CN204746968U - Water bores silver -plated pretreatment belt cleaning device - Google Patents
Water bores silver -plated pretreatment belt cleaning device Download PDFInfo
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Abstract
本实用新型公开了一种水钻镀银前处理清洗装置,包括机架、架设在所述机架上的转移升降装置,以及按顺序依次排列摆放在所述机架下方的第一超声波清洗槽、第一纯水漂洗槽、第二超声波清洗槽、第二纯水漂洗槽、第三超声波清洗槽、第三纯水漂洗槽、敏化槽和第四纯水漂洗槽。与现有技术相比,将化学镀银前处理清洗从手工上下搅动变成了全自动化方式,机械手可以将挂满镶嵌有水钻的塑胶片的挂具在上下工位间传动,并在指定工位自动进行清洗,可以通过控制装置设置上下运动的频率和时间,每个工序清洗完成后由下一个工序的机械手将挂具提走,全自动化作业,不需人工干预,清洗效果好,使最后的镀银层较现有技术更加致密,更加光亮,附着力更好。<pb pnum="1" />
The utility model discloses a rhinestone silver-plating pretreatment cleaning device, which comprises a frame, a transfer lifting device erected on the frame, and first ultrasonic cleaning tanks arranged in sequence under the frame , the first pure water rinsing tank, the second ultrasonic cleaning tank, the second pure water rinsing tank, the third ultrasonic cleaning tank, the third pure water rinsing tank, the sensitization tank and the fourth pure water rinsing tank. Compared with the existing technology, the pre-treatment and cleaning of chemical silver plating has been changed from manual up and down agitation to a fully automatic method. The manipulator can drive the hanger full of plastic sheets inlaid with rhinestones between the upper and lower stations, and at the designated station. The position is automatically cleaned, and the frequency and time of up and down movement can be set through the control device. After each process is cleaned, the manipulator in the next process will lift the hanger away. The operation is fully automatic and does not require manual intervention. The cleaning effect is good, so that the final Compared with the prior art, the silver-plated layer is denser, brighter and has better adhesion. <pb pnum="1"/>
Description
技术领域technical field
本实用新型涉及清洗设备领域,具体涉及一种水钻镀银前处理清洗装置。The utility model relates to the field of cleaning equipment, in particular to a rhinestone silver-plated pre-treatment cleaning device.
背景技术Background technique
人造水晶钻石(简称水钻),是一种用途广泛的饰品配件,主要应用在饰品、工艺品、服装、鞋类等领域。目前水钻制造工艺主要分两步骤,第一部分是水钻的形状制造(半成品),主要依靠设备(研磨机、抛光机)由人工操作、自动或半自动化控制来实现,第二部份是指半成品的后序加工,其过程主要由清洗、吸模、检验、再清洗、镀银、喷漆等工序组成。水钻镀银是非常重要的一道工序,射入水钻内部的光线靠镀银层反射出来才会看到光彩夺目的绚丽效果,镀银前处理又是关系到水钻镀银层附着力好坏和银层是否致密的关键工序,传统依靠手动清洗很难保证清洗效果的均一性,难免会产生次品,工人劳动强度也很大,人力成本也很高。Artificial crystal diamond (referred to as rhinestone) is a widely used jewelry accessory, mainly used in jewelry, handicrafts, clothing, footwear and other fields. At present, the manufacturing process of rhinestones is mainly divided into two steps. The first part is the shape manufacturing of rhinestones (semi-finished products), which mainly rely on equipment (grinding machines, polishing machines) to be realized by manual operation, automatic or semi-automatic control. The second part refers to the semi-finished products. Subsequent processing, the process is mainly composed of cleaning, mold suction, inspection, re-cleaning, silver plating, painting and other processes. Silver plating of rhinestones is a very important process. The light injected into the interior of the rhinestones can only be seen by the reflection of the silver plating layer to see the dazzling and gorgeous effect. The key process of whether the layer is dense or not, it is difficult to ensure the uniformity of the cleaning effect by traditional manual cleaning, which will inevitably produce defective products, the labor intensity of the workers is also high, and the labor cost is also high.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种可以通过机械手自动运动挂具并进行清洗的水钻镀银前处理清洗装置。The technical problem to be solved by the utility model is to provide a rhinestone silver-plating pre-treatment cleaning device that can automatically move the hanger through a manipulator and clean it.
本实用新型是通过以下技术方案来实现的:一种水钻镀银前处理清洗装置,包括机架、架设在所述机架上的转移升降装置,以及按顺序依次排列摆放在所述机架下方的第一超声波清洗槽、第一纯水漂洗槽、第二超声波清洗槽、第二纯水漂洗槽、第三超声波清洗槽、第三纯水漂洗槽、敏化槽和第四纯水漂洗槽,所述的第一超声波清洗槽、第一纯水漂洗槽、第二超声波清洗槽、第二纯水漂洗槽、第三超声波清洗槽、第三纯水漂洗槽、敏化槽和第四纯水漂洗槽上方分别设置有一套所述的转移升降装置。The utility model is realized through the following technical solutions: a rhinestone silver-plated pre-treatment cleaning device, including a frame, a transfer lifting device erected on the frame, and arranged in sequence on the frame The first ultrasonic cleaning tank, the first pure water rinsing tank, the second ultrasonic cleaning tank, the second pure water rinsing tank, the third ultrasonic cleaning tank, the third pure water rinsing tank, the sensitization tank and the fourth pure water rinsing tank tank, the first ultrasonic cleaning tank, the first pure water rinsing tank, the second ultrasonic cleaning tank, the second pure water rinsing tank, the third ultrasonic cleaning tank, the third pure water rinsing tank, the sensitization tank and the fourth Above the pure water rinsing tank, a set of the above-mentioned transfer lifting device is arranged respectively.
进一步的,所述的转移升降装置包括滑动架、抬升气缸、漂洗气缸、转移电机、固定架、手指气缸、卡爪和滑块;所述的滑动架底部两侧对称设置有若干所述的滑块,所述的机架上对称设置有两条滑轨,所述的滑动架通过底部的滑块与所述的滑轨构成滑动配合;所述的滑动架的一侧固定设置有转移电机,固定套接在所述转移电机主轴上的齿轮与固定设置在所述的机架同一侧的齿条啮合;所述的机架中间设置有抬升气缸,所述的抬升气缸的伸缩杆穿过所述的滑动架与所述的漂洗气缸固定连接,所述的漂洗气缸的伸缩杆与所述的固定架固定连接,所述的固定架一侧的上方固定设置有定位导杆,所述的定位导杆与固定设置在所述的滑动架上的轴承套构成滑动配合,所述的轴承套下端固定套接有固定板,所述的固定板沿水平方向延伸的另一端滑动套接在所述的抬升气缸的伸缩杆上;所述的固定架的两端分别对称设置有手指气缸,所述的手指气缸上设置有卡爪。Further, the transfer lifting device includes a sliding frame, a lifting cylinder, a rinsing cylinder, a transfer motor, a fixed frame, a finger cylinder, claws and a slider; the bottom sides of the sliding frame are symmetrically provided with several sliding block, two slide rails are symmetrically arranged on the frame, and the slide frame forms a sliding fit with the slide rail through the slide block at the bottom; one side of the slide frame is fixedly provided with a transfer motor, The gear fixedly sleeved on the main shaft of the transfer motor meshes with the rack fixedly arranged on the same side of the frame; a lifting cylinder is arranged in the middle of the frame, and the telescopic rod of the lifting cylinder passes through the The sliding frame is fixedly connected with the rinsing cylinder, the telescoping rod of the rinsing cylinder is fixedly connected with the fixed frame, and a positioning guide rod is fixedly arranged on one side of the fixed frame, and the positioning The guide rod and the bearing sleeve fixed on the sliding frame form a sliding fit, the lower end of the bearing sleeve is fixedly sleeved with a fixing plate, and the other end of the fixing plate extending in the horizontal direction is slidingly sleeved on the On the telescopic rod of the lifting cylinder; the two ends of the fixed frame are respectively symmetrically provided with finger cylinders, and the finger cylinders are provided with claws.
进一步的,所述的滑动架的一侧固定设置有锁紧气缸,所述的锁紧气缸的伸缩杆固定连接有固定卡板,所述的锁紧气缸可带动所述的固定卡板的一侧与所述的机架抵接,所述的固定卡板的另一侧设置有通孔与固定设置在所述滑动架上的定位柱构成滑动配合。Further, one side of the sliding frame is fixedly provided with a locking cylinder, the telescopic rod of the locking cylinder is fixedly connected with a fixed clamping plate, and the locking cylinder can drive one of the fixed clamping plates One side abuts against the frame, and the other side of the fixed clamping plate is provided with a through hole to form a sliding fit with the positioning column fixed on the sliding frame.
进一步的,所述的固定卡板在与所述的机架抵接的一侧固定设置有防滑垫。Further, the fixed clamping plate is fixedly provided with an anti-slip pad on the side abutting against the frame.
进一步的,所述的第一超声波清洗槽、第二超声波清洗槽、第三超声波清洗槽和第四纯水漂洗槽的频率均为20KHz。Further, the frequencies of the first ultrasonic cleaning tank, the second ultrasonic cleaning tank, the third ultrasonic cleaning tank and the fourth pure water rinsing tank are all 20KHz.
有益效果:本实用新型与现有技术相比,将化学镀银前处理清洗从手工上下搅动变成了全自动化方式,机械手可以将挂满镶嵌有水钻的塑胶片的挂具在上下工位间传动,并在指定工位自动进行清洗,可以通过控制装置设置上下运动的频率和时间,每个工序清洗完成后由下一个工序的机械手将挂具提走,全自动化作业,不需人工干预,清洗效果好,使最后的镀银层较现有技术更加致密,更加光亮,附着力更好。Beneficial effects: Compared with the prior art, the utility model changes the pretreatment and cleaning of chemical silver plating from manual up and down stirring into a fully automatic method, and the manipulator can hang the hangers full of plastic sheets inlaid with rhinestones between the upper and lower stations. Transmission, and automatic cleaning at the designated station. The frequency and time of up and down movement can be set through the control device. After each process is cleaned, the manipulator in the next process will pick up the hanger. The operation is fully automatic and does not require manual intervention. The cleaning effect is good, so that the final silver plating layer is denser, brighter and better in adhesion than the prior art.
附图说明Description of drawings
为了易于说明,本实用新型由下述的具体实施例及附图作以详细描述。For ease of description, the utility model is described in detail by the following specific embodiments and accompanying drawings.
图1为本实用新型的正视图;Fig. 1 is the front view of the utility model;
图2为本实用新型的左视图。Fig. 2 is a left view of the utility model.
其中:1机架;101滑轨;201滑动架;202抬升气缸;203漂洗气缸;204转移电机;205锁紧气缸;206固定架;207定位导杆;208轴承套;209固定卡板;210手指气缸;211卡爪;212齿轮;213固定板;214滑块;215定位柱;301第一超声波清洗槽;302第一纯水漂洗槽;303第二超声波清洗槽;304第二纯水漂洗槽;305第三超声波清洗槽;306第三纯水漂洗槽;307敏化槽;308第四纯水漂洗槽。Among them: 1 frame; 101 slide rail; 201 sliding frame; 202 lift cylinder; 203 rinse cylinder; 204 transfer motor; 205 lock cylinder; 206 fixed frame; 207 positioning guide rod; 208 bearing sleeve; Finger cylinder; 211 claw; 212 gear; 213 fixed plate; 214 slider; 215 positioning column; 301 first ultrasonic cleaning tank; 302 first pure water rinsing tank; 303 second ultrasonic cleaning tank; 305 the third ultrasonic cleaning tank; 306 the third pure water rinsing tank; 307 the sensitization tank; 308 the fourth pure water rinsing tank.
具体实施方式Detailed ways
下面结合附图下面将通过具体实施例对本实用新型做进一步的具体描述,但不能理解为是对本实用新型保护范围的限定。The utility model will be further described in detail through specific embodiments below in conjunction with the accompanying drawings, but it should not be understood as limiting the protection scope of the utility model.
一种水钻镀银前处理清洗装置,包括机架1、架设在所述机架1上的转移升降装置,以及按顺序依次排列摆放在所述机架1下方的第一超声波清洗槽301、第一纯水漂洗槽302、第二超声波清洗槽303、第二纯水漂洗槽304、第三超声波清洗槽305、第三纯水漂洗槽306、敏化槽307和第四纯水漂洗槽308,所述的第一超声波清洗槽301、第一纯水漂洗槽302、第二超声波清洗槽303、第二纯水漂洗槽304、第三超声波清洗槽305、第三纯水漂洗槽306、敏化槽307和第四纯水漂洗槽308上方分别设置有一套所述的转移升降装置。A rhinestone silver-plated pre-treatment cleaning device, including a frame 1, a transfer lifting device erected on the frame 1, and a first ultrasonic cleaning tank 301 arranged in sequence under the frame 1, The first pure water rinsing tank 302, the second ultrasonic cleaning tank 303, the second pure water rinsing tank 304, the third ultrasonic cleaning tank 305, the third pure water rinsing tank 306, the sensitization tank 307 and the fourth pure water rinsing tank 308 , the first ultrasonic cleaning tank 301, the first pure water rinsing tank 302, the second ultrasonic cleaning tank 303, the second pure water rinsing tank 304, the third ultrasonic cleaning tank 305, the third pure water rinsing tank 306, sensitive A set of the above-mentioned transfer lifting device is arranged above the chemical tank 307 and the fourth pure water rinsing tank 308 respectively.
特别优选的,所述的转移升降装置包括滑动架201、抬升气缸202、漂洗气缸203、转移电机204、固定架206、手指气缸210、卡爪211和滑块214;所述的滑动架201底部两侧对称设置有若干所述的滑块214,所述的机架1上对称设置有两条滑轨101,所述的滑动架201通过底部的滑块214与所述的滑轨101构成滑动配合;所述的滑动架201的一侧固定设置有转移电机204,固定套接在所述转移电机204主轴上的齿轮212与固定设置在所述的机架1同一侧的齿条啮合;所述的机架1中间设置有抬升气缸202,所述的抬升气缸202的伸缩杆穿过所述的滑动架201与所述的漂洗气缸203固定连接,所述的漂洗气缸203的伸缩杆与所述的固定架206固定连接,所述的固定架206一侧的上方固定设置有定位导杆207,所述的定位导杆207与固定设置在所述的滑动架201上的轴承套208构成滑动配合,所述的轴承套208下端固定套接有固定板213,所述的固定板213沿水平方向延伸的另一端滑动套接在所述的抬升气缸202的伸缩杆上;所述的固定架206的两端分别对称设置有手指气缸210,所述的手指气缸210上设置有卡爪211。Particularly preferably, the transfer lifting device includes a sliding frame 201, a lifting cylinder 202, a rinsing cylinder 203, a transfer motor 204, a fixed frame 206, a finger cylinder 210, claws 211 and a slide block 214; the bottom of the sliding frame 201 There are several slide blocks 214 arranged symmetrically on both sides, and two slide rails 101 are symmetrically arranged on the frame 1, and the slide frame 201 forms a slide with the slide block 214 at the bottom and the slide rails 101 Cooperate; one side of the sliding frame 201 is fixedly provided with a transfer motor 204, and the gear 212 fixedly sleeved on the main shaft of the transfer motor 204 meshes with the rack fixedly arranged on the same side of the frame 1; A lifting cylinder 202 is arranged in the middle of the frame 1, and the telescopic rod of the lifting cylinder 202 passes through the sliding frame 201 and is fixedly connected with the rinsing cylinder 203, and the telescopic rod of the rinsing cylinder 203 is connected to the The fixed frame 206 is fixedly connected, and a positioning guide rod 207 is fixedly arranged on one side of the fixed frame 206, and the positioning guide rod 207 and the bearing sleeve 208 fixedly arranged on the sliding frame 201 form a sliding Cooperate, the lower end of the bearing sleeve 208 is fixedly sleeved with a fixed plate 213, and the other end of the fixed plate 213 extending in the horizontal direction is slidably socketed on the telescopic rod of the lifting cylinder 202; the fixed frame Finger cylinders 210 are arranged symmetrically at both ends of the finger cylinder 206 , and claws 211 are arranged on the finger cylinders 210 .
特别优选的,所述的滑动架201的一侧固定设置有锁紧气缸205,所述的锁紧气缸205的伸缩杆固定连接有固定卡板209,所述的锁紧气缸205可带动所述的固定卡板209的一侧与所述的机架1抵接,所述的固定卡板209的另一侧设置有通孔与固定设置在所述滑动架201上的定位柱215构成滑动配合。Particularly preferably, one side of the sliding frame 201 is fixedly provided with a locking cylinder 205, the telescoping rod of the locking cylinder 205 is fixedly connected with a fixed clamping plate 209, and the locking cylinder 205 can drive the One side of the fixed clamping plate 209 abuts against the frame 1, and the other side of the fixed clamping plate 209 is provided with a through hole to form a sliding fit with the positioning column 215 fixedly arranged on the sliding frame 201 .
特别优选的,所述的固定卡板209在与所述的机架1抵接的一侧固定设置有防滑垫。Particularly preferably, the fixed clamping plate 209 is fixedly provided with an anti-slip pad on the side abutting against the frame 1 .
特别优选的,所述的第一超声波清洗槽301、第二超声波清洗槽303、第三超声波清洗槽305和第四纯水漂洗槽308的频率均为20KHz。Particularly preferably, the frequencies of the first ultrasonic cleaning tank 301 , the second ultrasonic cleaning tank 303 , the third ultrasonic cleaning tank 305 and the fourth pure water rinsing tank 308 are all 20 KHz.
工作时,每个工位上方的转移升降装置,沿滑轨101向上一工位移动,抬升气缸202将漂洗气缸203放下,固定架206也随之放下,两侧的手指气缸210控制卡爪21将挂满镶嵌有水钻的塑胶片的挂具抓起,抬升气缸202上升,转移升降装置移动到本工位上方以后,抬升气缸202将漂洗气缸203放下,固定架206也随之放下,漂洗气缸203带动挂满镶嵌有水钻的塑胶片的挂具上下垂直运动,当运动到最下方时,镶嵌有水钻的塑胶片完全浸入到液面以下,可以设定清洗的频率和时间。When working, the transfer lifting device above each station moves to the next station along the slide rail 101, the lifting cylinder 202 puts down the rinsing cylinder 203, and the fixing frame 206 is also put down accordingly, and the finger cylinders 210 on both sides control the claws 21 Grab the hanger full of plastic sheets inlaid with rhinestones, lift the cylinder 202 up, and move the lifting device to the top of the station, lift the cylinder 202 to put down the rinsing cylinder 203, and then put down the fixing frame 206, and rinse the cylinder 203 drives the hanger full of plastic sheets inlaid with rhinestones to move vertically up and down. When it moves to the bottom, the plastic sheets inlaid with rhinestones are completely immersed below the liquid level, and the cleaning frequency and time can be set.
本实用新型与现有技术相比,将化学镀银前处理清洗从手工上下搅动变成了全自动化方式,机械手可以将挂满镶嵌有水钻的塑胶片的挂具在上下工位间传动,并在指定工位自动进行清洗,可以通过控制装置设置上下运动的频率和时间,每个工序清洗完成后由下一个工序的机械手将挂具提走,全自动化作业,不需人工干预,清洗效果好,使最后的镀银层较现有技术更加致密,更加光亮,附着力更好。Compared with the prior art, the utility model changes the pretreatment and cleaning of chemical silver plating from manual up and down stirring into a fully automatic mode, and the manipulator can drive the hangers full of plastic sheets inlaid with rhinestones between the upper and lower stations, and Automatic cleaning at the designated station, the frequency and time of up and down movement can be set through the control device, after each process is cleaned, the manipulator of the next process will pick up the hanger, fully automatic operation, no manual intervention, good cleaning effect , so that the final silver plating layer is denser, brighter and better in adhesion than the prior art.
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,本实用新型要求保护范围由所附的权利要求书、说明书及其等效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and the protection scope of the utility model is defined by the appended claims, the description and their equivalents.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105290035A (en) * | 2015-12-01 | 2016-02-03 | 昆山瑞仕莱斯高新材料科技有限公司 | Automatic industrial cleaning device |
| CN106824901A (en) * | 2017-02-28 | 2017-06-13 | 北京北方华创微电子装备有限公司 | A kind of horizontal quartz boat cleaning machine and cleaning method |
| CN106881307A (en) * | 2017-02-20 | 2017-06-23 | 江苏百泰电子制造有限公司 | Ultrasonically cleaning workpiece pneumatic conveyor |
| CN107214683A (en) * | 2017-07-14 | 2017-09-29 | 无锡琨圣科技有限公司 | A kind of arm-and-hand system for black silicon etching cleaning machine |
| CN108723051A (en) * | 2018-05-10 | 2018-11-02 | 东莞市联洲知识产权运营管理有限公司 | Cleaning driving structure on electroplated part cleaning equipment |
-
2015
- 2015-09-09 CN CN201520374993.9U patent/CN204746968U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105290035A (en) * | 2015-12-01 | 2016-02-03 | 昆山瑞仕莱斯高新材料科技有限公司 | Automatic industrial cleaning device |
| CN106881307A (en) * | 2017-02-20 | 2017-06-23 | 江苏百泰电子制造有限公司 | Ultrasonically cleaning workpiece pneumatic conveyor |
| CN106824901A (en) * | 2017-02-28 | 2017-06-13 | 北京北方华创微电子装备有限公司 | A kind of horizontal quartz boat cleaning machine and cleaning method |
| CN107214683A (en) * | 2017-07-14 | 2017-09-29 | 无锡琨圣科技有限公司 | A kind of arm-and-hand system for black silicon etching cleaning machine |
| CN108723051A (en) * | 2018-05-10 | 2018-11-02 | 东莞市联洲知识产权运营管理有限公司 | Cleaning driving structure on electroplated part cleaning equipment |
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