CN109396084B - Optical fiber cleaning device and optical fiber assembly line - Google Patents

Optical fiber cleaning device and optical fiber assembly line Download PDF

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Publication number
CN109396084B
CN109396084B CN201811384965.XA CN201811384965A CN109396084B CN 109396084 B CN109396084 B CN 109396084B CN 201811384965 A CN201811384965 A CN 201811384965A CN 109396084 B CN109396084 B CN 109396084B
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China
Prior art keywords
cleaning
optical fiber
wheels
wheel
driving mechanism
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Application number
CN201811384965.XA
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Chinese (zh)
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CN109396084A (en
Inventor
张庆军
明涛
白竹川
刘鹏
黄小燕
黄坤
李巍然
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Chengdu University of Information Technology
Sichuan Jiuzhou Electric Group Co Ltd
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Chengdu University of Information Technology
Sichuan Jiuzhou Electric Group Co Ltd
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Priority to CN201811384965.XA priority Critical patent/CN109396084B/en
Publication of CN109396084A publication Critical patent/CN109396084A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/50Cleaning by methods involving the use of tools involving cleaning of the cleaning members

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  • Mechanical Coupling Of Light Guides (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention discloses an optical fiber cleaning device and an optical fiber assembly line, wherein the optical fiber cleaning device comprises a cleaning box and a clamping mechanism, the clamping mechanism is used for clamping two end parts of an optical fiber, the two end parts of the optical fiber face upwards, each end part of the optical fiber is provided with at least one pair of cleaning wheels, two cleaning wheels in each pair of cleaning wheels are respectively positioned at two sides of the end part of the optical fiber, each pair of cleaning wheels is connected with a group of rotary driving mechanisms, the rotary driving mechanisms are fixed on a cleaning seat, the cleaning seat is positioned above the clamping mechanism, the rotary driving mechanisms are used for driving the cleaning wheels to rotate, each cleaning wheel is in contact with the optical fiber in a part of rotation angle range, each cleaning wheel is isolated from the optical fiber in another part of rotation angle range, the cleaning seat is connected with a vertical driving mechanism, the vertical driving mechanism is used for driving the cleaning seat to move up and down, the cleaning box is provided with at least two cleaning branch pipes, and the at least two cleaning branch pipes are used for respectively conveying cleaning liquid in the cleaning box to the cleaning wheels corresponding to the two end parts of the optical fiber.

Description

Optical fiber cleaning device and optical fiber assembly line
Technical Field
The invention belongs to the technical field of optical fiber processing equipment, and particularly relates to an optical fiber cleaning device and an optical fiber assembly line.
Background
After the optical fiber is subjected to the processes such as wire stripping, residues of the protective layer remain on the optical fiber, and in order to remove other residues on the optical fiber, the optical fiber is cleaned, and the optical fiber often needs to be cleaned with alcohol.
The conventional method for cleaning the impurities of the optical fiber protective layer comprises the steps of manually dipping special tissue paper in alcohol to wipe the optical fiber, or cleaning by adopting a common ultrasonic cleaner. However, the method of wiping with tissue paper dipped with alcohol has low working efficiency and high demands on the careful degree of operators, otherwise, optical fibers are broken, and particularly in mass production, the optical fibers are highly concentrated for a long time and are easy to cause fatigue. In addition, the cotton paper absorbs alcohol and volatilizes the alcohol, so that great waste is caused. However, although the ultrasonic cleaner can realize automation, the ultrasonic cleaner is expensive, and cannot achieve smaller external dimensions due to the limitation of the vibrator, so that the ultrasonic cleaner is limited in application due to larger dimensions on an automatic production line.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides an optical fiber cleaning device and an optical fiber assembly line, which solve the problems of difficult cleaning and low efficiency of the existing optical fiber cleaning device.
In order to achieve the above object, the present invention adopts the following solutions:
the invention provides an optical fiber cleaning device which comprises a cleaning box and a clamping mechanism, wherein the clamping mechanism is used for clamping two end parts of an optical fiber, the two end parts of the optical fiber face upwards, each end part of the optical fiber is provided with at least one pair of cleaning wheels, two cleaning wheels in each pair of cleaning wheels are respectively positioned at two sides of the end part of the optical fiber, each pair of cleaning wheels is connected with a group of rotary driving mechanisms, the rotary driving mechanisms are fixed on a cleaning seat, the cleaning seat is positioned above the clamping mechanism, the rotary driving mechanisms are used for driving the cleaning wheels to rotate, each cleaning wheel is contacted with the optical fiber in a part of rotation angle range, each cleaning wheel is isolated from the optical fiber in the other part of rotation angle range, the cleaning seat is connected with a vertical driving mechanism, the cleaning box is provided with at least two branch pipes, and the at least two cleaning pipes are used for conveying cleaning liquid in the cleaning box to the cleaning wheels corresponding to the two end parts of the optical fiber respectively.
Further, each cleaning wheel is an eccentric wheel.
In one example, each cleaning wheel is disposed to rotate on a vertical plane.
In another example, each cleaning wheel is disposed to rotate on a horizontal plane.
Further, each group of rotary driving mechanism comprises two motors, and each motor is correspondingly connected with each cleaning wheel.
Further, the top of washing seat is fixed with the splash guard, vertical actuating mechanism connects in the splash guard, be equipped with the through-hole that supplies the washing branch pipe to pass on the splash guard.
Further, the vertical driving mechanism is an air cylinder.
Further, a liquid receiving box and a horizontal driving mechanism which is horizontally arranged are arranged below the cleaning seat, and the horizontal driving mechanism is connected with the liquid receiving box and used for driving the liquid receiving box to horizontally move.
Further, the horizontal driving mechanism is an air cylinder.
The invention also provides an optical fiber assembly line, which comprises the optical fiber cleaning device and further comprises: the device comprises a tooling plate, a frame and a conveying belt arranged along the frame, wherein the clamping mechanism is arranged on the tooling plate, the tooling plate is fixed on the conveying belt, the conveying belt is used for driving the tooling plate to move, and the cleaning box and the vertical driving mechanism are fixed on the frame.
The optical fiber cleaning device has the advantages that the optical fiber can be inserted between the pair of cleaning wheels under the condition that the cleaning wheels are not moved, the optical fiber can be cleaned only by rotating the cleaning wheels, and the cleaning wheels can be rotated at high speed, so that the structure of the cleaning device is simplified, and meanwhile, the working efficiency is improved; because the clamping mechanism clamps the two end parts of the optical fiber, the end parts of the optical fiber are always kept straight in the cleaning process, and the optical fiber is not easy to break.
Drawings
Fig. 1 is a schematic structural diagram of an optical fiber assembly line provided by the present invention.
Fig. 2 is a partial enlarged view of a dashed box a in fig. 1.
Fig. 3a is a front view of the cleaning wheel of the present invention prior to cleaning the optical fiber.
Fig. 3b is a front view of the cleaning wheel of the present invention in cleaning an optical fiber.
Fig. 4 is a partial enlarged view of a dashed box B in fig. 1.
Fig. 5 is a top view of the clamping mechanism of the present invention.
Fig. 6 is a schematic structural view of the liquid receiving box of the present invention.
Fig. 7 is a top view of a cleaning wheel according to another embodiment of the present invention.
In the accompanying drawings: the device comprises the following components of a 5-optical fiber, a 10-cleaning box, a 11-cleaning main pipe, a 12-cleaning branch pipe, a 13-spray head, a 15-control valve, a 20-vertical driving mechanism, a 30-cleaning seat, a 31-cleaning wheel, a 33-through hole, a 35-splash plate, a 40-fixed table, a 41-horizontal driving mechanism, a 42-liquid receiving box, a 50-clamping mechanism, a 52-groove, a 53-spring, a 54-clamping block, a 60-tooling plate, a 61-hook, a 62-positioning ring, a 63-strip-shaped through hole, a 70-positioning cylinder, a 71-top table, a 100-rack and a 200-conveying belt.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present invention more apparent, the technical solutions in the present invention will be clearly and completely described below, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention is further described below with reference to the accompanying drawings:
as shown in fig. 1-2, the present invention provides an optical fiber cleaning device, which can clean an optical fiber, a fiber core stripped from the optical fiber, etc., and comprises a cleaning tank 10 and a clamping mechanism 50, wherein the clamping mechanism 50 is used for clamping two end parts of the optical fiber 5, the two end parts of the optical fiber 5 face upwards, each end part of the optical fiber 5 is provided with at least one pair of cleaning wheels 31, two cleaning wheels 31 in each pair of cleaning wheels 31 are respectively positioned at two sides of the end part of the optical fiber 5, each pair of cleaning wheels 31 is connected with a set of rotary driving mechanisms (not shown), the rotary driving mechanisms are fixed on a cleaning seat 30, the cleaning seat 30 is positioned above the clamping mechanism 50, the rotary driving mechanisms are used for driving the cleaning wheels 31 to rotate, each cleaning wheel 31 is contacted with the optical fiber 5 in a part of the rotation angle range, each cleaning wheel 31 is isolated from the optical fiber 5 in the other part of the rotation angle range, the cleaning seat 30 is connected with a vertical driving mechanism 20, the vertical driving mechanism 20 is used for driving the cleaning seat 30 to move up and down, the cleaning tank 10 is provided with at least two cleaning branch pipes 12, and the at least two cleaning branch pipes 12 are used for conveying the cleaning liquid in the cleaning tank 10 to the corresponding to the two end parts of the optical fiber 5 respectively.
In this embodiment, the cleaning wheels 31 are two pairs, the two pairs of cleaning wheels 31 are respectively arranged at two ends of the optical fiber 5, the cleaning branch pipes 12 are four, the pipe orifice of each cleaning branch pipe 12 is aligned to one cleaning wheel 31, the pipe orifice of each cleaning branch pipe 12 opposite to the cleaning wheel 31 is also provided with a spray head 13, the cleaning box 10 is connected with the four cleaning branch pipes 12 through one cleaning main pipe 11, the cleaning main pipe 11 is provided with a control valve 15, the cleaning box 10 is an alcohol pot, and the cleaning liquid is absolute alcohol.
In this embodiment, each cleaning wheel 31 is an eccentric wheel, and its outer shape is formed by butting two semicircles with different radii. Specifically, the cleaning wheel is made of rubber or other soft materials. However, the present invention is not limited thereto, and in other embodiments, the cleaning wheel 31 is an elliptical wheel rotating around a center point, and it is also possible to achieve that the cleaning wheel 31 is in contact with or spaced from the optical fiber 5 respectively in different rotation angle ranges.
In the present embodiment, each set of the rotary driving mechanism includes two motors (not shown), each motor being correspondingly connected to each cleaning wheel 31. However, the present invention is not limited thereto, and in other embodiments, only one motor is provided for each set of rotation driving mechanisms, and each motor simultaneously drives a pair of the washing wheels 31 to rotate.
In this embodiment, each motor drives each cleaning wheel 31 to rotate on a vertical plane. However, the present invention is not limited thereto, and in other embodiments, as shown in fig. 7, fig. 7 is a top view of the cleaning wheels 31 when cleaning the optical fibers 5, each cleaning wheel 31 being disposed to rotate on a horizontal plane.
As shown in fig. 2 and 3a, a splash guard 35 is fixed to the top of the cleaning base 30 to prevent the cleaning solution from splashing, the vertical driving mechanism 20 is connected to the splash guard 35, and a through hole 33 through which the cleaning branch pipe 12 and the shower head 13 pass is provided in the splash guard 35.
In this embodiment, the vertical driving mechanism 20 is an air cylinder, a piston rod of the air cylinder is connected with the splash guard 35, and the splash guard 35, the cleaning seat 30 and the cleaning wheel 31 can be driven to move up and down synchronously by extension and contraction of the air cylinder. The invention is not limited thereto and in other embodiments the vertical drive mechanism 20 may be an oil cylinder, an electric screw, or the like.
In this embodiment, the end of the optical fiber 5 is stripped to expose the fiber core, and the fiber core needs to be cleaned to explain the working principle of the optical fiber cleaning device:
as shown in fig. 3a, before the fiber core of the optical fiber 5 is cleaned, the cleaning wheels 31 are driven to rotate to an angle range separated from the optical fiber 5, a space for inserting the fiber core with the exposed end part of the optical fiber 5 is reserved between the two cleaning wheels 31 in each pair of cleaning wheels 31, and the vertical driving mechanism 20 drives the cleaning wheels 31 to move downwards to the bottom of the fiber core;
the pump body in the cleaning box 10 pumps the cleaning liquid out, the cleaning liquid is sprayed to the cleaning wheel 31 from the spray head 13 of the cleaning branch pipe 12, and meanwhile, the rotary driving mechanism drives the cleaning wheel 31 to rotate at a high speed to clean the fiber cores of the optical fibers 5, as shown in fig. 4, the vertical driving mechanism 20 drives the cleaning wheel 31 to move upwards until the cleaning wheel 31 is completely out of contact with the fiber cores, and the cleaning is completed.
As shown in fig. 4 and 5, the clamping mechanisms 50 are two, each clamping mechanism 50 comprises a plurality of clamping blocks 54, each clamping block 54 is connected with the tooling plate 60 through a spring 53, the plurality of clamping blocks 54 are arranged in pairs with two adjacent clamping blocks 54 located on the same horizontal plane, and the clamping blocks 54 in a plurality of pairs are arranged in two rows on the tooling plate 60, and each pair of clamping blocks 54 is used for abutting against each other so as to clamp the end part of the optical fiber 5.
Fig. 5 is a top view of the clamping mechanisms 50, only one of which clamping mechanism 50 is illustrated. As shown in fig. 3, the tooling plate 60 is provided with two longitudinally arranged bar-shaped through holes 63 in parallel, one of the two rows of clamping blocks 54 passes through one of the bar-shaped through holes 63, the other of the two rows of clamping blocks 54 passes through the other bar-shaped through hole 63, and the bar-shaped through holes 63 are used for horizontally moving the clamping blocks 54, so that the clamping mechanism 50 can be controlled through the other end opposite to the clamping end of the clamping block 54. The two side walls of each strip-shaped through hole 63 are respectively provided with a groove 52, and the clamping blocks 54 are connected to the inner walls of the grooves 52 through the springs 53, so that the springs 53 are closer to the clamping ends of the clamping blocks 54, the clamping effect can be improved, and the grooves 52 can guide the expansion and contraction of the springs 53 and the movement of the clamping blocks 54. Specifically, referring to fig. 1, the tooling plate 60 is vertically disposed, the front surface of the tooling plate 60 is U-shaped, and two bar-shaped through holes 63 are respectively located at two head positions of the U-shape.
Further, the bottom of frock board 60 is equipped with couple 61, couple 61 is used for hanging and twines optic fibre 5, couple 61 top still is equipped with holding ring 62, and optic fibre 5's both ends all pass this holding ring 62, make optic fibre 5 twine in holding ring 62, and when avoiding optic fibre 5's both ends to be fixed, its whole state that is scattered in disorder.
As shown in fig. 6, a liquid receiving box 42 and a horizontally arranged horizontal driving mechanism 41 are arranged below the cleaning seat 30, the horizontal driving mechanism 41 is fixed at the bottom of the fixed table 40, and the horizontal driving mechanism 41 is connected with the liquid receiving box 42 and is used for driving the liquid receiving box 42 to horizontally move.
In the present embodiment, the horizontal driving mechanism 41 is a cylinder. However, the present invention is not limited thereto, and in other embodiments, the horizontal driving mechanism 41 may be an oil cylinder, an electric screw, or the like.
Because some residues are adhered to the cleaning wheel 31 after the optical fibers 5 are cleaned for a plurality of times, the cleaning wheel 31 needs to be cleaned by the cleaning liquid at the moment, the liquid receiving box 42 is driven to extend by the horizontal driving mechanism 41, the cleaning wheel 31 is driven to idle at a high speed by the rotary driving mechanism, meanwhile, the cleaning liquid is sprayed out by the spray head 13 to clean the cleaning wheel 31, and the waste liquid after the cleaning of the cleaning wheel 31 is recovered by the liquid receiving box 42, so that pollution is avoided. When recovery is not required, the liquid receiving box 42 is retracted at the bottom of the fixing table 40, and the cleaning work of the optical fiber 5 is not affected.
As shown in fig. 1, this embodiment further provides an optical fiber assembly line, including the optical fiber cleaning device as described above, further including: the fixture plate 60, the frame 100 and the conveyer belt 200 arranged along the frame 100, the clamping mechanism 50 is arranged on the fixture plate 60, the fixture plate 60 is fixed on the conveyer belt 200, the conveyer belt 200 is used for driving the fixture plate 60 to move, and the cleaning box 10 and the vertical driving mechanism 20 are fixed on the frame 100.
Further, a part of the tooling plate 60 extends out of the conveying belt 200, a positioning cylinder 70 is arranged at a position below the tooling plate 60 opposite to the optical fiber core penetrating device, and the positioning cylinder 70 is used for extending out of the piston rod and propping against the extending part of the tooling plate 60. Specifically, the side of the tooling plate 60 is L-shaped, the bottom of the tooling plate is a plate-shaped structure which is transversely arranged, the top of the plate-shaped structure is provided with a top table 71, one part of the bottom of the plate-shaped structure is connected with the conveyer belt 200, and the other part of the bottom of the plate-shaped structure stretches out of the conveyer belt 200 from the U-shaped plate surface of the tooling plate 60. When the conveyer belt 200 moves the tooling plate 60 to the station of the optical fiber cleaning device to clean the optical fiber 5, the conveyer belt 200 stops moving, the piston rod of the positioning cylinder 70 stretches out to lean against the plate-shaped structure, the whole tooling plate 60 is leaned against in the direction of the top table 71, the locking of the position of the tooling plate 60 is realized, and the damage to products caused by the deflection of the tooling plate 60 during the cleaning of the optical fiber 5 is avoided. It should be noted that the optical fiber assembly line is also provided with the positioning cylinder 70 and the top stage 71 at other assembly stations for assembling the optical fiber 5.
According to the optical fiber cleaning device, the optical fibers can be inserted between the pair of cleaning wheels under the condition that the cleaning wheels are not moved, the cleaning wheels are only required to be rotated, and then the cleaning wheels are rotated at a high speed, so that the optical fibers can be cleaned, the structure of the cleaning device is simplified, and meanwhile, the working efficiency is improved; because the clamping mechanism clamps the two end parts of the optical fiber, the end parts of the optical fiber are always kept straight in the cleaning process, and are not easy to break; meanwhile, different assembly mechanisms can be arranged on the optical fiber assembly line to carry out different processing on the optical fibers, so that the assembly equipment does not need to be replaced, the assembly efficiency of the optical fibers is improved, and the occupied space of the assembly equipment and staff is reduced.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (10)

1. An optical fiber cleaning device is characterized by comprising a cleaning box (10) and a clamping mechanism (50), wherein the clamping mechanism (50) is used for clamping two end parts of an optical fiber (5), the two end parts of the optical fiber (5) are upwards, each end part of the optical fiber (5) is provided with at least one pair of cleaning wheels (31), the two cleaning wheels (31) of each pair of cleaning wheels (31) are respectively positioned at two sides of the end part of the optical fiber (5), each pair of cleaning wheels (31) is connected with a group of rotary driving mechanisms, the rotary driving mechanisms are fixed on a cleaning seat (30), the cleaning seat (30) is positioned above the clamping mechanism (50), the rotary driving mechanisms are used for driving the cleaning wheels (31) to rotate, each cleaning wheel (31) is contacted with the optical fiber (5) in a part of rotation angle range, each cleaning wheel (31) is isolated from the optical fiber (5) in another part of rotation angle range, the cleaning seat (30) is connected with a vertical driving mechanism (20), the cleaning seat (20) is used for driving at least two cleaning seats (12) to move, the at least two cleaning branch pipes (12) are used for conveying cleaning liquid in the cleaning box (10) to the cleaning wheels (31) corresponding to the two ends of the optical fiber (5) respectively;
before the fiber cores of the optical fibers (5) are cleaned, the cleaning wheels (31) are driven to rotate to an angle range which is separated from the optical fibers (5), a gap for inserting the fiber cores with exposed end parts of the optical fibers (5) is reserved between the two cleaning wheels (31) in each pair of cleaning wheels (31), and the cleaning wheels (31) are driven by the vertical driving mechanism (20) to move downwards to the bottoms of the fiber cores; the pump body in the cleaning box (10) pumps out the cleaning liquid, the cleaning liquid is sprayed to the cleaning wheel (31) from the spray head (13) of the cleaning branch pipe (12), meanwhile, the rotary driving mechanism drives the cleaning wheel (31) to rotate at a high speed to clean the fiber cores of the optical fibers (5), and the vertical driving mechanism (20) drives the cleaning wheel (31) to move upwards until the cleaning wheel (31) is completely out of contact with the fiber cores, so that the cleaning is completed.
2. Optical fiber cleaning device according to claim 1, characterized in that each cleaning wheel (31) is an eccentric wheel.
3. Optical fiber cleaning device according to any of claims 1 or 2, characterized in that each cleaning wheel (31) is arranged to rotate in a vertical plane.
4. Optical fiber cleaning device according to any of claims 1 or 2, characterized in that each cleaning wheel (31) is arranged to rotate on a horizontal plane.
5. Optical fiber cleaning device according to claim 1, characterized in that each set of rotary drive means comprises two motors, each motor being connected in correspondence with each cleaning wheel (31).
6. The optical fiber cleaning device according to claim 1, wherein a splash guard (35) is fixed on the top of the cleaning seat (30), the vertical driving mechanism (20) is connected to the splash guard (35), and a through hole (33) for the cleaning branch pipe to pass through is formed in the splash guard (35).
7. Optical fiber cleaning device according to claim 1, characterized in that the vertical driving mechanism (20) is a cylinder.
8. The optical fiber cleaning device according to claim 1, wherein a liquid receiving box (42) and a horizontally arranged horizontal driving mechanism (41) are arranged below the cleaning seat (30), and the horizontal driving mechanism (41) is connected with the liquid receiving box (42) and is used for driving the liquid receiving box (42) to horizontally move.
9. The optical fiber cleaning device according to claim 8, wherein the horizontal driving mechanism (41) is a cylinder.
10. An optical fiber assembly line comprising the optical fiber cleaning apparatus of any one of claims 1-9, further comprising: frock board (60), frame (100) and along conveyer belt (200) that frame (100) set up, fixture (50) set up on frock board (60), frock board (60) are fixed on conveyer belt (200), conveyer belt (200) are used for driving frock board (60) remove, wash case (10) with vertical actuating mechanism (20) are fixed on frame (100).
CN201811384965.XA 2018-11-20 2018-11-20 Optical fiber cleaning device and optical fiber assembly line Active CN109396084B (en)

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