CN109127218A - Surface of composite insulator cleaning spraying integrated apparatus and method - Google Patents
Surface of composite insulator cleaning spraying integrated apparatus and method Download PDFInfo
- Publication number
- CN109127218A CN109127218A CN201810819197.XA CN201810819197A CN109127218A CN 109127218 A CN109127218 A CN 109127218A CN 201810819197 A CN201810819197 A CN 201810819197A CN 109127218 A CN109127218 A CN 109127218A
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- stepper motor
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- 238000005507 spraying Methods 0.000 title claims abstract description 82
- 239000012212 insulator Substances 0.000 title claims abstract description 56
- 239000002131 composite material Substances 0.000 title claims abstract description 53
- 238000004140 cleaning Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 73
- 239000007822 coupling agent Substances 0.000 claims abstract description 34
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 30
- 230000001360 synchronised effect Effects 0.000 claims abstract description 28
- 230000005540 biological transmission Effects 0.000 claims abstract description 5
- 238000007605 air drying Methods 0.000 claims abstract description 4
- 239000007921 spray Substances 0.000 claims description 36
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 230000033001 locomotion Effects 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 4
- 238000004064 recycling Methods 0.000 claims description 3
- 230000008450 motivation Effects 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000010354 integration Effects 0.000 abstract description 3
- 238000001035 drying Methods 0.000 abstract 1
- 238000011084 recovery Methods 0.000 abstract 1
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 229920002379 silicone rubber Polymers 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 206010054949 Metaplasia Diseases 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000015689 metaplastic ossification Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/68—Arrangements for adjusting the position of spray heads
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Electrostatic Spraying Apparatus (AREA)
- Insulating Bodies (AREA)
- Electric Cable Installation (AREA)
- Insulators (AREA)
Abstract
本发明公开了复合绝缘子表面清洗喷涂一体化装置及方法，装置包括机架、工位切换机构、导向机构、同步带传动机构、喷涂机构、回收槽。工位切换机构具有放置复合绝缘子的工位一、喷涂酒精的工位二、风干的工位三、喷涂偶联剂的工位四，控制系统驱动步进电机，实现复合绝缘子的工位切换；导向机构用于喷涂机构的支撑和导向；同步带传动机构用于带动喷涂机构沿导向机构运动；喷涂机构中酒精喷涂设在工位二的正上方，偶联剂喷涂设在工位四的正上方，由气缸带动实现Z向的上升和下降。本发明使放置复合绝缘子、喷涂酒精、风干、喷涂偶联剂和收集这几个动作可以同时进行，且连续完成，实现了复合绝缘子表面清洗喷涂一体化，提高了生产效率和产品质量。
The invention discloses an integrated device and method for cleaning and spraying the surface of a composite insulator. The device comprises a frame, a station switching mechanism, a guiding mechanism, a synchronous belt transmission mechanism, a spraying mechanism and a recovery tank. The station switching mechanism has the first station for placing the composite insulator, the second station for spraying alcohol, the third station for drying, and the fourth station for spraying the coupling agent. The control system drives the stepping motor to realize the station switching of the composite insulator; The guiding mechanism is used to support and guide the spraying mechanism; the synchronous belt transmission mechanism is used to drive the spraying mechanism to move along the guiding mechanism; Above, driven by the cylinder to achieve Z-direction ascent and descent. The invention enables the actions of placing the composite insulator, spraying alcohol, air-drying, spraying the coupling agent and collecting at the same time and continuously, realizing the integration of cleaning and spraying on the surface of the composite insulator, and improving the production efficiency and product quality.
Description
Technical field
The invention belongs to composite insulator manufacture fields, and in particular to a kind of surface of composite insulator cleaning spraying integration
Device and method.
Background technique
Before composite insulator molding, need to spray coupling agent on plug, to guarantee that glass steel core is bonding with silicon rubber
Intensity；In order to improve the quality of coupling agent coating, it will usually spray alcohol before spraying coupling agent to remove plug and fitting table
The dust impurity in face.Current most of composite insulator manufacturing enterprises use artificial brushing alcohol and coupling agent, and artificial brush is deposited
In holiday and the non-uniform problem of coating, adhesive effect can be caused bad in this way, easily lead to electric insulation equipment along coating interface
Breakdown accident.Artificial brushing production efficiency is low, and quality is difficult to ensure.To improve productivity and quality, needs to develop and open
Cleaning spraying integrated apparatus of sending out surface of composite insulator a kind of.
Patent CN206425143U discloses the equipment of a kind of pair of composite insulator full-automatic spraying, is driven using idler wheel multiple
Insulator rotating is closed, composite insulator is sprayed using a nozzle.Spraying of the equipment just for coupling agent, Bu Nengtong
Shi Shixian cleaning spraying continuous production.
Summary of the invention
Goal of the invention: in order to solve the deficiencies in the prior art, for the composite insulator of certain specification, the present invention provides one
Kind surface of composite insulator cleaning spraying integrated apparatus and method, to realize composite insulator cleaning spraying integrally automatic metaplasia
It produces, improves production efficiency, guarantee that the adhesive strength of glass steel core and silicon rubber is set to improve product quality to improve insulation
Standby reliability.
Technical solution: a kind of surface of composite insulator cleaning spraying integrated apparatus, including rack, Switch of working position mechanism,
Guiding mechanism, synchronous belt drive mechanism, spraying mechanism, accumulator tank；
The rack is for being fixedly mounted Switch of working position mechanism, guiding mechanism, accumulator tank；
The Switch of working position mechanism is fixedly mounted has the station one for placing composite insulator, spraying alcohol on the rack
Station two, air-dried station three, the station four for spraying coupling agent, four stations equidistantly arrange；The Switch of working position mechanism
Including stepper motor, shaft coupling, left drive sprocket, driving shaft, right drive sprocket, right chain, right driven sprocket, left driven chain
Wheel, left chain, V-block；Wherein, the stepper motor is connected by shaft coupling with driving shaft；The left drive sprocket and right master
Sprocket arrangement parameter is identical, is separately mounted to the both ends of driving shaft；Equal pitch installs 8 V-types on the attachment of the left chain
Block, installs 8 V-blocks with the attachment corresponding position of left chain on the attachment of the right chain, and the V-block is compound for placing
Insulator；Control system driving stepper motor rotates synchronously left chain and right chain, realizes the Switch of working position of composite insulator；
The guiding mechanism is used for the support and guiding of spraying mechanism；The guiding mechanism includes Left-side support plate, two
Guide rod, Right side support plate；The Left-side support plate and Right side support plate are mounted on the both ends of rack；The guide rod left and right ends point
It is not fixed on Left-side support plate and Right side support plate；
The synchronous belt drive mechanism is for driving spraying mechanism to move back and forth along guiding mechanism；The toothed belt transmission machine
Structure includes stepper motor, driving pulley, crossbeam engaging member, synchronous belt, driven pulley；The driving pulley (402) and driven belt
It is identical to take turns (405) structural parameters；The left and right ends of the crossbeam engaging member are respectively and fixedly installed to the Left-side support of guiding mechanism
On plate and Right side support plate；The stepper motor is mounted on crossbeam engaging member；
The spraying mechanism includes bracket, cylinder, synchronous belt clamping plate, Z-direction linear bearing, coupling agent spray equipment, guiding
Axis, spray equipment mounting rack, alcohol spray equipment, X are to linear bearing；X is to linear bearing there are two filling on the bracket, and leads to
Cross synchronous belt clamping plate and synchronous band connection；Control system drives the stepper motor in synchronous belt drive mechanism, makes spraying mechanism edge
Guide rod realizes X to reciprocating motion；The alcohol spray equipment and coupling agent spray equipment are mounted on spray equipment mounting rack；Institute
Stating dress on spray equipment mounting rack, there are two Z-direction linear bearings, and the raising and lowering that Z-direction is realized along guiding axis is driven by cylinder；
The accumulator tank is fixedly mounted on the rack, and the accumulator tank is divided into alcohol trough and coupling agent slot, is equipped with filtering dress
It sets, realizes the recycling of alcohol and coupling agent, economize on resources.
The process of the surface of composite insulator cleaning spraying integrated apparatus, includes the following steps:
Composite insulator is placed in the station one of surface of composite insulator cleaning spraying integrated apparatus, control by the first step
System drive stepper motor processed makes two groups of chain syn-chro-step rotations, and composite insulator is run to the station two of spraying alcohol；
Second step, control system control cylinder drive alcohol spray equipment to drop to lower limit, and control system driving synchronizes
Stepper motor in tape handler is realized that spraying mechanism is moved along guide rod from spraying initial position and is sprayed；Spraying is completed
Afterwards, control system control cylinder drives alcohol spray equipment to rise to upper limit；
Third step, control system driving stepper motor make two groups of chain syn-chro-step rotations, and composite insulator is run to air-dried
Station three, plug and fitting surface alcohol natural air drying；
4th step, control system driving stepper motor make two groups of chain syn-chro-step rotations, and composite insulator runs even to spraying
Join the station four of agent；
5th step, control system control cylinder drive coupling agent spray equipment to drop to lower limit, and control system driving is same
The stepper motor in tape handler is walked, realizes that spraying mechanism is moved along guide rod from spraying initial position and is sprayed；It has sprayed
Cheng Hou, control system control cylinder drive coupling agent spray equipment to rise to upper limit；
6th step, control system driving stepper motor make two groups of chain syn-chro-step rotations, and composite insulator automatic blanking enters
Collecting box.So circulation.
The utility model has the advantages that the present invention makes to place composite insulator, spraying alcohol, air-dries, sprays coupling agent and collect these
Movement can carry out simultaneously, and be continuously finished；
Structure of the invention is reasonable, realizes surface of composite insulator cleaning spraying integration, improves production efficiency and production
Quality.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of composite insulator to be processed；
Fig. 2 is apparatus of the present invention overall structure diagram；
Fig. 3 is Switch of working position structural scheme of mechanism of the present invention；
Fig. 4 is spraying mechanism schematic diagram of the present invention.
Specific embodiment
The present invention is further explained in the light of specific embodiments.
Embodiment
Before composite insulator molding, need to spray coupling agent on plug, to guarantee that glass steel core is bonding with silicon rubber
Intensity；In order to improve the quality of coupling agent coating, it will usually spray alcohol before spraying coupling agent to remove plug and fitting table
The dust impurity in face.The composite insulator of spraying to be cleaned is made of fitting 01,02 and plug 03, and structure is as shown in Figure 1.
As in Figure 2-4, surface of composite insulator cleaning spraying integrated apparatus of the present invention, including rack 1, Switch of working position
Mechanism 2, guiding mechanism 3, synchronous belt drive mechanism 4, spraying mechanism 5, accumulator tank 6；
The rack 1 is for being fixedly mounted Switch of working position mechanism 2, guiding mechanism 3, accumulator tank 6；
The Switch of working position mechanism 2 is fixedly mounted in rack 1, has the station one for placing composite insulator, spraying wine
The station two of essence, air-dried station three, the station four for spraying coupling agent, four stations equidistantly arrange；The Switch of working position machine
Structure 2 include stepper motor 201, shaft coupling 202, left drive sprocket 203, driving shaft 204, right drive sprocket 205, right chain 207,
Right driven sprocket 208, left driven sprocket 209, left chain 210, V-block 211；Wherein, the stepper motor 201 passes through shaft coupling
202 are connected with driving shaft 204；The left drive sprocket 203 is identical with right 205 structural parameters of drive sprocket, is separately mounted to lead
The both ends of moving axis 204；Equal pitch installs 8 V-blocks 211, the attachment of the right chain 207 on the attachment of the left chain 210
On with the attachment corresponding position of left chain 210 8 V-blocks 206 are installed, the V-block 206 and V-block 211 are compound for placing
Insulator；Control system driving stepper motor rotates synchronously left chain 210 and right chain 207, realizes the work of composite insulator
Position switching；
The guiding mechanism 3 is used for the support and guiding of spraying mechanism 5；The guiding mechanism 3 includes Left-side support plate
301, two guide rods 302, Right side support plate 303；The Left-side support plate 301 and Right side support plate 303 are mounted on the two of rack 1
End；302 left and right ends of guide rod are separately fixed on Left-side support plate 301 and Right side support plate 303；
The synchronous belt drive mechanism 4 is for driving spraying mechanism 5 to move back and forth along guiding mechanism 3；The synchronous belt passes
Motivation structure 4 includes stepper motor 401, driving pulley 402, crossbeam engaging member 403, synchronous belt 404, driven pulley 405；The master
Movable belt pulley 402 is identical with 405 structural parameters of driven pulley；The left and right ends of the crossbeam engaging member 403 are respectively and fixedly installed to
On the Left-side support plate 301 and Right side support plate 303 of guiding mechanism 3；The stepper motor 401 is mounted on crossbeam engaging member 403
On；
The spraying mechanism 5 includes bracket 501, cylinder 502, synchronous belt clamping plate 503, Z-direction linear bearing 504, coupling agent
Spray equipment 505, guiding axis 506, spray equipment mounting rack 507, alcohol spray equipment 508, X are to linear bearing 509；The branch
X is connect to linear bearing 509, and by synchronous belt clamping plate 503 with synchronous belt 404 there are two dresses on frame 501；Control system driving
Stepper motor 401 in synchronous belt drive mechanism 4 makes spraying mechanism 5 realize X to reciprocating motion along guide rod 302；The alcohol spray
Coating device 508 and coupling agent spray equipment 505 are mounted on spray equipment mounting rack 507；On the spray equipment mounting rack 507
There are two Z-direction linear bearings 504 for dress, and the raising and lowering that Z-direction is realized along guiding axis 506 is driven by cylinder 502；
The accumulator tank 6 is fixedly mounted in rack 1, and the accumulator tank 6 divides for alcohol trough and coupling agent slot, is equipped with filtering
Device realizes the recycling of alcohol and coupling agent, economizes on resources.
Surface of composite insulator cleaning spraying integral process process and method:
Composite insulator is placed in station one shown in Fig. 2 by the first step, and control system driving stepper motor 201 makes two
Group chain syn-chro-step rotation, composite insulator are run to the station two of spraying alcohol；
Second step, control system control cylinder 502 drive alcohol spray equipment 508 to drop to lower limit, and control system is driven
Stepper motor 401 in dynamic synchronous belt drive mechanism 4 realizes that spraying mechanism 5 moves progress from spraying initial position along guide rod 302
Spraying；After the completion of spraying, control system control cylinder 502 drives alcohol spray equipment 508 to rise to upper limit；
Third step, control system driving stepper motor 201 make two groups of chain syn-chro-step rotations, and composite insulator is run to air-dried
Station three, plug and fitting surface alcohol natural air drying；
4th step, control system driving stepper motor 201 make two groups of chain syn-chro-step rotations, and composite insulator is run to spraying
The station four of coupling agent；
5th step, control system control cylinder 502 drive coupling agent spray equipment 505 to drop to lower limit, control system
Drive synchronous belt drive mechanism 4 in stepper motor 401, realize spraying mechanism 5 along guide rod 302 from spraying initial position move into
Row spraying；After the completion of spraying, control system control cylinder 502 drives coupling agent spray equipment 505 to rise to upper limit；
6th step, control system driving stepper motor 201 rotate two groups of chain syn-chro-steps, composite insulator automatic blanking,
Into collecting box.
Embodiment provided above is only a preferred embodiment of the invention, a kind of compound inslation sublist provided by the invention
Face cleaning spraying integrated apparatus and method, the invention are applicable not only to surface of composite insulator cleaning spraying, apply also for it
He is similar to the operation of workpiece, any simple modification or substitution made under the premise of not departing from present inventive concept and method, all
It should be in protection category of the present invention.
Claims (2)
1. a kind of surface of composite insulator cleaning spraying integrated apparatus, it is characterised in that: including rack (1), Switch of working position machine
Structure (2), guiding mechanism (3), synchronous belt drive mechanism (4), spraying mechanism (5), accumulator tank (6)；
The rack (1) is for being fixedly mounted Switch of working position mechanism (2), guiding mechanism (3), accumulator tank (6)；
The Switch of working position mechanism (2) is fixedly mounted on rack (1), has the station one for placing composite insulator, spraying wine
The station two of essence, air-dried station three, the station four for spraying coupling agent, four stations equidistantly arrange；The Switch of working position machine
Structure (2) includes stepper motor (201), shaft coupling (202), left drive sprocket (203), driving shaft (204), right drive sprocket
(205), right chain (207), right driven sprocket (208), left driven sprocket (209), left chain (210), V-block (211)；Its
In, the stepper motor (201) is connected by shaft coupling (202) with driving shaft (204)；The left drive sprocket (203) and the right side
Drive sprocket (205) structural parameters are identical, are separately mounted to the both ends of driving shaft (204)；The left chain (210) and right chain
(207) structural parameters are identical, and equal pitch installs 8 V-blocks (211), the right chain on the attachment of the left chain (210)
(207) V-block (206) of 8 same specifications, the V-block are installed in the attachment corresponding position of same left chain (210) on attachment
(206) and V-block (211) is for placing composite insulator；Control system driving stepper motor (201) make left chain (210) and
Right chain (207) rotates synchronously, and realizes the Switch of working position of composite insulator；
The guiding mechanism (3) is used for the support and guiding of spraying mechanism (5)；The guiding mechanism (3) includes Left-side support plate
(301), two guide rods (302), Right side support plate (303)；The Left-side support plate (301) and Right side support plate (303) installation
At the both ends of rack (1)；Guide rod (302) left and right ends are separately fixed at Left-side support plate (301) and Right side support plate
(303) on；
The synchronous belt drive mechanism (4) is for driving spraying mechanism (5) to move along guiding mechanism (3)；The toothed belt transmission
Mechanism (4) includes stepper motor (401), driving pulley (402), crossbeam engaging member (403), synchronous belt (404), driven pulley
(405)；The driving pulley (402) is identical with driven pulley (405) structural parameters；The left and right of the crossbeam engaging member (403)
Both ends are respectively and fixedly installed on the Left-side support plate (301) and Right side support plate (303) of guiding mechanism (3)；The stepping electricity
Machine (401) is mounted on crossbeam engaging member (403)；
The spraying mechanism (5) include bracket (501), cylinder (502), synchronous belt clamping plate (503), Z-direction linear bearing (504),
Coupling agent spray equipment (505), guiding axis (506), spray equipment mounting rack (507), alcohol spray equipment (508), X are to straight line
Bearing (509)；On the bracket (501) dress there are two X to linear bearing (509), and by synchronous belt clamping plate (503) with it is synchronous
Band (404) connects；Control system drives the stepper motor (401) in synchronous belt drive mechanism (4), leads spraying mechanism (5) edge
Bar (302) realizes X to reciprocating motion；The alcohol spray equipment (508) and coupling agent spray equipment (505) are mounted on spraying dress
It sets on mounting rack (507)；There are two Z-direction linear bearing (504) for dress on the spray equipment mounting rack (507), by cylinder (502)
Drive the raising and lowering that Z-direction is realized along guiding axis (506)；
The accumulator tank (6) is fixedly mounted on rack (1), is divided into alcohol trough and coupling agent slot, is equipped with filter device, realizes wine
The recycling of essence and coupling agent, economizes on resources.
2. a kind of process of surface of composite insulator cleaning spraying integrated apparatus according to claim 1, special
Sign is: including the following steps:
Composite insulator is placed in the station one of surface of composite insulator cleaning spraying integrated apparatus, control system by the first step
System driving stepper motor makes left and right sides chain syn-chro-step rotation, and composite insulator is run to the station two of spraying alcohol；
Second step, control system control cylinder drive alcohol spray equipment to drop to lower limit, and control system drives synchronous belt to pass
Stepper motor in motivation structure is realized that spraying mechanism is moved along guide rod from spraying initial position and is sprayed；After the completion of spraying, control
System control cylinder processed drives alcohol spray equipment to rise to upper limit；
Third step, control system driving stepper motor make two groups of chain syn-chro-step rotations, and composite insulator is run to air-dried station
Three, plug and fitting surface alcohol natural air drying；
4th step, control system driving stepper motor make two groups of chain syn-chro-step rotations, and composite insulator is run to spraying coupling agent
Station four；
5th step, control system control cylinder drive coupling agent spray equipment to drop to lower limit, and control system drives synchronous belt
Stepper motor in transmission mechanism is realized that spraying mechanism is moved along guide rod from spraying initial position and is sprayed；After the completion of spraying,
Control system control cylinder drives coupling agent spray equipment to rise to upper limit；
6th step, control system driving stepper motor make left and right sides chain syn-chro-step rotation, and composite insulator automatic blanking enters
Collecting box so recycles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810819197.XA CN109127218B (en) | 2018-07-24 | 2018-07-24 | Surface cleaning and spraying integrated device and method for composite insulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810819197.XA CN109127218B (en) | 2018-07-24 | 2018-07-24 | Surface cleaning and spraying integrated device and method for composite insulator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109127218A true CN109127218A (en) | 2019-01-04 |
| CN109127218B CN109127218B (en) | 2021-02-02 |
Family
ID=64797908
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810819197.XA Active CN109127218B (en) | 2018-07-24 | 2018-07-24 | Surface cleaning and spraying integrated device and method for composite insulator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109127218B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111570140A (en) * | 2020-05-22 | 2020-08-25 | 南通大学 | Method for realizing automatic cleaning and coupling agent spraying of multi-specification long composite insulator |
| CN111570122A (en) * | 2020-05-22 | 2020-08-25 | 南通大学 | Control system suitable for automatic cleaning and coupling agent spraying equipment of multi-specification composite insulators |
| CN112403815A (en) * | 2020-10-23 | 2021-02-26 | 苏州卯是卯自动化设备有限公司 | Automatic insulator assembling equipment |
| CN115400901A (en) * | 2022-08-17 | 2022-11-29 | 浙江浙能数字科技有限公司 | A method for controlling an automatic coating device for photovoltaic modules |
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|---|---|---|---|---|
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111570140A (en) * | 2020-05-22 | 2020-08-25 | 南通大学 | Method for realizing automatic cleaning and coupling agent spraying of multi-specification long composite insulator |
| CN111570122A (en) * | 2020-05-22 | 2020-08-25 | 南通大学 | Control system suitable for automatic cleaning and coupling agent spraying equipment of multi-specification composite insulators |
| CN111570122B (en) * | 2020-05-22 | 2021-11-02 | 南通大学 | Control system for automatic cleaning of multi-specification composite insulators and coupling agent spraying equipment |
| CN111570140B (en) * | 2020-05-22 | 2021-11-02 | 南通大学 | Method for realizing automatic cleaning and coupling agent spraying of multi-specification and long composite insulators |
| CN112403815A (en) * | 2020-10-23 | 2021-02-26 | 苏州卯是卯自动化设备有限公司 | Automatic insulator assembling equipment |
| CN115400901A (en) * | 2022-08-17 | 2022-11-29 | 浙江浙能数字科技有限公司 | A method for controlling an automatic coating device for photovoltaic modules |
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