeline;
4) the comprehensive sorting of rubbish
The rubbish stopped in garbage pool 24-48 hours is sent into rubbish integrated sorter by grabbing bucket, the rubbish is comprehensive
Closing sorting machine includes twister extractor, broken bag refiner, magnetic separator, bounce screen and the corresponding conveyer for sieving object, i.e. rubbish
It is fallen into after twister extractor removes twister to broken bag refiner by feeding inlet and realizes secondary complete broken bag and refining, broken bag
Rubbish afterwards falls to bounce screen naturally after magnetic separator removes metal carries out further screening need to be carried out respectively not with obtaining
2D shape substance, 3D shape substance and the screenings of same subsequent processing;Wherein, 2D shape substance and 3D shape substance enter manual sorting room
It is further processed after being finely divided by conveyer belt conveying, screenings is delivered to biological treatment workshop by conveyer and carries out height
Warm fermentation process;
Two, quick Aerobic biological process
A, the screenings rubbish based on organic matter is delivered to reaction system through quick aerobe of divulging information by conveyer
Reason 3-6 days adds the second complex microbial inoculum and carries out hot fermentation, and whole materials are expelled to dehydration dress after fermentation
It sets, after being separated by solid-liquid separation and moisture is discharged, is separated by solid-liquid separation residual solid object and is sent by conveyer to multifunctional comprehensive sorting machine, it is described more
Function synthesized sorting machine is complex vibration sorting machine;The complex vibration sorting machine is subdivided into residual solid object is separated by solid-liquid separation gently
Matter object, middle heavy material and heavy object;
Three, garbage as resource utilizes
The garbage as resource is utilized as the utilization realized according to the type and its self-value of rubbish;
Four, stain disease processing cycle utilizes
Stain disease treatment facility process object is to be processed by garbage pool, Aerobic biological process system and plastic cleaning system
The stain disease that journey generates, the water outlet after processing is up to standard is come back in waste plastics water wash system by circulation recycle system to be used,
Or for plant area greening water, flushing supply;
Five, foul smell collection is handled
Above step is completed indoors or in roc, remains that micro-vacuum state, the foul smell of collection enter in workshop
Deodorization unit centrally disposes, and reduces the influence to environment.
Improve as of the invention further: the step 2) bag-broken breaker uses shearing machinery, and particle size after cracking <
200mm;The material of the high-frequency vibration rubbish inclined ramp is S304/S316;The high-frequency vibration rubbish inclined ramp gradient is 30-
40 degree, length is 3-3.5 meters.
As further improvement of the invention: rubbish of the step 3) after being crushed broken bag enters garbage pool, the garbage pool
Surrounding automatic microbial deodorizing spray equipment is installed, when the infrared inductor of garbage pool feeding inlet has sensed rubbish
Just start automatically after toward rubbish face and uniformly spray the first complex microbial inoculum, or manually starts automatic spraying device;
Step 3) automatic microbial deodorizing spray equipment is automatic microbial deodorizing dress in CN201020151332.7
It sets;The infrared inductor is inductive probe.
As further improvement of the invention: step 3) first complex microbial inoculum, pH value 3.4-4.0,
Bacterial concentration >=1.0 × 109CFU/mL;
As further improvement of the invention: first complex microbial inoculum is by S. cervisiae, bacillus subtilis
Bacterium, bacillus coagulans, lactobacillus fermenti, lactobacillus buchneri, enterococcus faecium and streptomyces albus are composed by a certain percentage.
Improved as of the invention further: second complex microbial inoculum by high temperature-resisting cellulase producing strains and
Thermostable proteinase producing strains, S. cervisiae and lactobacillus fermenti are composed;
The high temperature-resisting cellulase producing strains and thermostable proteinase producing strains are commercial product.
As further improvement of the invention: Step 3: the garbage as resource utilizes concrete operations to handle are as follows:
1. organic fines: can be used as biological organic fertilizer raw materials for production;
2. waste plastics, rubber regeneration are granulated or modified pitch: the waste plastics sub-elected, rubber are transmitted to brokenly by conveyer belt
Broken machine carries out break process and cleaning and dewatering processing, and cleaned plastic, rubber enters plastic reclaimed granulation workshop and is granulated,
Or entering modified pitch processing system, the waste water that cleaning process generates enters the sewage treatment circulatory system, and realization is recycled, saved
About resource, protection environment;
3. textile fabric, wooden object gasification cracking air lift are for thermal energy: the fabric sub-elected, wooden unit chemical fibre waste are crushed to
Gasification cracking gas in pyrolysis oven is sent by conveyer belt after 50mm partial size below, combustion gas is obtained by fuel gas is purified, uses
In biological treatment system heat supply and drying, cracking-gasification temperature, which is arranged, generates a small amount of clinker backfill landfill at 800 DEG C or more
?;
4. masonry tile fragment, glass are used as building aggregate: the masonry tile fragment sub-elected, glass-ceramic are used as building materials, roadbed
Basic material or carry out inertia landfill;
5. selling outside metal recovery: by the metal class sub-elected recycled outside sell.
As further improvement of the invention: the lightweight object includes fabric and wooden object;The middle heavy material is <
The organic fines of 30mm, the heavy object include brick and tile microlith and glass;
The water of compaction of leachate and separation of solid and liquid discharge that biological treatment process generates enters stain disease processing together and sets
It applies and is further processed;
The combustible gas burning that thermal energy needed for quick Aerobic biological process process is generated from textile fabric gasification and pyrolysis system
Heat supply.
As further improvement of the invention: step 4) the twister extractor extracts the twister in composting
Out and band is to twister conveying device, and the twister includes textile fabric, polybag or plastic film;
The bounce screen be market can sell equipment, the rubbish after bounce screen sorts is divided into: including textile fabric, plastic foil,
2D shape substance including waste paper one kind combustible, the 3D shape substance including bottle shaped article and stone including fine size class object
Matter, such as the screenings including sandstone and organic matter.
As further improvement of the invention: Step 2: sub-electing following 5 class material through above-mentioned synthesis:
1. inorganic matters such as brick and tile stone, glass ceramics;
2. combustibles such as textile fabric, paper, bamboo and wood products;
3. the rubbish based on organic matter, the organic matter includes kitchen, fruits and vegetables and leaf;
4. waste plastics, scrap rubber;
5. metal.
As further improvement of the invention: the deodorization unit is negative-pressure ward integration deodorization device, the device packet
Include: negative pressure collection system, foul smell integrated processing system and control system: the negative pressure collection system includes air inlet, air draught
Pipeline and blower;The foul smell integrated processing system includes spray washing section, demisting section, photocatalysis section and activated carbon adsorption
Section;
The Odor control process flow: foul smell by air entry collect, under the action of blower through air hose from bottom into
Enter spray scrubber, flows from left to right, and the neutralizer that nozzle sprays sprays from top to bottom, during spray, in exhaust gas
Particulate matter or by water droplet shoot down or due to kinetic energy decline, tower bottom is deposited under self gravitation effect, finally by droplet
Separator intercepts particulate matter and water mist in exhaust gas again, enters photocatalysis section, using under electrodeless UV lamp pipe, ultraviolet light later
Irradiate organic gas strand, macromolecular cutting be cracked into small molecule, the ozone of generation to the micro-molecular gas being cleaved into
One step oxidation, most afterwards after activated carbon adsorption section obtains further purified treatment under the action of physical absorption and chemisorption
It is up to standard through smoke stack emission.
Compared with prior art, the present invention relates to the sides that a kind of quick volume reduction decrement of crude waste and comprehensive resource are handled
Method have following patent law purposes the utility model has the advantages that
1, it is provided with high-frequency vibration rubbish inclined ramp after rubbish receiving hopper, so that compressed garbage obtains under high-frequency vibration
It breaks up and slides into bag-broken breaker at a slow speed.Improve the broken bag of subsequent rubbish and the efficiency of biological deodorizing processing.
2, biological deodorizing processing is carried out using the microbial bacterial agent of independent research before refuse classification, reaches and is controlled from smelly source
Or cut down the purpose of generation and the release of odor pollution substance;
3, quick Aerobic biological process adds high temperature-resisting cellulase producing strains and thermostable proteinase producing strains combination strain,
So that the time needed for biological hot fermentation processing shorten to 3-6 days.
4, the combustible gas combustion that thermal energy needed for quick Aerobic biological process process is generated from textile fabric gasification cracking system
Heat supply is burnt, reaches and promotes rubbish drying and aerobic compost heating rate, shorten the purpose in one time fermentation period.Realize recyclable benefit
With the full dose resource utilization of object, the treatment of wastes with processes of wastes against one another.
5, landfill leachate is controlled effectively and disposes in front end, does not enter back into garbage loading embeading area.By house refuse
The percolate centralized collection generated during sorting, biological treatment, extrusion dehydration and processing disposition are pre-processed in front end, is reduced
Landfill percolate yield.
Detailed description of the invention
Fig. 1 is the flow chart of the method for the quick volume reduction decrement of a kind of crude waste of the invention and comprehensive resource processing.
Specific embodiment
Below by way of specific embodiment to a kind of quick volume reduction decrement of crude waste provided by the invention and comprehensive resource
The method of processing does further more detailed description:
Embodiment 1
The quick volume reduction decrement of the crude waste of the present embodiment and the method for comprehensive resource processing, please refer to shown in Fig. 1,
Process flow are as follows:
Crude waste it is preprocessed it is broken select masonry, glass, metal, textile fabric, plastics after, residual refuse enters anti-
Answer system forced ventilation quick Aerobic biological process 3-6 days, efficient degradation organic matter and killing pathogenic bacteria reduce msw water content
To 30% hereinafter, reducing garbage bulk 40-90%.Inorganic aggregates enter landfill yard landfill stabilization or as greening cover with soil or
As building aggregate, textile fabric, wood waste enter pyrolysis gasification system low value combustion gas heat production and promote Aerobic biological process mistake
Journey, plastic wastes, which enter regeneration particle preparation system and prepare, sells outside plastic pellet or as modified pitch, sells outside metal recovery, real
Existing resource utilization.
One, broken primary election is pre-processed
(1) it marches into the arena, discharging
Primary domestic waste collection marched into the arena by haulage vehicle or transport device between entering dummy car after weighbridge weighs,
And receiving hopper is poured under negative pressure state, it is excessive to prevent foul smell, dust when discharging.
(2) broken bag is broken
The rubbish receiving hopper outlet is connect with inclined ramp, and the house refuse in receiving hopper is transported to broken bag by inclined ramp
Crusher, being crushed bag-breaking machine will be sent into that garbage pool is temporary and draining after refuse bag broken bag, bulk refuse breaking.
The bag-broken breaker uses shearing machinery, particle size after cracking < 200mm.
The material of the inclined ramp is S304/S316, the height for the frequency 900-3000r/min that shakes when sensing that rubbish is fallen into
Frequency vibration state is opened to break up the rubbish of compacted;The inclined ramp gradient is 30-40 degree, and length is 3-3.5 meters.
(3) biological deodorizing, temporary and draining
Rubbish after being crushed broken bag enters garbage pool, and the surrounding of garbage pool is equipped with automatic microbial deodorizing spray dress
It sets, is automatic microbial deodorizing device in patent CN201020151332.7;, when the infrared induction of garbage pool feeding inlet fills
It sets probe and has sensed just to start automatically after rubbish enters and uniformly spray the first complex microbial inoculum toward rubbish face, it can also be artificial
Start automatic spraying device, reaches and cut down smelly source from source.Designing rubbish residence time in garbage pool is 24-48 hours,
In order to the separation of subsequent composting.The bottom of garbage pool is equipped with landfill leachate collection conduit and conveys rubbish leachate
It is further processed to sewage and wastewater treatment system.
First complex microbial inoculum, to brown liquid, there is fermented type tart flavour, pH value 3.4- in rufous
4.0, bacterial concentration >=1.0 × 109CFU/mL.By S. cervisiae, bacillus subtilis, bacillus coagulans, acidified milk
Bacillus, lactobacillus buchneri, enterococcus faecium and streptomyces albus are composed by a certain percentage, and specifically, the first microorganism is compound
Microbial inoculum is by S. cervisiae, bacillus subtilis, bacillus coagulans, lactobacillus fermenti, lactobacillus buchneri, enterococcus faecium and white
Color streptomycete is accounted for the percentage of the sum of liquid spawn weight by the weight of each bacterium component are as follows: S. cervisiae 5-10%, withered grass
Bacillus 15-25%, bacillus coagulans 15-20%, lactobacillus fermenti 10-15%, lactobacillus buchneri 10-15%, dung intestines
Coccus 15-25% and streptomyces albus 10-20% are composed, and the composite bacteria agent under the formula is taking times in end value and range
Meaning median can reach preferable effect.The microbial bacterial agent, which is sprayed on rubbish surface, can quickly remove life rubbish
The foul smell of rubbish, while the organic matter in composting can be subjected to fast degradation, the viscosity between composting is greatly reduced.The
One complex microbial inoculum, the microbial inoculum can effectively inhibit the harmful microbes such as spoilage organisms, pathogen to breed and grow, eliminate rubbish
The stench that rubbish generates.Containing various active substance, organic acid generated in microorganism growth process etc. to spoilage organisms, disease in microbial inoculum
Opportunistic pathogen has apparent inhibiting effect, while by absorbing the organic and inorganic substance decomposed in rubbish, reaching inhibition or reducing stench
The generation and release of polluter.
(4) the comprehensive sorting of rubbish
The rubbish for having stopped 24-48 hours in garbage pool is sent into rubbish integrated sorter by grabbing bucket.The rubbish
Rubbish integrated sorter internal component includes twister extractor, broken bag refiner, magnetic separator, rotary screen and accordingly sieves object
Conveyer.Composting successively passes through twister extractor, broken bag refiner, magnetic separator, bullet in rubbish integrated sorter
Vanning.I.e. composting is fallen into after twister extractor removes twister to broken bag refiner by the feeding inlet of integrated sorter
Realize secondary complete broken bag and refining, the rubbish after broken bag falls to bounce screen after magnetic separator removes metal naturally and carries out into one
The screening of step is to obtain the 2D shape substance for carrying out different subsequent processings respectively, 3D shape substance, screenings.
The twister extractor can extract the twister in composting and band is to twister conveying device.
The twister is mainly textile fabric, polybag/film etc..
The bounce screen is that market can sell equipment, and brand: promise is praised in Suzhou, and the rubbish after bounce screen sorts is divided into: 2D
Shape substance (including the combustibles such as textile fabric, plastic foil, waste paper), 3D shape substance (including bottle shaped article, stone etc.), screenings (packet
Include fine size substance, such as sandstone, organic matter).Wherein, 2D shape substance and 3D shape substance enter manual sorting room and carry out carefully
Corresponding processing system is transported to by conveyer belt after point.Screenings is delivered to biological treatment workshop by conveyer and carries out high temperature hair
Ferment processing.
Following 5 class material is sub-elected through above-mentioned synthesis:
1. inorganic matters such as brick and tile stone, glass ceramics;
2. combustibles such as textile fabric, paper, bamboo and wood products;
3. the rubbish (kitchen, fruits and vegetables, leaf etc.) based on organic matter;
4. waste plastics, scrap rubber;
5. metal.
Two, quick Aerobic biological process
Rubbish based on organic matter is delivered to reaction system forced ventilation quick Aerobic biological process 3-6 days by conveyer.
It by hot fermentation efficient degradation organic matter and kills pathogenic bacteria and removes odors, reduce msw water content, realize waste reduction
Change.General 3-6 days of biological hot fermentation treatment process.Whole materials are expelled to dehydration device after fermentation, through solid-liquid point
After discharge moisture, it is separated by solid-liquid separation residual solid object and is sent by conveyer to multifunctional comprehensive sorting machine.
The multifunctional comprehensive sorting machine is complex vibration sorting machine, can will be separated by solid-liquid separation residual solid object and be subdivided into gently
Matter object (including fabric, wooden object etc.), middle heavy material (the organic fines of partial size < 30mm), heavy object (including brick and tile microlith, glass
Equal inorganic aggregates)
The water of compaction of leachate and separation of solid and liquid discharge that biological treatment process generates enters stain disease processing together and sets
It applies and is further processed.
The combustible gas burning that thermal energy needed for quick Aerobic biological process process is generated from textile fabric gasification and pyrolysis system
Heat supply.
The second complex microbial inoculum that high temperature fermentation process of the present invention adds by high temperature-resisting cellulase producing strains and
Thermostable proteinase producing strains and other beneficial bacteriums are composed, and specifically, second complex microbial inoculum is by high temperature resistant
Cellulase producing bacteria and thermostable proteinase producing strains, S. cervisiae and lactobacillus fermenti are composed;The high temperature resistant
Cellulase producing bacteria and thermostable proteinase producing strains are commercial product.Adaptable strong, the growth and breeding speed of the compound bacteria
Degree is fast, and the degradation rate of organic matter can be accelerated by being added in organic waste, so as to shorten fermentation period.
Three, garbage as resource utilizes
1. organic fines: can be used as biological organic fertilizer raw materials for production.
2. waste plastics, rubber regeneration are granulated or modified pitch.The above-mentioned waste plastics sub-elected, rubber are transmitted by conveyer belt
Break process and cleaning and dewatering processing are carried out to crusher, cleaned plastic, rubber enters plastic reclaimed granulation workshop and made
Grain, or enter modified pitch processing system.The waste water that cleaning process generates enters the sewage treatment circulatory system, realizes circulation benefit
With, economize on resources, protect environment.
3. the gasification crackings air lifts such as textile fabric, wooden object are for thermal energy.The chemical fibres such as the above-mentioned fabric sub-elected, wooden unit are given up
Object, which is crushed to after 50mm partial size below, is sent into gasification cracking gas in pyrolysis oven by conveyer belt, obtains fuel gas is purified
High-quality combustion gas is used for biological treatment system heat supply and drying.Cracking-gasification temperature is arranged at 800 DEG C or more.Generate a small amount of furnace
Slag backfills landfill yard.
4. masonry tile fragment, glass are used as building aggregate.Masonry tile fragment, glass-ceramic for sub-electing etc. are used as building materials, road
The basic material of base carries out inertia landfill.
5. being sold outside metal recovery.By the metal class sub-elected recycled outside sell.
Four, stain disease processing cycle utilizes
Stain disease treatment facility mainly deals with objects as by garbage pool, Aerobic biological process system, plastic cleaning system etc.
The stain disease that treatment process generates, the water outlet after processing is up to standard are come back in waste plastics water wash system by circulation recycle system
It uses, or for plant area greening water, flushing supply.
Five, foul smell collection is handled
The above whole processing technology process is completed indoors or in roc, remains micro-vacuum state in workshop, with
Dust foul smell is excessive when anti-discharging.The foul smell of collection enters deodorization unit and centrally disposes, and reduces the influence to environment.
1) rubbish volume reduction rate is up to 80% or so.Promote rubbish fast degradation by biological hot fermentation, rubbish is effectively reduced
Content of organics and moisture content, save landfill yard storage capacity.
2) landfill leachate is controlled effectively and disposes in front end, does not enter back into garbage loading embeading area.By house refuse
The percolate centralized collection generated during sorting, biological treatment, extrusion dehydration and processing disposition are pre-processed in front end, is reduced
Landfill percolate yield.
3) the full dose resource utilization of recoverable object, the treatment of wastes with processes of wastes against one another are realized.Using cracking gasification technology, by waste and old spinning
The organic component of fabric is converted into combustible gas, promotes rubbish drying and aerobic compost heating rate, shortens the one time fermentation period.
As shown in Figure 1, the quick volume reduction decrement of crude waste of the invention and comprehensive process technology specifically include with
Lower step:
(1) be crushed broken bag, biological deodorizing, draining, storing: haulage vehicle will collect compressed application of city life garbage and weigh
Enter between dummy car afterwards, the rubbish splicing bucket cover in discharging workshop automatically opens and completes discharging.Receiving hopper rubbish enters tiltedly sliding
In road, long 3.5 meters, the installation gradient be 35 degree S314 inclined ramp device high-frequency vibration under broken up and slide at a slow speed to
In bag-broken breaker.Broken bag-breaking machine refuse bag is torn and after the effect of shearing force by bulk refuse breaking to partial size <
200mm is transported to garbage pool by conveyer later and carries out biological deodorizing processing, and stops draining 48 hours.
(2) rubbish stopped in garbage pool 48 hours the comprehensive sorting of rubbish: is sent into rubbish integrated sorter by grabbing bucket
It is sorted, sub-elects the 1. inorganic matters such as brick and tile stone, glass ceramics;2. textile fabric, paper, bamboo and wood products etc. are flammable
Object;3. the rubbish (kitchen, fruits and vegetables, leaf etc.) based on organic matter;4. waste plastics, scrap rubber;5. metal.Rubbish integrated sorter
Internal component includes the conveyer of twister extractor, broken bag refiner, magnetic separator, rotary screen and corresponding screening object.It is mixed
It closes rubbish and successively passes through twister extractor, broken bag refiner, magnetic separator, bounce screen in rubbish integrated sorter.Mix
Rubbish is fallen into after twister extractor removes twister secondary complete to the realization of broken bag refiner by the feeding inlet of integrated sorter
Full broken bag and refining, the rubbish after broken bag fall to bounce screen after magnetic separator removes metal naturally and are further sieved,
It is (thin to sub-elect 2D shape substance (combustibles such as textile fabric, plastic foil, waste paper), 3D shape substance (bottle shaped article, stone etc.), screenings
Small size substance, such as sandstone, organic matter).Wherein, 2D shape substance and 3D shape substance enter after manual sorting room is finely divided
Corresponding processing system is transported to by conveyer belt.Screenings is delivered to biological treatment workshop by conveyer and carries out hot fermentation
Reason.
Twister extractor, broken bag refiner, magnetic separator, bounce screen are that market can sell equipment.Wherein:
Bounce screen can further efficiently separate organic matter in composting, bottle shaped article (bottled article, stone etc.), membranaceous
Object (fabric, plastic foil, packaging bag, waste paper etc.).Extremely superior condition is provided for subsequent processing.Bounce screen energy consumption is small, failure
Rate is low, be not easy to plug and adhesion, performance are very outstanding.
Twister extractor can be realized to be picked out to bar soft in house refuse, such as polybag, fabric, after reduction
There is the problem of twister Wiring apparatus in continuous sorting.
(3) rubbish (kitchen, fruits and vegetables, leaf etc.) based on organic matter obtained to sorting in step (2) carries out quick
Aerobic biological process: the rubbish based on organic matter is delivered to the quick Aerobic biological process 3- of reaction system forced ventilation by conveyer
6 days.It by hot fermentation efficient degradation organic matter and kills pathogenic bacteria and removes odors, reduce msw water content, realize rubbish
Minimizing.General 3~6 days of biological hot fermentation treatment process.Thermal energy needed for quick Aerobic biological process process is from weaving
The combustible gas combustion heat supplying that object gasification and pyrolysis system generates.Add during hot fermentation by high temperature-resisting cellulase producing strains and
The 2# microbial bacterial agent that thermostable proteinase producing strains and other beneficial bacteriums are composed, to accelerate organic matter in organic waste
Degradation rate, so as to shorten fermentation period.Whole materials are expelled to dehydration device after fermentation, water is discharged through being separated by solid-liquid separation
After point, it is separated by solid-liquid separation residual solid object and is sent by conveyer to multifunctional comprehensive sorting machine.Multifunctional comprehensive sorting machine is compound vibration
Dynamic sorting machine can will be separated by solid-liquid separation residual solid object and be subdivided into lightweight object (including fabric, wooden object etc.), middle heavy material (for grain
Organic fines of diameter < 30mm), heavy object (including the inorganic aggregates such as brick and tile microlith, glass).
High temperature-resisting cellulase producing strains and thermostable proteinase producing strains have directly from being commercially available on the market with other
Beneficial bacteria (S. cervisiae, lactobacillus fermenti etc.) is added use after cultivating respectively after mixing by a certain percentage.Wherein,
High temperature-resisting cellulase producing strains can generate the cellulase of high temperature resistant, alkali resistance, and thermostable proteinase producing strains can produce
The protease of raw high temperature resistant, alkali resistance, can tolerate temperature is 40-70 DEG C.These thermostable enzymes have thermal stability good, when use not
It is easily inactivated because of the raw height of temperature, and effect can inhibit harmful microbe growth at a higher temperature, and accelerate organic
The degradation rate of organic matter in rubbish, so as to shorten fermentation period.
(4) following processing is done respectively to the substance sub-elected in step (2) and (3):
1. the processing of waste plastics: preparing pitch system to sub-electing in step (2) using plastic granulating or modifying plastics
Waste plastics, scrap rubber carry out integrated treatment, and waste plastics can be made into after plastic granulating or modifying plastics prepare the processing of pitch system
Modified pitch is sold or is used as outside plastic pellet;
2. the gasification crackings air lifts such as textile fabric, wooden object are for thermal energy.Using crusher to sorting in step (2) and (3)
Out combustible (including fabric, bamboo and wood, light plastic etc.) be crushed to be sent by conveyer belt after 50mm partial size below it is gentle
Change cracking and prepare combustible gas system gas, is used for biological treatment system heat supply and drying after fuel gas obtained is purified.It splits
Solution-gasification temperature is arranged at 800 DEG C or more.Generate a small amount of clinker backfill landfill yard.
3. the processing of organic fines: the organic fines of partial size < 30mm that step (3) is sub-elected is raw as biological organic fertilizer
Raw material is produced, biological organic fertilizer is finally made.
4. the processing of the inorganic matters such as masonry tile fragment, glass.Using building materials preparation system to being sub-elected in step (2) and (3)
Masonry tile fragment, the inorganic matters such as glass the basic material of building materials, roadbed is made.
5. the processing of metal.To the metal sub-elected in step (2) and (3) recycled outside sell.
(5) landfill leachate and waste water are collected and are handled using sewage and wastewater treatment system: garbage pool biological deodorizing
Draining storing process, biological hot fermentation system, landfill leachate, the plastic cleaning collected in solid-liquid separation system generate useless
Water enters sewage and wastewater treatment system and is handled, and obtained recirculated water is further used as the process waters such as plastic cleaning, or is used for factory
Area's greening water, flushing supply.
(6) foul smell is collected and handled: the above whole processing technology process is completed indoors or in greenhouse, in workshop always
Keep micro-vacuum state, to prevent when discharging dust foul smell it is excessive.The foul smell of collection enters deodorization unit and centrally disposes, and processing reaches
Outlet after mark.
Odor control uses negative-pressure ward integration deodorization device, is commercial product, which includes: negative pressure collection system
(containing air inlet, air-suction duct, blower), foul smell integrated processing system (spray washing section, demisting section, photocatalysis section, active carbon
Adsorption section) and control system.Its processing technological flow: foul smell is collected by air entry, through air hose the bottom of under the action of blower
Portion enters spray scrubber, flows from left to right, and the neutralizer that nozzle sprays sprays from top to bottom.During spray, give up
Particulate matter in gas is shot down by water droplet or since kinetic energy declines, is deposited to tower bottom under self gravitation effect, finally by
Mist separator (demisting section) intercepts particulate matter and water mist in exhaust gas again.Enter photocatalysis section later, using electrodeless UV lamp
Under pipe, ultraviolet light irradiates organic gas strand, macromolecular cutting is cracked into small molecule, the ozone of generation is small to what is be cleaved
Molecular gas further aoxidizes, and most obtains under the action of physical absorption and chemisorption through activated carbon adsorption section afterwards further
It is up to standard through smoke stack emission after purified treatment.
It should be appreciated that the purposes of these embodiments is merely to illustrate the present invention and is not intended to limit protection model of the invention
It encloses.In addition, it should also be understood that, after reading the technical contents of the present invention, those skilled in the art can make the present invention each
Kind change, modification and/or variation, all these equivalent forms equally fall within guarantor defined by the application the appended claims
Within the scope of shield.
As known by the technical knowledge, the present invention can pass through the embodiment party of other essence without departing from its spirit or essential feature
Case is realized.Therefore, embodiment disclosed above, in all respects are merely illustrative, not the only.Institute
Have within the scope of the present invention or is included in the invention in the change being equal in the scope of the present invention.
Claims (11)
1. the quick volume reduction decrement of crude waste and the method for comprehensive resource processing, it is characterised in that the following steps are included:
One, broken primary election is pre-processed
1) it marches into the arena, discharging
Primary domestic waste collection marched into the arena by haulage vehicle or transport device between entering dummy car after weighing, and micro- negative
Rubbish receiving hopper is poured under pressure condition, it is excessive to prevent foul smell, dust when discharging;
2) broken bag is broken
The rubbish receiving hopper outlet is connect with the high-frequency vibration rubbish inclined ramp of vibration frequency 900-3000r/min, rubbish receiving hopper
In house refuse bag-broken breaker is transported to by high-frequency vibration rubbish inclined ramp, by the broken broken machine of broken bag by rubbish therein
Bag broken bag is sent into that garbage pool is temporary and draining after bulk refuse breaking;
3) biological deodorizing, temporary and draining
After rubbish after being crushed broken bag enters garbage pool, starts automatic spraying device toward rubbish surface and uniformly spray first micro- life
Object composite bacteria agent;Rubbish residence time in garbage pool is 24-48 hours;The bottom of the garbage pool is equipped with garbage filter
Landfill leachate is simultaneously transported to sewage and wastewater treatment system to be further processed by liquid collection conduit;
4) the comprehensive sorting of rubbish
The rubbish stopped in garbage pool 24-48 hours is sent into rubbish integrated sorter by grabbing bucket, the rubbish is comprehensive to be divided
Selecting machine includes twister extractor, broken bag refiner, magnetic separator, bounce screen and the corresponding conveyer for sieving object, i.e., rubbish is by entering
Material mouth falls into broken bag refiner after twister extractor removes twister and realizes secondary complete broken bag and refining, after broken bag
Rubbish fallen to naturally after magnetic separator removes metal bounce screen carry out further screening with obtain need to carry out respectively it is different
2D shape substance, 3D shape substance and the screenings of subsequent processing;Wherein, 2D shape substance and 3D shape substance enter the progress of manual sorting room
It is delivered to corresponding processing system by conveyer belt after subdivision to be further processed, screenings is delivered to biological by conveyer
It manages workshop and carries out hot fermentation processing;
Two, quick Aerobic biological process
A, the screenings rubbish based on organic matter is delivered to reaction system through the quick Aerobic biological process 3-6 that divulges information by conveyer
It, adds the second complex microbial inoculum and carries out hot fermentation, whole materials are expelled to dehydration device after fermentation, through solid
After liquid separation discharge moisture, it is separated by solid-liquid separation residual solid object and is sent by conveyer to multifunctional comprehensive sorting machine, it is described multi-functional comprehensive
Conjunction sorting machine is complex vibration sorting machine;The complex vibration sorting machine will be separated by solid-liquid separation residual solid object be subdivided into lightweight object,
Middle heavy material and heavy object;
Three, garbage as resource utilizes
The garbage as resource is utilized as the utilization realized according to the type and its self-value of rubbish;
Four, stain disease processing cycle utilizes
Stain disease treatment facility process object is by the production of garbage pool, Aerobic biological process system and plastic cleaning system treatment process
Raw stain disease, the water outlet after processing is up to standard is come back in waste plastics water wash system by circulation recycle system to be used, or is used
In plant area's greening water, flushing supply;
Five, foul smell collection is handled
Above step is completed indoors or in roc, remains that micro-vacuum state, the foul smell of collection enter deodorization in workshop
Unit centrally disposes, and reduces the influence to environment.
2. the quick volume reduction decrement of crude waste according to claim 1 and the method for comprehensive resource processing, feature exist
In:
Step 2) the bag-broken breaker uses shearing machinery, particle size after cracking < 200mm;The high-frequency vibration rubbish inclined ramp
Material be S304/S316;The high-frequency vibration rubbish inclined ramp gradient is 30-40 degree, and length is 3-3.5 meters.
3. the quick volume reduction decrement of crude waste according to claim 1 or 2 and the method for comprehensive resource processing, feature
It is:
Rubbish of the step 3) after being crushed broken bag enters garbage pool, and the surrounding of the garbage pool is equipped with automatic microbial deodorizing
Spray equipment just starts uniform toward rubbish face automatically after the infrared inductor of garbage pool feeding inlet has sensed that rubbish enters
The first complex microbial inoculum is sprayed, or manually starts automatic spraying device;
Step 3) automatic microbial deodorizing spray equipment is automatic microbial deodorizing device in CN201020151332.7;Institute
Stating infrared inductor is inductive probe;
The main process of step 3) sewage and wastewater treatment system is two-stage DTRO disc tube reverse osmosis (dt-ro) treatment process, and stain disease successively passes through
It is discharged after homogeneous conditioning tank, pretreatment, level-one DTRO, second level DTRO processing, water purification reuse up to standard, the sludge that process generates is defeated
It send to biological treatment workshop and is handled together with screenings, the concentrate of generation is back to homogeneous conditioning tank.
4. the quick volume reduction decrement of crude waste according to claim 1 or 3 and the method for comprehensive resource processing, feature
It is: step 3) first complex microbial inoculum, pH value 3.4-4.0, bacterial concentration >=1.0 × 109CFU/mL。
5. the quick volume reduction decrement of crude waste according to claim 4 and the method for comprehensive resource processing, feature exist
In: first complex microbial inoculum is by S. cervisiae, bacillus subtilis, bacillus coagulans, lactobacillus fermenti, cloth
Family name's lactobacillus, enterococcus faecium and streptomyces albus are accounted for the percentage of the sum of liquid spawn weight by the weight of each bacterium component are as follows:
S. cervisiae 5-10%, bacillus subtilis 15-25%, bacillus coagulans 15-20%, lactobacillus fermenti 10-15%, cloth
Family name's lactobacillus 10-15%, enterococcus faecium 15-25% and streptomyces albus 10-20% are composed.
6. the quick volume reduction decrement of crude waste according to claim 1 and the method for comprehensive resource processing, feature exist
In: second complex microbial inoculum is by high temperature-resisting cellulase producing strains and thermostable proteinase producing strains, saccharomyces cerevisiae
Bacterium and lactobacillus fermenti are composed;
The high temperature-resisting cellulase producing strains and thermostable proteinase producing strains are commercial product.
7. the quick volume reduction decrement of crude waste according to claim 1 and the method for comprehensive resource processing, feature exist
In: Step 3: the garbage as resource is handled using concrete operations are as follows:
1. organic fines: can be used as biological organic fertilizer raw materials for production;
2. waste plastics, rubber regeneration are granulated or modified pitch: the waste plastics sub-elected, rubber are transmitted to crusher by conveyer belt
Break process and cleaning and dewatering processing are carried out, cleaned plastic, rubber enters plastic reclaimed granulation workshop and is granulated, or into
Enter modified pitch processing system, the waste water that cleaning process generates enters the sewage treatment circulatory system, and realization recycles, saves money
Source, protection environment;
3. textile fabric, wooden object gasification cracking air lift are for thermal energy: the fabric sub-elected, wooden unit chemical fibre waste are crushed to 50mm
Gasification cracking gas in pyrolysis oven is sent by conveyer belt after partial size below, combustion gas is obtained by fuel gas is purified, for giving birth to
The heat supply of object processing system and drying, cracking-gasification temperature, which is arranged, generates a small amount of clinker backfill landfill yard at 800 DEG C or more;
4. masonry tile fragment, glass are used as building aggregate: the masonry tile fragment sub-elected, glass-ceramic are used as to the base of building materials, roadbed
Plinth material carries out inertia landfill;
5. selling outside metal recovery: by the metal class sub-elected recycled outside sell.
8. the quick volume reduction decrement of crude waste according to claim 1 and the method for comprehensive resource processing, feature exist
In: the lightweight object includes fabric and wooden object;The middle heavy material is the organic fines of partial size < 30mm, the heavy object includes
Brick and tile microlith and glass;
Biological treatment process generate leachate and be separated by solid-liquid separation discharge water of compaction enter together stain disease treatment facility into
The processing of one step;
The combustible gas combustion heat supplying that thermal energy needed for quick Aerobic biological process process is generated from textile fabric gasification and pyrolysis system.
9. the quick volume reduction decrement of crude waste according to claim 1 and the method for comprehensive resource processing, feature exist
In: step 4) the twister extractor extracts the twister in composting and band is to twister conveying device, described
Twister includes textile fabric, polybag or plastic film;
The bounce screen is that market can sell equipment, and the rubbish after bounce screen sorts is divided into: including textile fabric, plastic foil, waste paper
2D shape substance including a kind of combustible, the 3D shape substance including bottle shaped article and stone including fine size substance, such as
Screenings including sandstone and organic matter.
10. the quick volume reduction decrement of crude waste according to claim 1 and the method for comprehensive resource processing, feature exist
In: step 4) sub-elects following 5 class material through above-mentioned synthesis:
1. brick and tile stone, glass ceramics class inorganic matter;
2. combustibles such as textile fabric, paper, bamboo and wood products;
3. the rubbish based on organic matter, the organic matter includes kitchen, fruits and vegetables and leaf;
4. waste plastics, scrap rubber;
5. metal.
11. the quick volume reduction decrement of crude waste according to claim 1 and the method for comprehensive resource processing, feature exist
It is negative-pressure ward integration deodorization device in: the deodorization unit, which includes: negative pressure collection system, at foul smell integration
Reason system and control system: the negative pressure collection system includes air inlet, air-suction duct and blower;The foul smell integrated treatment
System includes spray washing section, demisting section, photocatalysis section and activated carbon adsorption section;
The Odor control process flow: foul smell is collected by air entry, enters spray from bottom through air hose under the action of blower
Scrubbing tower is drenched, is flowed from left to right, and the neutralizer that nozzle sprays sprays from top to bottom, during spray, in exhaust gas
Grain object is shot down or since kinetic energy declines, be deposited to tower bottom under self gravitation effect, separate finally by droplet by water droplet
Device intercepts particulate matter and water mist in exhaust gas again, enters photocatalysis section later, and using under electrodeless UV lamp pipe, ultraviolet light irradiates
Macromolecular cutting is cracked into small molecule by organic gas strand, and the ozone of generation is further to the micro-molecular gas being cleaved
Oxidation, it is most up to standard after activated carbon adsorption section obtains further purified treatment under the action of physical absorption and chemisorption afterwards
Through smoke stack emission.
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